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X-56A Aeroservoelastic Modeling 1 X-56A MUTT Aeroservoelastic Modeling https://ntrs.nasa.gov/search.jsp?R=20150023568 2018-07-14T02:24:09+00:00Z

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Page 1: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

X-56A Aeroservoelastic Modeling1

X-56A MUTT

Aeroservoelastic Modeling

https://ntrs.nasa.gov/search.jsp?R=20150023568 2018-07-14T02:24:09+00:00Z

Page 2: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Background

X-56 MUTT

2

2 Center Bodies

1 Stiff Wing Set

3 Flexible Wing Sets

1 Ground Control Station

• With Simulation and SIL Capabilities

28 Ft Span

480 lb GTOW

150 Knots

10,000 ft

Page 3: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

X-56 Modeling Overview

• Nonlinear Piloted

Simulation

– Currently only rigid body

dynamics

• Limited to stiff wing

– High fidelity

• Nonlinear aerodynamics,

freeplay, etc.

– Usage

• Aircrew training

• Failure modes and effects

testing

• Yaw control

• Linear NDoF Models v7.030

– High order

– Accurate model of aeroelastic

dynamics

– Usage

• Control law design

• Control law analysis

• Design of programed test

inputs

3

Page 4: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

NDoF Model Development

• Stiff Wing

– Development of the modeling

methodology

• Identical approaches used for

both wing sets

• Only differences is finite

element parameters

– V&V of modeling methodology

• Validation of stiff wing models

is validation of flex wing

models

• Calibration of rigid body

parameters directly applicable

to flex wings

– Refinement of model

requirements

4

• Flex Wing

– Prediction of body freedom

flutter

– Demonstration of flutter

suppression

Spiral Development Model (Boehm)

Page 5: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

SYSTEM & ANALYSIS

FRAMEWORK

Modeling and Simulation

5

Page 6: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Modeling Approach

• Linear NDoF Models– 260 Total States

• 6 Rigid Body Modes

• 30 Elastic Modes

– 2 states each

• 108 Aerodynamic Lag States

• 44 Sensor States

• 36 Actuator States

– Models at discrete flight

conditions

• Airspeed

• Fuel Weight

– Updated with data from

nonlinear simulation

• Sensor Dynamics and Noise

• Tuned wind tunnel

aerodynamic data

• Weight and Balance

6

𝑥𝑠 𝑥𝑓𝑑 𝑥𝜉 𝑥𝑎𝑐𝑡

=

𝐴𝑠 𝐶𝑟 𝐶𝑒 0 𝐷𝑠𝑐0 𝐴𝑟𝑟 𝐴𝑟𝑒 𝐷𝑟 𝐵𝑟𝑐0 𝐴𝑒𝑟 𝐴𝑒𝑒 𝐷𝑒 𝐵𝑒𝑐0 𝐸𝑟 𝐸𝑒 𝑅 𝐸𝑐0 0 0 0 𝐴𝑎𝑐𝑡

𝑥𝑠𝑥𝑓𝑑𝑥𝜉𝑥𝑎𝑐𝑡

+

0000

𝐵𝑎𝑐𝑡

𝑢

Variable Description

𝑥𝑠 Sensor States

𝑥𝑓𝑑 Rigid Body (Flight Dynamic) States

𝑥𝜉 Elastic (Structural) States

𝑥𝑎𝑐𝑡 Actuator States

0 50 100 150 200 250

0

50

100

150

200

250

nz = 15068

Nonzero Elements of the A Matrix

Page 7: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Modeling Architecture (N2 Chart)

7

Mass

Properties

Model

Structural

Dynamics

Model

Aero

Model

Sensor

Model

Actuator

Model

Engine

Model

NDoF

Model &

Simulation

Page 8: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Detailed N2 Chart

Inertial

PropertiesCONM2

Rigid Body

Mass

Matrix

FEM DOEASSIGN

FEM

FEM

Model

Tuning

Ground

Testing

Modal

Mass and

Stiffness

Wind

TunnelMATLAB

Paneling MKAEROZ

AIC MKAEROZ

Spline SPLINE1

MDAO

Model

Tuning

GAF MATLAB

RFAState

Space

Sensor

Models

Transfer

Function

Actuator

Models

Transfer

Function

Engine

Model

Transfer

Function

State

Space

Models

LPV

System

VMCControl

Inputs

Feedback Simulation

Page 9: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

– Non-inertial coordinate system

– Used for aerodynamic loads

– Non-inertial coordinate system

– Nonlinear simulation equations of

motion

– Inertial coordinate system

– Used in structural model

– ZAERO’s aerodynamic model

– X & Z flipped from earth fixed

coordinates

– Structural dynamics orthogonal to

rigid body dynamics

– Inertial coordinate system

– Flat earth

9

Page 10: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

NDOF MODEL SUBSYSTEMS

Modeling and Simulation

10

Page 11: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Model Components

WF4L

WF3L

WF2L

WF1L BFL BFR WF1R

WF2R

WF3RWF4R

ASESNSR 600

ASESNSR 400

ASESNSR 1000

ASESNSR 100

ASESNSR 1100

ASESNSR 1300

IMU-MIDG

THROTL THROTR

• ASE Modeling Components

Page 12: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Inertial Properties

• Rigid Body Inertia

– From Lockheed Martin

nonlinear simulation

– Measured values in

piloted simulation

• NASA weight and

balance

– Center of Gravity

– Fuel mass

• Structural Mass

Properties

– More detailed

distribution required for

structural dynamics

– Modeled in NASTRAN

finite element model

– Validation

• Rigid body portions

similar to measured

values on Fido

• Modal assurance

criteria tested in GVT

12

Page 13: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Structural Model Validation

• Lockheed Martin FEM

– Stiff Wing v09

• Updated with centerbody from

flex wing v10

– Flex Wing v10

• Structural Coupling Test

– Excitation by control surface

inertia

– Fido and Buckeye have similar

structural dynamics

13

Mode # Description Freq % Diff

Significant Δ < 3%

Moderate 3% < Δ < 5%

Least 5% < Δ

7 SW1B 4.65

8 AW1B 2.20

9 BRS Lat 0.95

10 SFA 1.35

11 SMLG 1.48

12 AMLG 1.20

13 SW2B 2.83

14 Boom Lat 1.08

15 Boom Vert 0.94

16 AWL 1.10

17 SWL 1.40

18 AW1T 4.00

19 Sym Eng -2.15

20 AS Eng 0.15

21 SW1T 4.86

22 NLG Lat 2.77

23 AW2B 1.07

24 NLG FA -0.81

25 AFA 3.29

26 AW3B 12.57

27 SW3B -1.78

28 MLG SFA 8.14

29 MLG AGA 2.23

30 SW2T 0.05

31 AW2T 8.29

Stiff Wing Empty Fuel

Mode # Description Freq % Diff

Significant Δ < 3%

Moderate 3% < Δ < 5%

Least 5% < Δ

7 SW1B -1.32

8 AW1B 0.46

9 SW1T 2.17

10 BRS Lat 0.83

11 SFA 0.24

12 AW1T 5.83

13 AMLG 0.23

14 SW2B 0.04

15 SMLG 2.59

16 Boom Lat 1.15

17 AWL 1.43

18 Boom Vert 0.98

19 AW2B -0.36

20 SWL 1.30

21 Eng Sym -2.88

22 Eng A/S -2.00

23 NLG Lat -0.20

24 AFA 5.26

25 NLGFA 0.41

26 SW3B -0.64

27 MLG AFA 6.17

28 AW3B 8.41

29 MLG SFA 6.78

30 SW2T 3.63

31 AW2T -2.76

Flex Wing Empty Fuel

Page 14: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Structural (Unsteady) Aerodynamics

14

• ZAERO

– Frequency Domain Panel Method

• Potential flow based

• Linear varying vortex (constant pressure)

panels

– Avoids singularities of Doublet Lattice

• Assuming constant velocity at a fixed Mach

• Forces in inertial modal reference frame

– Must be transformed to stability frame

• Provides frequency response at discrete

reduced frequencies (k = 𝑐𝜔 2𝑉∞)

– Infinite Plate Spline

• Relates deflection of each panel to the motion

of the structural grid points

• Roger’s Rational Function Approximation

– A transfer function is fit to the discrete points

– Elements of 𝑨1 are updated by wind tunnel data

– Used for B-52 flutter suppression (1975)

𝑸 = −𝑞∞ 𝑨0 + 𝑨1 𝑝 + 𝑨2 𝑝2 + 𝑫 𝑰 𝑝 − 𝑹 −1 𝑬 𝑝 𝒙

Page 15: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Sensor Models

15

• Coordinates of sensors

match location on the

vehicle

• Sensor Models from LM

Simulation

– From sensor

specifications

• Frequency of many

sensors are below the

structural frequencies

Output Frequency, Hz Damping Noise RMS

Vt 5 1 0.388769 knots

alpha 5 1 0.4 deg

q 55 0.7 0.03 deg/s

theta 5 1 0.4 deg

gamma 5 1 0.4 deg

beta 5 1 0.4 deg

p 55 0.7 0.03 deg/s

r 55 0.7 0.03 deg/s

phi 5 1 0.4 deg

psi 5 1 2 deg

x 1 1 6.56168 ft

y 1 1 6.56168 ft

h 1 1 9.84252 ft

Nx 20 1 0.000671 g

Ny 20 1 0.000671 g

Nz 20 1 0.000671 g

ASESNSR 100 100 0.6 0.025 g

ASESNSR 400 100 0.6 0.025 g

ASESNSR 600 100 0.6 0.025 g

ASESNSR 1000 100 0.6 0.025 g

ASESNSR 1100 100 0.6 0.025 g

ASESNSR 1300 100 0.6 0.025 g

Page 16: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Actuator Model

16

• Models identified from ground

testing

– Logarithmic frequency sweeps

to actuators in the wing

– 3rd order for NDoF

• Models validated by flight test

– Phase errors due to telemetry

– Some errors due to flexing of

the surface

• Identified Models

– Gain fixed, 1

– Frequency domain

identification

𝐻 𝑠 =𝑑0

𝑠3 + 𝑑2𝑠2 + 𝑑1𝑠 + 𝑑0

100

0

Ma

gn

itu

de

, d

B

wf4l Output (deg), 86 KEAS

Ground Test

Flight Test

Model

100

0

Ph

ase

, d

eg

100

0

1

Co

he

ren

ce

Frequency, Hz

Page 17: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Engine Models

17

• Identified Model

– Using a doublet to identify

model

– Communication delay from 1st

order model

• Assume half of the delay is to

send the message

– Identify 2nd order model

– Validation by frequency sweep

• Aliasing at high frequencies

240 250 260 270 280 290 300 310 320 330

6

6.1

6.2

6.3

6.4

6.5

6.6

6.7

6.8

6.9

x 104

Time, sec

Engin

e R

PM

Test

Model

335 340 345 350 355-6000

-4000

-2000

0

2000

4000

6000

Time, sec

Engin

e R

PM

Test

1st Order

3rd Order

Page 18: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

MODEL ANALYSIS RESULTS

Modeling and Simulation

18

Page 19: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Caveats

19

• Linear 36DoF Models

– Yaw control is due to nonlinearities

• Cannot asses yaw control with linear models

– Simulation is not real-time

• Body Flap effects are uncertain

– May be effected by landing gear wake

– Usage is limited to mitigate risks

• Pitching moment due to throttle

– Nonlinear simulation over predicts

– Linear models are predicting much better0

Left Wing Flap 4 Deflection, deg

Yaw

Mom

ent

Coeff

icie

nt,

Cr

Linearized

Page 20: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Stiff Wing Trim Verification (Fido)

20

• Trim results are similar to

those seen in nonlinear

simulation

0

Angle

of

Att

ack,

deg

Velocity, kts

1

Thro

ttle

, 0-1

Velocity, kts

0

Mode 7

Trim

Sta

te

Velocity, kts

0% Fuel

25% Fuel

50% Fuel

75% Fuel

100% Fuel

Page 21: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Flex Wing Verification (Fido)

21

• Flex wing has a small region of

stability

– Only one flutter mode in the flight

envelope

– Body freedom flutter very

dependent on fuel weight

• Statically unstable at high fuel

weights

– Unstable Phugoid

Fuel Weight

Eq

uiv

ale

nt A

irsp

ee

d

Stable

SWBT

Phugoid

SBFF

MaxSpeed

ABFF

10

Root Locus

0% fuel

25% fuel

50% fuel

75% fuel

100% fuel

0

An

gle

of A

tta

ck, d

eg

Velocity, kts

Page 22: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

NDoF Validation Simulation

• Simulation with MAD OFP

– As Lockheed flew with the stiff wings on Fido

• Discrete time

• Sensor dynamics

• Signal Processing Filters

• Actuator nonlinearities

22

Page 23: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Gamma Doublet (70 KEAS, 46% fuel)

23

Time

Ch

an

ne

l w

f2l_

cm

d_

de

g

Flight Test

nDoF Simulation

Time

Ch

an

ne

l th

rottle

_l_

cm

d_

n

Flight Test

nDoF Simulation

Time

Ch

an

ne

l q

b_

gyro

_2

00

_d

ps, d

eg

/s

Flight Test

nDoF Simulation

Time

Ch

an

ne

l g

am

ma

_d

eg

, d

eg

Flight Test

nDoF Simulation

Page 24: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Gamma Doublet (86 KEAS, 58% fuel)

24

Time

Ch

an

ne

l w

f2l_

cm

d_

de

g

Flight Test

nDoF Simulation

Time

Ch

an

ne

l th

rottle

_l_

cm

d_

n

Flight Test

nDoF Simulation

Time

Ch

an

ne

l q

b_

gyro

_2

00

_d

ps, d

eg

/s

Flight Test

nDoF Simulation

Time

Ch

an

ne

l g

am

ma

_d

eg

, d

eg

Flight Test

nDoF Simulation

Page 25: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Gamma Doublet (108 KEAS, 31% fuel)

25

Time

Ch

an

ne

l w

f1l_

cm

d_

de

g

Flight Test

nDoF Simulation

Time

Ch

an

ne

l th

rottle

_l_

cm

d_

n

Flight Test

nDoF Simulation

Time

Ch

an

ne

l q

b_

gyro

_2

00

_d

ps, d

eg

/s

Flight Test

nDoF Simulation

Time

Ch

an

ne

l g

am

ma

_d

eg

, d

eg

Flight Test

nDoF Simulation

Page 26: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Roll Doublet (86 KEAS, 58% fuel)

26

Time

Ch

an

ne

l w

f3l_

cm

d_

de

g

Flight Test

nDoF Simulation

Time

Ch

an

ne

l w

f4l_

cm

d_

de

g

Flight Test

nDoF Simulation

Time

Ch

an

ne

l p

b_

gyro

_2

00

_d

ps, d

eg

/s

Flight Test

nDoF Simulation

Time

Ch

an

ne

l p

hi_

20

0_

de

g, d

eg

Flight Test

nDoF Simulation

Page 27: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Velocity Singlet (70 KEAS, 44% fuel)

27

Time

Ch

an

ne

l vb

len

d_

kts

, kn

ots

Flight Test

nDoF Simulation

Time

Ch

an

ne

l th

rottle

_l_

cm

d_

n

Flight Test

nDoF Simulation

Time

Ch

an

ne

l g

am

ma

_d

eg

, d

eg

Flight Test

nDoF Simulation

Time

Ch

an

ne

l b

fl_

cm

d_

de

g

Flight Test

nDoF Simulation

Page 28: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Velocity Doublet (100 KEAS, 53% fuel)

28

Time

Ch

an

ne

l th

rottle

_l_

cm

d_

n

Flight Test

nDoF Simulation

Time

Ch

an

ne

l g

am

ma

_d

eg

, d

eg

Flight Test

nDoF Simulation

Time

Ch

an

ne

l vb

len

d_

kts

, kn

ots

Flight Test

nDoF Simulation

Time

Ch

an

ne

l rb

_g

yro

_2

00

_d

ps, d

eg

/s

Flight Test

nDoF Simulation

Page 29: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Symmetric Frequency Sweep (86 KEAS)

29

0

0M

ag

nitu

de

, d

B

Transfer Function, Symmetric WF4 Input to qb_gyro_200_dps Output

Flight Test

nDoF

0

0

Ph

ase

, d

eg

00

1

Co

he

ren

ce

Frequency, Hz

Page 30: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Symmetric Frequency Sweep (124 KEAS)

30

0

0M

ag

nitu

de

, d

B

Transfer Function, Symmetric WF4 Input to qb_gyro_200_dps Output

Flight Test

nDoF

00

1

Co

he

ren

ce

Frequency, Hz

0

0

Ph

ase

, d

eg

Page 31: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

Anti-symmetric Frequency Sweep (107 KEAS)

31

0

0M

ag

nitu

de

, d

B

Transfer Function, Anti-Symmetric WF4 Input to pb_gyro_200_dps Output

Flight Test

nDoF

0

0

Ph

ase

, d

eg

00

1

Co

he

ren

ce

Frequency, Hz

Page 32: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

X-56A Aeroservoelastic Modeling

Conclusions

• Stiff wing models have been validated from Lockheed Martin flight

test data

– Validation limited to low mass and low speed

– Stiff Wing FEM has low torsional stiffness

• Flex wing models have been verified

– Only difference is the FEM

– Similar to results from Lockheed

– Do not have flight test data yet

• Working on Piloted Real-Time simulation

– Adding structural degrees of freedom

• Requires consistent state definitions

• Fewer DoF required

– Structural effects into sensor models

– Stable numerical integration

32

Page 33: Orion Flight Test Article Systems Requirements Review … · Tuning Ground Testing Modal Mass and ... 27 SW3B -1.78 28 MLG SFA 8.14 ... Orion Flight Test Article Systems Requirements

X-56A Aeroservoelastic Modeling

Questions?

33