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THE MALAYSIAN PALM OIL FACTS MALAYSIAN PALM OIL BOARD Ministry of Plantation Industries and Commodities, Malaysia www.mpob.gov.my

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Page 1: THE MALAYSIAN PALM OIL FACTSpermitted emulsi ers, avours and colours. s Palm oil is fractionated to obtain liquid oils and solid fractions. This provides the extensive exibility to

THE MALAYSIAN

PALM OILFACTS

MALAYSIAN PALM OIL BOARDMinistry of Plantation Industries and Commodities, Malaysia

www.mpob.gov.my

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ABOUTPALM OIL

The Malaysian palm oil industry has experienced significant growth since the crop was first introduced into the country from West Africa in the late 1870s. The oil palm species (Elaeis guineensis) was originally planted as an ornamental plant. Since its introduction as an ornamental plant into Malaysia, the oil palm has proven to be one of the greatest success stories of the Malaysian economy. From its humble beginnings, the crop exponentially expanded from 54,700 hectares in 1960, to reach 1.023 million hectares in the 1980s and 2.030 million hectares in 1990s. This planted area further expanded to 3.376 million hectares in 2000 and increased to 5.64 million hectares in 2015. By 2020, it is estimated that total planted area will be around 5.8 million hectares.

2

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PROVIDED BY NATURE

The oil palm tree grows in regions around the

equator. The tree is originally found in West

Africa and currently cultivated in Indonesia

and Malaysia, the world’s top palm oil-

producing nations.

FROM A TROPICAL CLIMATE

Nature plays a big part in the palm oil story.

What the tree loves above all, is sun. It thrives

on plenty of sunshine, temperatures ranging

between 24 and 32 degrees centigrade and

rainfall evenly distributed throughout the

year. Therefore, the most suitable areas for

cultivation are located between ten degrees

north and south from the equator. Apart from

Indonesia and Malaysia, other producers

include South and Central America, Thailand

and Western Africa.

*Germinated

oil palm seeds(3 months)

*Pre-nursery

young palm

seedling

(3-4 months)

*Planting materials

at the main nursery

(10-12 months)

Young oil palm

plantation

New variety of

palm oil tree

Mature oil palm plantationBunch weight : 10-15 kg

Fruitlets/bunch : 1000-3000

Oil/bunch : 22-25%

Kernel/bunch : 4%

Kernel production/year : 8 kg

Oil production/year : 42.5 kg

Species: : Elaeis guineensis

Type: : Tenera (DXP)

Planting density : 148 palm/ha

Nursery period : 24 months

Economic Life : 25 years

Palm Height: : 2.3 meters

Harvesting interval: : 15 days

No. of bunches/yr : 19

Shell: Tenera or (D x P), the oil palm

species commonly planted in

Malaysia, produces fruit with

a medium-thick shell

ANATOMY OF OIL PALM FRUIT

Kernel: The seed of the

fruit that produces

palm kernel oil

Mesocarp: The fleshy outer portion

of the fruit that produces

palm oil

OIL PALM CULTIVATION

*Source: Journal of Oil Palm Research Vol. 22 December 2010 p. 878- 886 Life Cycle Assessment of Oil Palm Seedling

Production (Part 1)

3

Double-stage nursery

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4

MAJOR VEGETABLE OILHARVESTED AREA* (Mn Ha)

PLANTEDAREA

0.400.60

0.80

4.03

Soybean Sunflower Rapeseed Oil Palm*

121.00

24.80

32.80

18.00

Soybean Sunflower Rapeseed Oil Palm

AVERAGE OIL YIELD(T/Ha/Year)

PALM OIL IS MOST EFFICIENT BEARING CROP IN THE WORLD

Oil Crops Production (Mn T) % of total production Total area (Mn Ha) % of total area

Oil palm* 69.6 34.0 17.3 6.3

Soybean 48.7 23.8 120.9 44.2

Rapeseed 26.1 12.8 32.8 12.0

Sunflower 15.0 7.3 24.8 9.0

The oil palm is able to produce 4.03

tonnes of oil per hectare, making it

the highest productive crop compared

to output of 0.40, 0.60 and 0.80 oil

per hectare for soybean, sunflower and

rapeseed respectively.

That means 7 to 11 times less land area is needed to obtain the same amount of vegetable oil if palm oil substitutes the other oils completely.

*combined tonnage of palm oil and palm kernel oil

Source: Oil World December 2015

Source: Oil World December 2015 (*forecasted : 2015/2016)

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5

OIL PALM PLANTATION: TOTAL PLANTED AREA IN MALAYSIA

MALAYSIA PALM OIL PRODUCTION 2005-2015

Palm oil production in Malaysia has increased over the years, from 7.81 million tonnes in 1995

to 14.96 million tonnes in 2005 and to 19.96 million tonnes in 2015.

PRODUCTION

1960

1970

1980

1990

2000

2001

2003

2004

2005

2006

2007

2008

2009

2010

2011

2012

2013

2014

0.06 0.

26

1.02

1.98

3.38 3.50

(Mn

Ha)

Year

3.80

3.88 4.

05 4.17 4.31 4.

49 4.69 4.

86 5.00 5.08 5.23 5.

39

2015

5.64

In Malaysia, the oil palm planted is mainly Dura x Pisifera (Tenera) hybrid which yields about 4.0 tonnes of palm oil per hectare together with 0.5 tonne palm kernel oil (PKO).

20

06

20

05

20

07

20

08

20

09

20

10

20

11

20

12

20

01

3

20

14

20

15

19

.67

19

.96

Pro

du

ctio

n (

Mn

T)

Year

19

.22

18

.79

18

.91

16

.99

17

.57

17

.73

15

.82

15

.88

14

.96

Source: MPOB Statistics & Oil World 2015

Source: MPOB Statistics & Oil World 2015

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6

GLOBAL PRODUCTION OF VEGETABLE OILS 2015 (Mn T)

GLOBAL PALM OIL PRODUCTION (Mn T)

Olive

Oil

Coconut

Oil

Groundnut

Oil

Cotton

Oil

Sunflower

Oil

Rapeseed

Oil

Soybean

Oil

Palm

Oil

2.86 2.98 3.68 4.72

14.97

26.13

48.72

62.80

Pro

du

ctio

n (

Mn

T)

Edible Oils

2010 2011 2012 2013 2014 2015

59.40 62.80

56.3053.90

51.0046.20

Pro

du

ctio

n (

Mn

T)

Year

PRODUCTION

Since 1985, palm oil became the second most consumed oil in the world, after soybean oil.

Source: Oil World

Source: MPOB Statistics & Oil World

iGlobal palm oil production has increased from 15.2 million tonnes in 1995 to 62.8 million tonnes in 2015. Malaysia produced 32% of the total global palm oil production.

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7

MAJOR VEGETABLE OILS EXPORT

PRICE TREND FOR 4 MAJOR VEGETABLE OIL OVER 10 YEARS (US-$/TONNE)

0.0

10.0

20.0

30.0

40.0

50.0

60.0

2015 2014 2013 2012 2011 2010 2009 2008 2007 2006 2005

Ex

po

rt V

olu

me

(M

n T

)

Year

Olive oil Coconut oil Groundnut oil Coton oil Sunflower oil

Rapeseed oil Soybean oil Palm oil Sesame oil Corn oil

0

200

400

600

800

1000

1200

1400

1600

2015 2014 2013 2012 2011 2010 2009 2008 2007 2006

Pri

ce

(U

S-$

/ T

on

ne

)

Year

Crude Palm oil Soybean oil Rapeseed oil Sunflower oil

EXPORT AND PRICE TRENDS

i Palm Oil is the most traded vegetable oil in the world!

Source: Oil World

Source: Oil World

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8

i Palm Oil is the most consumed vegetable oil in the world!

WORLD DISAPPEARANCE OF MAJOR OILS AND FATS - 2015

The nutritional values and the versatility of palm oil are renowned worldwide, especially in the

edible sector. Its unique characteristic of being semi-solid at ambient temperature allows for its

diverse applications in food and non-food products. In fact, all products using oils and fats as

ingredients can count on palm oil as a reliable raw material. The main traditional uses of palm

oil in food products are for cooking/frying, shortenings, margarines and confectionery fats. In

the frying industry, for example, palm oil is reputed as among the best and most suitable frying

oil. It offers several technical characteristics desirable in food applications, such as resistance

to oxidation, which contributes towards longer shelf life of end products. To the manufacturers

of solid fat products, palm oil is an excellent raw material because of its solid fat contents. It

does not have to undergo hydrogenation; hence does not contain undesirable trans-fatty acids.

Palm oil also offers great potential for use in non-food applications, particularly in the

production of oleochemicals products such as in soaps, surfactants and detergents, cosmetics

and personal care, as well as in agro and industrial products. Oil palm biomass is another

excellent potential for palm oil which will enhance the Malaysian palm oil industry’s growth,

competitiveness and sustainability.

Linse

ed Oil

Cas

tor

Oil

Ses

ame

Oil

Fish Oil

Oliv

e

Oil

Coc

onut

Oil

Cor

n

Oil

Gro

undnut

Oil

Cot

ton

Oil

Pal

mke

rn Oil

Butt

er,

as f

at

Tallo

w &

Gre

ase

Lard

Sunflow

er Oil

Rap

esee

d

Oil

Soy

bea

n

Oil

Pal

m Oil

0.7

0

0.6

7

0.8

1

0.8

5

2.9

4

3.0

7

3.2

1

3.7

2

4.7

4

6.7

4

8.0

3

8.3

6

8.6

0 15

.18

26

.71

48

.00

61

.28

Vol

um

e (M

n T

)

Edible Oils

CONSUMPTION

Source: Oil World

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From fresh palm fruits, we obtain crude palm

oil which contains tri-, di-, monoglycerides

and free fatty acid which make up 99%

of the composition. The other 1% is minor

components consisting of a bouquet of

health beneficial phytonutrients.

BASIC COMPOSITION OF CRUDE PALM OIL

KERNELS

Crushing

Extraction

Crude Palm Oil

Reining

RBD Palm Oil

Fractionation

Palm Mid

Fraction

BlendingShortenings

Margarines

Vanaspati

Frying Cooking

Shortenings

Margarines

Cocoa Butter

Equivalent

RBD Stearin

Splitting2nd

Fractionation

Double

Fractionation

Olein

Palm Mid

Fraction

Blending

Cocoa Butter

Equivalent

Soaps

Fatty Acids

Soaps

Food Emulsiier

RBD OleinPalm

Kernel Meal

Blending

Animal Feed

Palm

Kernel Oil

Fractionation

And Reining

Olein

Margarines

Stearin

Confectionery

Fats

Reining

Margerines

Confectioneries

Filled Milk Ice

Cream Biscuit

Cream

Fatty Acid

Fatty

Alcohols

Amines

Amides

Glycerol

EmulsiiersHumectants

Explosives

Hydrogenation

Hydrogenated Palm Kernel Oil

Hydrogenated Palm Kernel Olein

Confectioneries

Coffee Whitener

Filled Milk

Coating Fats

Splitting

Soaps

Other Uses

Being

Researched

MILL PROCESS FRUIT RESIDUES FUEL

• Triglycerides

• Diglycerides

• Monoglycerides

• Free Fatty Acids

• Minor components

(Phytonutrients)

1%

99%

PROCESSING OFPALM OIL

9

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10

FOOD USES OF PALM OIL ANDPALM KERNEL OIL

INTRODUCTIONPalm oil and its products are very versatile edible oil. They have a range of distinctive

properties, which enables to meet most of the quality and technological requirements. The

main uses of palm oil and its products in food applications are for cooking/frying, shortening,

margarines, cocoa butter substitutes, dairy fat replacers and animal fat replacers.

Cooking Oil

• Palm Olein is an excellent frying oil which is obtained from Malaysia’s golden crop, the

palm fruit.

• It’s neutral flavor enable easy expectance and incorporation in various food segments.

Palm olein is an excellent oil for deep, shallow and stir frying as well as for general

cooking.

• The oil has neutral odour and flavour, high oxidation stability and provides extended

shelf life for frying oil.

Shortenings

• Shortenings are made from 100% conditioned/textured solid fats which are composed

from either animal or plant based fats or in combination.

• Shortening imparts many functional properties in baked products such as structure,

texture, taste and stability. Palm based shortening offers a broad spectrum of

applications in the bakery industry such as breads, buns, pastries, cookies, pies, flat

breads, topping creams and filling creams.

Margarines

• Margarines are the substitute for dairy butter and are widely used in biscuits, cakes,

pastries, puff pastries, creams and spreads.

• Normally, margarine contains about 84% oils and fats phase, 16% of water phase with

permitted emulsifiers, flavours and colours.

• Palm oil is fractionated to obtain liquid oils and solid fractions. This provides the

extensive flexibility to blend palm based liquid oil and solid fats at various ratios to

meet the specific requirements of the diverse types of margarine.

Cocoa ButterSubstitutes

• Cocoa butter substitutes are used as an alternatives for chocolate coatings. They are

usually manufactured mainly from lauric oils or lauric stearins, particularly palm kernel

stearin.

Dairy Fat Replacers

• Dairy oils and fats are widely used in food preparation of such as special rice, pastries,

biscuits and desserts. The main concern by user of dairy oils and fats is the level of

cholesterol presence and the high price. Palm oil and its fraction serve as an excellent

solution to these setbacks.

Animal Fat Replacers

• The major animal fats found in the food chain are lard, tallow and chicken fat.

Animals fat are the main and important components in patties, sausages, nuggets and

pepperoni.

• Palm oil based animal fat replacers are able to imitate the functional properties of

animal fats such as tallow, lard and chicken in a wide range of applications.

• Animal fat replacers from palm oil and its fractions provide a healthier food ingredient

option as it is free of trans-fatty acids and cholesterol.

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NON-EDIBLE USES OF PALM OIL AND PALM KERNEL OIL

OLEOCHEMICALS INDUSTRY Palm oil offers great potential for use in non-food applications, particularly in the production

of intermediate and final oleochemicals products such as soap, surfactants and detergents,

cosmetic and personal care, agro and industrial products. Currently, less than 20% of palm oil

produced is used in non-food applications.

Soap production is one of the most important applications of oils and fats. The traditional raw

materials used for soap making were tallow and coconut oil. Due to the similarity in their fatty

acid compositions, palm and palm kernel oils offer good and competitive alternatives to tallow

and coconut oil respectively, as raw material for soap making.

BIOMASS INDUSTRY Another new growth area of great potential is oil palm biomass which will enhance the industry’s

growth, competitiveness and sustainability. There are now industrial plants manufacturing

particle board, medium density fibreboard (MDF) and plywood from oil palm biomass. Biomass

from the oil palm can also be used in fibre composites. Technologies are available to enable

car body components to be made of fibre composites.

Palm oil products in the non-food sector. E.g soaps and cosmetics

Applications of Oil Palm biomass. E.g Board (MDF, Plywood, Particleboard, Sawn lumber and Mineralized board) and

Fibre Composites (Plastic composites and Agrolumber)

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GENETICALLY MODIFIED ORGANISM (GMO) FREEOil palm is a non-genetically modified crop. Oil palm is bred through a natural process of

breeding and is not genetically modified.

CHOLESTEROL FREELike all other vegetable oils, palm oil is cholesterol-free. Palm oil contains a balanced

proportion of unsaturated and saturated fatty acids at about 50% each. However, in the body,

it behaves more like a monounsaturated fat and has no adverse impact on cholesterol levels.

Both palm olein and olive oil exert similar effects on cholesterol level in healthy volunteers.

FREE OF TRANS-FATTY ACIDHaving a unique and balanced composition of saturation and unsaturation, palm oil does not

require hydrogenation for use as a fat component in foods, thus avoiding the formation of

trans-fatty acids. Trans-fatty acids have been proven to have detrimental effects on health.

Therefore, palm oil and palm stearin are good alternatives to replace trans-fat and formulate

trans-free food products.

Cholesterol Free

Competitive Price

Anti-Oxidant Property

ADVANTAGES OFPALM OIL

Genetically Modified Organism (GMO) Free

High Nutritional Value

High Stability

Free of Trans-Fatty Acid

12

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SAFA: Saturated Fatty Acid

MUFA: Monounsaturated Fatty Acid

PUFA: Polyunsaturated Fatty Acid

PALM OIL AS A HEALTHFUL AND PREMIUM OIL

cocoa butter

Saturated Fatty Acids Monounsaturated Fatty Acids Polyunsaturated Fatty Acids

palm olein

lard

groundnut

soybean

olive

high oleic sunlower

Total Fatty Acid Composition of oils and fats

% Fatty Acid

canola

rapeseed

0 20 40 60 80 100

Source: MPOB

Palm oil contains almost equal amounts of unsaturated and saturated fats. In the body,

it behaves more like a monounsaturated oil and has no adverse impact on cholesterol level.

13

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14

Palm oil contains approximately 1% of minor components, including carotenoids, tocotrienols,

phytosterol, coenzyme Q10, lecithin and squalene. These components have beneficial health

properties including antioxidant, cancer prevention and cholesterol lowering effects. Palm oil is

the richest source of natural tocotrienols, an anti-oxidant that is several times more powerful

than the tocopherols. Studies have shown that palm tocotrienols have anti-inflammatory,

cholesterol lowering, anti-oxidant, cancer preventive, radioprotective and neuroprotective

properties.

PALM OIL PHYTONUTRIENTS

VITAMIN E (Tocopherols

& Tocotrienols)

•Hypocholesterolemic

•Anti-oxidative defence

mechanism

•Cardioprotection effects

•Anti-cancer

•Anti-cancer effects

•Prevention of cataract

•Improves vitamin A and

anti-oxidative status

•Reduces prevalence of

Bitot’s spot

•Anti-inlammatory•Cardiovascular prevention

•Radioprotection

•Immune booster

•Cancer prevention

•Hormone regulator

•Skin Protection

•Powerful anti-oxidant

•Cholesterol Reducer

•Neuroprotection

•Bone protection

LECITHIN PHYTOSTEROLCAROTENOIDS COENZYME Q10

•Metabolic precursor of

cholesterol and other steroids

•Anti-oxidant

•Strengthen immune system

SQUALENE

PALM-BASED PHYTONUTRIENTS ANDTHEIR FUNCTIONS

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SUSTAINABILITY OF THE MALAYSIAN OIL PALM INDUSTRY

SOCIAL DEVELOPMENT The oil palm industry meeting the needs of the poor by:

• Eradicated poverty and narrowed income gap between town and rural folk

• Created rural townships where workers reside and enjoy good quality of life

• Contributed to social security and peace

• Reduced migration of labour force from rural areas

ENSURING ECONOMIC PROGRESSSustainability is also stressed in Malaysia’s Economic Transformation Programme (ETP). This programme aims to transform Malaysia from a middle-income to a high income nation by 2020 by focusing on a few key growth sectors identified under the National Key Economic Areas or NKEAs. The palm oil sector is one of the 12 NKEAs. Notwithstanding the aim of achieving the status of a high income nation, the ETP adopts a holistic approach and also incorporates the social and environmental aspects as integral parts of the programme. The ETP takes cognisance of the disparity in incomes of the multi-ethnic communities and features the important social element of inclusiveness. From the environmental aspect, growth in the ETP must be sustainable with preservation of environment and natural resources being priced into

the cost of development.

CONSERVATION AND MANAGEMENT OF THE ENVIRONMENT AND BIODIVERSITY The Malaysian oil palm industry’s high commitment to conservation and management is evidenced in the voluntary participation in sustainable practices including sustainability certification, good agricultural practices, trapping of biogas from palm oil mill effluent, use of milling residues as renewable energy and the results of the life cycle assessment of palm oil for improving environmental performance. Efforts in sustainability include a concerted effort by the industry to shift from pollution control to that of pollution prevention, minimization of pollution from palm oil production and all environmental impacts associated with the full life cycle of oil palm as well as the adoption of new environmentally sustainable technologies. Malaysia’s efforts on sustainability are a continuous improvement process because palm oil is a ubiquitous source of feedstock for the global industries as well as an important source of

employment and economic resource for Malaysia.

One of the most challenging issues confronting the oil palm industry is proving its commitment to the sustainable development of the oil palm industry. Contrary to the allegations from non-governmental organizations that oil palm cultivation is one of the major causes of deforestation and declining biodiversity, the development of the Malaysian oil palm industry is very well regulated and current practices remain committed towards the three components of sustainability, namely social development, economic progress & conservation and management of the

environment and biodiversity.

envi

ronm

ental stewardship

SUSTAINABILITY

econom

ic prosperity

social responsibility

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16

Malaysian Standard on Sustainable Palm Oil (MSPO)

What is MSPO?• A National standard on sustainability – applicable to all categories of oil palm industry

covering small, medium and large plantations

• It is a standard that complies with Malaysian laws and ratified international agreements/

conventions to ensure that all oil palm premises in Malaysia are sustainably certified

• A Standard that is based on a balanced three pillars of sustainability - people, planet and

profit.

SUSTAINABILITY

The MSPO document consists of 4 parts:MSPO Part 1: General Principles for Malaysian Sustainable Palm Oil

MSPO Part 2: General Principles for Independent Small holders

MSPO Part 3: General Principles for Oil Palm Plantations an Organized Smallholders

MSPO Part 4: General Principles for Palm Oil Mills

• MSPO was launched in 2013 which was an initiative of MPOB following the request

from stakeholders of the Malaysian oil palm industry. Its standard is dynamic and will be

continually improved to ensure current issues on sustainability are well addressed.

• It is a governmental initiative to ensure palm oil producers in Malaysia comply with

Malaysian Laws and ratified international laws related to sustainability.

• In 2015, Malaysian Palm Oil Certification Council (MPOCC) was established to manage and

implement an impartial and credible certification scheme for the Malaysian oil palm industry.

• As of December 2015, 304,273.87 tonnes of crude palm oil was certified under MSPO.

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NOTES

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NOTES

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17

Washington DC

Brussels

Cairo Karachi

Mumbai

Shanghai

Kuala Lumpur

MPOB REGIONALNETWORK

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HEAD OFFICE

Malaysian Palm Oil Board

6, Persiaran Institusi, Bandar Baru Bangi

43000 Kajang, Selangor

Malaysia

Tel. No. : +60 (0)3 8769 4400

Fax : +60 (0)3 8925 9446

Website : www.mpob.gov.my

Malaysian Palm Oil Board (MPOB)

Technical Advisory Services

West & Central Asia Regional Ofice

Regional Manager : Mr. Mohd Fairus Mohd

Hidzir

No.G-30/6, Sea Breeze Villas

Block 8, Kehkashan, Clifton

G.P.O. Box No. 1352

Karachi-74200

Pakistan

Tel : +92 21 3583 1823 / 3583 2252

Fax : +92 21 5831 779

Email : [email protected]

Malaysian Palm Oil Board (MPOB)

Technical Advisory Services

Americas Regional Ofice

Regional Manager : Mr. Johari Minal

3516 International Court, N.W.

Washington, D.C. 20008,

U.S.A.

Tel : +1 (202) 572 9719 / 9768

Fax : +1 (202) 572 9783

Email : [email protected]

Malaysian Palm Oil Board (MPOB)

Technical Advisory Services

Africa Regional Ofice

Regional Manager : Mr. Isa Mansor

c/o Embassy of Malaysia

21, El-Aanab Street

El Mohandessine, Giza

Egypt

Tel : +202 3761 0184

Fax : +202 3761 0174

Email : [email protected]

Malaysian Palm Oil Board (MPOB)

Technical Advisory Services

Europe Regional Ofice

Regional Manager : Dr. Kalanithi

Nesaretnam

c/o Embassy of Malaysia

Avenue de Tervueren 414A

1150 Brussels

Belgium

Tel : +32 2 7628 997

Fax : +32 2 7628 998

Email : [email protected]

Palm Oil Research & Technical Service

Institute of Malaysia Palm Oil Board (PORTSIM)

Technical Advisory Services

Regional Manager : Dr. Ooi Cheng Keat

Level 2, No 18, Lane 88

Yuanshan Road

Xinzhuang Industrial Park

Minhang, Shanghai 201108

P.R. China

Tel : +8621 6442 3303

Fax : +8621 6442 3866

Email : [email protected]

Malaysian Palm Oil Board (MPOB)

Technical Advisory Services

India Branch Ofice

Regional Manager : Dr. Nagendran Bala

Sundram

Unit No. 12, Ground Floor,

Rupa Solitaire Building, Building No. A-1,

Sector 1,

Millenium Business Park,

Mahape, Navi Mumbai,

Maharashtra, India.

Email : [email protected]