ortable air compressor 125, 130, 49hp and 02250152-936 1 kit, 50 hour maintenance 20 02250152-937 1...

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The information in this manual is current as of its publication date, and applies to compressor serial number: and all subsequent serial numbers. 02250174-685-R01 200803010000 PORTABLE AIR COMPRESSOR 125, 130, 49HP AND 185 Failure to follow the instructions and procedures in this manual or, misuse of this equipement will VOID its warranty! WARRANTY NOTICE PART NUMBER: KEEP FOR FUTURE REFERENCE PARTS LIST MANUAL © SULLAIR CORPORATION CATERPILLAR , DEUTZ AND JOHN DEERE

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Page 1: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

The information in this manual is currentas of its publication date, and applies tocompressor serial number:

and all subsequent serial numbers.

02250174-685-R01

200803010000

PORTABLE AIR COMPRESSOR125, 130, 49HP AND 185

Failure to follow the instructions and procedures in this manual or,

misuse of this equipement will VOID its warranty!

WARRANTY NOTICE

PART NUMBER:

KEEP FORFUTURE REFERENCE

PARTS LIST MANUAL

©SULLAIR CORPORATION

CATERPILLAR, DEUTZ AND JOHN DEERE

Page 2: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

AIR CARE SEMINAR TRAININGSullair Air Care Seminars are courses that provide hands-on instruction for the proper operation, maintenance,and servicing of Sullair products. Individual seminars on portable compressors and compressor electricalsystems are offered at regular intervals throughout the year at Sullair’s corporate headquarters training facilitylocated at Michigan City, Indiana.

Instruction includes training on the function and installation of Sullair service parts, troubleshooting commonfaults and malfunctions, and actual equipment operation. These seminars are recommended for maintenance,contractor maintenance, and service personnel.

For detailed course outlines, schedule, and cost information contact:

SULLAIR CUSTOMER CARE TRAINING DEPARTMENT

1-888-SULLAIR or219-879-5451 (ext. 5623)

www.sullair.com

- Or Write -Sullair Corporation

3700 E. Michigan Blvd.Michigan City, IN 46360

Attn: Service Training Department.

Page 3: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

TABLE OF CONTENTS

5 1.1 PROCEDURE FOR ORDERING PARTS

6 1.2 RECOMMENDED SERVICE PARTS LIST

8 1.3 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 CAT

10 1.4 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 JD

12 1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 DEUTZ

14 1.6 AIR INLET & EXHAUST 49HP, 125, 130 & 185 CAT

16 1.7 AIR INLET & EXHAUST 125, 130 & 185 JD

18 1.8 EXHAUST SYSTEM 125, 130 & 185 DEUTZ

20 1.9 AIR INLET SYSTEM 125, 130 & 185 DEUTZ

22 1.10 COOLING SYSTEM & PARTS

26 1.11 DISCHARGE SYSTEM 185DPQ 60 HP

30 1.12 MANIFOLD REGULATOR/BLOWDOWN

32 1.13 FUEL SYSTEM JD & CAT

34 1.14 FUEL SYSTEM DEUTZ

36 1.15 ELECTRICAL SYSTEM PARTS

38 1.16 FRAME, RUNNING GEAR & PARTS

42 1.17 CANOPY & PARTS

44 1.18 CANOPY & PARTS AUSTRALIA

46 1.19 DECAL & PARTS

50 1.20 INSTRUMENT PANEL & PARTS

52 1.21 INSTRUMENT PANEL STANDARD GAUGE JD

54 1.22 INSTRUMENT PANEL FULL GAUGE 185 JD T2

56 1.23 INSTRUMENT PANEL STANDARD GAUGE CAT

58 1.24 INSTRUMENT PANEL FULL GAUGE CAT

60 1.25 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

62 1.26 INSTRUMENT PANEL STANDARD GAUGE DEUTZ

64 1.27 INSTRUMENT PANEL FULL GAUGE DEUTZ

66 1.28 OPTIONAL DUEL HOSE REELS & OILERS

68 1.29 OPTIONAL SINGLE HOSE REEL & OILERS

70 1.30 OPTIONAL SINGLE ONE PINT OILER

72 1.31 OPTIONAL OILER SEPARATOR

Page 4: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

TABLE OF CONTENTS (CONTINUED)PAGE SECTION DESCRIPTION PAGE SECTION DESCRIPTION

74 1.32 DRAWBAR INSTALLATION 76 1.33 OPTIONAL CANADIAN LIGHTS

Page 5: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

5

1.1 PROCEDURE FOR ORDERING PARTS

Parts should be ordered from the nearest Sullair Representative or theRepresentative from whom the compressor was purchased. If for anyreason parts cannot be obtained in this manner, contact the factorydirectly at the address, phone numbers or fax numbers below.

When ordering parts always indicate the Serial Number of thecompressor. This can be obtained from the Bill of Lading for thecompressor or from the Serial Number Plate located on thecompressor. See Figure 1-1: Serial Plate / Serial Number Location.

The genuine Sullair service parts listed meet or exceed the demands ofthis compressor. Use of replacement parts other than those approvedby Sullair Corporation may lead to hazardous conditions over whichSullair Corporation has no control. Such conditions include, but are notlimited to, bodily injury and compressor failure.

SULLAIR CORPORATION3700 East Michigan BoulevardMichigan City, Indiana 46360 U.S.Awww.sullair.comTelephone: 1-800-SULLAIR (U.S.A. only)Fax: 219-874-1273

CUSTOMER CARE for PARTSand SERVICE1-888-SULLAIR (785-5247)219-874-1835

SULLAIR ASIA, LTD.Sullair Road, No. 1Chiwan, ShekuoShenzhen, Guangdong PRV.PRC POST CODE 518068Telephone: 755-6851686Fax: 755-6853473www.sullair-asia.com

SULLAIR EUROPE, S.A.Zone Des Granges BP 8242602 Montbrison, FranceTelephone: 33-477968470Fax: 33-477968499

www.sullaireurope.com

CHAMPIONCOMPRESSORS, LTD. Princess HighwayHallam, Victoria 3803AustrailiaTelephone: 61-3-9796-4000Fax: 61-3-9703-8053

www.championcompressors.com.au

Figure 1-1: Serial Plate / Serial Number Location

Page 6: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

RECOMMENDED SERVICE PARTS LIST

6

1.2 RECOMMENDED SERVICE PARTS LIST

KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE125, 130, 49HP and 185 Models

1 02250102-158 2 Element, Primary for Air Filter

2 02250102-160 2 Element, Seconday for Air Filter (optional)

3 250028-032 1 Element for Compressor Fluid Filter

4 250034-112 1 Element for Air/Fluid Separator

5 02250153-904 1 Element for Engine Fuel/Water Separator

6 02250147-737 1 Repair kit for Regulator/Blowdown Valve Manifold

8 02250124-404 1 Element for Compressor Fluid Thermal Valve

9 241772 1 Repair Kit for Separator Return Line Strainer

10 02250115-271 1 Replacement , Air Filter Dust Ejector

11 02250139-986 1 Kit, Engine/Compressor Drive Coupling

12 02250138-090 1 Repair Kit for Compressor Inlet Valve

13 02250140-049 1 Element for Engine Oil Filter (Caterpillar)

14 02250176-389 1 Element for Engine Oil Filter (Deutz)

15 02250144-815 1 Element for Engine Oil Filter (John Deere)

16 02250140-048 1 Element for Engine Fuel Filter (Caterpillar)

17 02250176-390 1 Element for Engine Fuel Filter (Deutz)

18 02250144-814 1 Element for Engine Fuel Filter (John Deere)

19 02250152-936 1 Kit, 50 Hour Maintenance

20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar)

21 02250176-407 1 Kit, 250 Hour Maintenance (Deutz)

22 02250152-943 1 Kit, 250 Hour Maintenance (John Deere)

23 02250152-938 1 Kit, 1500 Hour Maintenance (Caterpillar)

24 02250176-408 1 Kit, 1500 Hour Maintenance (Deutz)

25 02250152-944 1 Kit, 1500 Hour Maintenance (John Deere)

PLEASE NOTE: WHEN ORDERING PARTS,INDICATE SERIAL NUMBER OF COMPRESSOR

Page 7: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

7

26 02250159-777 1 Switch, Compressor High Temperature Shutdown

27 02250139-887 1 Switch, High Coolant Temperature Shutdown (Caterpillar)

28 CONTACT DEUTZ 1 Switch, High Coolant Temperature Shutdown (Deutz)

29 02250138-107 1 Switch, High Coolant Temperature Shutdown (John Deere)

30 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (Caterpillar)

31 CONTACT DEUTZ 1 Switch, Engine Low Oil Pressure Shutdown (Deutz)

32 02250130-668 1 Switch, Engine Low Oil Pressure Shutdown (John Deere)

33 02250153-875 1 Relay, Engine Starter

34 02250144-353 1 Relay, Engine Glow Plug

35 02250155-383 1 Relay, Low Fuel Shutdown (Optional)

36 250030-757 1 Sullair AWF Fluid—5 Gallons (18.9 Liters)

37 250030-758 1 Sullair AWF Fluid—55 Gallon Drum (208 Liters)

38 250023-146 1 Manual, CIMA Safety

39 02250150-183 1 Kit, Regulator Manifold Diaphragm

40 02250174-319 1 Drive Coupling w/hub 125-185 Deutz

KEY NO. ORDER PART NO. QTY DESCRIPTION NOTE

PLEASE NOTE: WHEN ORDERING PARTS,INDICATE SERIAL NUMBER OF COMPRESSOR

CAUTIONMixing of other lubricants within the com-pressor unit will void all warranties.

Page 8: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 CAT

8

1.3 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 CAT

02250176-218-R02

02250176-21802250176-218

1515

2828

2727

4

36364040

3636

1919

3535

6

7

6

3

3939

43433434

3838

6

4848

4747

1414

8

7

4242

3232

3131

2020

2

2424

4545

44441

4646

2626

1616

31312525

3333

4646

111154949

2929

9

1717

2121

1818

2323

1313

2222

2222

1212

2222

3030 4040 4141

37374141

0202

1010

Page 9: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

9

1.3 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 CAT

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250064-593 1 rod, threaded speed control 1/4-282 02250064-594 1 spacer, brake lever 250p3 02250071-119 1 adapter, sae #4 to 10 series4 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m5 02250112-337 1 spring, extension .31 x 7.5#/in6 02250125-471 6 washer, snubbing vibration mount7 02250125-472 4 mount, vibration isolator 1858 02250136-993 2 support, engine front ca 185dpq 60hp9 02250138-058 1 coupling, assy ktr 185dpq 60hp10 02250138-059 1 hub, coupling ktr 185dpq 60hp11 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt12 02250139-762 1 hose,rad upper cat 185 60hp13 02250139-763 1 hose,rad lower cat 185 60hp14 02250139-888 8 capscrew, hex met fine m14-1.5x3015 02250139-916 1 support,fuel fltr perkins 185q16 02250142-248 1 valve,check 1/8 female - male17 02250148-573 1 spacer, fan 1.50 185 cat18 02250172-482 1 tabulation,speed control 185-260 ca/pe19 02250176-102 1 switch, engine sht dwn 235 n.c. 3/8npt20 02250176-103 1 support,spd ctl 185 cat t321 02250179-468 1 fan, 18” blower 185 ca322 040014 3 clamp, hose 1 5/16” to 2 1/4” adj.23 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.24 250011-578 1 joint, ball female 1/4” l.h.25 250011-597 1 joint, ball female 1/4” r.h.26 250024-272 1 cylinder, speed 3/4 x 1 stroke

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

27 408300-005 2 clamp, hose 5/8” i.d.28 408300-009 1 clamp, hose 1 13/16” i.d.29 821206-150 1 key, square cl2 3/8” x 1 1/230 825206-337 2 nut,hex pltd 3/8-1631 825504-145 2 nut,hex locking 1/4-2032 825508-262 2 nut,hex locking 1/2-1333 828006-030 1 capscrew,hex 8.8 m6 x 30mm34 828006-065 4 capscrew,hex 8.8 m6 x 65mm35 828012-075 2 capscrew,hex 8.8 m12 x 75mm36 829106-125 19 capscrew,hex gr5 3/8-16 x 1 1/437 829106-450 2 capscrew,hex gr5 3/8-16 x 4 1/238 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/439 829310-020 8 screw, socket iso 4762 m10 x 20mm40 837806-094 14 washer, spr lock reg pltd 3/841 838206-071 4 washer, pl-b reg pltd 3/842 838208-112 2 washer, pl-b reg pltd 1/243 838806-160 4 washer, spr lock-metric pltd m644 866604-164 1 nut, hex jam lh pltd 1/4-2845 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/246 868204-164 2 nut, hex jam rh pltd 1/4-2847 878609-091 8 washer, nord-lock pl 9/16”48 CONSULT 1 engine--consult factory49 SEE 1 compressor & part,dxx102147e

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 10: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 JD

10

1.4 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 JD

02250161-144-R03

Page 11: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

11

1.4 ENGINE, COMPRESSOR & PARTS 49HP, 125, 130 & 185 JD

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250064-594 2 spacer, brake lever 250p -2 02250071-119 1 adapter, sae #4 to 10 series3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m4 02250125-471 6 washer, snubbing vibration mount5 02250125-472 4 mount, vibration isolator 1856 02250138-107 1 switch,engine hi-temp, 225f nc7 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt8 02250139-986 1 coupling, assembly ktr w/hub 185q 60hp9 02250142-248 1 valve,check 1/8 female - male

10 02250143-547 1 support, engine front rh 185jd 60hp11 02250143-548 1 support, engine front lh 185jd 60hp12 02250143-579 1 hose,radiator upper 185jd 60hp13 02250143-580 1 hose,radiator lower 185jd 60hp14 02250148-086 1 rod,speed ctl 185dpq jd15 02250148-089 1 cylinder, speed air 1-1/16 bore 1’ stk16 02250148-091 1 support, low rpm stop 185 jd17 02250148-166 1 spring, extension spd ctl 185 jd18 02250148-791 1 valve, eng oil drain m22x1.519 02250152-418 1 clip,spring spd ctl 185-26020 02250152-439 1 support,spd ctl 185-260 jd21 02250161-100 1 spacer, fan 125-185jd hd drv22 02250161-101 1 fan, 18” blr 125-185 jd hd drv23 02250166-052 1 shield, alternator 185-260jd24 040014 1 clamp, hose 1 5/16” to 2 1/4” adj.25 040083 3 clamp, hose 1 13/16” x 2 3/4” adj.26 040136 1 rod end, spherical rh 5/1627 040513 1 clamp, hose 13/16” to 1-1/2”28 250011-578 1 joint, ball female 1/4” l.h. -29 408300-005 2 clamp, hose 5/8” i.d. -

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

30 408300-009 1 clamp, hose 1 13/16” i.d. -31 821206-150 1 key, square cl2 3/8” x 1 1/232 824605-195 1 nut,jam rh unfin 5/16-2433 825204-226 1 nut,hex pltd 1/4-2034 825305-283 1 nut,hex f pltd 5/16-1835 825504-145 2 nut,hex locking 1/4-2036 825508-262 2 nut,hex locking 1/2-1337 828008-020 3 capscrew,hex 8.8 m8 x 20mm38 828008-120 4 capscrew,hex 8.8 m8 x 120mm39 828010-035 12 capscrew,hex 8.8 m10 x 35mm40 828012-075 2 capscrew,hex 8.8 m12 x 75mm41 828016-035 4 capscrew,hex 8.8 m16 x 35mm42 828306-075 8 capscrew, socket hd 3/8-16 x 3/443 829104-100 1 capscrew,hex gr5 1/4-20 x 144 829106-125 8 capscrew,hex gr5 3/8-16 x 1 1/445 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/446 829705-100 1 screw, hex ser washer 5/16-18 x 147 838205-071 3 washer, pl-b reg pltd 5/1648 838208-112 2 washer, pl-b reg pltd 1/249 838808-200 6 washer, spr lock-metric pltd m850 838810-220 12 washer, spr lock-metric pltd m1051 842115-062 1 hose,heater 5/8 (ft)52 866604-164 1 nut, hex jam lh pltd 1/4-2853 867304-150 2 capscrew, ferry head hd pltd 1/4-20 x 1 1/254 868204-164 1 nut, hex jam rh pltd 1/4-2855 878610-100 4 washer, nord-lock pl 5/8”56 Consult Factory 1 engine, jd 4024t 60hp 185dpq57 Consult Factory 1 compressor & part,dxx102147e

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 12: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

ENGINE, COMPRESSOR & PARTS 125, 130 & 185 DEUTZ

12

1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 DEUTZ

02250175-457-R02

8

3

4141

5151

2828

1818 3232

3939

5050 474743433030

17174545

2929

5858

5

6

5

42421515

5050

3838

5454

25253333 1

5353

55552626

7

33331

3131

2323

3636

2727

2424

5252

3434

4848

6

5656

4040

5

44442222

1212

2121

11111010

2121

1313

2121

2020

4949

3737

1010

02250175-45702250175-457

2

A1A1

AAAA

AAAA

9

4

1616

57574646

1919

1414 3535

0202

3535

Page 13: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

13

1.5 ENGINE, COMPRESSOR & PARTS 125, 130 & 185 DEUTZ

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250064-594 2 spacer, brake lever 250p -2 02250071-119 1 adapter, sae #4 to 10 series3 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m4 02250112-337 1 spring, extension .31 x 7.5#/in5 02250125-471 6 washer, snubbing vibration mount6 02250125-472 4 mount, vibration isolator 1857 02250138-698 1 tee, male branch 3/8”tube x 1/8”npt8 02250142-248 1 valve,check 1/8 female - male9 02250148-086 1 rod,speed ctl 185dpq jd10 02250171-831 2 support, engine front l&r 185dpq 60hp

deutz11 02250171-833 1 hose,rad upper 185 t3 deutz12 02250171-834 1 hose,rad lower 185 t3 deutz13 02250171-837 1 spacer, fan 2” lg 185q deutz t314 02250172-482 1 tabulation,speed control 185-260 ca/pe15 02250173-474 1 support, speed cylnder 185 deutz16 02250174-118 1 coupling, ktr 185dpq deutz17 02250174-318 1 hub, coupling ktr 185dpq deutz18 02250174-414 1 support, eng oil fltr 185 deutz19 02250177-305 1 support, spd cyl sprg 185 dz320 02250180-047 1 fan, 18” blower 185 dz321 040014 3 clamp, hose 1 5/16” to 2 1/4” adj.22 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.23 040136 1 rod end, spherical rh 5/1624 040513 1 clamp, hose 13/16” to 1-1/2”25 250011-578 1 joint, ball female 1/4” l.h. -26 250021-405 1 cylinder, speed 175/185 j.d. -27 250022-663 1 valve, engine drian m1428 408300-005 1 clamp, hose 5/8” i.d. -29 408300-009 1 clamp, hose 1 13/16” i.d. -30 821206-150 1 key, square cl2 3/8” x 1 1/2

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

31 824605-195 1 nut,jam rh unfin 5/16-2432 825305-283 2 nut,hex f pltd 5/16-1833 825504-145 2 nut,hex locking 1/4-2034 825508-262 2 nut,hex locking 1/2-1335 828006-016 3 capscrew,hex 8.8 m6 x 16mm36 828006-030 1 capscrew,hex 8.8 m6 x 30mm37 828006-065 3 capscrew,hex 8.8 m6 x 65mm38 828008-020 2 capscrew,hex 8.8 m8 x 20mm39 828008-025 3 capscrew,hex 8.8 m8 x 25mm40 828010-025 8 capscrew,hex 8.8 m10 x 25mm41 828010-035 12 capscrew,hex 8.8 m10 x 35mm42 828012-075 2 capscrew,hex 8.8 m12 x 75mm43 829106-125 8 capscrew,hex gr5 3/8-16 x 1 1/444 829108-325 2 capscrew,hex gr5 1/2-13 x 3 1/445 829308-020 8 screw, socket iso 4762 m8 x 20mm46 829705-100 2 screw, hex ser washer 5/16-18 x 147 838206-071 3 washer, pl-b reg pltd 3/848 838208-112 2 washer, pl-b reg pltd 1/249 838806-160 3 washer, spr lock-metric pltd m650 838808-200 5 washer, spr lock-metric pltd m851 838810-220 12 washer, spr lock-metric pltd m1052 842315-038 1 hose,fuel line 3/8 (ft)53 866604-164 1 nut, hex jam lh pltd 1/4-2854 867304-150 1 capscrew, ferry head hd pltd 1/4-20 x 1 1/255 868204-164 1 nut, hex jam rh pltd 1/4-2856 883210-166 8 washer, nord-lock pl m1057 CONSULT 1 engine, deutz td200958 CONSULT 1 compressor & parts

A1 - ENGINE SUPPLIED REMOTE OIL FILTER

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 14: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

AIR INLET & EXHAUST 49HP, 125, 130 & 185 CAT

14

1.6 AIR INLET & EXHAUST 49HP, 125, 130 & 185 CAT

02250141-018-R06

1010

6

24242626

30307

2424

2323

2525

2828

1212

3

3232

4

3131

3232

2828

2525

5

2727

2929

2828

3232

9

25251313

21211111

212114142121

2

2626

1616

1515

3333 1616

3333

3030

2626 30301717 1818

8

2323

1919

1616

1616

1A2A2

A1A1

2222

2020

2222

Page 15: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

15

1.6 AIR INLET & EXHAUST 49HP, 125, 130 & 185 CAT

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250106-068 1 plug,4” round black plastic

2 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt -

3 02250110-197 1 filter, air plastic strt inl

4 02250136-929 1 support, air fltrs 185dpq 60hp

5 02250136-931 1 hose, air inl unit 186dpq 60hp

6 02250136-942 1 muffler,jd cat 185dpq 60hp

7 02250136-995 1 support,muff cat 185dpq 60hp

8 02250136-996 1 tube, exhaust outlet cat 185 60hp

9 02250136-997 1 tube, exhaust inlet cat 185 60hp

10 02250139-771 1 shield, heat exhaust 185q cat

11 02250140-051 1 adapter, air inlet eng.breath 185ca

12 02250140-440 1 filter, air 7” plstc 90 non cint.

13 02250140-875 1 hose, air inl fltr 185q 60hp

14 02250140-876 1 hose, air inlet eng 185q 60hp

15 02250147-925 1 tube,engine vent 185dpq pe

16 02250148-054 4 clamp, hose spring 3/4 od ss

17 02250157-075 1 baffle, frm low frt 185 dlq

18 02250157-090 1 elbow,exh outlet cat 185dlq

19 02250158-022 1 baffle, air exhst frt 185dlq

20 02250175-953 1 panel, hi temp mat 185 dtz muff

21 040083 3 clamp, hose 1 13/16” x 2 3/4” adj.

22 041992 2 clamp, hose 7”

23 043203 2 clamp, exhaust 2-1/2”

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 043370 2 band, mounting 6 1/2”

25 250018-550 3 clamp, hose 2-13/16 to 3-3/4”

26 825305-283 4 nut,hex f pltd 5/16-18

27 825506-198 1 nut,hex locking 3/8-16

28 828008-020 3 capscrew,hex 8.8 m8 x 20mm

29 829106-100 1 capscrew,hex gr5 3/8-16 x 1

30 829705-075 3 screw, hex ser washer 5/16-18 x 3/4

31 830104-250 1 screw, mach-hex 1/4-20 x 2 1/2

32 838808-200 3 washer, spr lock-metric pltd m8

33 842115-005 2 hose,heater 1/2” (ft)

A1 - LESS RUNNING GEAR MACHINES ONLY

A2 - PORTABLE MACHINES ONLY

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 16: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

AIR INLET & EXHAUST 125, 130 & 185 JD

16

1.7 AIR INLET & EXHAUST 125, 130 & 185 JD

02250144-143-R05

Page 17: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

17

1.7 AIR INLET & EXHAUST 125, 130 & 185 JD

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt -

2 02250136-929 1 support, air fltrs 185dpq 60hp

3 02250136-931 1 hose, air inl unit 186dpq 60hp

4 02250136-942 1 muffler,jd cat 185dpq 60hp

5 02250136-943 1 tube, exhaust outlet 185dpq 60hp

6 02250137-896 1 clamp, v-band jd 4024t 185dpq

7 02250140-440 2 filter, air 7” plstc 90 non cint.

8 02250143-583 1 support,muffler jd 185dpq 60hp

9 02250143-584 1 hose, air inl jd 185dpq 60hp

10 02250143-585 1 tube, exhaust inlet 185dpq jd 60hp

11 02250146-699 1 support, air filter 185 dpq jd eng

12 02250147-977 1 shield, heat muffler top 185jd

13 02250156-122 1 shield, muffler frt mnt 185q jd

14 02250157-075 1 baffle, frm low frt 185 dlq

15 02250157-081 1 elbow ,exh outlet 185dlq jd

16 02250157-082 1 tube,exhaust flex 185dlq jd

17 02250157-085 1 angle, exhst supt 185dlq jd

18 02250158-022 1 baffle, air exhst frt 185dlq

19 02250160-099 1 shield, heat 185dpq jd wiring

20 02250175-954 1 plate, ole cover 185 jd frm

21 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.

22 043203 4 clamp, exhaust 2-1/2”

23 043370 2 band, mounting 6 1/2”

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 250018-550 3 clamp, hose 2-13/16 to 3-3/4”

25 825304-236 2 nut,hex f pltd 1/4-20

26 825305-283 12 nut,hex f pltd 5/16-18

27 825908-125 2 nut,hex metric m8 x 1.25

28 828008-020 6 capscrew,hex 8.8 m8 x 20mm

29 828012-030 4 capscrew,hex 8.8 m12 x 30mm

30 829704-075 2 screw, hex ser washer 1/4-20 x 3/4

31 829705-075 14 screw, hex ser washer 5/16-18 x 3/4

32 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2

33 838205-071 8 washer, pl-b reg pltd 5/16

34 838808-200 6 washer, spr lock-metric pltd m8

35 838812-250 4 washer, spr lock-metric pltd m12

36 865412-240 4 washer, metric-iso7089- 12

37 866900-005 1 plug, pipe 1/8” 3000# stl plt

A1 - LESS RUNNING GEAR MACHINES ONLY

A2 - PORTABLE MACHINES ONLY

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 18: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

EXHAUST SYSTEM 125, 130 & 185 DEUTZ

18

1.8 EXHAUST SYSTEM 125, 130 & 185 DEUTZ

02250175-458-R01

1010

3232

3131

3030

2222

2929

9

1313

1515

1212

1717

1414

6

1818

1717

2

2424

2020

272727272323

1919

24241111

7

2525

3434

3333

82828

2626

2121

1616

1616

43

24241919 5

1919

A1A1

A2A2

1

XXXX

XXXX

Page 19: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

19

1.8 EXHAUST SYSTEM 125, 130 & 185 DEUTZ

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250106-068 1 plug,4” round black plastic

2 02250136-996 1 tube, exhaust outlet cat 185 60hp

3 02250157-075 1 baffle, frm low frt 185 dlq

4 02250157-090 1 elbow,exh outlet cat 185dlq

5 02250158-022 1 baffle, air exhst frt 185dlq

6 02250171-832 1 muffler, deutz 185 t3

7 02250171-838 1 support,muff deutz 185 t3

8 02250172-301 1 tube,exhaust 185 deutz

9 02250175-750 1 shield, heat 185 deutz turbo

10 02250175-751 1 panel, fib gls 1/2” 185 dtz turbo

11 02250175-950 1 support, muff mnt 185 dtz

12 02250175-951 1 tube,exhaust 90 deg 185 dtz

13 02250175-952 1 shield, heat exhst tube 185 dtz

14 02250175-953 1 panel, hi temp mat 185 dtz muff

15 040385 1 clamp, exhaust 2-1/4” -

16 041992 2 clamp, hose 7”

17 043203 1 clamp, exhaust 2-1/2”

18 043370 2 band, mounting 6 1/2”

19 825305-283 12 nut,hex f pltd 5/16-18

20 825506-198 2 nut,hex locking 3/8-16

21 828006-016 2 capscrew,hex 8.8 m6 x 16mm

22 828010-016 2 capscrew,hex 8.8 m10 x 16mm

23 829106-100 2 capscrew,hex gr5 3/8-16 x 1

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 829705-075 12 screw, hex ser washer 5/16-18 x 3/4

25 830104-250 2 screw, mach-hex 1/4-20 x 2 1/2

26 838204-071 2 washer, pl-b reg pltd 1/4

27 838206-071 4 washer, pl-b reg pltd 3/8

28 838806-160 2 washer, spr lock-metric pltd m6

29 838810-220 2 washer, spr lock-metric pltd m10

30 879505-283 4 nut,hex flgd ss 5/16-18

31 879905-100 4 screw, hx ser wshr 5/16 x 1”

32 881907-112 4 washer, pl-b wide ss 7/16

33 888310-020 2 capscrew,hex 8.8 m10 x 20mm ss

34 888410-220 2 washer, spr lock-metric m10 ss

A1 - TO ENGINE

A2 - LESS RUNNING GEAR MACHINES

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 20: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

AIR INLET SYSTEM 125, 130 & 185 DEUTZ

20

1.9 AIR INLET SYSTEM 125, 130 & 185 DEUTZ

02250176-217-R00

Page 21: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

21

1.9 AIR INLET SYSTEM 125, 130 & 185 DEUTZ

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250109-423 1 elbow, 90m 5/16”tube x 1/8”npt -

2 02250110-197 1 filter, air plastic strt inl

3 02250136-929 1 support, air fltrs 185dpq 60hp

4 02250136-931 1 hose, air inl unit 186dpq 60hp

5 02250140-440 1 filter, air 7” plstc 90 non cint.

6 02250171-835 1 hose,engine inlet 185 t3 deutz

7 040083 1 clamp, hose 1 13/16” x 2 3/4” adj.

8 250018-550 3 clamp, hose 2-13/16 to 3-3/4”

9 825305-283 3 nut,hex f pltd 5/16-18

10 828008-020 4 capscrew,hex 8.8 m8 x 20mm

11 829705-075 3 screw, hex ser washer 5/16-18 x 3/4

12 838808-200 4 washer, spr lock-metric pltd m8

A1 - TO COMPRESSOR

A2 - TO ENGINE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 22: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

COOLING SYSTEM & PARTS

22

1.10 COOLING SYSTEM & PARTS

02250140-864-R05

4343

AAAA

9

3030

5050

1212

1111

2020

5454

1919

5353

3

3434

5454

4

3737

5454

45458

5353

7

3131 3232

4242

4646

6

41411010

2222

2929

2121

5353

4545

3939

3939

5252

1616

3030

43431818

1414

2828

2727

4747

3838

5353 4444 4949

2

3939

4848

3939

4343

4848

4848

3939

4848

44443333

3333

1515

1111

1111

1

AAAA

02250140-864

5353

5555

47474040

3939 4848

4848

1313

3838

4848

4444

47474545

3939

4848

4545

39394848

48484444

3939

4444

3636

35352

1111

1717

5

2323

A2A2A3A3

A1A1

A1A1

A2A2

A3A3

2424A1A1

2525

A4A4

05

5151

A5A5

2626

Page 23: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

23

1.10 COOLING SYSTEM & PARTS (CONTINUED)

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250083-466 1 bucket,radiator fluid recovery 1

2 02250086-448 2 channel, extruded rubber “u” .25”w (ft) 2

3 02250107-493 1 hose,hydparkrimp 3/4” x 72” 1

4 02250108-406 1 hose, fuel 3/4” x 50” 375dpq 1

5 02250112-141 1 guard, fan 20” (110-130 & 185 cat) 1

6 02250124-404 1 elem,therm vlv 160deg setting 1

7 02250132-254 1 manifold, thrm by-pass 185 bdr 1

8 02250132-260 1 supt, manf thrm vlv 185 60hp 1

9 02250136-539 1 rec,air oil 10” 185 60hp 1

10 02250136-929 1 supt, air fltrs 185dpq 60hp 1

11 02250137-297 12 seal, clip-on baffles 185 60hp 1

12 02250139-755 1 baf,clr r.h. 185dpq ca 60hp 1

13 02250139-756 1 baf,clr l.h. 185dpq ca 60hp 1

14 02250139-757 1 baf,clr upper 185dpq ca 60hp 1

15 02250139-758 1 baf,clr lower 185dpq ca 60hp 1

16 02250139-760 1 radiator,185dpq ca 60hp 1

17 02250139-761 1 clr,oil blower 185dpq 60hp 1

18 02250139-768 1 supt,clr rad 185dpq ca 60hp 1

19 02250139-775 1 hose,hyd parkrimp 3/4 x 24 1

20 02250139-776 1 hose,hyd parkrimp 3/4 x 32 1

21 02250140-186 1 guard, fan 185q 60hp 1

22 02250140-228 1 shrd,fan 18” dia 185q 60hp cat 1

23 02250143-581 1 shroud, fan 18” 185jd 60hp 1

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 02250166-316 0.33 strip, foam rubber 185jd

25 02250171-830 1 shroud, fan 18” 185 dtz t3 1

26 02250179-908 1 wrap,sprial hose 1” id blk 1

27 02250180-201 1 panel, acst 2” top clr baf 185 1

28 040061 1 drainlock, 1/4” 1

29 040162 1 grommet, rubber 1” hole 1

30 047235 2 clamp, hose 3/8” 2

31 250025-914 1 adapter, oil filter .970-20 x 3/4-16 1

32 250026-982 1 element, fluid filter (ref 250025-523 tab) 1

33 250041-174 6 weatherstrip, 1”thick x 1”wide (ft) 6

34 250042-623 1 plug,str thd 3/4-16 sae vit 1

35 408300-005 1 clamp, hose 5/8” i.d. 1

36 408300-009 1 clamp, hose 1 13/16” i.d. 1

37 408300-010 1 clamp, hose 2 3/8” i.d. 1

38 825304-236 20 nut, hex f pltd 1/4-20 2

39 825305-283 35 nut, hex f pltd 5/16-18 3

40 825504-145 1 nut, hex locking 1/4-20 1

Continued on page 25

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 24: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

COOLING SYSTEM & PARTS

24

1.10 COOLING SYSTEM & PARTS (CONTINUED)

02250140-864-R05

4343

AAAA

9

3030

5050

1212

1111

2020

5454

1919

5353

3

3434

5454

4

3737

5454

45458

5353

7

3131 3232

4242

4646

6

41411010

2222

2929

2121

5353

4545

3939

3939

5252

1616

3030

43431818

1414

2828

2727

4747

3838

5353 4444 4949

2

3939

4848

3939

4343

4848

4848

3939

4848

44443333

3333

1515

1111

1111

1

AAAA

02250140-864

5353

5555

47474040

3939 4848

4848

1313

3838

4848

4444

47474545

3939

4848

4545

39394848

48484444

3939

4444

3636

35352

1111

1717

5

2323

A2A2A3A3

A1A1

A1A1

A2A2

A3A3

2424A1A1

2525

A4A4

05

5151

A5A5

2626

Page 25: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

25

1.10 COOLING SYSTEM & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

41 826502-218 1 o-ring, viton 1 1/4 x 1/8” 1

42 829106-075 2 capscr, hex gr5 3/8-16 x 3/4 2

43 829704-075 20 screw, hex ser washer 1/4-20 x 3/4 2

44 829705-075 20 screw, hex ser washer 5/16-18 x 3/4 2

45 829705-100 15 screw, hex ser washer 5/16-18 x 1 1

46 837806-094 2 washer, spr lock reg pltd 3/8 2

47 838204-071 20 washer, pl-b reg pltd 1/4 2

48 838205-071 43 washer, pl-b reg pltd 5/16 4

49 838305-071 4 washer, pl-b wide pltd 5/16 4

50 842315-025 4 hose, fuel line 1/4 (ft) 4

51 842315-031 1 hose, fuel line 5/16 (ft) 1

52 870016-012 1 rdc,str thrd viton 1 x 3/4 1

53 870112-012 5 conn, str x jic 1 1/16 x 1 1/16 5

54 870612-012 3 conn, 90d str x jic 1 1/16 x 1 1/16 3

55 871800-106 1 tee, str thd m-rn viton 1 1/16” 1

A1 - JOHN DEERE ONLY

A2 - CATERPILLAR ONLY

A3 - DEUTZ ONLY

A4 - TO UNIT OIL SUPPLY

A5 - ROUTE OUT BOTTOM OF FRAME

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 26: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

DISCHARGE SYSTEM 185DPQ 60 HP

26

1.11 DISCHARGE SYSTEM 185DPQ 60 HP

02250140-633-R11

Page 27: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

27

1.11 DISCHARGE SYSTEM 185DPQ 60 HP (CONTINUED)

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250052-841 4 insert, nylon tubing 1/4”od

2 02250054-860 2 tube,nyl .25 od x 040w wht(ft)

3 02250054-861 2 tube,nyl .25 od x .040w blk (ft)

4 02250081-220 1 tube,5/16 od x .040 wall

5 02250083-049 1 valve,1-1/4” npt min press chk

6 02250097-138 1 conn, female pipe 1/8-27 npt -

7 02250097-611 1 plug,sight glass 1-7/8” sae

8 02250099-052 5 insert, nyl tubing 3/8”od

9 02250099-622 1 elbow, 90 3/8”tube x 1/8”npt m

10 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

11 02250108-700 1 connector, tube oil return 1/4 x 1/4

12 02250109-215 1 orifice, .040” x .25m x .25m nptf

13 02250114-091 1 tube, oil siphon 1/4”od 110-185

14 02250134-143 1 panel, frame frt 185dpq 60hp

15 02250139-756 1 baffle, cooler l.h. 185dpq ca 60hp

16 02250139-774 1 hose, hydraulic parkrimp 1-1/4 x 18

17 02250139-778 1 hose, hydraulic parkrimp 1” x 72lg

18 02250139-950 1 tbg, nylon 3/8”od red

19 02250139-951 1 tbg, nylon 3/8”od yellow

20 02250139-952 1 tbg ,nylon 3/8”od green

21 02250139-953 2 tbg, nylon 3/8”od blue

22 02250139-954 1 tbg, nylon 3/8”od orange

23 02250140-184 1 frame assembly, 185q 60hp

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 02250140-185 1 bumper,baffle 185q 60hp

25 02250142-248 1 valve,check 1/8 female - male

26 02250142-844 1 valve, drain 1-1/16-12unf o-ring

27 02250144-503 1 support, rec tank 185q

28 02250148-203 1 sub assembly,manf regulator-blowdown 185

29 02250159-777 1 switch, temp n.c. 250°f, single pole

30 02250174-721 1 tank,receiver air/oil 185p

31 040029 1 plug,o-ring boss sae 1 1/4

32 040127 1 orifice,ctl .062 1/8 fnpt x 1/8 mnpt

33 040383 2 coupling, 3/4” female npt

34 040513 1 clamp, hose 13/16” to 1-1/2”

35 241771 1 strainer, v-type 300psix1/4

36 250006-938 1 valve,pressure relief 200 psig

37 250018-428 1 connector,1/4”tube x 1/4”npt

38 250018-429 1 elbow, 90 1/4”tube x 1/8”npt -

39 250019-916 1 valve, double ball 3/4” x 1”

Continued on page 29

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 28: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

DISCHARGE SYSTEM 185DPQ 60 HP

28

1.11 DISCHARGE SYSTEM 185DPQ 60 HP (CONTINUED)

02250140-633-R11

Page 29: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

29

1.11 DISCHARGE SYSTEM 185DPQ 60 HP

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

40 250034-143 1 element,sep-fin 10 25/30

41 250041-084 1 connector,fem 1/4t x 1/4 npt

42 810204-025 1 connector, tube-m 1/4 x 1/4

43 825304-236 4 nut,hex f pltd 1/4-20

44 825505-166 1 nut,hex locking 5/16-18

45 825506-198 1 nut,hex locking 3/8-16

46 829106-125 1 capscrew,hex gr5 3/8-16 x 1 1/4

47 829704-100 2 screw, hex ser washer 1/4-20 x 1

48 829705-100 1 screw, hex ser washer 5/16-18 x 1

49 838204-071 4 washer, pl-b reg pltd 1/4

50 838205-071 1 washer, pl-b reg pltd 5/16

51 838206-071 2 washer, pl-b reg pltd 3/8

52 842115-075 1 hose,heater 3/4 (ft)

53 860016-100 1 elbow, 37fl 45m 1 x 1

54 860116-100 1 connector,37 fl/mpt pltd 1 x 1

55 866416-020 2 nipple,pipe-xs plt 1 x 2

56 866416-040 1 nipple,pipe-xs plt 1 x 4

57 867030-040 1 elbow, pipe 90 deg 300# plt 1”

58 867105-040 2 bushing,red pltd 1 1/4 x 1

59 870024-020 1 reducer,str thrd viton 1 1/2 x 1 1/4

60 870112-012 1 connector, straight x jic 1 1/16 x 1 1/16

61 870620-020 2 connector,90d str x jic 1 5/8 x 1 5/8

62 871800-106 1 tee, straight thd m-rn viton 1 1/16”

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

63 877202-012 1 adapter, pipe male 7/16 orng x 1/8

64 Consult Factory 1 compressor consult factory

A - SHOWN 3/8” OD TUBING BLUE

B - TO START RUN VALVE (END-TEE) 3/8” OD TUBING RED

C - SHOWN 1/4” OD TUBING WHITE

D - TO START RUN VALVE (SIDE) 3/8” OD TUBING ORANGE

E - TO SPEED CYLINDER 3/8” OD TUBING YELLOW

F - TO SPEED CYLINDER 3/8” OD TUBING GREEN

G - TO UNIT AIR FILTER 5/16” OD TUBING WHITE

H - SHOWN 1/4” OD TUBE BLACK

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 30: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

MANIFOLD REGULATOR/BLOWDOWN

30

1.12 MANIFOLD REGULATOR/BLOWDOWN

02250148-570-R05

Page 31: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

31

1.12 MANIFOLD REGULATOR/BLOWDOWN

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250081-218 1 elbow, 90d 5/16” tube x 1/4”npt

2 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

3 02250129-957 1 connector,3/8tube x 1/2npt

4 02250148-188 2 connector,3/8 tube x 1/4npt

5 02250148-190 1 support, manifold reg. bd 185q

6 02250151-201 0 manifold, press reg/bd 150psi 185h

7 250018-430 1 elbow, 90 1/4t pls x 1/4 npt m

8 829706-050 2 screw, hex ser washer 3/8-16 x 1/2

9 838206-071 2 washer, pl-b reg pltd 3/8

10 860404-025 1 nipple,pipe-hex 1/4 x 1/4

11 866815-010 1 tee, pipe 150# plt 1/4

REFERENCE:

SUB-ASSEMBLY P/N 02250148-203

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 32: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

FUEL SYSTEM JD & CAT

32

1.13 FUEL SYSTEM JD & CAT

02250141-107-R07

Page 33: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

33

1.13 FUEL SYSTEM JD & CAT

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250075-714 2 adapter,1/2str oring x 1/4 fnpt

2 02250162-230 1 cap, fuel fill buttress thread -

3 02250102-573 1 tube,fuel return 1/4” jd 185q -

4 02250108-700 1 connector, tube oil return 1/4 x 1/4 -

5 02250118-494 2 filter, ass’y fuel/water sep

6 02250118-524 2 plug,fuel/water sep 1/2-20 unf

7 02250118-809 2 connector, tube oil return 5/16x1/4

8 02250132-591 1 tank, fuel 20 gal 185dpq 60hp

9 02250137-493 1 strap,hold down fuel frt 60hp

10 02250137-494 1 strap,holddown fuel rear 60hp

11 02250139-885 1 tube, fuel pick-up 185dpq 60hp

12 02250139-886 1 tube, fuel return 185dpq jd

13 02250139-916 1 support,fuel fltr perkins 185q

14 02250152-163 1 adapter, fuel pickup 185 60hp

15 047235 14 clamp, hose 3/8” -

16 250004-752 1 gasket, fuel gauge neoprene

17 02250162-229 1 ventilator,fuel tank

18 043258 1 connector, hose 5/16”hose x 1/4”npt

19 406615 2 elbow, 5/16”hose x 1/4”npt

20 825305-283 2 nut,hex f pltd 5/16-18

21 825505-166 4 nut,hex locking 5/16-18

22 829705-100 2 screw, hex ser washer 5/16-18 x 1

23 837802-047 1 washer, spr lock reg pltd #10

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 838205-071 5 washer, pl-b reg pltd 5/16

25 842315-025 2 hose,fuel line 1/4 (ft)

26 842315-031 7 hose,fuel line 5/16 (ft)

27 876002-075 1 screw,rnd phillips 10-24 x 3/4”

A1 - ITEMS INCLUDED WITH ALL ENGINES

A2 - FUEL SUPPLY TO ENGINE FUEL PUMP

A3 - FROM ENGINE FUEL PUMP

A4 - TO ENGINE FUEL RACK

A5 - PRE-INSTALLED ON JOHN DEERE ENGINES

A6 - FUEL RETURN FROM CAT ENGINE

A7 - FUEL RETURN FROM JOHN DEERE ENGINE

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 34: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

FUEL SYSTEM DEUTZ

34

1.14 FUEL SYSTEM DEUTZ

02250175-459-R01

Page 35: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

35

1.14 FUEL SYSTEM DEUTZ

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250075-714 4 adaptor,1/2str oring x 1/4 fnpt

2 02250162-230 1 cap, fuel fill buttress thread -

3 02250102-573 1 tube,fuel return 1/4” jd 185q -

4 02250108-700 1 connector, tube oil return 1/4 x 1/4 -

5 02250118-494 1 filter, ass’y fuel/water sep

6 02250118-524 4 plug,fuel/water sep 1/2-20 unf

7 02250118-809 1 connector, tube oil return 5/16x1/4

8 02250132-591 1 tank, fuel 20 gal 185dpq 60hp

9 02250137-493 1 strap,hold down fuel frt 60hp

10 02250137-494 1 strap,holddown fuel rear 60hp

11 02250139-885 1 tube, fuel pick-up 185dpq 60hp

12 02250152-163 1 adapter, fuel pickup 185 60hp

13 047235 14 clamp, hose 3/8” -

14 250004-752 1 gasket, fuel gauge neoprene

15 02250162-229 1 ventilator,fuel tank

16 043258 2 connector, hose 5/16”hose x 1/4”npt

17 406615 5 elbow, 5/16”hose x 1/4”npt

18 825305-283 4 nut,hex f pltd 5/16-18

19 825505-166 4 nut,hex locking 5/16-18

20 829705-100 4 screw, hex ser washer 5/16-18 x 1

21 837802-047 5 washer, spr lock reg pltd #10

22 838205-071 6 washer, pl-b reg pltd 5/16

23 842315-025 4 hose,fuel line 1/4 (ft)

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 842315-031 7 hose,fuel line 5/16 (ft)

25 876002-075 5 screw,rnd phillips 10-24 x 3/4”

A1 - ITEMS INCLUDED WITH DEUTZ ENGINE

A2 - FROM FUEL INJECTOR LEAK OFF LINE

A3 - FUEL RETURN FROM INJECTION PUMP

A4 - TO ENGINE FUEL SUPPLY

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 36: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

ELECTRICAL SYSTEM PARTS

36

1.15 ELECTRICAL SYSTEM PARTS

02250141-108-R05

Page 37: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

37

1.15 ELECTRICAL SYSTEM PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250086-448 1 channel, extruded rubber “u” .25”w (ft)

2 02250092-169 2 washer, external serrated m10

3 02250097-138 1 conn, female pipe 1/8-27 npt

4 02250101-258 1 cable, ground 4-gauge strap

5 02250104-192 1 battery, grp 31 760 cca

6 02250104-193 2 hold-down, battery 11” j-bolt

7 02250110-529 1 spring, extension .50 dia 30 lbs

8 02250119-658 1 lamp,license plate std

9 02250119-678 1 bracket, license plate lamp

10 02250130-668 1 switch, engine oil pressure n.o.

11 02250133-513 1 switch, temp n.c. 250°f, single pole

12 02250137-492 1 tray,battery 185dpq 60hp

13 02250139-964 1 harness, wire std lt 4-wire 185q 60hp

14 02250142-600 2 cap,.25 dia rubber

15 02250176-308 1 cable,battery 1/0 42”lg deutz

16 041561 2 boot, battery terminal

17 250004-618 1 adapter, 1/8npt x 1/8jap pt

18 250006-076 4 nut,plastic square license plate

19 250019-104 1 angle, hold-down battery

20 250019-480 1 cable,batt 0 ga x 15” black

21 250023-996 1 fuse, blade type atc 30amp

22 250028-415 2 lamp,tail/turn/stop (shock mtg)

23 250030-047 1 cable,batt 0 ga x 54 red

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 825502-083 1 nut,hex locking #10-24

25 825908-125 1 nut,hex metric m8 x 1.25

26 829106-100 1 capscrew,hex gr5 3/8-16 x 1

27 829705-075 3 screw, hex ser washer 5/16-18 x 3/4

28 838205-071 3 washer, pl-b reg pltd 5/16

29 843200-025 1 wrap,tie nylon tf4-8

30 866402-000 2 nipple,pipe-xs plt 1/8 x cl

31 866815-005 1 tee, pipe 150# plt 1/8

32 866900-005 1 plug, pipe 1/8” 3000# stl plt

33 876002-075 2 screw,rnd phillips 10-24 x 3/4”

A1 - CATERPILLAR ONLY

A2 - JOHN DEERE ONLY

A3 - USE TO ATTACH STARTER WIRE

A4 - DEUTZ MACHINES ONLY

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 38: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

FRAME, RUNNING GEAR & PARTS

38

1.16 FRAME, RUNNING GEAR & PARTS

02250140-871-R07

02250140-87102250140-871

43434747

3131

4444

4949

4141

2020

A3A3

A2A2

1010

4646 4949

38384949

2727

2929

4343

4848

7

4949

1717

3737

3535

1919

1111

1616

4646

1818

3030

38384040

4040

26262222

4949

4949

4646

4646

1515

3434

2323

3838

13131212

46464747

4343

4949

4646

1616

4949

4646

4242

51519

1414

5151

4545

6

5050

5555

5252

50505555

52525151

2121

5454 363634

31314646

2424

8

8

3939

1

5353

2

2828

5050

5050

0707

3232

43434747

5

4646

4949

A1A1

A3A3

2525

Page 39: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

39

24 02250140-880 1 plate, lift bail cover 185

25 02250141-183 1 support, dr-bar swivel 185q

26 02250141-345 1 angle,machine tie down 185q60hp

27 02250142-977 1 panel,toolbox expanded 185pe

28 02250143-807 1 panel, toolbox 185jd 60hp

29 02250143-986 1 panel,toolbox rear 185pe

30 02250144-615 1 frame assembly,185q jd-cat 60hp

31 02250152-910 1 bail, lifting assy 185dpq 60hp

32 02250153-887 4 strap,machine hold-down-aust.

33 02250153-927 1 bumper,baf 185q 60hp australia

34 02250163-806 1 panel, frm lh 185 fender mtg

35 02250163-810 1 panel, frm rh 185 fendef mtg

36 250002-221 1 eye, 3” lunette demountable -

37 250025-692 4 screw, mach phill #10-24 x 1/2

38 825305-283 25 nut,hex f pltd 5/16-18

39 825501-070 4 nut,hex locking #8-32

40 825502-083 5 nut,hex locking #10-24

Continued on page 41

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

1.16 FRAME, RUNNING GEAR & PARTS (CONTINUED)

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250052-701 2 reflector, red 3” truck-lite

2 02250052-702 2 reflector,yellow 3” truck-lite

3 02250094-269 1 chain, 1/4 x 72 w/2 ez3 hooks

4 02250100-538 1 connector,delta-shaped chain 1/4”

5 02250106-068 2 plug,4” round black plastic

6 02250116-794 1 jack, hd w/pad 185-425 std

7 02250121-515 2 stud,ball gas spring 5/16th x .54l

8 02250125-604 2 washer, snubbing 375 vibration mount

9 02250133-864 1 drawbar, std pivot 185dpq

10 02250133-984 1 support,shipping 185 pivot drbar

11 02250134-142 1 panel, frame rear 185dpq 60hp

12 02250134-143 1 panel, frame frt 185dpq 60hp

13 02250134-494 1 hinge,canopy 185 clam

14 02250134-853 1 axle, torsional 3500 lb 185 std

15 02250134-854 2 fender,plastic 185dpq 60hp

16 02250136-005 2 tire,assy st175/80d13

17 02250136-794 1 support,latch striker 185 60hp

18 02250137-297 10 seal,clip-on baffles 185 60hp

19 02250139-967 1 catch,assembly pinned 185q 60hp

20 02250139-975 1 pin,safety snap 1/4x 2-1/4 ss

21 02250139-977 1 cable,lanyard 1/16x6 loop&eye

22 02250140-185 1 bumper,baffle 185q 60hp

23 02250140-244 1 panel, acoustic frame panel front

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 40: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

FRAME, RUNNING GEAR & PARTS

40

1.16 FRAME, RUNNING GEAR & PARTS (CONTINUED)

02250140-871-R07

02250140-87102250140-871

43434747

3131

4444

4949

4141

2020

A3A3

A2A2

1010

4646 4949

38384949

2727

2929

4343

4848

7

4949

1717

3737

3535

1919

1111

1616

4646

1818

3030

38384040

4040

26262222

4949

4949

4646

4646

1515

3434

2323

3838

13131212

46464747

4343

4949

4646

1616

4949

4646

4242

51519

1414

5151

4545

6

5050

5555

5252

50505555

52525151

2121

5454 363634

31314646

2424

8

8

3939

1

5353

2

2828

5050

5050

0707

3232

43434747

5

4646

4949

A1A1

A3A3

2525

Page 41: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

41

1.16 FRAME, RUNNING GEAR & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

41 825508-262 4 nut,hex locking 1/2-13

42 825510-329 2 nut,hex locking 5/8-11

43 829108-125 15 capscrew,hex gr5 1/2-13 x 1 1/4

44 829110-150 4 capscrew,hex gr5 5/8-11 x 1 1/2

45 829110-475 1 capscrew,hex gr5 5/8-11 x 4 3/4

46 829705-075 42 screw, hex ser washer 5/16-18 x 3/4

47 837808-125 13 washer, spr lock reg pltd 1/2

48 837810-156 4 washer, spr lock reg pltd 5/8

49 838205-071 25 washer, pl-b reg pltd 5/16

50 838208-112 12 washer, pl-b reg pltd 1/2

51 838210-112 8 washer, pl-b reg pltd 5/8

52 875608-125 8 capscrew, hex gr5 1/2-13 x 1 1/4 plt

53 875901-075 4 screw,flt phillips 8-32 x 3/4”

54 876002-075 1 screw,rnd phillips 10-24 x 3/4”

55 878608-077 8 washer, nord-lock pl 1/2”

A1 - OPTIONAL

A2 - JOHN DEERE ONLY

A3 - CATERPILLAR & DEUTZ

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 42: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

CANOPY & PARTS

42

1.17 CANOPY & PARTS

02250141-109-R05

19194

2323

2626

2626

2424

2

8

24241

1010

2424

75

9

2121

62323

2323

3

2424

2626

2424

2424

5

2424

26261111

91818

1717

2626

2020

10 PLACES10 PLACES1414

1313

1616 2222

2525

1515

A1A1

A1A1

A1A1

2020

10 PLACES10 PLACES

1212

A1A1

A1A1

Page 43: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

43

1.17 CANOPY & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250121-515 2 stud,ball gas spring 5/16th x .54l

2 02250134-135 1 panel, canopy side rh 185 clam

3 02250134-137 4 gussett, can frm supt 185 clam

4 02250134-138 1 panel,canopy top 185 clam

5 02250134-140 2 channel, canopy supt frt-r 185 clam

6 02250134-141 2 channel, canopy supt sides 185 clam

7 02250134-494 1 hinge,canopy 185 clam

8 02250134-568 2 support,gas sprng can 185 60hp

9 02250134-713 2 louver,canopy ends 185q 60hp

10 02250137-298 2 spring,gas canopy 900n 185 60hp

11 02250139-985 1 striker,latch 185 canopy

12 02250140-240 1 panel, acoustic rh side pnl frt

13 02250140-241 1 panel, acoustic rh side pnl rear

14 02250140-249 1 panel, acoustic roof panel

15 02250141-478 1 channel,insul supt roof 185q 60h

16 02250141-479 4 channel, insul supt sides

17 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss

18 02250142-101 16 washer, flat 5/16 x 11/16 ss black

19 02250154-659 1 trim,clip-on grip 185-260duq

20 02250155-717 20 panel, accust louvers 185

21 02250180-111 1 panel,canopy lh 185 champ tab

22 02250180-202 1 panel, acst can side lh 185

23 825305-283 36 nut,hex f pltd 5/16-18

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 829705-075 60 screw, hex ser washer 5/16-18 x 3/4

25 834205-075 4 screw, tc-hex 5/16-18 x 3/4

26 838205-071 44 washer, pl-b reg pltd 5/16

A1 - DEUTZ ONLY

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 44: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

CANOPY & PARTS AUSTRALIA

44

1.18 CANOPY & PARTS AUSTRALIA

02250180-196-R00

02250180-19602250180-196

14144

1717

2020

2020

1818

2

8

18181

1010

1818

75

9

61717

1717

3

1818

2020

1818

1818

5

1818

20201111

91313

1212

2020

1515

10 PLACES10 PLACES

0000

1919

1515

10 PLACES10 PLACES

1616

Page 45: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

45

1.18 CANOPY & PARTS AUSTRALIA

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250121-515 2 stud,ball gas spring 5/16th x .54l

2 02250134-136 0 panel,canopy side lh 185 clam

3 02250134-137 4 gussett, can frm supt 185 clam

4 02250134-138 1 panel,canopy top 185 clam

5 02250134-140 2 channel, canopy supt frt-r 185 clam

6 02250134-141 2 channel, canopy supt sides 185 clam

7 02250134-494 1 hinge,canopy 185 clam

8 02250134-568 2 support,gas sprng can 185 60hp

9 02250134-713 2 louver,canopy ends 185q 60hp

10 02250137-298 2 spring,gas canopy 900n 185 60hp

11 02250139-985 1 striker,latch 185 canopy

12 02250142-100 16 screw, shldr 1/4-20 x 1/4 ss

13 02250142-101 16 washer, flat 5/16 x 11/16 ss black

14 02250154-659 1 trim,clip-on grip 185-260duq

15 02250155-717 20 panel, accust louvers 185

16 02250180-116 1 panel,canopy side lh 185 clam

17 825305-283 36 nut,hex f pltd 5/16-18

18 829705-075 60 screw, hex ser washer 5/16-18 x 3/4

19 834205-075 4 screw, tc-hex 5/16-18 x 3/4

20 838205-071 44 washer, pl-b reg pltd 5/16

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 46: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

DECAL & PARTS

46

1.19 DECAL & PARTS

02250176-053-R00

Page 47: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

47

1.19 DECAL & PARTS (CONTINUED)

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250052-701 2 reflector, red 3” truck-lite

2 02250052-702 2 reflector,yellow 3” truck-lite

3 02250057-624 1 decal,iso 9001 blk 3.44x5.75

4 02250059-058 2 decal,”sullair” 3.50 x 28.0

5 02250097-455 1 decal,5 year warranty

6 02250118-638 1 decal,lead warning proposition 65

7 02250140-065 1 decal, operator instruction - perkins

8 02250140-918 2 decal,”185” 3 inches high

9 02250140-925 1 decal,”need an air tool?” sml

10 02250141-346 1 decal,rated 2550 idle 2550 rpm

11 02250141-347 1 decal,rated 2650 idle 2650 rpm

12 02250141-348 1 decal,”125” 3 inches high

13 02250141-349 1 decal,”130” 3 inches high

14 02250142-050 1 decal,drwbr instl 185q pe std

15 02250142-212 1 decal,rated 2800 idle 2000

16 02250142-530 1 decal,caution- do not overfill

17 02250144-447 1 decal, wiring diagram 185 pe/cat/jd tier ii

18 02250147-899 2 decal,49hp

19 02250148-780 1 decal,rated 2650 idle 2000

20 02250148-781 1 decal,rated 2550 idle 2000

21 02250171-788 2 decal,do not operate w/o guard

22 02250171-789 2 decal,do not operate w/o guard

23 02250171-794 1 decal,tie down

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 02250171-795 1 decal,diesel fuel

25 02250171-800 1 decal,do not operate w/doors open

26 02250171-808 1 decal,warning presurised vessel

27 02250171-814 1 decal,corrosive

28 02250171-815 4 decal,read the instruction manual

29 02250171-818 1 decal,warning

30 02250171-821 1 decal, towing bar/commencing

31 02250172-064 2 decal,axle lubrication instr

32 02250172-069 1 decal,warning crush/pinch point

33 02250172-089 1 decal,engine coolant

34 02250172-271 3 decal,warning hot surfaces

35 02250172-276 1 decal,rad fill/hot/see manual

36 02250172-282 1 decal, compressor oil sullair awf

37 02250172-292 1 decal,water drain

38 02250172-453 1 decal,warning electrical shock

39 02250172-457 1 decal,warning exhaust gases

Continued on page 49

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 48: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

DECAL & PARTS

48

1.19 DECAL & PARTS (CONTINUED)

02250176-053-R00

Page 49: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

49

1.19 DECAL & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

40 02250172-460 1 decal,warning crush/pinch point

41 02250172-550 1 decal, wiring diagram 185 deutz tier iii

42 02250172-828 1 decal,do not group 185-375 t3

43 02250173-353 1 decal,warning do not mix engine coolant

44 02250175-355 1 id,name plate s/n 375=425

45 02250175-422 1 decal, warning low sulfur fuel only

46 02250176-388 1 decal,maint 185 deutz t3

47 02250176-405 1 decal,maint 185 jd

48 02250176-406 1 decal,maint 185 cat t3

49 02250176-414 1 decal, operator instruction deutz t3

50 040103 4 reflector, red 1.68 x 4.25

51 049463 1 decal,noise emission control

52 250023-694 1 decal,rated 2800 idle 2200

53 250034-319 2 reflector, amber 1.68 x 4.25

54 825501-070 4 nut,hex locking #8-32

55 843102-038 4 rivet, pop 1/8 x 3/8

56 875901-075 4 screw,flt phillips 8-32 x 3/4”

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 50: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

INSTRUMENT PANEL & PARTS

50

1.20 INSTRUMENT PANEL & PARTS

02250155-950-R02

Page 51: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

51

1.20 INSTRUMENT PANEL & PARTS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250103-623 1 hinge, instrument panel door 185q-8f

2 02250112-009 4 screw,phil pan hd #6-32 x3/8

3 02250125-511 1 catch,locking instrument panel

4 02250138-181 1 door,instrument panel 185 60hp

5 250022-436 3 weatherstrip, 3/16 x 3/8 ft

6 250025-692 8 screw, mach phill #10-24 x 1/2

7 250035-095 3 bumper,rubber 1/2 dia

8 825500-102 4 nut,hex locking #6-32

9 825501-070 1 nut,hex locking #8-32

10 825615-002 2 nut,acorn pltd #8-32

11 838200-045 4 washer, pl-b reg pltd #6

12 875901-075 1 screw,flt phillips 8-32 x 3/4”

13 876001-038 2 screw,rnd phillips 8-32 x 3/8”

14 See List Below

02250153-403 PANEL, INSTRUMENT STD GAUGE JD 160H

02250154-137 PANEL, INSTRUMENT FULL GAUGE JD 160H

02250155-952 INST PNL & PTS, 185 JD STD GAUGE

02250155-953 INST PNL & PTS, 185 JD FULL GAUGE

02250155-955 INST PNL & PTS, 185 PE/CAT STD GAUGE

02250155-956 INST PNL & PTS, 185 PE/CAT FULL GAUGE

02250155-958 INST PNL & PTS, 185 AUS PE/CAT STD GAUGE

02250172-536 INST PNL & PTS, 185 DTZ STD GAUGE

02250172-537 INST PNL & PTS, 185 DTZ FULL GAUGE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 52: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

INSTRUMENT PANEL STANDARD GAUGE JD

52

1.21 INSTRUMENT PANEL STANDARD GAUGE JD

02250155-952-R01

Page 53: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

53

1.21 INSTRUMENT PANEL STANDARD GAUGE JD

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

4 02250099-630 1 tube,nylon .375”od x .050w black (ft)

5 02250129-189 1 lense, cliplite led

6 02250129-190 1 panel, instrument plastic ssam

7 02250130-631 1 decal,starting aid 185-375 cat

8 02250131-485 1 decal,group std panel (ssam)

9 02250132-883 1 switch, engine ignition 12-volt

10 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m

11 02250136-999 1 valve, ball 2-way 1/4”npt

12 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

13 02250137-265 1 cover, access ssam molded abs

14 02250139-296 1 controller,ssam 185-60hp

15 02250155-951 1 harness, wiring 185 jd tii

16 040038 1 switch, starter push-button

17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2

18 838200-045 2 washer, pl-b reg pltd #6

19 867100-005 1 bushing,red pltd 1/4 x 1/8

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 54: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

INSTRUMENT PANEL FULL GAUGE 185 JD T2

54

1.22 INSTRUMENT PANEL FULL GAUGE 185 JD T2

02250155-953-R03

Page 55: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

55

1.22 INSTRUMENT PANEL FULL GAUGE 185 JD T2

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250044-366 1 gauge, volt-meter 12 volt 2”

3 02250050-513 1 gage, temperature mech 72” 130-250f 2”

4 02250050-516 1 gauge, pressure mech 0-100psi 2”

5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

7 02250099-630 1 tube,nylon .375”od x .050w black (ft)

8 02250129-189 1 lense, cliplite led

9 02250129-190 1 panel, instrument plastic ssam

10 02250130-631 1 decal,starting aid 185-375 cat

11 02250130-635 1 harness, voltmeter 125-425 jd/cat

12 02250131-486 1 decal,group full gauge (ssam)

13 02250132-883 1 switch, engine ignition 12-volt

14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m

15 02250136-999 1 valve, ball 2-way 1/4”npt

16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

17 02250137-265 1 cover, access ssam molded abs

18 02250139-296 1 controller,ssam 185-60hp

19 02250143-278 1 gauge, temp mech 8ft 140-300$sf

20 02250155-951 1 harness, wiring 185 jd tii

21 040038 1 switch, starter push-button

22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt

23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 838200-045 2 washer, pl-b reg pltd #6

25 867100-005 1 bushing,red pltd 1/4 x 1/8

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 56: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

INSTRUMENT PANEL STANDARD GAUGE CAT

56

1.23 INSTRUMENT PANEL STANDARD GAUGE CAT

02250155-955-R01

Page 57: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

57

1.23 INSTRUMENT PANEL STANDARD GAUGE CAT

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250044-366 1 gauge, volt-meter 12 volt 2”

3 02250050-513 1 gage, temperature mech 72” 130-250f 2”

4 02250050-516 1 gauge, pressure mech 0-100psi 2”

5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

7 02250099-630 1 tube,nylon .375”od x .050w black (ft)

8 02250129-189 1 lense, cliplite led

9 02250129-190 1 panel, instrument plastic ssam

10 02250130-631 1 decal,starting aid 185-375 cat

11 02250130-635 1 harness, voltmeter 125-425 jd/cat

12 02250131-486 1 decal,group full gauge (ssam)

13 02250132-883 1 switch, engine ignition 12-volt

14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m

15 02250136-999 1 valve, ball 2-way 1/4”npt

16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

17 02250137-265 1 cover, access ssam molded abs

18 02250139-296 1 controller,ssam 185-60hp

19 02250143-278 1 gauge, temp mech 8ft 140-300$sf

20 02250155-954 1 harness, wiring 185 pe/cat tier ii

21 040038 1 switch, starter push-button

22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt

23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 838200-045 2 washer, pl-b reg pltd #6

25 867100-005 1 bushing,red pltd 1/4 x 1/8

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 58: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

INSTRUMENT PANEL FULL GAUGE CAT

58

1.24 INSTRUMENT PANEL FULL GAUGE CAT

02250155-956-R03

Page 59: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

59

1.24 INSTRUMENT PANEL FULL GAUGE CAT

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250044-366 1 gauge, volt-meter 12 volt 2”

3 02250050-513 1 gage, temperature mech 72” 130-250f 2”

4 02250050-516 1 gauge, pressure mech 0-100psi 2”

5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

7 02250099-630 1 tube,nylon .375”od x .050w black (ft)

8 02250129-189 1 lense, cliplite led

9 02250129-190 1 panel, instrument plastic ssam

10 02250130-631 1 decal,starting aid 185-375 cat

11 02250130-635 1 harness, voltmeter 125-425 jd/cat

12 02250131-486 1 decal,group full gauge (ssam)

13 02250132-883 1 switch, engine ignition 12-volt

14 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m

15 02250136-999 1 valve, ball 2-way 1/4”npt

16 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

17 02250137-265 1 cover, access ssam molded abs

18 02250139-296 1 controller,ssam 185-60hp

19 02250143-278 1 gauge, temp mech 8ft 140-300$sf

20 02250155-954 1 harness, wiring 185 pe/cat tier ii

21 040038 1 switch, starter push-button

22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt

23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 838200-045 2 washer, pl-b reg pltd #6

25 867100-005 1 bushing,red pltd 1/4 x 1/8

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 60: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

60

1.25 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

02250155-958-R02

Page 61: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

61

1.25 INSTRUMENT PANEL STANDARD GAUGE CAT AUSTRALIA

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

4 02250099-630 1 tube,nylon .375”od x .050w black (ft)

5 02250129-189 1 lense, cliplite led

6 02250129-190 1 panel, instrument plastic ssam

7 02250130-631 1 decal,starting aid 185-375 cat

8 02250132-883 1 switch, engine ignition 12-volt

9 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m

10 02250136-999 1 valve, ball 2-way 1/4”npt

11 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

12 02250137-265 1 cover, access ssam molded abs

13 02250139-296 1 controller,ssam 185-60hp

14 02250142-253 1 decal,group std panel (ssam)

15 02250155-957 1 harness, wiring 185 aus p/c tier ii

16 040038 1 switch, starter push-button

17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2

18 838200-045 2 washer, pl-b reg pltd #6

19 867100-005 1 bushing,red pltd 1/4 x 1/8

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 62: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

INSTRUMENT PANEL STANDARD GAUGE DEUTZ

62

1.26 INSTRUMENT PANEL STANDARD GAUGE DEUTZ

02250172-536-R00

Page 63: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

63

1.26 INSTRUMENT PANEL STANDARD GAUGE DEUTZ

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

3 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

4 02250099-630 1 tube,nylon .375”od x .050w black (ft)

5 02250126-682 1 controller, 185/375 shutdown module (ssam)

6 02250129-189 1 lense, cliplite led

7 02250129-190 1 panel, instrument plastic ssam

8 02250130-631 1 decal,starting aid 185-375 cat

9 02250131-485 1 decal,group std panel (ssam)

10 02250132-883 1 switch, engine ignition 12-volt

11 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m

12 02250136-999 1 valve, ball 2-way 1/4”npt

13 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

14 02250137-265 1 cover, access ssam molded abs

15 02250172-535 1 harness, wiring 185 deutz tier iii

16 040038 1 switch, starter push-button

17 835700-050 2 screw, tc-f rd hd #6-32 x 1/2

18 838200-045 2 washer, pl-b reg pltd #6

19 867100-005 1 bushing,red pltd 1/4 x 1/8

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 64: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

INSTRUMENT PANEL FULL GAUGE DEUTZ

64

1.27 INSTRUMENT PANEL FULL GAUGE DEUTZ

02250172-537-R00

Page 65: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

65

1.27 INSTRUMENT PANEL FULL GAUGE DEUTZ

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250044-361 1 gauge, pressure air 0-300 2”

2 02250044-366 1 gauge, volt-meter 12 volt 2”

3 02250050-513 1 gage, temperature mech 72” 130-250f 2”

4 02250050-516 1 gauge, pressure mech 0-100psi 2”

5 02250050-517 1 hour-meter, 12-24vdc 10000hr 2”

6 02250099-626 1 elbow, 90 3/8”tube x 1/4”npt m

7 02250099-630 1 tube,nylon .375”od x .050w black (ft)

8 02250126-682 1 controller, 185/375 shutdown module (ssam)

9 02250129-189 1 lense, cliplite led

10 02250129-190 1 panel, instrument plastic ssam

11 02250130-631 1 decal,starting aid 185-375 cat

12 02250130-635 1 harness, voltmeter 125-425 jd/cat

13 02250131-486 1 decal,group full gauge (ssam)

14 02250132-883 1 switch, engine ignition 12-volt

15 02250136-998 1 tee, male branch 3/8”tube x 1/4”npt m

16 02250136-999 1 valve, ball 2-way 1/4”npt

17 02250137-033 1 elbow, 90 f 3/8”tube x 1/4”npt

18 02250137-265 1 cover, access ssam molded abs

19 02250143-278 1 gauge, temp mech 8ft 140-300$sf

20 02250172-535 1 harness, wiring 185 deutz tier iii

21 040038 1 switch, starter push-button

22 250041-286 1 elbow, 90d 1/4” tube x 1/8”fnpt

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

23 835700-050 2 screw, tc-f rd hd #6-32 x 1/2

24 838200-045 2 washer, pl-b reg pltd #6

25 867100-005 1 bushing,red pltd 1/4 x 1/8

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 66: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

OPTIONAL DUEL HOSE REELS & OILERS

66

1.28 OPTIONAL DUEL HOSE REELS & OILERS

02250141-690-R02

Page 67: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

67

1.28 OPTIONAL DUEL HOSE REELS & OILERS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250048-573 1 support, hose reel manifold 110-250

2 02250048-574 1 support, hose reel 110-250 portables

3 02250054-969 2 hose, medium pressure 1”jic x 32”long

4 02250136-247 1 draw-bar, long pivot 185dpq

5 02250141-183 1 support, dr-bar swivel 185q

6 040170 2 reel, hose 100ft 3/4”hose x 3/4”npt

7 040885 2 hose,assembly 5/8”id x 18”long

8 043480 2 valve, air velocity flow 3/4”npt

9 045241 2 adapter, swivel 90deg 3/4”h x 3/4”p

10 250002-145 1 support, service manifold

11 250005-016 1 oiler,1qt

12 250008-322 2 u-bolt,hose reel mount 110-250

13 250019-865 3 valve, ball 3/4” service

14 250031-648 3 coupling, 3/4” male npt am7

15 251315 1 lubricator, cf 1 pt 1” 30cf

16 405403 1 oiler,line 2-quart 1” npt

17 825304-236 4 nut,hex f pltd 1/4-20

18 825305-283 4 nut,hex f pltd 5/16-18

19 825506-198 12 nut,hex locking 3/8-16

20 829106-100 8 capscrew,hex gr5 3/8-16 x 1

21 829705-075 2 screw, hex ser washer 5/16-18 x 3/4

22 838204-071 4 washer, pl-b reg pltd 1/4

23 838205-071 4 washer, pl-b reg pltd 5/16

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 838206-071 12 washer, pl-b reg pltd 3/8

25 860116-100 1 connector,37 fl/mpt pltd 1 x 1

26 860216-100 1 elbow, 37fl 90m 1 x 1

27 866412-000 7 nipple,pipe-xs plt 3/4 x cl

28 866416-000 5 nipple,pipe-xs plt 1 x cl

29 866416-020 1 nipple,pipe-xs plt 1 x 2

30 866900-040 1 plug, pipe 1” 3000# stl plt

31 867030-030 2 elbow, pipe 90 deg 300# plt 3/4”

32 867104-030 3 bushing,red pltd 1 x 3/4

33 867430-040 1 coupling,pipe 1 300# plt

34 867830-040 1 cross, pipe 1” plt

35 868030-040 1 union,pipe-brs seat 1 300# plt

36 868304-100 2 u-bolt,1/4” x 1” pipe pltd

37 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd

38 868430-040 1 tee, pipe pltd 1

39 869015-040 1 coupling, pipe 1 150# plt

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 68: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

OPTIONAL SINGLE HOSE REEL & OILERS

68

1.29 OPTIONAL SINGLE HOSE REEL & OILERS

02250141-718-R03

Page 69: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

69

1.29 OPTIONAL SINGLE HOSE REEL & OILERS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250054-447 1 support, manifold single hose reel

2 02250054-969 1 hose, medium pressure 1”jic x 32”long

3 02250136-247 1 draw-bar, long pivot 185dpq

4 040170 1 reel, hose 100ft 3/4”hose x 3/4”npt

5 040701 1 hose,assembly 5/8”id x 28”long

6 043480 1 valve, air velocity flow 3/4”npt

7 045241 1 adapter, swivel 90deg 3/4”h x 3/4”p

8 250002-145 1 support, service manifold

9 250005-016 1 oiler,1qt

10 250008-322 2 u-bolt,hose reel mount 110-250

11 250019-865 2 valve, ball 3/4” service

12 250031-648 2 coupling, 3/4” male npt am7

13 251315 1 lubricator, cf 1 pt 1” 30cf

14 405403 1 oiler,line 2-quart 1” npt

15 825304-236 4 nut,hex f pltd 1/4-20

16 825305-283 4 nut,hex f pltd 5/16-18

17 825506-198 8 nut,hex locking 3/8-16

18 829106-100 4 capscrew,hex gr5 3/8-16 x 1

19 829705-075 2 screw, hex ser washer 5/16-18 x 3/4

20 838204-071 4 washer, pl-b reg pltd 1/4

21 838205-071 4 washer, pl-b reg pltd 5/16

22 838206-071 8 washer, pl-b reg pltd 3/8

23 860116-100 1 connector,37 fl/mpt pltd 1 x 1

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

24 860216-100 1 elbow, 37fl 90m 1 x 1

25 866412-000 5 nipple,pipe-xs plt 3/4 x cl

26 866416-000 5 nipple,pipe-xs plt 1 x cl

27 866416-020 1 nipple,pipe-xs plt 1 x 2

28 866900-040 1 plug, pipe 1” 3000# stl plt

29 867030-030 1 elbow, pipe 90 deg 300# plt 3/4”

30 867104-030 2 bushing,red pltd 1 x 3/4

31 867430-040 1 coupling,pipe 1 300# plt

32 868030-040 1 union,pipe-brs seat 1 300# plt

33 868304-100 2 u-bolt,1/4” x 1” pipe pltd

34 868305-125 1 u-bolt,5/16” x 1 1/4” pipe pltd

35 868430-040 2 tee, pipe pltd 1

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

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OPTIONAL SINGLE ONE PINT OILER

70

1.30 OPTIONAL SINGLE ONE PINT OILER

02250141-726-R01

Page 71: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

PARTS LIST

71

1.30 OPTIONAL SINGLE ONE PINT OILER

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 250002-145 1 support, service manifold

2 250019-865 2 valve, ball 3/4” service

3 250031-648 2 coupling, 3/4” male npt am7

4 251315 1 lubricator, cf 1 pt 1” 30cf

5 825304-236 2 nut,hex f pltd 1/4-20

6 825305-283 2 nut,hex f pltd 5/16-18

7 827905-075 2 capscrew,hex gr8 5/16-18 x 3/4

8 838204-071 2 washer, pl-b reg pltd 1/4

9 838205-071 2 washer, pl-b reg pltd 5/16

10 866412-000 2 nipple,pipe-xs plt 3/4 x cl

11 866416-000 2 nipple,pipe-xs plt 1 x cl

12 866416-020 1 nipple,pipe-xs plt 1 x 2

13 866416-035 1 nipple,pipe-xs plt 1 x 3 1/2

14 867104-030 1 bushing,red pltd 1 x 3/4

15 868030-040 1 union,pipe-brs seat 1 300# plt

16 868104-075 1 elbow, red 1 x 3/4 plt

17 868304-100 1 u-bolt,1/4” x 1” pipe pltd

18 868430-040 1 tee, pipe pltd 1

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 72: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

OPTIONAL OILER SEPARATOR

72

1.31 OPTIONAL OILER SEPARATOR

02250141-727-R01

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PARTS LIST

73

1.31 OPTIONAL OILER SEPARATOR

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250127-121 1 separator, moisture

2 250002-145 1 support, service manifold

3 250005-016 1 oiler,1qt

4 250019-865 2 valve, ball 3/4” service

5 250031-648 2 coupling, 3/4” male npt am7

6 825304-236 1 nut,hex f pltd 1/4-20

7 825305-283 1 nut,hex f pltd 5/16-18

8 829705-075 1 screw, hex ser washer 5/16-18 x 3/4

9 838204-071 1 washer, pl-b reg pltd 1/4

10 838205-071 1 washer, pl-b reg pltd 5/16

11 866412-000 2 nipple,pipe-xs plt 3/4 x cl

12 866416-000 2 nipple,pipe-xs plt 1 x cl

13 866416-020 1 nipple,pipe-xs plt 1 x 2

14 866416-035 2 nipple,pipe-xs plt 1 x 3 1/2

15 867030-040 1 elbow, pipe 90 deg 300# plt 1”

16 867104-030 1 bushing,red pltd 1 x 3/4

17 868030-040 1 union,pipe-brs seat 1 300# plt

18 868104-075 1 elbow, red 1 x 3/4 plt

19 868304-100 1 u-bolt,1/4” x 1” pipe pltd

20 868430-040 1 tee, pipe pltd 1

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 74: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

DRAWBAR INSTALLATION

74

1.32 DRAWBAR INSTALLATION

02250141-874-R00

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PARTS LIST

75

1.32 DRAWBAR INSTALLATION

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 838208-112 1 washer, pl-b reg pltd 1/2

2 875608-125 1 capscrew, hex gr5 1/2-13 x 1 1/4 plt

3 878608-077 1 washer, nord-lock pl 1/2”

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 76: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

76

BLANK PAGE

1.33 OPTIONAL CANADIAN LIGHTS

02250141-883-R00

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PARTS LIST

77

1.33 OPTIONAL CANADIAN LIGHTS

KEY NO. PART NO.

QTY

DESCRIPTION

NOTE

1 02250101-371 1 nameplate,vin canada dual language

2 02250101-403 1 cover,vin canada

3 02250129-278 4 reflector, 3” dia adhs mtg red

4 02250129-279 2 reflector, 3” adhs mtg yellow

5 02250139-566 2 lamp,led side clearance red

6 02250139-567 2 lamp,led side clearance yellow

7 02250139-571 4 holder,lamp side clearance blk

8 02250139-964 1 harness, wire std lt 4-wire 185q 60hp

9 825502-083 1 nut,hex locking #10-24

10 876002-075 1 screw,rnd phillips 10-24 x 3/4”

PLEASE NOTE: WHEN ORDERING PARTS, INDICATE SERIAL NUMBER OF COMPRESSOR

Page 78: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

78

BLANK PAGE

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BLANK PAGE

Page 80: ORTABLE AIR COMPRESSOR 125, 130, 49HP AND 02250152-936 1 Kit, 50 Hour Maintenance 20 02250152-937 1 Kit, 250 Hour Maintenance (Caterpillar) 21 02250176-407 1 Kit, 250 Hour Maintenance

WO

RLDWIDE S

ALES AND SERVICE

SULLA

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SIA, LTD

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ullair Road, N

o. 1C

hiwan, S

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pressors, LTD.

Princess H

ighway

Hallam

, Victoria 3803A

ustraliaTelephone: 61-3-9796-4000

Fax: 61-3-9703-8053w

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SULLA

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1-888-SU

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8242602 M

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Printed in the U.S.A

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