39-9027-4

8” Random Orbit Buffer/Polisher

CAUTION: Before using this Buffer/Polisher or any of its accessories, read this manual and follow all its Safety Rules

and Operating Instructions.

Owner’s Manual

General Safety Rules Specific Safety Rules

and Symbols Functional Description Assembly Operation Maintenance Accessories

Made in China for Trileaf Distribution Trifeuil Toronto, Canada M4S 2B8

Rev 0 06/8/06

2

WARNING: Some dust created by power sanding, sawing, grinding, drilling

and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints

Crystalline silica from bricks, cement and other masonry products

Arsenic and chromium from chemically-treated lumber Your level of risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well-ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles.

WARNING: To avoid electrical hazards, fire hazards or damage to the

buffer/polisher, use proper circuit protection. The buffer/polisher is wired at the factory for 110–120 V operation. It must be connected to a 110–120 V, 15 A time delayed fuse or circuit breaker. To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

TABLE OF CONTENTS

SECTION PAGE SECTION PAGE

Warranty ……………………... 2 Accessories & Unpacking .. 8 Product Specifications ……… 3 Carton Contents ………….. 9 Power Tool Safety …………... 3–6 Operation ………………….. 10–13 Guidelines For Extension Cords…………………………..

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Maintenance .……………... 14

Specific Safety Rules ……….. 6 Parts & Service …..……….. 15–16 Symbols ……………………… 7

WARRANTY

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2-YEAR LIMITED WARRANTY

This Simoniz product carries a two year warranty against defects in workmanship and materials. This product is not guaranteed against wear, breakage or misuse. If found defective within the stated warranty period, return product to place of purchase, with proof of purchase, and the product will be replaced free of charge.

TOLL FREE HOTLINE: 1-866-FixTool

TABLE OF CONTENTS

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WARNING: Before using your

power tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the power tool.

Good safety practices are a combination of common sense, staying alert and understanding how to use your power tool. To avoid mistakes that could cause serious injury, do not plug in your power tool until you have read and understood all safety rules. READ and become familiar with this entire Owner’s Manual. LEARN the tool’s

applications, limitations and possible hazards.

WARNING: Look for this symbol that

identifies important safety precautions. It means CAUTION! BE ALERT! YOUR SAFETY IS INVOLVED!

KEEP GUARDS IN PLACE and in working

order.

ALWAYS WEAR EYE PROTECTION.

Any power tool can throw foreign objects into your eyes which could cause permanent eye damage. ALWAYS wear

safety goggles (not glasses) that comply with ANSI safety standard Z87.1. Everyday glasses have only impact resistant lenses. They ARE NOT safety glasses.

WARNING: Glasses or goggles

not in compliance with ANSI Z87.1 could cause serious injury when they break. WORK AREA

Keep your work area clean and well-lit.

Cluttered benches and dark areas invite accidents. Do not operate power tools in environments where explosive elements, such as flammable liquids, gas or dust are present. Power tools

create sparks which may ignite the dust or fumes. Keep bystanders, children and visitors away while operating the tool.

Distractions can cause you to lose control.

SAVE THESE INSTRUCTIONS FOR REFERENCE

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SPECIFICATIONS

POWER TOOL SAFETY

Rating: ………………………………….. 120 V, 60 Hz AC Amperes: ………………………………. 0.6 A Speed: ………………………………….. 4000 RPM (no load) Orbital action: ………………………….. 0.33” (8.5 mm) Power cord: ……………………………. 6’ (1.83 m) Weight: …………………………………. 3 lbs. 12 oz. (1.7 Kg) tool only

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ELECTRICAL SAFETY

Double insulated tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a polarized plug only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in any way. Double insulation eliminates the need

for the three-wire grounded power cord and grounded power supply system. Avoid body contact with grounded surfaces such as pipes, radiators, ranges

and refrigerators. There is increased risk of electric shock if your body is grounded. Do not expose power tools to rain or wet conditions. Water entering the power

tool will increase the risk of electric shock.

Do not abuse the cord. Never use the cord to carry the tools or pull the plug from an outlet. Keep cord away from heat, oil, sharp edges or moving parts. Replace damaged cords immediately.

Damaged cords increase the risk of electric shock. When operating a power tool outside, use an outdoor extension cord marked “W-A” or “W”. These cords are rated for

outdoor use and reduce the risk of electric shock.

Make sure your extension cord is the proper size. When using an extension

cord, be sure to use one heavy enough to carry the current the tool will draw.

An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The table below shows the correct size to use according to cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number the heavier the cord. Be sure your extension cord is properly wired and in good condition. Always

replace a damaged extension cord or have it repaired by a qualified electrician before using it. Protect your extension cord from sharp objects, excessive heat and damp or wet areas. Use a separate electrical circuit for your power tools. This circuit must not be less

than 14 gauge wire and should be protected with either a 15A time delay fuse or circuit breaker. Before connecting the power tool to the power source, make sure the switch is in the OFF position and the power source is the same as indicated on the nameplate. Running at lower voltage will damage the motor.

WARNING: Repair or replace

damaged or worn extension cords immediately.

Select the appropriate extension cord gauge and length using the chart below.

POWER TOOL SAFETY

GUIDELINES FOR EXTENSION CORDS

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MINIMUM GAUGE (AWG) EXTENSION CORDS (120 V use only)

Ampere rating Total length in feet

More than

Not more than

25’

50’

100’

150’

0 6 18 16 16 14

6 10 18 16 14 12

10 12 16 16 14 12

12 16 14 12 Not Applicable

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PERSONAL SAFETY

Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use the tool while tired or under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in serious personal injury.

Dress properly. Do not wear loose clothing or jewellery. Contain long hair. Keep your hair, clothing and gloves away from moving parts. Loose clothing,

jewellery or long hair can be caught in moving parts.

Avoid accidental starting. Be sure the power switch is OFF before plugging in.

Carrying tools with your finger on the switch or plugging in tools that have the switch ON invites accidents.

Remove adjusting keys or wrenches before turning the tool ON. A wrench or

key that is left attached to a rotating or moving part of the tool may result in personal injury. Do not overreach. Keep proper footing and balance at all times. Proper footing

and balance enables better control of the tool in unexpected situations. Use safety equipment. Always wear eye protection. Dust mask, non-skid safety shoes, hard hat and/or hearing protection must be used in appropriate conditions.

TOOL USE AND CARE

Use clamps or another practical method to secure and support the workpiece on a stable platform. Holding the work by

hand or against your body is unstable, unsafe, and may lead to loss of control. Do not force the tool. Use the correct tool for your application. The correct tool

will do the job better and safer at the rate for which it is designed. Do not use the tool if the power switch does not turn it ON or OFF. Any tool that

cannot be controlled with the switch is dangerous and must be repaired. Disconnect the plug from the power source before making any adjustments, changing accessories or storing the tool. Such preventative safety measures

reduce the risk of the tool starting accidentally.

Store idle tools out of reach of children and other untrained persons. Tools are

dangerous in the hands of untrained users.

Maintain tools with care. Keep cutting tools sharp and clean. Properly

maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

SAVE THESE INSTRUCTIONS FOR REFERENCE

POWER TOOL SAFETY

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Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the tool’s operation. If damaged, have the tool serviced before using. Many

accidents are caused by poorly maintained tools. Use only accessories that are recommended by the manufacturer for your model. Accessories that may be

suitable for one tool may become hazardous when used with another tool. Keep the tool and its handle dry, clean and free from oil and grease. Always use

a clean cloth when cleaning. Never use brake fluids, gasoline, petroleum based products or any strong solvents to clean your tool. Following this rule will reduce the risk of fire, loss of control and deterioration of the plastic components of the tool. SERVICE

Tool service must be performed only by qualified personnel. Service or

maintenance performed by unqualified personnel could result in risk of injury. When servicing a tool, use only identical replacement parts. Follow instructions in the Maintenance section of this manual. Use of unauthorized parts or

failure to follow Maintenance instructions may create a risk of electric shock or injury.

Never allow fingers or clothing to contact the buffing/polishing pads while tool is operating.

Always use two hands to control the buffer/polisher to avoid loss of control.

Never submerge the buffer/polisher in water or any other liquid. The tool will be

damaged and fire could result. Always wear safety goggles and dust mask. Use only in well-ventilated area.

Using personal safety devices and working in a safe environment reduces risk of injury.

SPECIFIC SAFETY RULES

SAVE THESE INSTRUCTIONS FOR REFERENCE

POWER TOOL SAFETY

7

V volts

A amperes

Hz hertz

W watt

kW kilowatts

microfarads

L litres

kg kilograms

H hours

N/cm2 newtons per square centimetre

Pa pascals

Min minutes

S seconds

alternating current

three-phase alternating current

three-phase alternating current with neutral

direct current

alternating or direct current

no load speed

alternating or direct current

class II construction

Splash-proof construction

watertight construction

protective earthing at earthing terminal, Class I tools

revolutions or reciprocations per minute

diameter

off position

arrow

warning symbol

wear your safety glasses

WARNING: Some of the following symbols may be used on your

tool. Please study them and learn their meaning. Proper interpretation

of these symbols will allow you to operate the tool better and safer.

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This symbol designates that this tool is listed with both Canadian and U.S. requirements by Underwriters Laboratories.

SAVE THESE INSTRUCTIONS FOR REFERENCE

SYMBOLS

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AVAILABLE ACCESSORIES

WARNING: Use only accessories

recommended for this buffer/polisher. Follow instructions that accompany accessories. Use of improper accessories may cause injury to the operator or damage to the buffer/polisher.

Do not use any accessory unless you have completely read the instructions or Owner’s Manual for that accessory. ● Disposable wax applicator bonnet. ● Reusable terry cloth buffing &

polishing bonnet. ● Polish & wax.

WARNING: If any part is missing

or damaged, do not plug the power cord into the power source until the missing or damaged part is replaced.

Carefully unpack the buffer/polisher and all components. Compare against the “BUFFER/POLISHER COMPONENTS” chart on Page 9.

ACCESSORIES

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UNPACKING

KNOW YOUR BUFFER/POLISHER

ON/OFF switch

Pad assembly

Front handle

Rear handle

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CARTON CONTENTS

BUFFER/POLISHER COMPONENTS KEY DESCRIPTION QTY

A Buffer/polisher 1

B Tote bag 1

C Wax applicator 1

D Terry cloth polishing pad 1

Owner’s manual 1

AB

CD

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Your Simoniz® Buffer/Polisher is designed

with Random Orbit technology. The tool will perform better when less pressure is applied. Applying excessive pressure will slow down the random motion and reduce the effectiveness of the tool.

WARNING: Always remove the

plug from the power source while changing accessories.

WASH VEHICLE OR BOAT

Before applying polish or wax, it is important to clean and dry all the surfaces to be polished or waxed. 1. Wash, clean and dry the vehicle or

boat.

2. Remove all road tar, grease spots and bug stains with a general purpose cleaner.

3. Make sure the work area is dry.

ATTACHING THE WAX APPLICATOR BONNET TO THE FOAM PAD

WARNING: Before changing

accessories, BE SURE that the switch is in the OFF position and the plug is removed from the power source.

1. Place wax applicator bonnet on foam

pad as shown in Fig. 1.

2. ALWAYS make sure that the elastic strip on the bottom of the bonnet is securely tucked on the under side of the foam pad.

IMPORTANT: Read, understand and follow

all instructions and warnings on polishes and waxes.

APPLYING PASTE WAX TO BONNET IMPORTANT: Do not apply wax directly to car!

Spread a heaping teaspoon of wax evenly over the entire surface of applicator bonnet using a putty knife or any other flat object (see Fig. 2). APPLYING LIQUID WAX TO BONNET IMPORTANT: Do not apply wax directly to car!

1. Apply three swirls of wax over

applicator bonnet (see Fig. 3).

2. This should be enough to cover ¼ of the car surface. For the second and third applications of wax to the bonnet, only use about half as much as on the first application. The bonnet will not absorb as much wax on these applications.

OPERATION

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Fig. 1

Fig. 2

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APPLYING LIQUID WAX TO BONNET – cont’d TURN BUFFER/POLISHER ON OR OFF

To turn the tool ON, push ON/OFF switch (1) forward (see Fig. 4). To turn the tool OFF, pull the ON/OFF switch backward.

APPLYING WAX TO SURFACE TO BE POLISHED

NOTES:

a) To avoid splashing waxes, ALWAYS start and stop the buffer/polisher on or against the surface to be polished. b) Apply wax in a thin, even coat. Too much wax does not add any more protection and only makes the wax removal more difficult. c) The random orbit motion of the buffer/polisher provides wax application that cannot be duplicated, not even “by hand”. IMPORTANT: DO NOT apply excessive

pressure against the work surface with this tool. The random orbit motion feature on this tool will perform better when less pressure is applied. Applying excessive pressure will slow the random orbital motion and reduce the effectiveness of the tool. 1. Place the extension cord (1) over your

shoulder to keep it safely out of your way (see Fig. 5).

2. Turn the buffer/polisher ON.

OPERATION

Fig. 3

Have you read “POWER TOOL SAFETY”, “GUIDELINES FOR EXTENSION CORDS”, “SPECIFIC SAFETY RULES”, and “SYMBOLS” on pages 3, 4, 5, 6 & 7 of this Manual? If not, please do so now before you operate this tool. Your safety depends on it! Every time you use the buffer/polisher you should verify the following: 1. Electrical cord is in good

condition. 2. Safety goggles and dust mask

are being worn.

Failure to adhere to these safety rules can greatly increase the

chances of injury.

WARNING !

Fig. 5

Fig. 4

1

1

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APPLYING WAX TO SURFACE TO BE POLISHED – cont’d

3. Apply wax in a straight line with either a side-to-side or back-and-forth motion. ALWAYS use broad, even strokes when applying wax (see Fig. 6).

4. Start applying wax to the flat surfaces (hood, trunk and roof) first. Wax one section at a time (see Fig. 7).

5. After flat surfaces are covered with wax, do the sides. Hold tool with the cord hanging free (see Fig. 8).

6. It is easiest to apply the wax to the

entire surface before starting the removal phase, however, follow the specific recommendations of the wax or polish being used.

7. Turn the buffer/polisher OFF when you have finished applying wax with the applicator bonnet.

8. Remove the wax applicator bonnet and use it to apply polish by hand to all the hard-to-reach surfaces (under bumpers, around door handles, etc.) (see Fig. 9).

9. Properly dispose of wax applicator

bonnet. ATTACHING THE POLISHING BONNET TO THE FOAM PAD

1. Place the terry cloth bonnet on foam

pad (see Fig. 10).

Fig. 6

Fig. 7

Fig. 8

Fig. 9

Fig. 10

Left Right

OPERATION

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ATTACHING THE POLISHING BONNET TO THE FOAM PAD – cont’d

2. ALWAYS make sure that the

elastic strip on the bottom of the bonnet is securely tucked on the underside of the foam pad.

BUFFING AND POLISHING – REMOVING THE WAX FROM THE SURFACE

NOTE: Remove wax in the same order as

it was applied. 1. Place extension cord over your

shoulder.

2. Turn buffer/polisher ON.

3. Buff and polish (remove wax) when it has dried to an even haze. NOTE: For best results, use long,

sweeping strokes in a criss-cross pattern when removing wax (see Fig 11).

4. Buff and polish the entire surface until

all dried wax is removed. Remove the bonnet from time to time and shake out the dried wax residue. A bonnet with excess residue will cause streaking. You may need to replace the bonnet with a new one if you can’t get it clean enough to avoid streaking.

5. Use a clean terry cloth bonnet for final

buffing and polishing, or use a foam polishing bonnet (sold separately) for the ultimate “showroom” shine.

IMPORTANT: DO NOT apply excessive

pressure against the work surface with this tool. The random orbital feature on this tool will perform better when less pressure is applied. Applying excessive pressure will slow down the random orbiting motion and reduce the effectiveness of the tool.

CAR CARE TIPS

1. Wash and polish the car 3 to 4 times a

year to help ensure paint protection.

2. Wash the car at least every two weeks with a car wash solution which will not harm the finish or strip the wax. AVOID washing with household

detergents.

3. Wash car with a clean sponge and dry with a terry cloth towel to help prevent dirt from scratching the paint. Start on the top and work down.

4. Remove bugs, bird droppings, tree sap and tar from the car’s surface on a daily basis.

5. ALWAYS make sure that the car’s

surface is cool before washing.

6. Avoid parking beside sprinklers, because water spots are difficult to remove.

7. ALWAYS keep glass cleaner chemicals away from painted surfaces. Spray the cleaner onto a towel, NOT directly on the windows.

OPERATION

Fig. 11

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1. Terry cloth bonnets can be machine

washed in cold water, using a small amount of detergent. Then machine dried at medium temperature. HOWEVER, we recommend hand

washing and air drying for longer bonnet life.

2. Wax applicator bonnets should only be used once, and then disposed of properly.

3. To prolong the life of the foam pad, ALWAYS store the buffer/polisher with

the pad face up.

4. Remove the bonnet from the foam pad when the buffer/polisher is not in use, so the pad can dry out and retain its original shape.

5. DO NOT USE ABRASIVE COMPOUNDS WITH THIS TOOL.

6. DO NOT apply too much wax to the bonnet. Applying too much wax causes the bonnet to become saturated and it will not last as long. THIS MAKES POLISHING MORE DIFFICULT AND IT TAKES LONGER.

7. If the bonnet is continually coming off

the pad, you may be using too much wax.

8. If buffing becomes difficult, you have used too much wax.

9. ONLY USE a mild soap solution and a

damp sponge to clean the buffer/polisher.

10. DO NOT immerse any part of the

buffer/polisher in liquid.

REPLACE PAD ASSEMBLY

1. Insert a medium sized Phillips

® or

square screwdriver through the access hole (1) which is located in the polishing pad holder (2) (see Fig. 12). NOTE: Push the screwdriver into the

hole about 4” so it will engage the counterweight.

2. Hold screwdriver (3) with one hand and rotate the pad so it can be placed between the counter balance (4) and the center bolt (5). Remove center bolt by turning it CLOCKWISE with a 12

mm socket (6) (see Fig. 13). NOTES:

a) Centre bolt is a left hand thread and must be turned CLOCKWISE to be

removed. b) It is preferable to use a 12 mm socket to remove the center bolt. If a 12 mm socket is not available, use a ½” socket.

3. Replace the pad assembly and fasten it in place with the center bolt. NOTE: Turn the center bolt COUNTER CLOCKWISE to tighten.

MAINTENANCE

Fig. 12

Fig. 13

3

4

5 6

15

PARTS DIAGRAM – MODEL 39-9027-4

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WARNING: When servicing, use only SIMONIZ® replacement parts. Use of any

other parts may create a HAZARD or cause damage to your Buffer/Polisher.

Any attempt to repair or replace electrical parts on this Buffer/Polisher may create a hazard unless repair is performed by a qualified technician.

Always order by PART NUMBER, not by key number.

Key # Part # Part Name Quantity

1 162851 Fuse assembly 1

2 500000 Tapping screw ST2.9x9 1

3 160205 UL cord set 1

4 322015 Cord guard 1

5 315000 Cord clamp 2

6 500201 Tapping screw ST3.9x14 2

7 317009 Switch button 1

8 224451 Switch retainer 1

9 500200 Tapping screw ST3.9x19 11

10 321000 Rubber cap 2

11 163633 ON/OFF switch 1

12 163100 Rectifier 1

13 300075 Housing 1

14 318011 Base plate 1

15 145026 Foam pad 1

16 221264 Plain washer 8 1

17 215099 Bolt 1

18 520017 Bearing 608-2Z 4

19 205559 Metal sleeve 2

20 234803 Counterbalance 1

21 138007 Stator 1

22 134007 Rotor 1

23 222826 Brush holder 2

24 162426 Carbon brush 2

25 314526 Brush holder support 2

26 314512 Brush cap 2

PARTS LIST – MODEL 39-9027-4

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