paint pump for wood industry
TRANSCRIPT
Global Leaders in COATING APPLICATION AND FLUID HANDLING
SOLUTION PROPOSAL
Future of Paint Circulation Equipments
1 system supplies many spray guns:- Maple 15/3 for 8 air
guns- Maple 7/15 for 4
air-assited airless guns
1 System includes:- 1 Maple pump- 1 Fluid Filter- 1 Fluid Regulator- 1 Air Regulator- 4 spray guns- 1 Stainless Steel
Frame- Fluid hoses, Air
hoses, suction hose
MAPLE PUMPS – Horrizontal Fluid Section
Future of Paint Circulation Equipments
Maple Pump Line
ModelContinuous Max Flow @
20 cycles
Intermittent Max Flow @
40 cyclesFlow / Cycle
Fluid Pressure @ 7 bar
AirRatio
Maple 15/3104009
7.5 L/min 15 L/min 0.375 L 21 bar 3:1
Maple 7/15104010
3.5 L/min 7 L/min 0.175 L 105 bar 15:1
Maple - Pumps (MA)
Binks Maple Series Pump• Maple Pump range give positive
displacement, designed for the “constant run” 24/7 needs of paint circulating systems.
• Stainless steel fluid sections -Compatible with SB, WB and moisture sensitive catalysts.
• Low Ice & Lube Free air motor design.• Horizontal 4-ball fluid section for shear
sensitive materials.• Tungsten Carbide Seats & Ceramic
Coated Pistons are standard. (Piston comes with 5 year replacement warranty)
Maple
Features :-
• Simple / quick disassembly & reassembly• No Threaded connections• External Main air control & Pilot valve•Lube free air motor eliminates oil residue in exhaust air & air line lubricator.
• Lower maintenance requirements
• Compatible with moisture sensitive materials (catalyst)• Equal pressure on each stroke• Flooded seal provides longer seal life• Low Paint shear operation• Designed to pump abrasive coatings•No external leaking packing seals
Fluid SectionFeatures
• No upper packing, Cylinder or Displacement Rod.
• WB, SB, CC, Catalyst, Xiralic compatible.• Bellows leak indication (“run to failure”
capability).• High flow capabilities.• Flooded seal provides longer seal life
expectancy.• Piston never leaves seal thus extending
seal life.• Ceramic piston & TC seats as standard.• Option cycle counter, flow rate display,
pump runaway system incorporated.
Maple Pump Fluid Section
Suction Stroke Pressure Stroke
Maple Pump
Bellows on Maple Pumps
• FEA verified, design does not exceed material yield stress• Manufactured from High Flex PTFE Composite material• Compression moulded and ‘knifed’ from bar stock• Non permeable (standard PTFE is permeable due to sintered
construction)
Bellows verified and tested for over 10 Million cycles
Pilot Valves
Poppet Valves
- Updated design
- Installed on MX and Maple Range
Air Control ValveSimple design allows for numerous advantages over existing air motor technology:
• No trip rod assembly required.• Magnetic detent valve proven technology. • Magnetic “force” is always present. Will not
allow equal air pressure across the spool to stall the pump.
• Life expectancy of lapped spool / sleeve is “drastically” increase over traditional technology.
• Air control spool valve can be changed on line in less then 5 minutes.
Lapped spool & sleeve assembly
Magnet
Magnet
Maple Air Valve
Maple Air Expansion• Proven low ice air motor
• Quick exhaust technology
• Air expansion outside of moving components
• Pneumatic spool and sleve incorporating magnetic detent to eliminate stall condition
Fluid Section: BINKS Maple Pump
Binks Maple –Fluid Section
Binks utilizes horizontal fluid section options
Fluid Section: BINKS Maple Pump
By utilizing a horizontal piston design Binks has overcome the following normal fluid
section concerns:• NO UPPER PACKING! With no exterior leaking seal the pump is ideal for all materials (catalyst, xirallic, mica, all CC, all BC, all primer…). • Piston connection a simpler lower maintenance product.• Piston seal only needs to seal in one direction. • Piston seal is constantly lubricated by paint therefore seal life is drastically increased.• With low pressure siphon area never seeing high pressure the use of a bellows style seal is available.
Maple - Fluid Section
• No piston to cylinder contact point thus no cylinder to wear.
• Piston comes standard as ceramic coated! No optional extra charge. (5 year warranty)
• Piston seal is lubricated by material on siphon side of pump.
• Ability to use low pressure bellows seal.
• Back up chevron seal (as used as main Graco seal) is used as back up seal to bellows. This provides safe “run to failure” capabilities.
• Tungsten carbide seats as standard!
Maple PumpsBinks Maple Pumps are fast becoming the „Technology of Choice“ for General Industry Fluid handling systems.
• Proven Reliability• Patented Designs• Kind to Paints (Minimising Paint degradation)• Most Energy efficient Technology• Fully stainless steel fluid sections• tugsten carbide ball seats and ceramic coated pistons• Low Ice Air motor „un-stallable“• No more exposed seals or Un-wanted Heat generation of
Paint.• Ease of Maintenance• Reduced Maintenace costs • Validated at OEM & Tier 1 level• Established Installed baseAll-in-All we are providing a product range which is Unique in
the Market place whilst meeting the Customer‘s demands.( it is not a “Me Too“ product - it is process positive )
Installations
Maintenance Schedule
Value Proposition