ozone in package bottled drinking water

Download Ozone in package bottled drinking water

If you can't read please download the document

Post on 13-Jan-2017

1.342 views

Category:

Food

2 download

Embed Size (px)

TRANSCRIPT

Slide 1

1Ozonation Bottled Package Drinking Water

Anaerobic Baffled Reactor

- Index2ObjectiveOzone Associate EquipmentsAir Preparation & PurificationOxygen ConcentratorIV Generation Ozonator Associate EquipmentsSelection / Sizing FormulasTesting | Monitoring | Log | MaintenanceReferences

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Objective Of Ozonation3For Raw Water Treatment

Final Product Water Additive

Removes Pesticides & InsecticidesOxidizes All Organic ImpuritiesOxidizes Inorganics to PrecipitateMicro FlocculentStrong DisinfectantImproves Taste & Oxidizes ColourEliminates Any Present OdorIncreased Shelf LifeKeeps Lines & Equipments DisinfectedProvides Overall Bacterio-static ConditionDisinfects New Molded Bottles & CapsDisinfects Free air in BottlesImproves TasteRefill Jar Disinfection & Rinsing

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Ozonation Associated Equipments 4Ozone GeneratorOxygen ConcentratorAir CompressorAir DryerBack-Flow PreventerVentury InjectionStatic Mixture

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Ozonation Associated Equipments 5Quality Of Ozone Depends UponQuality & Technology of Ozone GeneratorQuality Of Feed Gas - OxygenQuality Of Oxygen Depends UponQuality & Technology of Oxygen ConcentratorQuality Of Feed Gas AirQuality Of Air Depends UponQuality & Technology of Air CompressorQuality Of Air Purification [Pre-treatment]Ozone GeneratorAir Purification & Oxygen SeparationAir Preparation &Air Purification

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.Flow Diagram Ozone Associate Equipments6

Air Preparation & PurificationAirCompressorMoistureSeparationPreFilterOilFilterAirDryer

AirCoolerAirDryerPressure SwingAdsorptionPreFilterOil RemovalFilterFineFilterOxygen ConcentratorOZONE GENERATOR

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Air & Oxygen Line - Factory Layout 7

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Air Preparation & Purification8Oil Free Screw CompressorAfter Cooler / Heat ExchangerMoisture SeparatorWet Air ReceiverPre Filter & Oil Removal FilterRefrigerant Air Dryer / Heatless Air DryerDry Air Receiver

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Flow Diagram - Air Preparation & Purification9

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Air Quality Specification - Requirements10Dust [Solids]- < 5.0 MicronOil - < 0.1 ppmTemperature-< 40CMoisture- < 200 ppmDue Point-< - 15 CPressure- 7.0 bar (min.)

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Oxygen Concentrator11Pre Filter + Oil Filter + Air Dryer With Auto DrainPressure Swing Adsorption [PSA] Oxygen ConcentratorHigh Pressure Zeolite Molecular Sieves[ZMS]--- 6 8 barHigh Strength, Friction & Abrasive Resistant ZMSLonger Operation Life---------4 6 yearsSerge Tank for Stabilization & PurityPLC Bases Operation - Precise Timing ControlPneumatically Operating High Speed Solenoid

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.12- Flow Diagram Oxygen Concentrator

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Oxygen Specification 13Concentration -93 % 3 %Solids-< 0.02 MicronMoisture - < 80 ppm [0.1 ml / m of Oxygen]Oil Content-< 0.1 ppmDue Point-Standard 40 C ; - 60 C [If Required]Oil Content-< 0.1 ppmOut Put Pressure -40 psi (min.)

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Ozone Generator - IV Generation14Ozone Cell Cooling - Internally & Externally Water Cooled [Both Electrodes]Insulated Gate Bipolar Transistor [IGBT]Isolated Enclosures Electronics : IP 54 ; Ozone Cell : IP 65Enclosure CE Marked & UL CertifiedSwitch Mode Power Supply [SMPS]Soft Start & Soft Shut Off Ozone Cell Life 20,000 Working Hours

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Ozone Generator - IV Generation15

2.0 G/hr to 250 G/hr

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Ozone Generator Driver Circuit Protections 16Power Line Surge & Spike ProtectionOver Voltage - SupplyUnder Voltage - SupplyOver Heat [Temperature]Over Current High VoltageOpen Circuit High VoltageShort Circuit High Voltage

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Ozone Generator Specification17Ozone Concentration -80 130 G/m - 100 G/m (min.) w/vOzone Gas Pressure-1.0 1.5 bar 1.2 bar (Max.)

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Ozonation Associated Equipments 18Back Flow Protection | Water TrapMoulded Ventury InjectorStatic MixerOxygen MonitorORP Monitor Dissolved Ozone MonitorOzone Percentage Indicator *

* Under Testing Will be available from Jan 2016

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.

- Ozonation Associated Equipments Static Mixer19

Cube : 1.0 mmBubble Dia : 1.0 mmNo. Of Bubble : 01 no.Surface Area: 3.14 mmTotal S. Area: 3.14 mm

Cube : 1.0 mmBubble Dia : 0.5 mmNo. Of Bubble : 08 nos.Surface Area: 0.786 mmTotal S. Area: 6.29 mm

Cube : 1.0 mmBubble Dia : 0.1 mmNo. Of Bubble : 1,000 nos.Surface Area: 0.0314 mmTotal S. Area: 31.43 mm

1.0 mm1.0 mm1.0 mm

As the Bubble Size Decreases, Total Surface Area Increases

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Process Flow Diagram Raw Water Ozonation20

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Process Flow Diagram Processed Water Ozonation21

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Equipment Selection & Sizing Calculation22Design Calculation for OzonatorOzone Dose Raw Water Treatment :3.0 5.0 ppmOzone Dose Processed Water Additive :1.5 2.5 ppmOzone Generator Capacity =Water Flow Rate (m3/hr) X Ozone Dose (gm/m3) For Example =25 (m3/hr) X 2.0 2.5 (gm/m3) = 50 - 63 gm/hr =25 32 gm/hr X 3 nos. (2 W + 1S) =95 gm/hr (Total installed Capacity)Recommended Ozonator Model: OG/HC 50 x 3 nos. (2 W + 1 S)

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Equipment Selection & Sizing Calculation23Design Calculation for Oxygen ConcentratorFeed Gas:Pure Oxygen Gas with following specificationPurity: 92 %Oxygen Pressure:1.0 1.4 bar

Required Oxygen Quantity Ozone Concentration (gm/m3) 0.15 = 1.1 Nm3/hr i.e. 18 LPMTotal Ozone Capacity (gm/hr)95 (gm/hr) 100 (gm/m3) =O2 Drying %[16.0 %]++=

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Equipment Selection & Sizing Calculation24Design Calculation for Air Compressor Quality of feed gas as per following specification:Dryness:< - 40 o C (Dew Point)Solids / Dust:< 5.0 micronOil:< 0.1 ppmFeed Air for Oxygen = Capacity of Oxygen (Nm3/hr) x 16 (Multiplying Factor) =1.1 (Nm3/hr ) X 16 = 17.6 Nm3/hr i.e. 10.4 CFM

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.- Testing | Monitoring | Logs | Routine Maintenance25Equipment Maintenance Log SheetMonth- Ozonation System for Package Drinking WaterFrequency Daily MonthlySr.No.DateOxygen Flow (LPM)Ozonator Current (Amp)Hour Meter Reading (Hrs)ORP Meter Reading (mV)Temp. Meter Reading (oC)OxygenPurity(%)Dissolved Ozone at Venture End (PPM)Dissolved Ozone at Filling End (PPM) Ozone Out Put(gm/hr)Operator Signature Remark123

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.Thank You26Solution Engineer : Mr. Sunil ShahContact : +91-93212 34527Mail ID : sunilshah@chemtronicsindia.comURL : www.chemtronicsindia.comwww.ozonegeneratorindia.comwww.m.chemtronicsindia.com

Anaerobic Baffled ReactorFind this presentation and more on: www.sswm.info.

Recommended

View more >