palm oil & fractions: characteristics and properties

33
Nor Aini Idris, Siew Wai Lin and Mohd. Fairus Hizir Nor Aini Idris, Siew Wai Lin Nor Aini Idris, Siew Wai Lin and Mohd. Fairus Hizir and Mohd. Fairus Hizir OFI Middle East 2008, 14-16 April, Abu Dhabi OFI Middle East 2008, 14-16 April, Abu Dhabi Palm Oil & Fractions: Characteristics and Properties

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Page 1: Palm Oil & Fractions: Characteristics and Properties

Nor Aini Idris, Siew Wai Lin and Mohd. Fairus Hizir

Nor Aini Idris, Siew Wai Lin Nor Aini Idris, Siew Wai Lin and Mohd. Fairus Hizirand Mohd. Fairus Hizir

OFI Middle East 2008, 14-16 April, Abu DhabiOFI Middle East 2008, 14-16 April, Abu Dhabi

Palm Oil & Fractions:

Characteristics and Properties

Page 2: Palm Oil & Fractions: Characteristics and Properties

PALM OIL INDUSTRYPALM OIL INDUSTRY--RM45.1b, RM45.1b, PLANTED AREA 0F 4.3m hectares, PLANTED AREA 0F 4.3m hectares, production of 15.8 m production of 15.8 m tonnestonnes oil.oil.

Page 3: Palm Oil & Fractions: Characteristics and Properties

Oil Palm Bunch Fruit spiklets

KernelsBunch weight 20-30 kg

Oil per bunch20-30%

1.95m tonne PKO

15.8m tonne CPO

Page 4: Palm Oil & Fractions: Characteristics and Properties

Why PALM OIL?Why PALM OIL?

VersatilityVersatilityCost effectivenessCost effectivenessWide range of productsWide range of products20% solids at 20C20% solids at 20C--suited for suited for formulation formulation of plastic fat productsof plastic fat productsNutritive valueNutritive value

Page 5: Palm Oil & Fractions: Characteristics and Properties

PALM OILPALM OIL-- A BALANCED OILA BALANCED OIL

•• 50% SATURATED50% SATURATED•• 50% UNSATURATED50% UNSATURATED

Page 6: Palm Oil & Fractions: Characteristics and Properties

Fractionation of palm oilFractionation of palm oilPO

Ol 56St 33

Sp ol64-65Soft pmf

45

Hard Pmf 36

Mid ol54

POOl 62St 40

st25 pmf48

POSt 30-45 Ol 56-64

Hard st15-25

Sp ol63-70

Soft pmf42-50

Hard pmf34-42

Mid ol54-56

Source:Kellen, M.

Page 7: Palm Oil & Fractions: Characteristics and Properties

FACFAC Palm Palm Super PalmPalm Palm Super PalmOil Oil OleinOlein OleinOlein StearinStearin

C12:0 0.2C12:0 0.2 0.20.2 0.3 0.10.3 0.1--0.30.3C14:0 1.1C14:0 1.1 1.11.1 1.01.0 1.11.1--1.71.7C16:0 44.0 40.9 35.4 49.8C16:0 44.0 40.9 35.4 49.8--68.168.1C18:0C18:0 4.5 4.2 3.8 3.94.5 4.2 3.8 3.9--5.65.6C18:1 39.2 41.5 45.1 20.4C18:1 39.2 41.5 45.1 20.4--34.434.4C18:2C18:2 10.1 11.6 13.4 5.010.1 11.6 13.4 5.0--8.98.9C18:3 0.4 0.3 0.3 C18:3 0.4 0.3 0.3 0.10.1--0.50.5C20:0 0.4 0.2 0.3 C20:0 0.4 0.2 0.3 0.30.3--0.60.6

FATTY ACID COMPOSITION OF PALM FATTY ACID COMPOSITION OF PALM OIL PRODUCTSOIL PRODUCTS

Page 8: Palm Oil & Fractions: Characteristics and Properties

TriacylglycerolTriacylglycerol composition of palm oilcomposition of palm oil

TAG wt% TAG wt% TAG wt% TAG wt% TAG wt%All 0 db 7.4 All 1 db 36.8 All 2 db 34 All 3 db 16.1 All>3 db 5.6PPP 5.1 MOP 0.9 POO 20.3 OOO 4.4 LOO 1.8PPSt 1.2 POP 23.7 StOO 2.4 POL 4.1 OLO 1.2PStP 0.3 POSt 5.7 OPO 1 PLO 5.6

PPO 4.4 PLP 6.5PStO 0.2 StLP 1.6

Page 9: Palm Oil & Fractions: Characteristics and Properties

TRIGLYCERIDES OF PALM OIL TRIGLYCERIDES OF PALM OIL PRODUCTS(C No.)PRODUCTS(C No.)

C. No Palm Palm Super Palm C. No Palm Palm Super Palm Oil Oil OleinOlein OleinOlein StearinStearin

C46C46 0.80.8 0.80.8 0.20.2 3.13.1C48C48 7.4 7.4 3.33.3 1.9 23.71.9 23.7C50C50 42.642.6 39.539.5 30.8 40.330.8 40.3C52C52 40.540.5 42.742.7 53.4 25.353.4 25.3C54C54 8.88.8 12.8 13.6 6.912.8 13.6 6.9C56C56 -- 0.70.7 0.2 0.50.2 0.5

Page 10: Palm Oil & Fractions: Characteristics and Properties

Two important physical Two important physical properties of palm oilproperties of palm oil

SOLID FAT CONTENTS

POLYMORPHISM

Page 11: Palm Oil & Fractions: Characteristics and Properties

5 15 25 35 T/C5 15 25 35 T/C

Palm oilPalm oil

oleinolein

stearinstearin

Hpo(43)Hpo(43)Hard Hard stearinstearin

shorteningshortening

10 10

3030

5050

7070

9090

Solid fat contents of palm oil productsSolid fat contents of palm oil products

Page 12: Palm Oil & Fractions: Characteristics and Properties

Morphology of CrystalsMorphology of Crystals

αα SmallSmall

ββ’’ Small, Small, ≈≈5 5 μμm, needlem, needle--likelike

ββ large, course, as large as 50 large, course, as large as 50 μμm orm ormore, dense, flatmore, dense, flat

ββ’’ TENDINGTENDING

Page 13: Palm Oil & Fractions: Characteristics and Properties

TWO TYPES

• IV 56 – 60

• IV >60

TWO TYPES

• IV 56 – 60

• IV >60

Palm oleins

Page 14: Palm Oil & Fractions: Characteristics and Properties

Fatty acid composition(wt%) of palm olein

Fatty acid composition(wt%) of palm olein

IV C14 C16 C18 C18-1 C18-2

<60 1.0 37.9 4.1 43.4 12.5

60-64 1.0 34.8 3.8 45.5 14.2

>65 1.0 30.8 3.6 47.9 15.4

Page 15: Palm Oil & Fractions: Characteristics and Properties

58 60 62 64 66 6858 60 62 64 66 6822

44

66

IODINE VALUESIODINE VALUES

CLOUD PT (C)CLOUD PT (C)

Super Super oleinolein

Page 16: Palm Oil & Fractions: Characteristics and Properties

58 60 62 64 58 60 62 64 66 6866 68IODINE VALUEIODINE VALUE

00

2020

4040

6060

SFC AT 2.5 AND 5CSFC AT 2.5 AND 5C

Super Super oleinolein

Page 17: Palm Oil & Fractions: Characteristics and Properties

SFC of palm oil and SFC of palm oil and oleinsoleinsSFC of palm oil and olein

0

10

20

30

40

50

60

10 15 20 25 30 35 40 45 50 55

temperature C

SFC

% palm oilpalm oleinsuper olein

Page 18: Palm Oil & Fractions: Characteristics and Properties

Palm olein

An excellent choice for food applications.

Has good oxidative stability.

Limited use in temperate countries - tends to crystallize and becomes cloudy at low temperature.

Blending of palm olein with other liquid oils increase the degree of unsaturation (IV) of palm olein.

Page 19: Palm Oil & Fractions: Characteristics and Properties

Binary and ternary blends of palm olein with other liquid vegetable oils, alternatives to partially hydrogenated oils which contain trans fatty acids.

Oil blends stay clear in temperate climate.

Excellent choice for food applications,e.g. as frying, cooking and salad oils.

-12-10

-8-6-4-20246

Cloud Point (oC)

A1 B1 C1 A2 B2 C2 Control

Page 20: Palm Oil & Fractions: Characteristics and Properties

Typical specifications of palm Typical specifications of palm oleinolein for snack food fryingfor snack food frying

FFAFFA <0.05%<0.05%PVPV <1<1M&IM&I <0.1%<0.1%COLOURCOLOUR <3R<3RFLAVOURFLAVOUR BLANDBLANDSMOKE POINTSMOKE POINT 220220--240C240C

Page 21: Palm Oil & Fractions: Characteristics and Properties

Frying performance of palm-based solid shortening vs. palm olein.

FFA value

0.000.200.400.600.801.001.201.40

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

Perc

enta

ge (

%)

Palm olein Solid shorteningPolar content of frying oil

0.0

5.0

10.0

15.0

20.0

25.0

DAY 1 DAY 2 DAY 3 DAY 4 DAY 5

Perc

enta

ge (

%)

Solid shortening Palm olein

Page 22: Palm Oil & Fractions: Characteristics and Properties

ADVANTAGES OF USING PALMADVANTAGES OF USING PALM--BASED BASED PRODUCTS AS A FRYING MEDIUMPRODUCTS AS A FRYING MEDIUM

Abundant supplyGood heat transferExcellent oxidative and flavourstabilitiesLess foam, polymers and polar compounds compared to soft oils

Page 23: Palm Oil & Fractions: Characteristics and Properties

Fatty acidsFatty acids Range(wt%)Range(wt%)

16:016:0 4747--8282

18:018:0 4 4 -- 66

18:118:1 1111--3737

18:218:2 11--1010

Fatty acid composition ofcommercially available palm stearins

Palm stearins

Page 24: Palm Oil & Fractions: Characteristics and Properties

Characteristics of Palm Characteristics of Palm StearinStearin

ParametersParameters RangeRange

Slip Melting Slip Melting Point Point °°CC

44 44 -- 6060

Iodine Iodine ValueValue

14 14 -- 4949

Page 25: Palm Oil & Fractions: Characteristics and Properties

SFC of palm SFC of palm stearinsstearins

SFC profiles of POs

-20

0

20

40

60

80

100

120

5 10 15 20 25 30 35 37 40 45 50 55 60

Temperatures (oC)

Solid

fat c

onte

nt %

POsIV14POsIV20POsIV30POsIV40

Page 26: Palm Oil & Fractions: Characteristics and Properties

FATTY ACID COMPOSITION OF COCOA BUTTER, FATTY ACID COMPOSITION OF COCOA BUTTER, PALM, ILLIPE AND SHEA FATPALM, ILLIPE AND SHEA FAT

Fatty acidFatty acid Cocoa butterCocoa butter PMFPMF IllipeIllipe SheaShea

C12:0C12:0 TraceTrace 0.10.1 TraceTrace 0.50.5

C14:0C14:0 0.70.7 1.21.2 0.30.3 0.60.6

C16:0C16:0 25.225.2 46.846.8 17.517.5 4.24.2

C18:0C18:0 35.535.5 3.83.8 45.845.8 40.640.6

C18:1C18:1 35.235.2 37.637.6 35.235.2 47.347.3

C18:2C18:2 3.23.2 10.010.0 0.70.7 5.45.4

Total Total saturatedsaturated

61.461.4 51.951.9 63.663.6 45.445.4

POP POS & SOS SOSPOP, POS, SOS

Page 27: Palm Oil & Fractions: Characteristics and Properties

SFC of PMFSFC of PMFSFC of PMF

0

20

40

60

80

100

5 10 15 20 25 30

Temperature(oC)

SFC

(%)

PMF IV34PMF IV 45

Page 28: Palm Oil & Fractions: Characteristics and Properties

TOCOPHEROLS/ TOCOTRIENOLS TOCOPHEROLS/ TOCOTRIENOLS IN OILSIN OILS

TOCOPHEROLTOCOPHEROL-- RICHED RICHED

SOY, CORN SOY, CORN COTTONSEED, COTTONSEED, SUNFLOWER, SUNFLOWER, RAPESEEDRAPESEED

TOCOTRIENOLTOCOTRIENOL--RICHEDRICHED

PALM,PALM,WHEATGERM, WHEATGERM, RICEBRANRICEBRAN

Page 29: Palm Oil & Fractions: Characteristics and Properties

TOCOPHEROLS/TOCOTRIENOLS TOCOPHEROLS/TOCOTRIENOLS IN PALM OIL PRODUCTSIN PALM OIL PRODUCTS

TypeType mg/kgmg/kg

Crude palm oilCrude palm oil 600 600 -- 10001000Crude palm Crude palm oleinolein 800 800 -- 10001000Refined palm oil 350 Refined palm oil 350 -- 630630Refined palm Refined palm oleinolein 468 468 -- 673673

Page 30: Palm Oil & Fractions: Characteristics and Properties
Page 31: Palm Oil & Fractions: Characteristics and Properties

CAROTENOID COMPOSITION IN CAROTENOID COMPOSITION IN CRUDE PALM OILCRUDE PALM OIL

TYPETYPE %%

PHYTOENEPHYTOENE 1.31.3ββ CAROTENE CAROTENE 5656αα CAROTENECAROTENE 3535LYCOPENELYCOPENE 1.31.3OTHERSOTHERS 6.46.4

Vitamin A precursor

Page 32: Palm Oil & Fractions: Characteristics and Properties

Novel palm productsNovel palm products--nutroleinnutroleinA nutritious cooking oil, extracted from A nutritious cooking oil, extracted from selected palms and processed under stringent selected palms and processed under stringent QC to retain QC to retain carotenoidscarotenoids and and tocopherolstocopherols..

SpecificationsSpecifications

FFAFFA 0.10%0.10%IVIV 64 min64 min

Cloud pointCloud point 4C4CSMPSMP 16C16C

carotenecarotene 400ppm min400ppm mintocolstocols 800ppm min800ppm min

Page 33: Palm Oil & Fractions: Characteristics and Properties

Advantages of palm oilAdvantages of palm oil

VersatilityVersatilityUnique in composition Unique in composition FunctionalityFunctionalityHealthy, natural oilHealthy, natural oilTransTrans--free formulationsfree formulationsStabilityStabilityAbundanceAbundanceConsistent supplyConsistent supply