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Page 1: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING
Page 2: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

OVERVIEW

• ESTIMATED COST                       :     2556  Cr

• PLANNED CAPACITY :     1000 COACHES

• LAND                     –FACTORY : 167 Ha–TOWNSHIP : 354 Ha–RAIL CONNECTIVITY :            20 Ha

TOTAL LAND :          541 Ha

Page 3: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

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LOCATION

•RAEBARELI DISTRICT

•4 km FROM LALGANJ

•90 Km FROM LUCKNOW

•110 Km FROM KANPUR

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SHOPS OVER VIEW

Page 5: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

THE FACTORY

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Page 7: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

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UNDERFRAME

ROOF

SIDE WALL

END WALL

SHELL EXTERIOR

Page 8: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

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SHELL INTERIOR VIEW

SIDE WALL

END WALL

UNDERFRAME

ROOF

Page 9: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

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UNDERFRAME

TROUGH FLOOR

Page 10: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

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TYPE OF STEEL USED

Steel EN10025 6-12 mm BOGIE & OTHERITEMS

STEEL SPECIFICATION SIZE ITEM

FerriticStainlessSteel

DIN59382,C2Cr11

RDSO/SPEC.C-K201, X2CrNi12

2-8mm thick SIDE WALL,ROOF,END WALL &UNDERFRAME

AusteniticStainlessSteel

EN10088RDSO/SPEC.C-K201,X5CrNi1810

1.25 & 1.75mm TRUGH FLOOR &

ROOF SHEET

CORTENSTEEL

IRS:M41-97 8-10 mmthick UNDER-FRAME

Page 11: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

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PROCESSES

•DE‐coiling‐Slitting‐Straightening‐Cutting•SHEARING•FORMING•STRETCH BEND FORMING•LASER CUTTING•LASER WELGING•SPOT WELDING•MIG WELDING•PLASMA CUTTING•OXYACELETENE CUTTING•GARNET BLASTING•PAINTING

Page 12: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

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H.MEMBER

CARLINE

PILLAR

ITEMS THICKNESS

STEEL SPECIFICATION

PILLARS & HORIZONTAL MEMBERS

2.5

Ferritic S.S.

RDSO/SPEC C-K201, X2CrNi12

ROOF FLANGE SHEETS

4

CARLINE SHEETS, ARCHS, ANGLES

2

SIDE WALL

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PILLAR

SHEET

FLANGE

ITEM THICKNESS

STEEL SPECIFICATION

PILLARS & FLANGES

2.5, 3 FERRITIC S.S.

RDSO/SPEC C-K201, X2CrNi12

SHEETS 4

SHEETS 2

END WALL

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ITEM THICKNESS STEEL SPECIFICATIONTROUGH FLOOR COMPLETET

1.25 Austenitic S.S.

RDSO/SPEC C-K201, X5CrNi1810(304)

TROUGH FLOOR

UNDERFRAME

Page 15: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

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STEEL SPECIFICATION

SIZE Qty Per Coach(In Kg)

QTY. FOR 1000

COACHES (In Tonnes)

ITEM

Ferritic StainlessSteel

DIN59382, C2Cr11RDSO/SPEC.C-K201, X2CrNi12

2 X 1250 X 2100 sheet

2167.20 2170SIDE WALL, ROOF, END WALL & UNDERFRAME

2.5 X 1250 coil 215.00 2153 X 1250 coil 179.15 1804 X 1250 coil 673.65 6752 X 1250 coil 1290.00 1290

Total (In tonnes) 4315

Austenitic Stainless Steel

EN10088RDSO/SPEC.C-K201, X5CrNi1810

1.25 X 1250 coil

1883.40 1885TROUGH FLOOR & ROOF SHEET

1.7 X 1100 coil 455.80 455

Total (In tonnes) 2340G Total  6655

SS REQUIREMENT

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PRODUCTION2011‐12                                               18

2012‐13                                               70

2013‐14 (PLAN)                                  150

2014‐15 (PLAN)                                  300

2015‐16 (PLAN)                              750‐1000

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DEDICATION OF FACTORY TO THE NATION07.11.2012

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FLAGGING OFF OF INAUGURAL RAKE OF LHB AC COACHES 

Page 19: OVERVIEW - Stainless India | Stainlessindia | · PDF file · 2017-08-29IRS:M41-97 8-10 mm thick UNDER-FRAME. 11 PROCESSES •DE‐coiling‐Slitting‐Straightening‐Cutting •SHEARING

FIRST COACH MANUFACTURED

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AC CHAIR CAR

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INTERIOR OF AC EX CHAIR CAR

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THANKS