overriding control systems central instrumentation and control

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Intelligent control systems Compressor control systems Overriding control systems Central instrumentation and control

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Page 1: Overriding control systems Central instrumentation and control

efficiently plan service workreduce pressure loss

100% reliability

monitor compressed air systems

cut down operating costs

Intelligent control systems

Compressor control systems

Overriding control systems

Central instrumentation

and control

Central Instrumentation and Control Plant

Control

Digital data communication

via mouse click

� Up to 10 compressors from differentmanufacturers can be connected

� 10 components each in the areas ofdrying, filtration, condensatemanagement and receiver can bemonitored

� You receive all relevant information onthe monitor as if you were right next tothe compressor station

� You can observe your station, intervenein its operation, make a record of allprocesses and evaluate them

� The components automatically informyou if there are any warnings or faults

� PLANT CONTROL V (visualisation)

The “In-house” solution

Internal monitoring and remote-controlled operation of the entirecompressed air station via a networkconnection

� PLANT CONTROL T (telemonitoring)

Global data communication

Monitoring and remote-controlledoperation of the entire compressed airstation via a modem connection

PLANT CONTROL

2 models are available

efficiently plan service workreduce pressure loss

100% reliability

monitor compressed air systems

cut down operating costs

The operation instrumentationand control system of your compressedair station

Pistoncompressors

� oil-free,up to 10 bar1.1 – 12 kW

� for normalpressure upto 10 bar1.5 – 15 kW

� for mediumpressure upto 15 bar1.5 – 15 kW

� for high pressureup to 40 bar2.2 – 45 kW

� as a booster for aninput pressure upto 15 bar and anoutput pressureup to 40 bar2.2 – 30 kW

Turbocompressors

� oil-free,up to 9 bar65 – 370 kW

� refrigerationdryers0.27 – 100 m3/min

� desiccant dryers0.08 – 145 m3/min

� activated carbonadsorbers0.08 – 145 m3/min

� filters,all particle sizes0.5 – 225 m3/min

� completecondensatemanagement up to120 m3/min

Completeaccessories

Control,regulate,monitor

� lead-lag control

� consumption-dependantcontrol

� visualisation(we bring yourcompressed airto the PC)

� tele-monitoring(the hotline ofyour compressedair station)

Blower

� at constant speed1.5 – 55 kW300 – 1000 mbar

� with speedregulator anddirect drive3.0 – 55 kW300 – 1000 mbar

Screwcompressors

� constant speed2.2 – 500 kW/5 – 13 bar

� variable speedcontrolled anddirect drive3 – 315 kW/5 – 13 bar

� oil-free, withwater injection15 – 55 kW/5 – 10 bar

Leaf

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tro

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9_20

07

Products, Concepts, Solutions

competent system provider, who is able tooffer solutions to all users of compressed air.

That does not only apply to the consultationand installation phase of your new compres-sor(s), but naturally continues in all areas ofservice, maintenance and visualisation.

Challenge us!

Built on the needs of the customer

With our innovative system concepts weoffer customised solutions for almost allapplications.

Our endeavour lies not only in supplyingcompressors, we offer ourselves as a

Your specialist

Page 2: Overriding control systems Central instrumentation and control

Compressor Controls Overriding ControlsIntelligence, innovation, reliability

think, monitor, document

plan maintenance in advance

make the compressed air supply reliable

With the ALMIG control family AIR CONTROL,MULTI CONTROL and PLANT CONTROL youcan control, manage and monitor your entirecompressed air supply.

Thanks to the use of the latest microproces-sor and communication technology, allcompressor models and the entire range ofaccessories can be incorporated in yourprocess without any problems.

The perfectly matched ALMIG control familyoffers you an inexpensive solution for

� cutting down costs significantly� achieving operational safety� ensuring the availability of compressors

and accessories

considerably reduce power costs

Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� ��

Intelligent control systems

integrate the compressed air station intocentral instrumentation and control systems

Clear display (AC 3) Simple user guidance (AC 3) Graphic representations (AC 3)

Air Control 1:

� Microprocessor control� User guidance with number keys and

LCD display� Symbol display of all important operating

states� Automatic selection of the best

operating mode� Display of maintenance intervals� Fault memory� Connection to overriding control systems

– Multi Control– Plant Control

Air Control 3:

“even more efficiency in all series”

� Microprocessor control with illuminatedgraphic display

� Menu-supported user guidance� Simple connection to all accessories� Can be integrated into the instrumenta-

tion and control systems of the customer� Timer programming for optimum adjust-

ment to your operational requirements� “System pass” – the visiting card of the

compressor� A large range of language versions is

available� Various graphic representations can be

called, for example, produced volumeflow as daily or weekly profile

� Base load changeover switching(optional)

Air Control 1

Air Control 3

Multi Control

For consumption-dependent control of your compressed air station,

irrespective of the manufacturer

� User-friendly configuration with largegraphic display and plain text messages

� Quick information about the operatingstate of all connected compressors

� Graphic display of power andconsumption profiles

� Consumption-dependent control of upto 10 compressors

� Speed controlled compressors can beincorporated

� All compressors operate in the samepressure range, ensuring significantpower savings

� Base load changeover is possible� Allocation of priorities� Management of accessories� Leakage detection� Simple connection to overriding control

systems– Plant Control– Modbus– Profibus

Thinks, controls, documents!

Intelligence in all series

reduce the pressure range

save, save, save

save power

minimize operating costs

reduce the pressure range

save, save, save

save power

minimize operating costs

The brain of the compressor An overriding control system

immediately make existing compressed air stations more cost-effective

cut down no-load operation costscut down no-load operation costs

Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� �� Intelligent compressed air …

Monitor inside

Monitor inside

Page 3: Overriding control systems Central instrumentation and control

Compressor Controls Overriding ControlsIntelligence, innovation, reliability

think, monitor, document

plan maintenance in advance

make the compressed air supply reliable

With the ALMIG control family AIR CONTROL,MULTI CONTROL and PLANT CONTROL youcan control, manage and monitor your entirecompressed air supply.

Thanks to the use of the latest microproces-sor and communication technology, allcompressor models and the entire range ofaccessories can be incorporated in yourprocess without any problems.

The perfectly matched ALMIG control familyoffers you an inexpensive solution for

� cutting down costs significantly� achieving operational safety� ensuring the availability of compressors

and accessories

considerably reduce power costs

Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� ��

Intelligent control systems

integrate the compressed air station intocentral instrumentation and control systems

Clear display (AC 3) Simple user guidance (AC 3) Graphic representations (AC 3)

Air Control 1:

� Microprocessor control� User guidance with number keys and

LCD display� Symbol display of all important operating

states� Automatic selection of the best

operating mode� Display of maintenance intervals� Fault memory� Connection to overriding control systems

– Multi Control– Plant Control

Air Control 3:

“even more efficiency in all series”

� Microprocessor control with illuminatedgraphic display

� Menu-supported user guidance� Simple connection to all accessories� Can be integrated into the instrumenta-

tion and control systems of the customer� Timer programming for optimum adjust-

ment to your operational requirements� “System pass” – the visiting card of the

compressor� A large range of language versions is

available� Various graphic representations can be

called, for example, produced volumeflow as daily or weekly profile

� Base load changeover switching(optional)

Air Control 1

Air Control 3

Multi Control

For consumption-dependent control of your compressed air station,

irrespective of the manufacturer

� User-friendly configuration with largegraphic display and plain text messages

� Quick information about the operatingstate of all connected compressors

� Graphic display of power andconsumption profiles

� Consumption-dependent control of upto 10 compressors

� Speed controlled compressors can beincorporated

� All compressors operate in the samepressure range, ensuring significantpower savings

� Base load changeover is possible� Allocation of priorities� Management of accessories� Leakage detection� Simple connection to overriding control

systems– Plant Control– Modbus– Profibus

Thinks, controls, documents!

Intelligence in all series

reduce the pressure range

save, save, save

save power

minimize operating costs

reduce the pressure range

save, save, save

save power

minimize operating costs

The brain of the compressor An overriding control system

immediately make existing compressed air stations more cost-effective

cut down no-load operation costscut down no-load operation costs

Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� �� Intelligent compressed air …

Monitor inside

Monitor inside

Page 4: Overriding control systems Central instrumentation and control

Compressor Controls Overriding ControlsIntelligence, innovation, reliability

think, monitor, document

plan maintenance in advance

make the compressed air supply reliable

With the ALMIG control family AIR CONTROL,MULTI CONTROL and PLANT CONTROL youcan control, manage and monitor your entirecompressed air supply.

Thanks to the use of the latest microproces-sor and communication technology, allcompressor models and the entire range ofaccessories can be incorporated in yourprocess without any problems.

The perfectly matched ALMIG control familyoffers you an inexpensive solution for

� cutting down costs significantly� achieving operational safety� ensuring the availability of compressors

and accessories

considerably reduce power costs

Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� ��

Intelligent control systems

integrate the compressed air station intocentral instrumentation and control systems

Clear display (AC 3) Simple user guidance (AC 3) Graphic representations (AC 3)

Air Control 1:

� Microprocessor control� User guidance with number keys and

LCD display� Symbol display of all important operating

states� Automatic selection of the best

operating mode� Display of maintenance intervals� Fault memory� Connection to overriding control systems

– Multi Control– Plant Control

Air Control 3:

“even more efficiency in all series”

� Microprocessor control with illuminatedgraphic display

� Menu-supported user guidance� Simple connection to all accessories� Can be integrated into the instrumenta-

tion and control systems of the customer� Timer programming for optimum adjust-

ment to your operational requirements� “System pass” – the visiting card of the

compressor� A large range of language versions is

available� Various graphic representations can be

called, for example, produced volumeflow as daily or weekly profile

� Base load changeover switching(optional)

Air Control 1

Air Control 3

Multi Control

For consumption-dependent control of your compressed air station,

irrespective of the manufacturer

� User-friendly configuration with largegraphic display and plain text messages

� Quick information about the operatingstate of all connected compressors

� Graphic display of power andconsumption profiles

� Consumption-dependent control of upto 10 compressors

� Speed controlled compressors can beincorporated

� All compressors operate in the samepressure range, ensuring significantpower savings

� Base load changeover is possible� Allocation of priorities� Management of accessories� Leakage detection� Simple connection to overriding control

systems– Plant Control– Modbus– Profibus

Thinks, controls, documents!

Intelligence in all series

reduce the pressure range

save, save, save

save power

minimize operating costs

reduce the pressure range

save, save, save

save power

minimize operating costs

The brain of the compressor An overriding control system

immediately make existing compressed air stations more cost-effective

cut down no-load operation costscut down no-load operation costs

Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere Intelligent compressed air … everywhere �� �� �� Intelligent compressed air … everywhere �� �� �� Intelligent compressed air …

Monitor inside

Monitor inside

Page 5: Overriding control systems Central instrumentation and control

efficiently plan service workreduce pressure loss

100% reliability

monitor compressed air systems

cut down operating costs

Intelligent control systems

Compressor control systems

Overriding control systems

Central instrumentation

and control

Central Instrumentation and Control Plant

Control

Digital data communication

via mouse click

� Up to 10 compressors from differentmanufacturers can be connected

� 10 components each in the areas ofdrying, filtration, condensatemanagement and receiver can bemonitored

� You receive all relevant information onthe monitor as if you were right next tothe compressor station

� You can observe your station, intervenein its operation, make a record of allprocesses and evaluate them

� The components automatically informyou if there are any warnings or faults

� PLANT CONTROL V (visualisation)

The “In-house” solution

Internal monitoring and remote-controlled operation of the entirecompressed air station via a networkconnection

� PLANT CONTROL T (telemonitoring)

Global data communication

Monitoring and remote-controlledoperation of the entire compressed airstation via a modem connection

PLANT CONTROL

2 models are available

efficiently plan service workreduce pressure loss

100% reliability

monitor compressed air systems

cut down operating costs

The operation instrumentationand control system of your compressedair station

Pistoncompressors

� oil-free,up to 10 bar1.1 – 12 kW

� for normalpressure upto 10 bar1.5 – 15 kW

� for mediumpressure upto 15 bar1.5 – 15 kW

� for high pressureup to 40 bar2.2 – 45 kW

� as a booster for aninput pressure upto 15 bar and anoutput pressureup to 40 bar2.2 – 30 kW

Turbocompressors

� oil-free,up to 9 bar65 – 370 kW

� refrigerationdryers0.27 – 100 m3/min

� desiccant dryers0.08 – 145 m3/min

� activated carbonadsorbers0.08 – 145 m3/min

� filters,all particle sizes0.5 – 225 m3/min

� completecondensatemanagement up to120 m3/min

Completeaccessories

Control,regulate,monitor

� lead-lag control

� consumption-dependantcontrol

� visualisation(we bring yourcompressed airto the PC)

� tele-monitoring(the hotline ofyour compressedair station)

Blower

� at constant speed1.5 – 55 kW300 – 1000 mbar

� with speedregulator anddirect drive3.0 – 55 kW300 – 1000 mbar

Screwcompressors

� constant speed2.2 – 500 kW/5 – 13 bar

� variable speedcontrolled anddirect drive3 – 315 kW/5 – 13 bar

� oil-free, withwater injection15 – 55 kW/5 – 10 bar

Leaf

let_

con

tro

ls_g

b_0

9_20

07

Products, Concepts, Solutions

competent system provider, who is able tooffer solutions to all users of compressed air.

That does not only apply to the consultationand installation phase of your new compres-sor(s), but naturally continues in all areas ofservice, maintenance and visualisation.

Challenge us!

Built on the needs of the customer

With our innovative system concepts weoffer customised solutions for almost allapplications.

Our endeavour lies not only in supplyingcompressors, we offer ourselves as a

Your specialist

Page 6: Overriding control systems Central instrumentation and control

efficiently plan service workreduce pressure loss

100% reliability

monitor compressed air systems

cut down operating costs

Intelligent control systems

Compressor control systems

Overriding control systems

Central instrumentation

and control

Central Instrumentation and Control Plant

Control

Digital data communication

via mouse click

� Up to 10 compressors from differentmanufacturers can be connected

� 10 components each in the areas ofdrying, filtration, condensatemanagement and receiver can bemonitored

� You receive all relevant information onthe monitor as if you were right next tothe compressor station

� You can observe your station, intervenein its operation, make a record of allprocesses and evaluate them

� The components automatically informyou if there are any warnings or faults

� PLANT CONTROL V (visualisation)

The “In-house” solution

Internal monitoring and remote-controlled operation of the entirecompressed air station via a networkconnection

� PLANT CONTROL T (telemonitoring)

Global data communication

Monitoring and remote-controlledoperation of the entire compressed airstation via a modem connection

PLANT CONTROL

2 models are available

efficiently plan service workreduce pressure loss

100% reliability

monitor compressed air systems

cut down operating costs

The operation instrumentationand control system of your compressedair station

Pistoncompressors

� oil-free,up to 10 bar1.1 – 12 kW

� for normalpressure upto 10 bar1.5 – 15 kW

� for mediumpressure upto 15 bar1.5 – 15 kW

� for high pressureup to 40 bar2.2 – 45 kW

� as a booster for aninput pressure upto 15 bar and anoutput pressureup to 40 bar2.2 – 30 kW

Turbocompressors

� oil-free,up to 9 bar65 – 370 kW

� refrigerationdryers0.27 – 100 m3/min

� desiccant dryers0.08 – 145 m3/min

� activated carbonadsorbers0.08 – 145 m3/min

� filters,all particle sizes0.5 – 225 m3/min

� completecondensatemanagement up to120 m3/min

Completeaccessories

Control,regulate,monitor

� lead-lag control

� consumption-dependantcontrol

� visualisation(we bring yourcompressed airto the PC)

� tele-monitoring(the hotline ofyour compressedair station)

Blower

� at constant speed1.5 – 55 kW300 – 1000 mbar

� with speedregulator anddirect drive3.0 – 55 kW300 – 1000 mbar

Screwcompressors

� constant speed2.2 – 500 kW/5 – 13 bar

� variable speedcontrolled anddirect drive3 – 315 kW/5 – 13 bar

� oil-free, withwater injection15 – 55 kW/5 – 10 bar

Leaf

let_

con

tro

ls_g

b_0

9_20

07

Products, Concepts, Solutions

competent system provider, who is able tooffer solutions to all users of compressed air.

That does not only apply to the consultationand installation phase of your new compres-sor(s), but naturally continues in all areas ofservice, maintenance and visualisation.

Challenge us!

Built on the needs of the customer

With our innovative system concepts weoffer customised solutions for almost allapplications.

Our endeavour lies not only in supplyingcompressors, we offer ourselves as a

Your specialist