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Our Health and Safety story

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Page 1: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Our Health and Safety story

Page 2: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Our Business

• One of South Australia‘s largest companies• South Australia’s electricity distributor • Regulated business managing SA network• Tender in the competitive market for electrical

infrastructure projects• 1,769 FTEs• Up to 200 apprentices in training• About 30 business locations across the state

Page 3: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Key OHS&W Drivers

Social responsibility (employees, community and contractor safety)Legal compliance (Licence to Operate)Self Insurance Licence (WorkCover Performance Standards)Savings = $ Return to Owner Commercial – Winning ContractsAS4801 complianceSafetyMAP (Advanced Level)compliance

Page 4: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

The Safety Challenge – we’ve got the lot!

• Working with electricity – high risk• Working from heights (eg 30m towers – 132V B/H)• Confined spaces• Extreme conditions (heat, cold and wet etc)• Vehicle safety -12M kilometres travelled each year• Manual handling• Customer demand for speedy restoration• Fatigue• Remote and isolated work• 24/7 workforce• Heavy mobile plant• Major construction sites ($80M single contract)• Contractor management• Environmental risks• Ageing workforce

Page 5: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Whyalla-Pt Lincoln 132kV Live Line Project

Page 6: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Whyalla-Pt Lincoln 132kV Live Line Project

30,000 + hrs – 6 weeks ahead of schedule – on budget – no significant incidents – no outages– perfect score by client - $158k bonus

Page 7: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Oxiana Prominent Hill Project

• The Oxiana Prominent Hill Project Involved Four key components:– Upgrade of the

Olympic Dam West Substation

– 185km of 132kV Transmission Line

– A New 132/11/33kV Substation at Prominent Hill

– 120km of 33kV Distribution Line to the Aries Borefield

Page 8: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

132kV Transmission Line

The 132kV Transmission Line– 467 structures– Structures included

• Ingal Poles (31m, 33m, 37m) within the BHPB mining lease,

• Stobie Poles• Steel Towers,

– ETSA coordinated Track works along the 185km, including upgrade of existing and new track works

– Two remote camps were set up for the construction period

Page 9: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

33kV Distribution Line

The 33kV Distribution Line to the Aries Borefield– 120km of 33kV Line

• Stobie Poles• Ingal Poles

– Main transfer Station• 2 x 2MVA Padmount

– Bore Transformer Stations• 12 x 200kVA

Transformers• 7 x 315kVA

Transformers– Protection Systems

• 4 x 33kV Reclosers• 3 x 33kV Sectionalisers

Page 10: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

ETSA Health and Safety Model

Page 11: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Establishing an Intrinsic and Resilient Safety Culture

Within ETSA there are three critical levels of leadership in establishing and maintaining an ‘Intrinsic and Resilient Safety Culture’ are:

1. The Board, CEO and Executive Management Group (GMs) – determine ETSA macro safety culture.

2. Operational line management – determine the workplace Culture.

3. Direct Supervision / Leaders – most effectively influence individual behaviours and determine the micro safety culture.

There must be a consistent message from all levels.

As a leader what you say and do will show your personal commitment to safety.

Page 12: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

ETSA’s Safety Journey Timeline

Time

Inju

ries

and

Inci

dent

s

As a result of incidents, a strong emphasis wasgiven to engineeringsolutions combinedwith prescriptive legislation.

Injury incidents were reduced.

However, injuries However, injuries and incidentsand incidentsstill occur. still occur.

A strong focus on OHSmanagement systemsand some based on Quality controlled documentation in both hard copy and electronic formats.

Injuries and incidents were further reduced.

However, incidents However, incidents continue to happencontinue to happen..

Executive management personal participation in promoting and re-energisingsafety.

A recognition thatto achieve the desired safety culture, ETSA would need to focus on behaviouralmodification through effective leadership.

Further reduction on injuries Further reduction on injuries and incidents.and incidents.

1990’s1980’s 2000

Page 13: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

To be a financially successful and respected provider of electricity distribution and associated services

1. Generating Financial Returns and Growth for Owners2. Delivering Value to Customers and Benefits to the Community3. Ensuring an Engaged, Skilled and Safe Workforce

STRATEGIC INTENT(our purpose)

KEY PERFORMANCE INDICATORS(how we measure success)

CORE BUSINESS OUTCOMES(what we deliver)

CORE CAPABILITIES(how we deliver)

ETSA Utilities Strategic Model

Page 14: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Executive Personal Engagement

What is different about Safety at ETSA Utilities?

Management drive safety not just comply with it.

There is a passion for safety generated by leaders.

There is a commitment at all levels to improve.

Safety is an integral part of working and living at ETSA.

Page 15: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Safety Performance

Hours Vs Claims 2003 to 2008

2,000,000

2,500,000

3,000,000

3,500,000

4,000,000

2003 2004 2005 2006 2007 2008

HO

UR

S

10

20

30

40

50

60

70

80

90

100

CLA

IMS

CLAIMS

HOURS

At the same time, our safety performance has improved….

Page 16: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

We believe that consequences drive behaviour

• Pain, Suffering and jeopardising individuals and families quality of life. Death of a colleague is possible.

The consequences of unsafe conditions, work methods and/or behaviour at any level within the organisation will result in injury.

• Financial losses from:• Prosecution of ETSA management• Jeopardise ability to work with ETSA • Individual prosecutions by SafeWork SA• Ability to maintain current standard of living

ETSA management has a ‘duty of care’ to provide a safe place of work for all employees this includes a safe culture and a Zero Tolerance to wilful disregard for safety.

Page 17: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Culture Defined

• Definition (James Reason, 2000)“Shared values (what is important) and beliefs (how things work)

that interact with an organisation’s structure and control systems to produce behavioural norms (the way we do things around here).”

Create and maintain a working environment where all employees will choose safety above ‘at risk’ behaviour

Page 18: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Safety Culture Maturity Indicator –An Example

Remember - we are trying to change the mindset of people which has been developed over years of life’s exposure. ‘Their risk taking behaviour may indicate that their DNA is hard-wired’.

Page 19: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

ExposedSafety is secondary to productivity

but some attempt is made to comply with the law

Impr

oved

Trus

t and

Acc

ount

abilit

y

Incre

asing

ly Inf

ormed

Decre

ased

Incid

ents

& Injur

ies

Safety Culture Maturity Ladder

Page 20: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Exposed Safety Culture

ExposedSafety is secondary to productivity but some attempt is made to comply

with the law

• Complacency is the ‘norm’ among leaders and employees

• Complies with legislation by chance

• Displays a behaviour of not wanting to know about safety issues

• Incidents are rarely reported and/or investigated

• Requires employees to devise a safe system of work for themselves

• “Shoots the messenger” for bringing bad news to management’s attention

Page 21: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

ExposedSafety is secondary to productivity

but some attempt is made to comply with the law

ReactiveSafety is important. We do a lot about it

every time there is an accident

Impr

oved

Trus

t and

Acc

ount

abilit

y

Incre

asing

ly Inf

ormed

Decre

ased

Incid

ents

& Injur

ies

Safety Culture Maturity Ladder - Reactive

Page 22: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Reactive Safety Culture

ReactiveSafety is important. We do a lot about it every time there is an accident

• There are indicators that both leaders and workgroups are complacent but little is done to improve it

• OHS systems are in place and referenced when an incident occurs

• The norm is to blame the individual and not the system failure

• Leaders may ask for incident feedback but do not really want to know

• Leaders do not encourage bad news to reach senior management

Page 23: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

ExposedSafety is secondary to productivity

but some attempt is made to comply with the law

ProactiveWe have safety systems in place

ReactiveSafety is important. We do a lot about it

every time we have an accident

Impr

oved

Trus

t and

Acc

ount

abilit

y

Incre

asing

ly Inf

ormed

Decre

ased

Incid

ents

& Injur

ies

Safety Culture Maturity Ladder - Proactive

Page 24: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Proactive Safety Culture

ProactiveWe have safety systems in place

• Complacent behaviour is addressed when it is identified

• OHS systems are in place and incident statistics are used as themain measure of safety performance

• Some leaders take ownership of the OHS systems

• Audits and observations are conducted

• A contractor management system is in place

• Some bad news (incidents) reaches senior management

Page 25: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

ExposedSafety is secondary to productivity

but some attempt is made to comply with the law

ProactiveWe have safety systems

in place

CommittedWe have safety systems in place which

are evaluated for continuous improvement

ReactiveSafety is important. We do a lot about it

every time we have an accident

Impr

oved

Trus

t and

Acc

ount

abilit

y

Incre

asing

ly Inf

ormed

Decre

ased

Incid

ents

& Injur

ies

Safety Culture Maturity Ladder - Committed

Page 26: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Committed Safety Culture

CommittedWe have safety systems in place which are

evaluated for continual improvement

• Leaders take safety seriously and do not accept complacent behaviour

• Safety is discussed at appropriate forums and plans are in place to manage OHS. Leaders regularly validate the plans are effective

• A high level of hazard management, incident and near-miss reporting is evident

• Leaders conduct audits and observations and believe in their value (including all medium/high risk contractors)

• Leaders encourage reporting of both good and bad news and share this with senior management to improve the safety performance

Page 27: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

ExposedSafety is secondary to productivity

but some attempt is made to comply with the law

ProactiveWe have a safety systems

in place

CommittedWe have safety systems is place

which are monitor them to manage hazards

Intrinsic and Resilient“Safely” is how we do business around here

ReactiveSafety is important. We do a lot about it

every time we have an accident

Impr

oved

Trus

t and

Acc

ount

abilit

y

Incre

asing

ly Inf

ormed

Decre

ased

Incid

ents

& Injur

ies

Safety Culture Maturity Ladder

Page 28: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Intrinsic and Resilient Safety Culture

Intrinsic and Resilient“Safely” is how we do business around here

• All leaders are personally committed to achieve a complacency free workplace and actively implement strategies to prevent it

• Safety is intrinsic in all business plans and activities (the norm here)

• Employees keep leaders well informed of safety issues

• Leaders actively promote safety and hold everyone accountable in a ‘just’ manner

• Employees display an obvious trust in management

• Leaders keep senior management well informed on safety matters

• Managers are personally involved in auditing, recognise good performance and treat bad news as a learning experience

Page 29: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Re-energising a Safety Culture

Promotional Campaigns

Culture Tool Kit

Leaders’Board

Presentations

Leaders’ManagementPresentations

Reward and Recognition

Personal Performance

Reviews

GM Phone Contacts

Weekly Safety News

Senior Mgt Incident

Investigation

Audits andObservations

Critical System Audits

FormalOHS&W Reporting

Page 30: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Keeping Safety as a High Profile

Page 31: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Safety is not about the paperwork or promotional items.

It’s about engaging leaders and employees and convincing them that safety is non-negotiable -winning their hearts and minds to choose safety every time.

Leaders & Employees - Engagement is the Key

Page 32: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

How does ETSA measure up?

• Energy Industry (2007-08) Lost Time Injury Frequency Rate (LTIFR) – Field Staff (Industry Average 6.05)

21.28

13.99 13.64

11.019.42

7.86 7.25

3.37 3.12 2.550.66

4.524.85

5.96

0

5

10

15

20

25

A B C D E F G H I J K L M ETSA Utilities

Lost

Tim

e In

jury

Fre

que

ncy

Rate

Page 33: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Leading Edge Safety Performance

• Energy Industry (2007-08) Lost Time Injury Severity Rate (LTIFSR) – Field Staff (Industry Average 106.10)

334.80 331.16

215.71

187.94 179.76

132.94108.04

49.74 49.1233.26

7.21

55.7165.19

86.36

0

50

100

150

200

250

300

350

400

A B C D E F G H I J K L M ETSAUtilities

Lost

Tim

e In

jury

Sev

erity

Ra

te

Page 34: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

‘If its to be its up to me’

1. What am I responsible and accountable for?

2. What are the high risks in my area of responsibility?

3. What are the critical controls that manage these risk?

4. Are these controls actually in place, are they effective and how do I test them?

5. How do I demonstrate my personal commitment to safety?

7. How do I go about maintaining a clear picture of these risks?

6. How do I engage my employees and contractors in safety?

Page 35: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

To effectively lead change, you have to be a true believer.

The real measure of safety culture is what happens when you are not there!

Page 36: Our Health and Safety story - SISA · • Working with electricity – high risk • Working from heights (eg 30m towers – 132V B/H) • Confined spaces • Extreme conditions (heat,

Remember there are 3 kinds of organisationsThose that make things happenThose that let things happenAnd…those that wonder what’s happened!