our development is deeply rooted - firt · our development is deeply rooted ... •the main...
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Our development isdeeply rooted
“ When the ecological awareness, theresearch and the introduction of new
technologies create togetheradvantages both for the consumer and
for the product quality, then we arereally talking of innovation and
progress.”
“ When the ecological awareness, theresearch and the introduction of new
technologies create togetheradvantages both for the consumer and
for the product quality, then we arereally talking of innovation and
progress.”
Mauro Saviola Group
•16 Companies belong to the Group
•1630 employees
•577 milions of euro consolidated annual turn over
•1,500,000 MT of recycling wood per year ( it means 10,000 trees saved every day)
•Italian leader of the particleboard industry and the third in Europe
•Mauro Saviola Group is active in 50 countries
•More than 1,000 trains of recycling wood collected in Europe every Year
•175 trucks belong to the Group for the collection of recycling wood and to deliver thepanels
•16 different certifications of quality system, among these the ISO 9002, EMAS, E1Catas Quality Award, Certiquality 100% and “FSC 100 % recycled”
•1,500,000 mc of particleboards sold every year all over the world to produce furniture,waterproof ecological panel, fireproof ecological panel, flooring, …
•5 Research Institutes to study and design the range of creative decorative elements
•16 Companies belong to the Group
•1630 employees
•577 milions of euro consolidated annual turn over
•1,500,000 MT of recycling wood per year ( it means 10,000 trees saved every day)
•Italian leader of the particleboard industry and the third in Europe
•Mauro Saviola Group is active in 50 countries
•More than 1,000 trains of recycling wood collected in Europe every Year
•175 trucks belong to the Group for the collection of recycling wood and to deliver thepanels
•16 different certifications of quality system, among these the ISO 9002, EMAS, E1Catas Quality Award, Certiquality 100% and “FSC 100 % recycled”
•1,500,000 mc of particleboards sold every year all over the world to produce furniture,waterproof ecological panel, fireproof ecological panel, flooring, …
•5 Research Institutes to study and design the range of creative decorative elements
Mauro Saviola GroupAgriculture Division
•The main European producer of Methylene Urea
•Two production plants of Methylene Urea ( Viadana – Italy andGenk – Belgium )
•Production process is a new patented technology, unique toachieve MU in granular forms ( round granules ), yielding thelowest content of unreacted urea and salinity index
•Worldwide biggest plant to produce Methylene Urea ingranular form (potentiality of Pilot Plant 35,000-40,000 MT/year )
•Among the main european urea importers ( over 300,000MT/year )
•The main European producer of Methylene Urea
•Two production plants of Methylene Urea ( Viadana – Italy andGenk – Belgium )
•Production process is a new patented technology, unique toachieve MU in granular forms ( round granules ), yielding thelowest content of unreacted urea and salinity index
•Worldwide biggest plant to produce Methylene Urea ingranular form (potentiality of Pilot Plant 35,000-40,000 MT/year )
•Among the main european urea importers ( over 300,000MT/year )
Sadepan Chimica’s Factoriesto manufacture Methylene urea
GranularMU/UF
LiquidMethylene-urea
Viadana (Italy)
GranularMU/UF
LiquidMethylene-urea
Viadana (Italy)
Liquid Methylene-urea
Genk (Belgium)
Liquid Methylene-urea
Genk (Belgium)
Mauro Saviola GroupAgriculture Division
MissionMission
Sadepan’s Methylene urea/ Urea Formaldehyde uses newtechnology to produce the most completely reacted product on themarket today. The position of Sadepan as a basic producer ofFormaldehyde and the largest consumer of Urea in Italy insures acompetitive position in the market place.
Sadepan’s Methylene urea/ Urea Formaldehyde uses newtechnology to produce the most completely reacted product on themarket today. The position of Sadepan as a basic producer ofFormaldehyde and the largest consumer of Urea in Italy insures acompetitive position in the market place.
It is our mission to use our improvedtechnology and strength as a basicproducer to become a reliable supplierto the world for superior qualitymethylene urea fertilizer
These fertilizers can be called innovative and areadvantageous because they :
Improve the yield with greater productions (greaterefficiency)
reduce the costs and the cultural practices
Reduce or eliminate the impact on the ecosystem
These fertilizers can be called innovative and areadvantageous because they :
Improve the yield with greater productions (greaterefficiency)
reduce the costs and the cultural practices
Reduce or eliminate the impact on the ecosystem
NNNNNNSlow Release NitrogenSlow Release Nitrogen
INNOVATIVE FERTILIZERS
An ideal nitrogen fertiizer should have the following characteristics(Shoji and Gandeza, 1992) :
• with only one application satisfy the crop nutrients requirement duringthe whole vegetative-productive cycle;
• Have the greatest % of crop utilization (uptaking); the averageamount usually uptaken from the crop is maximum 50-70% during thefirst year of application (Fink, 1992);
• without any negative environmental impact
The ideal choice is slowRelease Nitrogen
The ideal choice is slowRelease Nitrogen
Optimal Nitrogen fertilizer
The raw materials used are:
•Urea (CO(NH2)2)
•Formaldehyde (HCHO)
The urea can be of national production or imported.
The formaldehyde is produced by Sadepan Chimica through a catalytic oxidation process of methanol(CH3OH). in 9 plant .
The Sadepan Chimica MU/UF production process can be summarized into 2 phases:
1) synthesis of the urea-formaldehyde syrup, which is alimentedinto the granulation plant;
2) granulation with the final screening of the finished product.
Sadepan Chimica new manufacturetechnology
Sadepan Chimica new manufacturetechnology
1° phase: synthesis of the urea-formaldehyde syrup1° phase: synthesis of the urea-formaldehyde syrup
Liquid syrupstorage tank
• this phase takes place into the polymerization reactors, in which thesyrup is obtained;
• at the beginning, the formaldehyde and a part of urea react incontrolled conditions;
• later on, the remaining urea is added up in different steps to obtain theshort polymeric chains;
• making this, it is possible to obtain a product with a good distributionof the molecular weights, which positively affect the availability of thefinished product.
Polymerizationreactor
formaldehyde
Urea
2° phase: granulation with the final screening ofthe finished product
2° phase: granulation with the final screening ofthe finished product
Liquid Syrupstorage tank
DrumGranulator
Drier
Hot
air
PackagingScreening
stationColoraddition
Mixer
Ven
tair
Granular MU/UFSilos
•the liquid syrup is alimented in a fluid bed granulator wherepolymerization, drying contemporary granulation take place;
Flow chart Process of Granulation PlantFlow chart Process of Granulation Plant
Batch
reactor
Liquid fertilizerstorage tank
Drum Drier
Urea Formaldehyde
Hot
air
PackagingScreeningstation
Coloraddition
Mixer
Ven
tair
Granular MU/UFSilos
Production capacity per yearof the Pilot Plant
35,000 – 40,000 MT
Production capacity per yearof the Pilot Plant
35,000 – 40,000 MT
INNOVATIVE PHYSICAL ASPECT•Round granules with high U.I.
Less dust in Sadepan’s MU/UF during productionLess friction during blending operations with others round granular raw materials
SADEPAN MU/UF products obtained bythe new technology have:
SADEPAN MU/UF products obtained bythe new technology have:
The final product is a spherical granule having SGN that,in choice, could be included between 100 and 360 or in
Chip size with SGN 40 as well.
COMPETITORANGULAR LITTLE STONES
SADEPAN’SROUND GRANULES
SGN = 215
U.I. = 70
Powder content
SGN = 215
U.I. = 70
Powder content
SADEPAN MU/UF GRANULAR SIZECUMULATIVE PASSING DISTRIBUTION
0102030405060708090
100
0 0,5 1 1,5 2 2,5 3
Sizes (mm)
Tip
ical
pass
ing
dis
tribu
tion
(%)
Granular – Std Size( SGN 215 )
Granular – Std Size( SGN 215 )
INNOVATIVE PHYSICAL ASPECT•Round granules with high U.I.Less friction during blending operations with others granular raw materialsLess dust in MU/UF Sadepans during production
SADEPAN MU/UF products obtained bythe new technology have:
SADEPAN MU/UF products obtained bythe new technology have:
INNOVATIVE TECHNICAL ADVANTAGES
•The most completely reacted products
•The lower Salt Index
Unreacted N- urea content 4.5%
Salt index
PERCENTAGE OF APPLIED N RELEASED FROM SELECTEDNITROGEN SOURCES
7 14 28 42 56 84 112 140 18220
30
40
50
60
70 Sadepan MU SGN 110
Competitor A SGN 115-130
Source By J.B. Sartain- University of Florida
“Sadepan MU SGN 110 initially released about thesame quantity of N as Competitor A chip size but by84 days after application Competitor A chip size hadreleased all of its available N and Sadepan MU SGN110 continued to release N for the entire 182 period.”
SADEPAN CHIMICA MU greens gradeNitrogen release curve Vs competitorsSADEPAN CHIMICA MU greens grade
Nitrogen release curve Vs competitors
INFLUENCE OF N SOURCE ON N RELEASED OVER TIME
“Competitor B chip size released in excess of 55%of its applied N within the first 7 days afterapplication”
7 14 28 42 56 84 112 140 18215
25
35
45
55
65
75
Sadepan MU SGN 110
Competitor B chip size
Source By J.B. Sartain- University of Florida
SADEPAN CHIMICA MU greens gradeNitrogen release curve Vs competitorsSADEPAN CHIMICA MU greens grade
Nitrogen release curve Vs competitors
“Sadepan’s UF produced a N release curve verysimilar to competitor UF”
INFLUENCE OF N SOURCE ON N RELEASED OVER TIME
SADEPAN CHIMICA UF granular sizeNitrogen release curve Vs competitorsSADEPAN CHIMICA UF granular size
Nitrogen release curve Vs competitors
0
10
20
30
40
50
60
0 7 14 28 56 84 112 140 189
DAYS OF INCUBATION
Source By J.B. Sartain- University of Florida
Sadepan UF granular
Competitor UF granular
SADEPAN CHIMICA results fromgreenhouse studies on TOMATOESSADEPAN CHIMICA results from
greenhouse studies on TOMATOES
0
1
2
3
4
5
6
7
Quality Rating(1 - 9 scale)
w/ 1 = dead; 9 = fulldevelopment and
no injury
2 DAT 7 DAT 14 DAT 21 DAT 28 DAT 35 DAT 42 DAT 49 DAT
Days After Treating
Effects of Various Fertilizers on the Overall Quality of 'Better Boy'Tomatoes
SADEPAN MU 80 @ 3.78 gms N/pot MU competitor ASADEPAN UF @ 3.78 gms N/pot Uf competitor Apolymer coated competitor A @ 3.78 gms N/pot polymer coated competitor B @ 3.78 gms N/potControl (no fertilizer)
Source By Warren Davenport- PATH Consulting – Rydal,Gorgia
SADEPAN CHIMICA studies fromgreenhouse conditions on
N – SENSITIVE CROP
SADEPAN CHIMICA studies fromgreenhouse conditions on
N – SENSITIVE CROP
0
1
2
3
4
5
6
Injury Rating(0 = no injury;
>2 = objectionable;10 = dead)
1x Rate 2x Rate 3x Rate 1x Rate 2x Rate 3x Rate
14 & 21 Days After Treatment
Effects of Various Fertilizers @ 3 Rates on the Injury of 'Janie' Marigolds
SADEPAN MU MU Competitor SADEPAN UF UF CompetitorPolymer coated A Polymer coated B Control (no fertilizer)
Source By Warren Davenport- PATH Consulting – Rydal,Gorgia
0
1
2
3
4
5
6
7
Quality Rating(1 - 9scale w/ 1 = dead & 9
= full developmentand no injury)
2 DAT 7 DAT 14 DAT 21 DAT 28 DAT 35 DAT 42 DAT 49 DAT
Days After Treating
Effects of Various Fertilizers on the Overall Quality of 'Janie' Marigolds
SADEPAN MU 80 @ 3.78 gms N/pot Competitor MU @ 3.78 gms N/potSADEPAN UF @ 3.78 gms N/pot Competitor UF @ 3.78 gms N/potPolymer coated A @ 3.78 gms N/pot Polymer coated B @ 3.78 gms N/potControl (no fertilizer)
Source By Warren Davenport- PATH Consulting – Rydal,Gorgia
SADEPAN CHIMICA studies fromgreenhouse conditions on
N – SENSITIVE CROP
SADEPAN CHIMICA studies fromgreenhouse conditions on
N – SENSITIVE CROP
Sadepan'sMU
granularSGN 215
Competitorgranular
size
Sadepan'sMU microSGN 110
Competitorchip size
S1
7,957,06 6,58
4,44
0123456789
10
RO
OT
DR
YW
EIG
HT
gr/
tub
s
INFLUENCE OF N SOURCE ON ROOT DRYWEIGHT OF BERMUDAGRASS GROWN IN TUBS
IN THE GLASSHOUSE
Source By J.B. Sartain- University of Florida
Sadepan'sMU granular
SGN 215
Competitor Agranular size Competitor B
granular size Check
S1
2,8310,03
25,03
00
5
10
15
20
25
30
TOTA
LN
LE
AC
HE
D(m
g)
NITROGEN SOURCE
INFLUENCE OF N SOURCE ON TOTALQUANTITY OF N LEACHED FROM
BERMUDAGRASS
Source By J.B. Sartain- University of Florida