panasonic am100 smt placement machine brochure.pdf · • for any machine platform or business...
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©2013PanasonicCorporationofNorthAmerica.Allrightsreserved.Changesmaybemadewithoutnoticetospecificationsandappearanceforproductimprovement.EAG024.02
AM100SCALABLE, COST-EFFECTIVESOLUTION FOR HIGH-MIX & NPI Combinesthecapability,flexibility,andreliabilityyouexpectfromPanasonic’saward-winningNPMandPanaCIM®
ManufacturingExecutionSystem(MES)intoacost-effective,high-mixsolution.
Especiallysuitedforhigh-mixandNPIenvironments,theAM100canhelpimprovethroughputandefficicency,whilekeepingyourqualityreliablyhigh.
Featuring
scalable integrated efficient
ABOUT PANASONIC
Panasonicisaglobalmanufacturingleaderknownforinnovation.Weareexpertsinscalable,integrated,andefficientsolutionstomakeyoumoreproductive,profitable,andsuccessful.
Asamanufacturerourselves,weunderstandthechallengestoremaincompetitive.Manufacturersneedsolutionsscalabletothebusiness,integratedtoincorporateavarietyofvendorofferings,andefficienttodeliverhighqualitywhilepreservingprofitability.
Loworhighvolume?Highorlowmix?Regardlessofyourenvironment,Panasonicequipment,software,andserviceswillimproveyourthroughputandefficiencywhilekeepingqualityconsistentlyhigh.
SolutionsfromPanasonicareright-sizedforyourbusiness,andtheAM100isjustoneexampleofhowwehelpOEMsandEMSsalike.
1963 PanasonicFactorySolutionsFounded1968 1stInsertionMachineDeveloped1973 1stAxialMachineDelivered1980 1stSurfaceMountMachineDelivered1988 10,000thMachineDelivered1988 PFSAEstablishedforNorthAmericanMarket1992 MicroelectronicsGroupExpandsOfferings1993 ISOStandardCertifications2000 30,000thmachine2000 PanaCIMEnterpriseEditionReleased2012 TotalSolutionsfor“AnyMix,AnyVolume”2013 78,000thMachineDelivered
Scalable• Matchproductionlevelstolinecapacity• Integratesoftwaremoduleswhenbusinessdictates• Singlelinefacilitiestomulti-nationalcorporations...
over78,000installationsworldwide
Integrated • Foranymachineplatformorbusinesssystem• CommunicateswithvariousPCBAsystems• Multi-leveltraceabilitythroughoutSMTprocess
Efficient • Assetutilizationoptimizedbyzerochangeover• Offlineset-up,teach,andchangeovertools• Highly-accurate,any-timeinventorymgmt:in-product,
in-process,on-floor,in-drybox
YEARS IN PCBA50 1963—2013
Americas Support
Service49
Sales44
Training13
DESIGN CONCEPT
Modularsingle-beamplacementmachinewitha14-nozzleheadcapableofplacinganimpressivecomponentarrayatupwardsof35,800cphwith160reelinputs:• Singleheaddesignfor01005to6”longconnectors• Pneumaticgrippersandcustomnozzles
forodd-shapedparts• Inherentcapabilityforadvancedprocesses
Non-stopchangeoverfeaturingFeederAnywhereandNozzleAnywhereenablesonlinesetupduringproduction.Quality-enhancingfeatureslikea3Dcamera,side-viewcamera,auto-supportpinsetup,boardwarpdetection,andtrayverificationarealsoavailable.
TheAM100combinesourhighstandardsforflexibilityandreliabilitywithacost-effective,modularhigh-mixsolution—providingthefoundationforfuturegrowth&investmentprotectionastechnologiesordemandchanges.
AddedValue:• Single-headsolutionwithavastcomponentrange• Commonfeeders&nozzleswithCM-&NPM-series• Commonprogramming&conversiontoolsavailable
TheAM100balancesproductivitywithversatilityinasingleheaddesignusinglineardrives:• Componentrangespanning01005chipsto6”(150mm)
connectorsover1”(28mm)tall• Multi-pitch,multi-widthsmartfeedersareinterchangeable
withourCM-andNPM-Series• MaterialVerificationensureserror-freesetupwithFeeder
Anywhereorquickexchangecarts• 2Dbar-codednozzlesandgripperssimplifysetupwith
addedquick-changenozzleholder• Autocalibrationverifiesaccuracyduringproduction
withoutusingfixtures
Machine Layout& Supply OptionsRearleftandrearright• FixedFeederBase• FeederCart• TrayFeeder• TrayTower
Frontleftandfrontright• FeederBank• FeederCart
Standardfeatures• 14-nozzleHead• NozzleChanger(Frontside)• LineCamera(Frontside)
Options• NozzleChanger(Rearside)• LineCamera• 3DSensor• StadiumLighting• SideViewcamera
PART RANGE
Highlyversatileheadunit
Superbplacementaccuracy
IntelligentFeederAnywhere
Component Size (mm)0100514x1480x80120x90150x25
Com
pone
nt H
eigh
t (m
m)
28mm
Acommonframe,gantry,vision,andheadplacementsystemformthefoundationformyriadconfigurationsdependingonproductionneeds.Moreimportantly,thiscommonalityprovidesaninherentinvestmentprotection,whichallowsonsitemodificationtointegratenewfeaturesandoptionsastechnologiesevolve.
Feeder Cart• Integratedfiducials&tapecutter• Singlebuttonexchangeof40feeders• Supportstape,tube,bulk,
andcustomfeeders
Feeder Bank• Handles40feeders,integratedtapecutter• QuickbanksetupviaFeederAnywhere• Supportstape,tube,bulk,
andcustomfeeders
Tray Elevator• On-the-flyreloadsequence• Magazine-fedsystem• Autoteach20uniquetraylevelsManual Tray Pallet• 2uniquetraylocations• Easilyremovableforaddedfeedercapacity• Autoteachtrayfunction
LINE CONFIGURATIONSOne Machine SolutionGreatversatility,allowingproductiontostartwithasinglemachine
• Mountsentirerangeofcomponentsfromchipstoleadedandarraycomponents
• Fixedfeederbanksreduceinvestment• 120feeders,20trays,35,700cph
General Purpose LineProvidingthebestbalanceofcostandnetproductivity
• Highproductivityandbalanceacrossbothmachines
• Gripnozzlesupported(thechucksizecanchange)
• 280feeders,20trays,71,400cph
High-mix, Low-volume Manufacturing SolutionAgroupofmodulestosupportincreasedproductivityinhigh-mix,low-volumemanufacturing
• Higherfeedercountallowsforfamilysetup
• On-the-flychangeoverduringproduction
• 480feeders,20trays,107,100cph
Cost-effective Total Line SolutionPanasonicSPGprinterboostsproductivityandquality
• CommonProgramming• Onecontactsupport• 280feeders,20trays,
71,400cph
MACHINE CONFIGURATIONS
OPTIONSIntelligent Tape Feeders• CommonwithCM&NPMSeries• 4multi-pitch,multi-widthfeeders
reduceinvestment• Self-adjustingwith
autoteach&splicedetection
• SafelyHotSwapduringproduction• 4x1mmpitchavailable
Nozzles• Long-lifeceramicdesign• Integrated2DbarcodeforNozzle
Anywheresetup• Compatiblewith
quickchange,high-capacitynozzleholder
Component Vision Series• Digital,colorlinescansystem• Front,side,&stadiumlighting• 80x80mm
fieldofview• Onlyone
cameratypeneededforcompletepartrange
Stick Feeder• CommonwithCM&NPMSeries• Panasonic-desginedfeeder
supportsuptothreetubes
• Customguides&optionsavailable
Custom Nozzles• Eliminatemanual
placementwithcustomvacuumandgrippertools
• Localdesignexpertisewithquickturnaround
• Thousandsofspecialdesign
Side-view Camera• CCDcamerameasurespart
thicknesstodetectabnormalpickup
• Verifiesnozzletipstatus
• Idealfor0201andsmallerchips
Support Station Box• Reduceschangeovertimewith
offlinecartsetup• Wirelessscanner
guidesoperatorthroughsetup
• CombinewithPanaCIMMaterialVerificationforcorrectsetup
Material Verification• Providesauthenticatedsetupand
fastchangeover• Managesalternate
componentpartnumbersandsupplytypes
• Operatorlogintracksactions
Board Warp Mapping• Head-mountedlasersystem
measuresboardtopography• Controlspartplacementheight• Measurement
datashareddownstream
Multi-function Transfer Unit• Linearslidewithautoreloadfor
successfulPoPprocess• Supportssolder
andflux• Programmable
squeegeegap
Offline Vision Data System• Easilycreatefiles
offline&savedirectlytoprogram
• Performsdatareliabilitytest• Usessamevisionrecognition
systemasmachineplatform
Automated Board Support• UtilizesDGSdatatopositionpins
forcompletesupport• Eliminatesmanual
pinplacementerrors• Reduceschangeovertime
LINE CONFIGURATIONS
Special Feeders• CommonwithCM&NPMSeries• Tapeupto104mmwide• DeepPocket&
LargeReeloptions• Through-holefeeders• BowlandBulkFeeders
Gripper• Pneumatic,adjustablestroke• Integrated2DbarcodeforNozzle
Anywheresetup• Compatiblewith
nozzleholderforon-the-flychanges
3D Vision Inspection• Industry’sonly3Dlaserreflection
scanningsystem• Simultaneously
combinesX,Y,&Thetaalignmentwithcoplanarity
• Measuresbump&leadheight
NEW PRODUCT INTRODUCTION
Automatic Feeder Teach• Alignsfirstcomponentpick• Adjustscomponentorientation
&indexspeed• Autopickcorrection• Compatiblewithreel,stick,
tray,&striptapepackaging
Offline Component Teach• Createpartslibraryofflineonthe
samesystemasmachine• Minimizemachineidletime• Generatestestedvisionfile
Fiducial Teach and Adjustment• Lightingautomaticallyadjusts
forfiducialrecognition• Changeshape,colors,
dimensions,orlocation• Acceptedchangessyncto
masterdatabaselibrary
Online Component Teach• Automaticallyteachbasicor
complexcomponentshapes• Retrieverecentcomponent
imagesandadjustwith“digitalcalipers”
• Acceptedchangessynctomasterdatabaselibrary
Virtual PCB Inspection• GraphicallyoverlaysDGSProgram
DataonPCBimagetoensureproperalignmentandrotation
• Validateplacementofflinetopreservelivecomponentsforproduction
• EasilyadjustX,Y,&Theta
Changeover Mode• Continueproductionononesideof
themachinewhilechangingoverontheoppositeside
• UsesquickchangecartswithNozzle&FeederAnywhere
• Hotswapableintelligentfeeders
Setup Verfication• MaterialVerificationguidesfeedersetup• Machineconfirmssetup,reels,trays,
partnumbers,anddata• DGSverifiesprogramintegrity
Production
Changeover
Competitivepressures,costchallenges,andincreasedcustomerexpectationsaredrivingimprovementsinthewaymanufacturersdevelopandintroduceproductstothemarket.Whethercultivatinginternally-bornideasasanOEMorrespondingtocustomerrequire-
mentsasanEMS,thenewproductintroductionprocessismission-criticaltospeedup“time-to-market”andyourcompany’ssuccess.Panasonicsolutionsprovidethefollowingcapabilitiesthatareessentialforeffectiveexecutionofnewproductintroduction:
SOFTWARE & PROGRAMMINGDGS(DataGenerationSystem)isourintuitive,PC-basedprogrammingsoftware.Takinglinebalanceintoconsideration,itassignspartsfromCADdata,optimizesthem,andthencreatestheplacementprogramfortheline.
PanaCIMintegratescooperatingsoftwaremodulestosolvekeyproductionproblemsbyaddressingthetopobjectivesforsuccessfulelectronicsmanufacturing.
CustomizableTheninePanCIMmodulesweredevelopedbasedonuserfeedbacktoprovideacompleteportfolioofelectronicsassemblysoftwarewhilestillallowingyoutopickandchoosethebestmodulesforyourcurrentbusinesssituationandeasilyaddcapabilitywhenneeded.
Eliminate IT infrastructure costs with PanaCIM ExpressAself-contained,completelypre-configured,ready-to-godistributionsystemespeciallyforsmallerinstallationsrequiringdigitaldatacollection,yetdonothaveadedicatedITstaff.
DGS
PT200
Multi-CAD Importretrievesdataand
allowsforpropertieslikepolaritytobecheckedinadvance
Simulatorprovideson-screenconfirmationin
advance
Component LibraryRegistersandunifiesthecomponentdataofallplacement
machines
Setup
Production volume (number)
without MJSChangeover 2
Changeover 1
Production time (hour)
with MJS
Production 1Production 3
Mix Job Setter (MJS)Optmizesproductiondatatocommonlyarrangecomponent
feederunits
Off-line Component Data Creator (option)Createscomponentdatausingastore-boughtscanner
Machine-level
Line-level
Facility-level
Enterprise-level
Cloud-level
SPECIFICATIONS FEATURES
Panasonic Factory Solutions Company of AmericaUnitofPanasonicCorporationofNorthAmerica5201TollviewDrive,RollingMeadows,IL60008USA(847)[email protected]
©2013PanasonicCorporationofNorthAmerica.Allrightsreserved.Changesmaybemadewithoutnoticetospecificationsandappearanceforproductimprovement.EAG024.02
ModelName(Number) AM100(NM-EJM4D)Concept ScalableSingleGantryHyrbridDrivePlatformDriveSystem HighlyAccurarateLinearMotorHybridDriveComponentAlignment DigitalColorLineScanCamera,FixedPositionHeadDesign 14-spindleUltraHighFlexHeadBoardDimensions 510x460mm(20x18”)Standard
1,200x460mm(47x18”)Optional
BoardThickness upto8mmPlacementAccuracy ±40micronCpk≥1.0Chip
±30micronCpk≥1.0QFPThroughput Ideal 35,800cph
IPC9850 22,000cphComponentRange Minimum 01005(0402M)
Maximum 120x90mm(4.7x3.5”)&150x25mm(6x1”)Height Upto28mm(1.1”)Bumps 0.15mmdiameter,0.3mmpitch
FeederCapacity Reels upto160reelsTubes upto60tubesTrays upto40trays
Facilities Electric 3PhaseAC200/220V±10V,AC380/400/420/480V±20V2.0kVA400V2KVA
Pneumatic Min0.5MPatoMax0.8MPa,200L/min(A.N.R.)Mass 2370Kg(MainBodywith4FeederBanks)Dimensions W1,970xL2,019xH1,450mm
14-nozzleHighlyVersatilyHead
HighResolutionLineCamera
NozzleChanger
CADDataImportUtility
Pre-definedPartLibray
AdaptiveComponentPick
AutoPlacementCalibration
Multi-jobProductionScheduling
AutoFeederTeach
FiducialTeachwithAutoAdjust
VirtualPCBInspection
PoPProcessCapable
NPISoftwareToolSet
FeederBanks(FixedBase)
FeederCarts(QuickChange)
TrayTower(20positions)
ManualTrayFeeder
RearLineCamera
RearNozzleChanger
IntelligentNozzleAnywhere
IntelligentFeederAnywhere
3DVisionInspection
SideViewComponentCamera
BoardWarpMapping
AutomaticBoardSupport
AutoLoadSplicelessFeeder
LEDBinningSoftware
StandardAvailablePending