palm kernel shell activated carbon

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Presented by Eric Bae Presented on 20 th March 2011 Palm Kernel Shell Activated Carbon

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Page 1: Palm Kernel Shell Activated Carbon

Presented by Eric Bae

Presented on 20th March 2011

Palm Kernel Shell

Activated Carbon

Page 2: Palm Kernel Shell Activated Carbon

Palm kernel nut which highly contains kernel oil will be cracked down to kernel and kernel shell.

The kernel will be extracted for kernel oil and kernel shell will be the by-product for this process.

WHAT IS PKS?

Palm kernel shell has become one of the valuable commodity in palm oil industry, many usage or application has been developed.

Due to high calorific value of palm kernel shell, this commodity has been one of the key biomass material in order to replace fossil fuel for steam power plant, however due to more and more study conducted, it value has been elevated

Palm Kernel Shell

Page 3: Palm Kernel Shell Activated Carbon

PKS Activated Carbon

Activated Carbon is the generic term used to describe carbonaceous absorbents processed

from wood, coal and shell of coconuts or palms

Activated Carbon

Manufacturing Process

Utilizing Steam Activation Process on Palm-Shell Charcoal in horizontal rotary kiln with heat-

recovery features that enables followings;

▶ Uniform activation producing fine pore structures in the finished product

▶ Low energy cost in the process that leads to competitive price

Page 4: Palm Kernel Shell Activated Carbon

PKS Activated Carbon

Waste, domestic and potable water treatment or purification

Deodorization and decolourization

Air pollution control, conditioned-air filtration, gas/vapor purification

•Please Note that we have done various researches in cooperation with University

Technology Malaysia.

•It is found that the PKS Activated Carbon may be able to use in any applicable areas.

•For the purpose of human consumption, additional process might be required to reduce the

level of pH to 7, which could be customized (9-11 under current production line)

Petrochemical, Pharmaceutical processes

Applicable Areas

Food/Beverages/edible oils purification

Gold recovery process

Page 5: Palm Kernel Shell Activated Carbon

PKS Activated Carbon

Product Specification

PARAMETER TYPICAL VALUE TEST STANDARD

Iodine Number 950 – 1150 mg/g ASTM D 4607-94

Butane Activity 20 – 30% ASTM D 5742-95

CCL4 Activity 55 – 77% ASTM D 3467-94

Ball Pan Hardness 88 – 96% ASTM D 3802-79/94

Ash Content 5% Max ASTM D 2866-94

Apparent Density 0.42 – 0.52g/cc ASTM D 2854-96

Moisture 5% Max ASTM D 2867-95

pH Value 9 to 11 ASTM D 3838-80/94

Particle Size Distribution 90% min ASTM D 2862-92

•Iodine number: the most fundamental parameter used to characterize activated carbon performance. It is a measure of

activity level (higher number indicates higher degree of activation)

•Hardness: an important factor in system design, filter life and product handling. There are large differences in the

hardness of activated carbons, depending on the raw material and activity level.

•Particle size distribution: the finer the particle size of an activated carbon, the better the access to the surface area and

the faster the rate of adsorption kinetics

Page 6: Palm Kernel Shell Activated Carbon

PKS Activated Carbon

Size and Market

Mesh 4 X 8

Mesh 8 X 12

Mesh 8 X 30

Mesh 12 X 30

Mesh 40

Mesh 100

▶ Available Size Groups

Page 7: Palm Kernel Shell Activated Carbon

PKS Activated Carbon

Comparative Analysis

▶ Specification

PARAMETER PALM KERNEL SHELL COCONUT SHELL

Iodine Number 950 – 1150 mg/g 1000 – 1100 mg/g

Butane Activity 20 – 30% Unavailable

CCL4 Activity 55 – 77% 50 – 55%

Ball Pan Hardness 88 – 96% Min 95%

Ash Content 5% Max 5% Max

Apparent Density 0.42 – 0.52g/cc 0.42 – 0.48g/cc

Moisture 5% Max 5% Max

pH Value 9 to 11 9 to 10

Particle Size Distribution 90% min 90% min

▶ Price

PARAMETER PALM KERNEL SHELL COCONUT SHELL

FOB PORT KLANG USD 1,200/MT USD 1,900/MT

Page 8: Palm Kernel Shell Activated Carbon

PKS Activated Carbon

Cost EffectivenessRelatively Unknown to the MarketPossibility of Market DominationOpportunities in investments

Relatively less production volumeLess awareness from consumersIn need of various researchesSignificantly limited supplier

ConsPros

Comparative Analysis

Aid in Raw Material Supply (Woori Resource runs in close line with Malaysia Government)

Investment in processing facilities (ie. Facilities in Indonesia producing carbonized PKS)

Sample Tests in various ways to emphasize its wide range of usage at low prices

Page 9: Palm Kernel Shell Activated Carbon

Business Structure

LAND TRANSPORTATION

SHIPPING ARRANGEMENT

RENTLETTING OUT

LONG TERM

CONTRACT

WAREHOUSE

MARKET

LOGISTIC

COMPANY

Consulting Consulting

Page 10: Palm Kernel Shell Activated Carbon

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