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Modern HMI Concepts AndEngineering / Documentation Tools For Nuclear Power Plants
Peter PapajewskiIAEA Technical Meeting Chatou, FranceSeptember 2005
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Contents
ÃSingle Window To The Processµ
S ophisticated Power Plant Engineeringand Online Documentation Tool
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S ingle Window To The Process
Actual S ituation
± Analogue, hard wired I & C technologies ± R udimentary proprietary digital control systems ± H ybrid control rooms ± Existing systems are obsolete and expensive to
maintain ± L imited expandability
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Advanced Control Room Approach:
± O ne type of VDU for the whole plant
± Full access to all plant data and controllers ± B ased on an open system architecture, total
integration of specific, diverse subsystems ± More effective training ± process oriented ± Interoperability between H SI, DCS and specific
subsystems ± Plant life-time support philosophy
S ingle Window To The Process
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B asics ± CO TS (Commercial O ff The Shelf) Product ± Truely open system architecture
3 rd party subsystems easy to interface andintegrate
± H SI/DCS based on H ardware, Software &Communication Standards
Solaris and/or MS-Windows XP O SSun Workstations and/or Standard PCµsEthernet 100 M B it / 1 G B it MES H network
S ingle Window To The Process
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AlarmsOnline
Alarm Printer
Intelligent Transmitter
Remote I/OFieldbus Moduls
Migration
FoxComm HART Foundation FieldbusProfibus DP/PA
Modbus
PLCRemote I/O
PLC
High S peed Ethernet Fieldbus (100M B it) Fibre
FB M200
TriconexTMR FS- PLC(TÜV AK6 / NRCS ER)
MobileWorkstation
ControlProcessor
(redundant)
Applikation -Workstation
Workstation
Applikation -WorkstationS erver
Workstation
S erver/Computer Unix / VMSetc.
o p
t i o n a
l
Personal Computer -W95/98,2000,NT,XPX-TerminalTerminal S erver ClientWeb -S erver Office -ClientData analyser
Internet / IntranetClient
Internet /Intranet
HistorianS erver/Client
2nd Ethernet - TCP/IP, Novell, DECnet, NF S , S NA, X.25, OS IOffice Network
Alarm Management
S ystembus / ME S H Ethernet 100 M B it/1Gbit Fibre(redundant)
(redundant)
(redundant)(redundant)
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Advantages & B enefits ± Easy integration of existing subsystems by a wide set of
standard interfaces (library of more than 100 differentinterfaces available)
± Single point of plant information ± Whole DCS application suite available for all subsystems
reporting, alarming, historical data archiving,Unique and plantwide data validationMonitoring of safety and safety-related subsystemsO ne common database distributed over the system
± Plant Focused O perator Training ± Plant lifetime support strategy
S ingle Window To The Process
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Reference
± Lungmen project - GE A B WR
± 3 0 diverse subsystems are integrated by standardinterfaces into one H MI SystemR eactor ProtectionO ther Safety Systems
Neutron Flux Monitoring SystemTurbine Protection and Turbine Controller Many other systems
S ingle Window To The Process
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9Lungmen Advanced Control Room
S ingle Window To The Process
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Engineering / Documentation ToolFor Plant Life Cycle Information Management
S ophisticatedPower Plant Engineering andOnline Documentation Tool
for Life Cycle Asset
Information Management
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LCAIM (n. abbr.)Life Cycle Asset Information Management
³Ensuring that the documents and plant information of all physical assets professional managed during the lifecycle of the capital facilities, from the Front EndEngineering Design to the de-commissioning.´
Engineering / Documentation ToolFor Plant Life Cycle Management
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S tructured Data ± The Information Format neededfor Life Cycle Asset Information Management
Requirement: Consistent structured plant data
Hard Copy
Electronic Image
Native File
S tructured Data
Filing &
Retrieval
Tracking &
Monitoring
Workflow for
Creation
Life CycleAsset
InformationManagement
I n c r e a s
i n g s o p
h i s t i c a
t i o n o
f
I n
f o r m a
t i o n
F o r m s
a n
d c o s
t
o f c o n v e r s
i o n
f r o m
h a r d c o p y
Increasing sophistication in Information Management andbusiness benefit
As B uilt3 D
WordExcel
AutoCAD
TIFFPDF
S tructuredData Model
Content
Management
IS O 15926XML
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Engineering / Documentation ToolFor Plant Life Cycle Management
Q u a
l i t y a n
d q u a n
t i t y o
f e n g i n e e r i n g
i n f o r m a
t i o n
sales EPC2-4 years
commisioning6 month
O peration and maintenance25- 4 0 years
H a n
d o v e r
f r o m
E P C
t o O & M
Documentdriven
Data erosion
EPC
Informationdriven
DXF / DWG
Intelligentstandards DXF / DWG e PLAN
Contr. S ys.
Comos ®
XML
Data erosion
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Life Cycle Management -Where you are ?
2D Floorplans
3D Piping Techn. Data S heetsPiping CLasses
Maintenance
Hook-Ups
Loops
Electric Docum.
Ressourcen -management
Process Data S heets
Functions Plans
S imulation
Circuit Diagrams
3D Floorplans
P & ID
PFD
??
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Engineering / Documentation Toolfor Plant Life Cycle Management
R eality:
EPC and Owner Information and Knowledge ManagementApproach is still document driven
The EPC documents and drawings handed over from the EPC toOwner and O&M does not reflect the actual plant.
More then 60% of the information in data sheets, drawings and
other documents are inaccurate or incomplete or not consistent!O&M Engineers spend more then 50% of their time looking for
documentation and information ± a very costly misuse of resources!
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Engineering / Documentation ToolFor Plant Life Cycle Management
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Unifiedobject orientedDatabase
O bjectDatabase
Engineering / Documentation ToolFor Plant Life Cycle Management
Process GraphicsO verlays
P & IDs
CabinetsH ook-Ups
VGB 17 0CFunction Plan
H istorian Alarming
Field
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Concurrent Engineering
B asicEngineering
DCS SystemConfiguration
DetailEngineering
Improved Accuracy
Improved ProductivityR educed Engineering CostsSimplified Maintenance
Engineering / Documentation ToolFor Plant Life Cycle Management
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DeviceDeviceInstallationInstallation
Comos ® PT - I/AS eriesConcept
P& IDP& ID
Engineering New Solenoid-ValveD_NAA30AA02
KKS-Unit-Structure
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ControlEngineering
Comos ® PT - I/AS eriesConcept
P& IDP& ID
Engineering
DeviceDeviceInstallationInstallation
FUPFUP--VGBVGB
LoopLoop--P lanP lan
Field ConnectionsField Connections
New Solenoid ValveD_NAA 3 0AA02
New Solenoid ValveD_NAA30AA02
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Comos ® PT - I/AS eriesConcept
P& IDP& ID
ProcessEngineering
DeviceDeviceInstallationInstallation
FUPFUP--VGBVGB
LoopLoop--P lanP lan
Device connectionsDevice connections
ControlEngineering
I/AI/A--I/O CabinetI/O Cabinet
DCS
Cabinet -Layout
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Comos ® PT - I/AS eriesConcept
P& IDP& ID
Process Engineering
DeviceDeviceInstallationInstallation
FUPFUP--VGBVGB
LoopLoop--P lanP lan
Device connectionsDevice connections
Control Engineering
I/AI/A--I/OI/O--CabinetCabinet
DCS CabinetLayout
I/A FoxCAE TAGI/A FoxCAE TAG-- ListList
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Comos ® PT - I/AS eriesConcept
Comos®
PT
FoxCAE I/A System
Toolkit
Export
Import
CPDatabase
TAG-List B ack -Navigation/
Dynamic Processdata
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GenerateDatabase
with FoxCAE
TAG-ListProject
(Comos ® PT)
ToolKITLibrary
Download
in CP
Faceplates
from AW/WPToolKit
Process Displayfrom AW/WP
FoxDraw
Objects are known in the whole System
Comos ® PT - I/AS eriesConcept
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Valve module
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Valve module
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COMOS ® PT - I/AS eriesInterface
clickFUP
Get the related FUP detail
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Dynamic
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Engineering / Documentation ToolFor Plant Life Cycle Management
LCAIMworld class EPC
LCAIMworld class O/O
Plant Information for O /O without LCAIM Approach
Plant Information for EPCwithout LCAIM Approach
O ption 1
L CAIM R equirementsB efore signing EPCContract
O ption 2L CAIM Start
during EPC
O ption 3
L CAIM Startafter H andover during O &M
Tender Commission O peration & MaintenanceE P C R efurbishment O &M
Q u a
l i t y , Q u a n
t i t y o
f P l a n t A s s e
t I n f o r m a
t i o n
B u s
i n e s s
B e n e
f i t
LCAIM Requirements defined before signing the EPC Contract
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COMOS PT ³Virtual ProjectRoom´
COMOS PT ±Integration Platform for the EPC and O/O
a real ³Virtual Project Room´ for global Project Execution
EngineeringFunctionalities
Viewing & Web-Navigation(Virtual Project Room)
IntegrationNavigation
CentralizedCOMOSDatabase
3 rd PartyInterfaces
3 rd PartyApplicationIntegration
IntegratedDocument Management Systemand Project Quality Control
DataImportExport(Excel)
Web-enableddocument checking-in
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I/AS eries Interface - B enefitsData consistencyData transparency (process eng.,meas. & control strategy,PCS)Complete electronic documentation (basic-eng.,detail-eng.,startup, commissioning and maintenance)
Complete plant and site documentationO pen and flexible interfaces (API, Visual B asic, etc.)Concurrent engineering conceptMulti-user capabilityCustomer specific documentationreduced engineering timeGraphical configurationR e-useable engineering (prototyping, typicals, ToolKit)Complete documentation is available on every DCS WS
User can manoeuvre within the complete documentation
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AlarmsOnline
Alarm Printer
Intelligent Transmitter
Remote I/OFieldbus Moduls
Migration
FoxComm HART Foundation FieldbusProfibus DP/PA
Modbus
PLCRemote I/O
PLC
High S peed Ethernet Fieldbus (100M B it) Fibre
FB M200
TriconexTMR FS- PLC(TÜV AK6 / NRCS ER)
MobileWorkstation
ControlProcessor
(redundant)
Applikation -Workstation
Workstation
Applikation -WorkstationS erver
Workstation
S erver/Computer Unix / VMSetc.
o p
t i o n a
l
Personal Computer -W95/98,2000,NT,XPX-TerminalTerminal S erver ClientWeb -S erver Office -ClientData analyser
Internet / IntranetClient
Internet /Intranet
HistorianS erver/Client
2nd Ethernet - TCP/IP, Novell, DECnet, NF S , S NA, X.25, OS IOffice Network
Alarm Management
S ystembus / ME S H Ethernet 100 M B it/1Gbit Fibre(redundant)
(redundant)
(redundant)(redundant)
COMOS S erver
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Questions ? ?
Thank YouFor Your Attention
Contact:Peter PapajewskiInvensys S ystems GmbH, Duesseldorf, Germanyphone.: +49 211 5966 343Mobile: +49 163 5966 343e-Mail: [email protected]