paint pump for wood industry

25
Global Leaders in COATING APPLICATION AND FLUID HANDLING

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Page 1: Paint pump for wood industry

Global Leaders in COATING APPLICATION AND FLUID HANDLING

Page 2: Paint pump for wood industry

SOLUTION PROPOSAL

Future of Paint Circulation Equipments

Page 3: Paint pump for wood industry

1 system supplies many spray guns:- Maple 15/3 for 8 air

guns- Maple 7/15 for 4

air-assited airless guns

1 System includes:- 1 Maple pump- 1 Fluid Filter- 1 Fluid Regulator- 1 Air Regulator- 4 spray guns- 1 Stainless Steel

Frame- Fluid hoses, Air

hoses, suction hose

Page 4: Paint pump for wood industry
Page 5: Paint pump for wood industry

MAPLE PUMPS – Horrizontal Fluid Section

Future of Paint Circulation Equipments

Page 6: Paint pump for wood industry

Maple Pump Line

Page 7: Paint pump for wood industry

ModelContinuous Max Flow @

20 cycles

Intermittent Max Flow @

40 cyclesFlow / Cycle

Fluid Pressure @ 7 bar

AirRatio

Maple 15/3104009

7.5 L/min 15 L/min 0.375 L 21 bar 3:1

Maple 7/15104010

3.5 L/min 7 L/min 0.175 L 105 bar 15:1

Maple - Pumps (MA)

Page 8: Paint pump for wood industry

Binks Maple Series Pump• Maple Pump range give positive

displacement, designed for the “constant run” 24/7 needs of paint circulating systems.

• Stainless steel fluid sections -Compatible with SB, WB and moisture sensitive catalysts.

• Low Ice & Lube Free air motor design.• Horizontal 4-ball fluid section for shear

sensitive materials.• Tungsten Carbide Seats & Ceramic

Coated Pistons are standard. (Piston comes with 5 year replacement warranty)

Page 9: Paint pump for wood industry

Maple

Features :-

• Simple / quick disassembly & reassembly• No Threaded connections• External Main air control & Pilot valve•Lube free air motor eliminates oil residue in exhaust air & air line lubricator.

• Lower maintenance requirements

• Compatible with moisture sensitive materials (catalyst)• Equal pressure on each stroke• Flooded seal provides longer seal life• Low Paint shear operation• Designed to pump abrasive coatings•No external leaking packing seals

Page 10: Paint pump for wood industry

Fluid SectionFeatures

• No upper packing, Cylinder or Displacement Rod.

• WB, SB, CC, Catalyst, Xiralic compatible.• Bellows leak indication (“run to failure”

capability).• High flow capabilities.• Flooded seal provides longer seal life

expectancy.• Piston never leaves seal thus extending

seal life.• Ceramic piston & TC seats as standard.• Option cycle counter, flow rate display,

pump runaway system incorporated.

Page 11: Paint pump for wood industry

Maple Pump Fluid Section

Suction Stroke Pressure Stroke

Page 12: Paint pump for wood industry

Maple Pump

Page 13: Paint pump for wood industry

Bellows on Maple Pumps

• FEA verified, design does not exceed material yield stress• Manufactured from High Flex PTFE Composite material• Compression moulded and ‘knifed’ from bar stock• Non permeable (standard PTFE is permeable due to sintered

construction)

Bellows verified and tested for over 10 Million cycles

Page 14: Paint pump for wood industry

Pilot Valves

Poppet Valves

- Updated design

- Installed on MX and Maple Range

Page 15: Paint pump for wood industry

Air Control ValveSimple design allows for numerous advantages over existing air motor technology:

• No trip rod assembly required.• Magnetic detent valve proven technology. • Magnetic “force” is always present. Will not

allow equal air pressure across the spool to stall the pump.

• Life expectancy of lapped spool / sleeve is “drastically” increase over traditional technology.

• Air control spool valve can be changed on line in less then 5 minutes.

Lapped spool & sleeve assembly

Magnet

Magnet

Page 16: Paint pump for wood industry

Maple Air Valve

Page 17: Paint pump for wood industry

Maple Air Expansion• Proven low ice air motor

• Quick exhaust technology

• Air expansion outside of moving components

• Pneumatic spool and sleve incorporating magnetic detent to eliminate stall condition

Page 18: Paint pump for wood industry

Fluid Section: BINKS Maple Pump

Binks Maple –Fluid Section

Binks utilizes horizontal fluid section options

Page 19: Paint pump for wood industry

Fluid Section: BINKS Maple Pump

By utilizing a horizontal piston design Binks has overcome the following normal fluid

section concerns:• NO UPPER PACKING! With no exterior leaking seal the pump is ideal for all materials (catalyst, xirallic, mica, all CC, all BC, all primer…). • Piston connection a simpler lower maintenance product.• Piston seal only needs to seal in one direction. • Piston seal is constantly lubricated by paint therefore seal life is drastically increased.• With low pressure siphon area never seeing high pressure the use of a bellows style seal is available.

Page 20: Paint pump for wood industry

Maple - Fluid Section

• No piston to cylinder contact point thus no cylinder to wear.

• Piston comes standard as ceramic coated! No optional extra charge. (5 year warranty)

• Piston seal is lubricated by material on siphon side of pump.

• Ability to use low pressure bellows seal.

• Back up chevron seal (as used as main Graco seal) is used as back up seal to bellows. This provides safe “run to failure” capabilities.

• Tungsten carbide seats as standard!

Page 21: Paint pump for wood industry

Maple PumpsBinks Maple Pumps are fast becoming the „Technology of Choice“ for General Industry Fluid handling systems.

• Proven Reliability• Patented Designs• Kind to Paints (Minimising Paint degradation)• Most Energy efficient Technology• Fully stainless steel fluid sections• tugsten carbide ball seats and ceramic coated pistons• Low Ice Air motor „un-stallable“• No more exposed seals or Un-wanted Heat generation of

Paint.• Ease of Maintenance• Reduced Maintenace costs • Validated at OEM & Tier 1 level• Established Installed baseAll-in-All we are providing a product range which is Unique in

the Market place whilst meeting the Customer‘s demands.( it is not a “Me Too“ product - it is process positive )

Page 22: Paint pump for wood industry

Installations

Page 23: Paint pump for wood industry

Maintenance Schedule

Page 24: Paint pump for wood industry

Value Proposition

Page 25: Paint pump for wood industry

MAPLE PUMPS

Thanks

Nguyen Quang VuBusiness Development Manager – Vietnam

[email protected]