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SSpray Balls for your Pharmaceutical, Biotech or Personal Care Tanks

Utilizing the latest technology, Sani-Matic creates a �D model of your process vessels. This allows us to engineer the most effective static spray device and drill pattern to ensure proper coverage of all ports and surfaces. With decades of experience in spray technology and Bio-Pharm CIP applications, the Sani-Matic team understands the spray dynamics required to ensure proper flow rates, pressures and geometries.

Custom Engineered Solutions

Call Today to Find Your Custom SolutionWith over 65 years of cleaning experience, Sani-Matic is ready to review your cleaning needs and guide you through our state-of-the-art �D modeling process to provide you with a custom solution.

To begin your order, please be ready to supply us with the following information:

Tank drawings - please indicate agitators, dip-tubes, anti-foams and spray ball connectionsAvailable CIP flow and pressureSurface finish requirements

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Custom engineered in 3DPrecision drilledPass Riboflavin testing the first timeDocumented for future replacement

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Sani-Matic provides complete documentation designed to meet your validation requirements, which include:

Material Certificates (i.e., MTR’s and letters of compliance)Weld qualification, log and inspection reportsWeld mapsMechanical polishing proceduresElectropolishing procedures and certificationsSurface finish certificationGeneral and subassembly as-built drawingsSpray pattern layout with degrees and anglesWeld procedures

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Documentation

Precision Drilled Spray Balls and Custom Supply TubesOnce the spray pattern and design have been determined, Sani-Matic will manufacture the spray balls and supply tubes to deliver the solution. Orbital welding of the spray balls and custom patterns drilled with a CNC machine provide repeatable and consistent patterns.

Sanitary tube welds use orbital welding wherever possible. All product contact welds are ground and polished to meet your interior finish requirements.

Orbital welds are boroscope inspected to meet ASME-BPE standards.

Call toll free 800.356.3300 or fax 608.222.5348

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S Spray Solutions for Your Unique NeedsSani-Matic has decades of experience in spray technology for the Food and Beverage industries. We will evaluate your application needs to design and manufacture a spray solution with appropriate flows, pressures and spray patterns to ensure efficient and dependable cleaning for your specific process equipment.

Sani-Matic is �-A approved for its standard spray ball design when used with a wrap around clip. When considering a special spray ball, there is the possibility

that the spray ball will not conform to �-A requirements. If a special �-A approved spray ball is required, your sales representative should be consulted.

Standard Features• �16L stainless steel• �2 Ra finish• Sanitary polished ball• Each ball includes wrap around clip• Standard drilling is 40 gpm @ 25 psi• Slip-fit collar

Options• Custom drilling available (SB-�)• Custom spray balls require one to two weeks lead time• Material certification is available for an additional

$50 per order - please ask your sales representative for more information

• Please call for more information on orbital welding and directional drilling

• For Supply Tube options, please see Single Ball Supply Tube on page 16 or Double Ball Tee on page 17

Stock Spray Balls

Model # Old Part # Part # Price

SB-1-2.5-1.5-SC-40GPM-25PSI-�2Ra 320036 128271 $219

SB-2-4.0-1.5-SC-40GPM-25PSI-�2Ra 340352 128272 $224

SB-5-4.0-1.5-SC-40GPM-25PSI-�2Ra 340012 128273 $244

SB-5-�.0-1.5-SC-40GPM-25PSI-�2Ra 340034 128274 $2�9

SB-5-2.5-1.5-SC-40GPM-25PSI-�2Ra 320058 128275 $2�9

SB-5-2.0-1.0-SC-40GPM-25PSI-�2Ra 320561 128276 $2�9

SB-5-1.5-0.75-SC-40GPM-25PSI-�2Ra 320665 128277 $217

Stock Spray Clips

Model # Part # Price

HAIR PIN CLIP FOR 0.50” SC * 321443 $11

WRAP AROUND CLIP FOR 0.75” SC 321554 $21

WRAP AROUND CLIP FOR 1.00” SC 321555 $21

WRAP AROUND CLIP FOR 1.50” SC 321556 $21

WRAP AROUND CLIP FOR 2.00” SC 321557 $21

4” HAIR PIN CLIP * 321962 $21

Spray Ball Dimensions

Solution tube pin hole location for proper fit with spray ballTube

ADistance

BDrill Diameter

C1/2” �/16” 5/64”

�/4” �/16” 9/64”

1” 5/16” 9/64”

1 1/2” 11/16” 1�/64”

2” 15/16” 1�/64”

sanimatic.com

Ball Diameter A B C D E

4.0”Ø 2” 1” Ø 1�/64” 5 �1/�2” 55°Ø 1 1/2” 11/16” Ø 1�/64” 5 �/4” 62°Ø 1” �/8” Ø 9/64” 5 �/8” 70°

3.0”Ø 2” 1” Ø 1�/64” 4 1�/16” 45°Ø 1 1/2” 11/16” Ø 1�/64” 4 25/�2” 55°Ø 1” �/8” Ø 9/64” 4 11/�2” 67°

2.5”Ø 1 1/2” 11/16” Ø 1�/64” 4 1/4” 48°Ø 1” �/8” Ø 9/64” � 27/�2” 62°

2.0”Ø 1” �/8” Ø 9/64” � 5/16” 57°Ø �/4” 1/4” Ø 9/64” � �/�2” 62°

1.5”Ø 1” �/8” Ø 9/64” 2 25/�2” 41°Ø �/4” 1/4” Ø 9/64” 2 17/�2” 55°Ø 1/2” �/16” Ø 5/65” 2 9/16” 6�°

1.25”Ø �/4” 1/4” Ø 9/64” 2 1/4” 45°Ø 1/2” �/16” Ø 5/64” 2 5/16” 57°

* Does not conform to �-A standard

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Selection Option Description Price

Drill Pattern

0 No holes $ 0

1 180˚ Up - Vertical Mount $ 0

2 180˚ Up - Double Ball (each ball) $ 0

� Special Spray Pattern (diagram req’d) $ 0

4 180˚ Down - Vertical Mount $ 0

5 �60˚ Full Coverage $ 0

6 180˚ Up - Horizontal Mount $ 0

Ball Diameter

1.25 1.25” $279

1.5 1.50” $279

2.0 2.00” $279

2.5 2.50” $279

�.0 �.00” $279

4.0 4.00” $284

Connection Size

0.50” 0.50" * $ 0

0.75” 0.75" $ 0

1.00” 1.00" $ 0

1.50” 1.50" $ 0

2.00” 2.00" $ 0

2.50” 2.50" $ 0

Connection Style

SC Slip Collar (standard) $ 0

BW Butt Weld $ 0

FL Flare (no connection) $ 0

TC Tri-Clamp $ 20

HC Half Coupling* $ �0

Flow (GPM)**Max Flow Rate chart

40 40 GPM (standard) $ 0

0 0 GPM (no holes) $ 0

Custom Enter GPM (maximum 400 GPM) $ 0

Pressure (PSI)

25 25 PSI (standard) $ 0

0 0 PSI (no holes) $ 0

Custom Enter PSI (maximum 70 PSI) $ 0

Finish (Ra)

�2 �2 Ra/150 Grit (standard) $ 0

25 25 Ra/180 Grit $ 70

15-20 15-20 Ra/240 Grit $ 90

9-11 9-11 Ra/�20 Grit $120

Finish Option (EP) EP Electropolish (added to any finish) $120

* Does not conform to �-A standard

Material Certification is available for an additional $50 per order. Please ask your sales representative for more information.

Hastelloy and AL6XN material options are available for some spray balls.Please ask your sales representative for more information.

Custom Spray Ball Nomenclature

Spray Ball Drill Pattern

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SB GPM PSI Ra

SB-0 SB-1 SB-2

SB-5SB-4SB-3

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Connection Size Maximum Flow

0.50” 12 GPM

0.75” 25 GPM

1.00” 40 GPM

1.50” 100 GPM

2.00” 240 GPM

2.50” 400 GPM

Calculate recommended minimum flow rate for cleaning of vertical process vessels

Enter tank diameter (D) in feet = Spray Ball GPM = (9.5 x tank diameter in feet)

A minimum flow rate of 3 gallons/minute-foot (tank circumference) is required to produce turbulent flow of solution down vessel walls.

Call toll free 800.356.3300 or fax 608.222.5348