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Next Generation Side Stream Particle Precipitator
❖ Side-Stream Particle Precipitator ( NOT a traditional media filter )
❖ Continuous Micro-Cleansing System Enhances Chemical Water Treatment
(We do not replace chemical program)
❖ Removes up to 98-99% of all suspended particles down to one micron (with no media or backwash)
❖ Cooling Towers are necessary to remove heat from recirculating water.
❖ However, cooling towers also take in huge amounts of particulates, which adds to the cost of operation.
❖ A 1,000-ton cooling tower ingests 3,000 lbs of dirt, silt, sand, bugs, pollen and vegetation (ASHRAE Standard)
❖ ElectroCell Systems remove 98-99% of TSS down to one micron
The more efficient equipment operates, the less energy and water consumption, resulting in substantial savings.
12-15% energy savings, chillers20-25% savings, make-up water
CLEANER GREENER
• Return on investment averages 24-30 months!• Increased Life Cycles on equipment• Reduced maintenance, repair and service.• Minimal involvement by facility personnel.
Clients and References• Johnson & Johnson Headquarters New Brunswick, NJ
• Morgan Stanley (Data Center) – New York City
• Wind Creek Hospitality (Casino/Hotel) – 2 locations
• PECO, Philadelphia Electric Company 11 Philadelphia locations
Two filters on 8,500-ton cooling system with VFDs and 10hp pumps
4200-ton Chiller System
• Bristol Myers Squibb, New Jersey
• Southern Company (Alabama Power)
• PPL (PA Power & Light) Allentown, PA
• The New York Botanical Gardens, Bronx, NY
Fouling Factors
• TSS: Total Suspended Solids Cooling Tower Particles: Dirt, Pollen, Bugs
• TDS: Total Dissolved Solids Scale - Calcium Magnesium Carbonate
• BIO: Biological Slime (legionella)
TSS: Total Suspended Solids
• Cooling Tower Particles – Dirt - pollen - bugs - airborne particles
• A 1000-ton tower will collect over 3000 pounds of solids in one year.
TDS: Total Dissolved Solids• As a cooling tower evaporates condenser
water, mineral salts are left behind.
• Minerals concentrate and are discharged from the open loop by means of a conductivity meter and bleed valve.
• Make-up water is piped to the cooling towers to replace evaporation (75%) and bleed (25%) water loss.
ElectroCell offers a fully automated side-stream particle precipitator to remove suspended particles, all without media and the associated backwash water use and maintenance normally required in traditional systems.
User-Friendly BACnet Automation System
Typical Series
• Fully automated system• Alarm and trending• Graphic controls• Flow totalizing• Remote communications• Can be integrated with existing building automation system – BACnet, LON and Modbus
ElectroCell ProductsOPEN LOOPCondenser Side Stream Modular Skid(fully automated)
CLOSED LOOPChilled Water Loop (evap)Side Stream Modular Skid
CLOSED LOOPHot Water LoopSide Stream Modular Skid
STEAM BOILERFeed Water In-lineModular Skid
Merck: Five years, using ElectroCell. Photo taken from top exit tube of condenser.
Without ElectroCell With ElectroCell
BOILER TUBES
• System Performance Indicators (before & after)
❖ Particle measurement testing (by 3rd party lab)
❖ Kw per ton
❖ Make-up water use
• Validated increased energy efficiency 12-15%
• Documented 20-25% reduction in condenser make-up water
• Increased life cycles on equipment
• Reduced maintenance
• Reduced carbon footprint
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Email: [email protected]: 800-949-3445Web: www.electrocellsystems.com
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Next Generation Side Stream Particle Precipitator