optoma es522(dp-2400) ex532(dp-3400) servicemanual 20090630

Delta Elec. Inc. ES522 & EX532

Company Confidential Optoma___________________ Delta________________ 1

2009/06/30

DATA PROJECTOR ES522 (DP-2400) & EX532 (DP-3400)

SERVICE MANUAL



2009/06/30

CONTENTS

1.COMPLIANCE OF SAFE REPAIR.........................................................................................4

1-1.Caution During Disassembling And Assembling.............................................................41-2.Lamp.............................................................................................................................. 41-3.Lens................................................................................................................................4

1-4.Eye Safety Warnings......................................................................................................52.SPECIFICATIONS.................................................................................................................6

2-1.Summary Specifications................................................................................................. 62-2.DMD Specifications........................................................................................................ 72-3.Color Wheel................................................................................................................... 72-4.Lamp.............................................................................................................................. 72-5.Input/output connectors…………………………………………………………………….…72-6.Main Unit View………………………………………………………………………………....82-7.I/O Ports Illustration........................................................................................................92-8.Remote Control Parts...................................................................................................102-9.Key Pad-Top view and LEDs…………………………………………………...………….. 122-10.Optical Adjustment & Image Size (ES 520)…….…………………………………..…....132-11. Optical Adjustment & Image Size (EX 532)………………………………………….….142-12.BLOCK DIAGRAM..................................................................................................... 16

2-13. Wire diagram………………………………………………………………………………..173.TROUBLE SHOOTING....................................................................................................... 184.DISASSEMBLY AND ASSEMBLY (ES 520)....................................................................... 26.DISASSEMBLY AND ASSEMBLY (EX 532)....................................................................... 43

5.Flash Upgrade Flow............................................................................................................ 61 5-1.Projector USB Drivers Installation Guide…………………………………………………..61 Appendix-A How to clear the USB enumeration registry?............................................70 Appendix-B Projector USB status on Windows Device Manager………………………72 5-2.DLP Projector Flash-Tool (firmware) User Guide…………………….……….…………..73 5-3.Start with Flash-Tool………………………………………………………………………....74 5-4.Starting and Shutting down the Projector……………………………………………….....79 5-5.Setting an Access Password (Security Lock)………………………………….…………..80 5-6.SETUP / Advanced…………………………………………………………………...…...…83 5-7.Security Timer………………………………………………………………………………...84 5-8.Options Menu…………………………………………………………………………………85



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5-9.OPTIONS / Advanced…………………………….………………………………………….866. Calibration…………………………….………………………………………….………………..877. Color Border Adjustment………………………………………………………………………...938. Projection Lamp…………………………………………………………………………………..949. Cleaning…………………………………………………………………………………………...9710.SERVICE NOTE............................................................................................................... 98

10-1.Service Note Description........................................................................................... 9810-2.Power & READY LED Blink Code Message...............................................................9910-3.Factory Preset Display Modes..................................................................................100

11. RS-232 Command……………………………………………………………………………..10212. EDID………………………………………………………………………………………….....10613. Spare Part List ...............................................................................................................122

Update History No. Description Date 1 Primarily 05/20/2009

Update the photos on the cover of service manual (p1)

Lamp spec update to ‘E20.8’ (P6,7)

Add EX532 VGA2 port from VGA2/SCART/YPbPr (p7) Add VGA Out (p7) Change Keypad diagram (p12)

2

FW upgrade program suitable is for DDP2000/2230/2430/2431 (p61,73)

06/30/2009



2009/06/30

1. COMPLIANCE OF SAFE REPAIR

Be sure to read this Service Manual before providing services. In the projector, full consideration is taken to ensure safety for fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described in this Service Manual so that safety is kept when providing services. Moreover, be sure to observe the notice described in the Instruction Manual. Pay attention to the following items during service inspection. 1-1 Cautions during disassembling and assembling 1. This equipment contains parts under high voltage. When making repairs, etc. Be sure to pull out the power plug beforehand to insure safety. 2. Parts may be very hot immediately after use.

Make sure the equipment has cooled off sufficiently before carrying out repairs. 3. Make sure that parts and screws and wiring, etc. are returned to their original positions.

Tube, tape and other insulation materials have been used for safety reasons. The internal wiring has been designed to avoid direct contact with hot parts or parts under high voltage when using clamps or other tools.

4. The parts used in this device have special safety features such as flame-resistance and anti-voltage properties. When replacing parts, always use parts supplied from the factory.

5. After finishing operations make sure that all parts and wires have been returned to their original position and that there has been no deterioration of the area around the location that was worked on.

6. Be sure to use a grounding strap (wrist band) during repair and inspection.

1-2 Lamp

During current conduction, the lamp is in the high-temperature state. In this case, pay careful attention because a high voltage is used. When replacing a lamp, replace it after confirming that the lamp has gotten cold sufficiently.

1-3 Lens

Do not look into a lens during projection. This damages your eyes.



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1-4 Eye Safety Warnings

1.Avoid staring directly into the projector’s beam of light at all times.

2.Minimize standing facing into the beam. Keep your back to the beam as much as possible.

3.Using a stick or laser pointer is recommended to avoid the need for the presenter to enter the beam.

4.Ensure that projectors are located out of the line of sight from the screen to the audience; this ensures that, when presenters look at the audience, they do not also have to stare at the projector lamp. 5.The best way to achieve this is by ceiling-mounting the projector rather than placing it on floor or table top.

6.When projector is used in a classroom, adequately supervise students when they are asked to point out something on the screen.

7.In order to minimize the lamp power needed, use room blinds to reduce ambient light levels.



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2. SPECIFICATIONS 2-1. Summary Specifications

Model ES522 (DP-2400) EX532 (DP-3400)

Display type TI DMD Type A,LVDS,12° 0.55inches TI DMD Type A,LVDS,12° 0.55inches

Resolution SVGA 800X600 Native (4:3) XGA 1024x768 Native (4:3)

Color Brilliant Color

Projection distance 1.25 meters ~ 8.15 meters 1.35 meters ~ 11.75 meters

Projection screen size 30” to 200” 30” to 300”

Projection lens Manual focus Manual focus / Manual zoom

Throw ratio 2 1.93 ~ 2.16

Vertical keystone

correction +/- 15 degrees (depend on input signal)

Projection methods Front / Rear-Desktop & Front / Rear-Ceiling

Data compatibility IBM PC or compatibles

(VGA, SVGA, XGA, SXGA, UXGA), Mac

SDTV/EDTV/ HDTV 480i/576i, 480p/576p, 720p, 1080i

Video compatibility NTSC/NTSC 4.43, PAL/PAL-M/PAL-N,SECAM

H-Sync 15, 30 – 91.4 KHz

V-Sync 43 - 87 Hz

Safety certification FCC (class B), UL/CUL, ICES-003(Class B), CE, TUV-GS, CB report, CCC, EK, PSB

Operation temperature 5° ~ 35°C

Dimensions / Weight 280 mm (W) x 80 mm (H) x 205 mm (D) / 5.6lb (2.5kg)

AC Input AC Universal 110 ~ 240 @50~60Hz , Typical @110 VAC (100~240)/±10%

Power consumption Typical 230W (standard mode); Typical 200W (ECO mode)

Stand By < 1 watts @ 110Vac / 60Hz

Lamp E20.8 / 180W

Audio speaker 1W / 8 ohm mono speaker

PC VGA in (Compatible with HDTV component YPbPr / SCART)

Composite video (RCA X 1) Video

S-Video (DIN)

Audio Input: R / L (RCA X 2) , Out: Mini-Jack X 1

Security Kensington lock


Company Confidential Optoma ______________________ Delta____________ 7

2009/06/30

2-2.DMD Specifications

Unit Min. Max. Typical Notes

DMD type (ES522) TI 0.55" SVGA 12 deg LVDS Type A Number of Columns (ES522) Pixel 800 Number of Rows (ES522) Pixel 600

DMD type (EX532) TI 0.55" XGA 12 deg LVDS Type A Number of Columns (EX532) Pixel 1024 Number of Rows (EX532) Pixel 768

Panel Operating Temp. ℃ 10 65 Ambient Temp ℃ 25

2-3.Color Wheel Spec. Unit Min. Max. Typical Notes Color Segment RYGWB 82/29/80/91/78 (44mm)

2-4. Lamp Description Vendor OSRAM Type E20.8 180W

Standard Mode , 3000 Hours Standard @ 180W, 50% Survival Rate Lamp Life

ECO Mode , 4000 Hours Typical @ 160W, 50% Survival Rate Normal: 180W±3%@Vo from 50V to 120V

Lamp Power ECO: 160W±3%@Vo from 50V to 120V

2-5. Input/output connectors VGA1 in (Compatible with component YPbPr / SCART) VGA2 in (Compatible with component YPbPr / SCART) – EX532 only VGA Out

PC

USB (Service Only) Composite video (RCAx1)

Video S-Video (Mini-DIN)

RS232 DB9 Audio Input: R / L (RCA X 2) , Out: Mini-Jack X 1 Security Kensington slot



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2-6. Main Unit View

1. Control Panel 8. Front IR Receiver

2. Zoom (EX532 only) 9. Rear IR Receiver

3. Focus 10. Kensington™ Lock

4. Lens 11. Tilt-Adjustment Foot

5. Lens CAP 12. Input/Output Connections

6. Elevator foot 13. Power Socket

7. Elevator button



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2-7. I/O Ports Illustration about Projector

1． Composite Video Input 2. Audio Input L/R RCA Connectors

3. VGA 2/ SCART/ YPbPr Connector (EX532 only)

4. VGA 1/ SCART/ YPbPr Connector 5. VGA Out (EX532 only) 6. Rear IR receiver 7. KensingtonTM - Lock Port 8. Audio Out 3.5mm Jack 9. RS-232 Connector

10. Mini USB Connector (for remote mouse function) 11. Power Socket 12. S-Video Connector

Note: If your video equipment has both S-VIDEO and RCA jacks (composite video) connect to the S-VIDEO connector. S-VIDEO provides a better quality signal



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2-8. Remote Control Parts

Important: 1. Avoid using the projector with bright fluorescent lighting turned on. Certain high-frequency fluorescent lights can disrupt remote control operation. 2. Be sure nothing obstructs the path between the remote control and the projector. If the path between the remote control and the projector is obstructed, you can bounce the signal off certain reflective surfaces such as projector screens. 3. The buttons and keys on the projector have the same functions as the corresponding buttons on the remote control. This user’s manual describes the functions based on the remote control.



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1. Indicator LED

2. Power On/Off

3. Laser Pointer

4. Page Up

5. Mouse Right Click 6. Four Directional

Select Keys 7. Re-Sync 8. Page Down 9. Volume +/-

10. Menu

11. Zoom

12. AV mute

13. Video Source

14. VGA Source

15. Freeze

16. S-Video Source

17. Contrast

18. Brightness

19. Number Buttons (for password input)

20. Keystone +/-

21. Source

22. Enter/Help

23. Mouse Left Click

24. PC/Mouse control

Remote Control Operating Range The remote control uses infrared transmission to control the projector. It is not necessary to point the remote directly at the projector. Provided you are not holding the remote perpendicular to the sides or the rear of the projector, the remote will function well within a radius of about 10 meters (33 feet) and 30 degrees above or below the projector level.



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2-9. Key Pad -- Top view and LEDs



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2-10. Optical Adjustment & Image Size (ES522) Adjusting the Focus The Fixed Zoom Series’ lens is fixed and does not provide a zoom function. To focus the image, rotate the focus ring until the image is clear. The projector will focus at distances from 4.9 to 40 feet (1.5 to 12.2 meters).

Adjusting Projection Image Size



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2-11. Optical Adjustment & Image Size (EX532) Adjusting the Zoom / Focus You may turn the zoom ring to zoom in or out. To focus the image, rotate the focus ring until the image is clear. The projector will focus at distances from 3.28 to 38.7 feet (1.0 to 11.8 meters).

Adjusting Projection Image Size



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Max. 25.5” (64.8cm)

86.7” (220.2cm)

140.2” (356.2cm)

196.3” (498.7cm)

255” (647.6cm)

300.8” (764.2cm)

Screen (Diagonal)

Min. 22.8” (57.9cm)

77.5” (196.8cm)

125.3” (318.3cm)

175.4” (445.6cm)

227.8” (578.7cm)

268.8” (682.9cm)

Max

(WxH).

20.4” x 15.3”

51.8 x 38.9cm

69.4” x 52.0”

176.2 x 132.1cm

112.1” x 84.1”

285 x 213.7cm

157.1” x 117.8”

399 x 299.2cm

204” x 153”

518.1 x 388.6cm

240.7” x 180.5”

611.4 x 458.5cm Screen Size Min.

(WxH)

18.2” x 13.7”

46.3 x 34.7cm

62” x 45.5”

157.4 x 118.1cm

100.2” x 75.2”

254.6 x 191cm

140.3” x 105.3”

356.5 x 267.4cm

182.3” x 136.7”

463 x 347cm

215.1” x 161.3”

546.3 x 409.7cm

Max. 2.1” (5.4cm) 7.2” (18.5cm) 11.8”

(29.9cm) 16.5” (41.9cm) 21.4” (54.4cm) 25.2” (64.2cm)

Hd

Min. 1.9” (4.9cm) 6.5” (16.5cm) 10.5”

(26.7cm) 14.7” (37.4cm) 19.1” (48.6cm) 22.6” (57.4cm)

Distance 3.28” (1.0m) 11.2” (3.4m) 18.0” (5.5m) 25.3” (7.7m) 32.8” (10.0m) 38.7” (1.0m)



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2-12. Block Diagram



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SPEAKER

KEY BOARD IO BOARD BALLAST POWER WOARD

AC IN

INDEX BOARD

COLOR WHEEL

VGA IN

P7O7

P800

P804

P900 P704

P708

P803

TH--BREAK

P8002

BLOWER FAN

P802

LOCK SWICH

P8003

POWER FAN

LAMP FAN

DMD BOARD

P801 P8001

IR BOARD

2-13. Wire diagram ES522

EX532

DMD BOARD SPEAKER COLOR WHEEL

INDEX BOARD

TH--BREAK

IR BOARD

BLOWER FAN

LOCK SWICH

POWER FAN

LAMP FAN

AC IN

POWER BOARD BALLAST IO BOARD KEY BOARD

P900 P704 P708

P803 P801

P8002

P802

P803 P8001 P707

P800

P804

VGA2 IN

VGA1 IN

VGA OUT



2009/06/30

3. TROUBLE SHOOTING By checking operations during normal usage time, it is possible to carry out judgments on malfunction to a certain extent. Carry out the following checks before disassembling the equipment.

Connect the power cord

• Power Supply Unit malfunction • Check the connection of Power Supply (Power BD CN201 to MB P301) • Check keypad connection • Check voltage (12v, 5v, 3.3v, 1.8v,…etc) on Main Board.

< Stand-by > Power: Flashing Green

Light Temp : OFF Lamp : OFF

Yes< System error >

Power: Flashing Green Light 4

Temp: OFF Lamp: Flashing Red

Light 4

• Thermal break sensor is open. • Connector (P803) on Main Board disconnected.

< Power supply error >

Power: OFF Temp: OFF Lamp: OFF

Yes

Yes

No

No



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Yes

No

Waiting Power On

< DMD error > Power: Flashing Green

Light 8 Temp: OFF Lamp: OFF

Yes • DMD chip error. • Check DMD Board PWB Ass’y .

No

• Lamp Cover A’ssy is not attached • Connector (P802) on Main Board disconnected.

< System error > Power: Flashing Green




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Turn the power ON

Image Display

< Powering up > Power: Flashing Green

Temp: OFF Lamp: OFF

Ignition sound doesn’t exist. • Power Board Ass’y malfunction (CN102 doesn’t output 370 V)• Ballast Connector (CJ4) or LVPS unit (CJ1) disconnected • Main Board (P707) disconnected • Main Board or Ballast Ass’y malfunction Ignition sound exists.

• Lamp failure (Lamp is broken, damaged, or burst) • System Change a new Lamp

< Lamp error > Power: OFF Temp: OFF

Lamp: Static Red

< Normal operation > Power: Flashing Green

Temp: OFF Lamp: OFF

• Flexible cable of Color Wheel Ass’y is disconnected (P708) or broken. • Index Board (CN7) / Main Board (P704) is disconnected • Index Board malfunction • Color Wheel Ass’y malfunction (doesn’t rotate). • Main Board Ass’y malfunction (Color Wheel Ass’y doesn’t rotate).

< Color Wheel error > Power: Flashing Green


Yes

Yes

No

No

No



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Confirmation with none-signal state

Yes

No

No

No

Yes

No

Yes

Projector logo screen display

Yes

• CW Sensor Board Ass’y malfunction • Main Board Ass’y malfunction • DMD Set malfunction

Still dark after the lamp is on for more

than 1min

• Lamp deterioration (malfunction/usage time) • Power Supply Unit malfunction

(No change occurs even after lamp replacement.) • DMD Set malfunction

(No change occurs even after lamp replacement.)

Press “Menu” key • Remote controller set malfunction, Low battery, and outside operation rang

• Main Board Ass’y malfunction • Connector (P801)、(CN8 of IR PWB) disconnected • IR PWB Ass’y malfunction

• Check the pattern generator setting is wrong • Main Board Ass’y malfunction • DMD Set malfunction • Setting on PC side(external output setting, resolution, etc.) • Cable malfunction (disconnection and pins broken)

Image display normally

Input each signal

• Connector (P900) disconnected • Speaker Ass’y malfunction • Main Board Ass’y malfunction

Check the projection

Screen

Speaker work normally

Image Display

No

Yes

Yes

Yes No

No

No

No

No

“No signal” Message display

Yes



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Yes

Yes

• Black lines on screen (horizontal and vertical) → DMD Set malfunction • Missing pixels (Missing white: 1 or more, missing black: 5 or more, or

sequence missing pixels) → DMD Set malfunction • Shadows on screen

→ Dirt on DMD/projection lens surface • Bluish shadows on corners of screen (during white screen display)

→ Shifted optical axis of Lens Base Unit

Check the projection

Screen

Check using all black/white screens with PC connection

Are abnormalities noticeable on

projection screen?

Does the lamp go off during operation?

System OK Normal operation

• Temperature protector operated due to the increase in temperature based on operating environment

• Temperature protector operated due to blocked suction and exhaust holes or dirty fan

No

Yes

Yes

< Fan error >Power: Flashing Green

Light 6 Temp: OFF

Yes • Connector P8003 of Fan disconnected • Power fan (Fan2) malfunction

• Connector P8002 of Fan disconnected • Blower fan (Fan3) malfunction

• Connector P8001 of Fan disconnected • Lamp fan (Fan2) malfunction

Flashing Red Light 1



<Over temperture > Power: OFF Temp: ON

Lamp: OFF

No

No

• Lamp malfunction • Power Supply Unit malfunction



2009/06/30

Common problems and solutions These guidelines provide tips to deal with problems you may encounter while using the projector. If the problem remains unsolved, contact your dealer for assistance. Often after time spent troubleshooting, the problem is traced to something as simple as a loose connection.

Check the following before proceeding to the problem-specific solutions.

• Use some other electrical device to confirm that the electrical outlet is working.

• Ensure the projector is turned on.

• Ensure all connections are securely attached.

• Ensure the attached device is turned on.

• Ensure a connected PC is not in suspending mode. Ensure a connected notebook computer is configured for an external display. (This is usually done by pressing an Fn-key combination on the notebook.)

Image Problems

Problem: No image appears on the screen

1. Verify the settings on your notebook or desktop PC.

2. Turn off all equipment and power up again in the correct order.

Problem: The image is blurred

1. Adjust the Focus on the projector.

2. Press the Re-sync button on the remote control or projector.

3. Ensure the projector-to-screen distance is within the 10-meter (33-feet) specified range.

4. Check that the projector lens is clean.

Problem: The image is wider at the top or bottom (trapezoid effect)

1. Position the projector so it is as perpendicular to the screen as possible.

2. Use the Keystone button on the remote control or projector to correct the problem.

Problem: The image is reversed

Check the Projection setting on the Setup menu of the OSD.



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Problem: The image is streaked

1. Set the Frequency and Phase settings on the Computer menu of the OSD to the default

settings.

2. To ensure the problem is not caused by a connected PC’s video card, connect to another

computer.

Problem: The image is flat with no contrast

Adjust the Contrast setting on the Image menu of the OSD.

Problem: The color of the projected image does not match the source image.

Adjust the Color Temperature and Gamma settings on the Image menu of the OSD.

Lamp Problems

Problem: There is no light from the projector

1. Check that the power cable is securely connected.

2. Ensure the power source is good by testing with another electrical device.

3. Restart the projector in the correct order and check that the Power LED is still green.

4. If you have replaced the lamp recently, try resetting the lamp connections.

5. Replace the lamp module.

6. Put the old lamp back in the projector and have the projector serviced.

Problem: The lamp goes off

1. Power surges can cause the lamp to turn off. Re-plug power cord. When the Ready LED is

on, press the power button.

2. Replace the lamp module.

3. Put the old lamp back in the projector and have the projector serviced.



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Remote Control Problems

Problem: The projector does not respond to the remote control

1. Direct the remote control towards remote sensor on the projector.

2. Ensure the path between remote and sensor is not obstructed.

3. Turn off any fluorescent lights in the room.

4. Check the battery polarity.

5. Replace the batteries.

6. Turn off other Infrared-enabled devices in the vicinity.

7. Have the remote control serviced.

Audio Problems

Problem: There is no sound

1. Adjust the volume on the remote control.

2. Adjust the volume of the audio source.

3. Check the audio cable connection.

4. Test the source audio output with other speakers.

5. Have the projector serviced.

Problem: The sound is distorted

1. Check the audio cable connection.

2. Test the source audio output with other speakers.



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4.DISASSEMBLY AND ASSEMBLY

a. ES522 (DP-2400)

Removing the Lamp Cover and Lamp Module

Look the full set projector. Look at the IO side.

Look at the case of top side. Look at the keypad of top side.

D

I

S

A

S

S

E

M

B

L

Y

Loose these two screws. Remove and take out the lamp cover.



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Remove the lamp cover. Loose two screws and take out (S01).

Remove the lamp modules. Look the bottom case.

D

I

S

A

S

S

E

M

B

L

Y

Look the Lamp #1. Look the Lamp #2.



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Removing the Lamp Module and Top Cover


Remove the five screws. Look these five screws (S02).

D

I

S

A

S

S

E

M

B

L

Y

Remove the two screws. Remove the two screws.



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Removing the Top Cover and Keypad Board

Look these four screws (S03). Remove the FFC cable.

Take off the top case. Keypad board / FCC cable /

Screw review.

D

I

S

A

S

S

E

M

B

L

Y

Review the four screw (S04). Remove the 7+3 piece screws.



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Removing the Main Board Plant & Main Board

Review the 7(S05)+3(S06) piece screws. (Two kinds -- S05 and S06).

Remove the Main Board Plant.

Remove the two hexagonal screws. Review two hexagonal screws (S07).

D

I

S

A

S

S

E

M

B

L

Y

Remove the Main Board.

Careful area of these connectors and check these right positions connection when you recover main board again.

P800 KeyPad

P707 Ballast

P804 to I/O Board



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Main Board Review



D

I

S

A

S

S

E

M

B

L

Y

Main Board Review #Top side

P900 SPK-Mono P704 INDEX P708 C/W

P801 IR

P8002 Blower Fan

P802 Lock-SW

P8003 Power Fan

P8001 Lamp Fan

P707 Ballast

P803 TH-Break



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Main Board Review

Main Board Review #Bottom side

D

I

S

A

S

S

E

M

B

L

Y

Connector CN900 to Key Pad board

P301 to Power Supply



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Removing the Optical Engine

Careful assembly when you assemble it. Careful assembly when you assemble it.

Remove the three screws. Remove the screw and take off the optical

engine.

D

I

S

A

SS

E

M

B

L

Y

Review the screws (two kinds S08 & S09). Review the optical engine.



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Removing the Optical engine and Fan

Review the optical engine (other side). Review the bottom case w/o optical engine.

Remove the zoom ring screw (S10). Review the zoom ring and the screw.

D

I

S

A

SS

E

M

B

L

Y

Right up removing the Fan.

Review the Fan’s Direction.



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Removing the Power Supply

Careful the HV wire position when you assemble it.

Remove the screw and power chassis.

Review the chassis and screw (S11). Remove the screw.

Remove the screw. Review these two screws (S12).

D

I

S

A

S

S

E

M

B

L

Y



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Remove the wire connector. Remove the wire connector.

Remove the four screws. Review these four screws (S13).

D

I

S

A

S

S

E

M

B

L

Y



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Removing the Ballast Board

Review the bottom case w/o Power board.

Remove the HV wire.

Remove the screw 1 of 2. Remove the screw 2 of 2.

D

I

S

A

S

S

E

M

B

L

Y

Review the two screws (S14).



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Removing the Ballast & Fan & IR sensor board

Review the top side of Ballast. Remove the four screws.

Review the four screws (S15). Review the bottom side w/o Ballast.

D

I

S

A

S

S

E

M

B

L

Y

Remove the four screw. Review the three screws (S16).



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Removing the Lamp module chassis fan and accessory

Review the lens fan. Review the screw (S17).

Remove the IR receiver board. Remove the screw (S18).

D

I

S

A

S

S

E

M

B

L

Y

Remove the screw 1 of 2 (S19). Remove the other screw 2 of 2 (S19).



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Removing the Lamp module chassis

Review the three screws (two kinds). Remove the Lamp module chassis.

Remove the thermal break Review the bottom side w/o Lamp chassis.

D

I

S

A

S

S

E

M

B

L

Y

Remove this Fan Review the bottom side w/o Fan.



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Removing the Accessory and I/O Board

Remove the HV wire. Two grounding wire screw (S20)(S21).

Rmove I/O board four screws (S22) Review the four screws

D

I

S

A

S

S

E

M

B

L

Y

Remove the two hexagonal screws. Review the two hexagonal screws(S23).



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Removing the I/O Board and Accessory

Review the I/O board (Top side). Review the I/O board (Bottom side).

Remove the screw of grounding wire(S24). Remove two screws of the Adj foot (S25).

D

I

S

A

S

S

E

M

B

L

Y

Remove one screw of the Speaker (S26). Review the Bottom case assembly.



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b. EX532 (DP-3400)


Look the full set projector. Look at the IO side.

Look at the case of top side. Look at the keypad of top side.

D

I

S

A

S

S

E

M

B

L

Y

Loose these two screws. Remove and take out the lamp cover.



2009/06/30


Remove the lamp cover. Loose two screws and take out (S01).

Remove the lamp modules. Look the bottom case.

D

I

S

A

S

S

E

M

B

L

Y




2009/06/30

Removing the Lamp Module and Top Cover


Remove the five screws. Look these five screws (S02).

D

I

S

A

S

S

E

M

B

L

Y

Remove the two screws. Remove the two screws.



2009/06/30

Removing the Top Cover and Keypad Board

Look these four screws (S03). Remove the FFC cable.

Take off the top case. Keypad board / FCC cable /

Screw review.

D

I

S

A

S

S

E

M

B

L

Y

Review the four screw (S04). Remove the 7+3 piece screws.



2009/06/30

Removing the Main Board Plant & Main Board

Review the 7(S05)+3(S06) piece screws. (Two kinds -- S05 and S06).

Remove the Main Board Plant.

Remove the two hexagonal screws. Review two hexagonal screws (S07).

D

I

S

A

S

S

E

M

B

L

Y

Remove the Main Board.


P800 KeyPad

P707 Ballast

P804 to I/O Board



2009/06/30

Main Board Review



D

I

S

A

S

S

E

M

B

L

Y

Main Board Review #Top side

P704 INDEX P708 C/W

P801 IR

P8002 Blower Fan

P802 Lock-SW

P8003 Power Fan

P8001 Lamp Fan

P707 Ballast

P803 TH-Break



2009/06/30

Main Board Review

Main Board Review #Bottom side

D

I

S

A

S

S

E

M

B

L

Y

Connector CN900 to Key Pad board

P301 to Power Supply



2009/06/30

Removing the Optical Engine

Careful assembly when you assemble it. Careful assembly when you assemble it.

Remove the three screws. Remove the screw and take off the optical engine.

D

I

S

A

SS

E

M

B

L

Y

Review the screws (two kinds S08 & S09). Review the optical engine.



2009/06/30

Removing the Optical engine and Fan

Review the optical engine (other side). Review the bottom case w/o optical engine.

Remove the zoom ring screw (S10). Review the zoom ring and the screw.

D

I

S

A

SS

E

M

B

L

Y

Right up removing the Fan.

Review the Fan’s Direction.



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Careful the HV wire position when you assemble it.

Remove the screw and power chassis.

Review the chassis and screw (S11). Remove the screw.

Remove the screw. Review these two screws (S12).

D

I

S

A

S

S

E

M

B

L

Y



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Remove the wire connector. Remove the wire connector.

Remove the four screws. Review these four screws (S13).

D

I

S

A

S

S

E

M

B

L

Y



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Removing the Ballast Board

Review the bottom case w/o Power board.

Remove the HV wire.

Remove the screw 1 of 2. Remove the screw 2 of 2.

D

I

S

A

S

S

E

M

B

L

Y

Review the two screws (S14).



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Removing the Ballast & Fan & IR sensor board

Review the top side of Ballast. Remove the four screws.

Review the four screws (S15). Review the bottom side w/o Ballast.

D

I

S

A

S

S

E

M

B

L

Y

Remove the four screw. Review the three screws (S16).



2009/06/30

Removing the Lamp module chassis fan and accessory

Review the lens fan. Review the screw (S17).

Remove the IR receiver board. Remove the screw (S18).

D

I

S

A

S

S

E

M

B

L

Y

Remove the screw 1 of 2 (S19). Remove the other screw 2 of 2 (S19).



2009/06/30

Removing the Lamp module chassis

Review the three screws (two kinds). Remove the Lamp module chassis.

Remove the thermal break Review the bottom side w/o Lamp chassis.

D

I

S

A

S

S

E

M

B

L

Y

Remove this Fan Review the bottom side w/o Fan.



2009/06/30

Removing the Accessory and I/O Board

Remove the HV wire. Two grounding wire screw (S20)(S21).

Rmove I/O board four screws (S22) Review the four screws

D

I

S

A

S

S

E

M

B

L

Y

Remove the two hexagonal screws. Review the two hexagonal screws(S23).



2009/06/30

Removing the I/O Board and Accessory

Review the I/O board (Top side). Review the I/O board (Bottom side).

Remove the screw of grounding wire(S24). Remove two screws of the Adj foot (S25).

D

I

S

A

S

S

E

M

B

L

Y

Remove one screw of the Speaker (S26). Review the Bottom case assembly.



2009/06/30

Appendix. Screw torque

item-S Screw Type P/N Screw Driver Torque (kg-cm)1 M3*0.5*10 3105320500 4~52 φ3*1.27*10 3109015300 4~53 φ2*0.8*5 3109101800 2~34 M2*0.4*5 3105270500 1.8~2.25 M3*0.5*6 3100320600 4~56 M2*0.4*5 3105270500 1.5~2.07 M #4-40*7 L12 3461431703 4~58 φ3*1.27*10 3109015300 4~59 M3*0.5*6 3105039100 2~310 φ3*1.06*8 3106160400 4~511 M3*0.5*6 3100320600 4~512 φ3*1.06*8 3106160400 4~513 M3*0.5*6 3100320600 4~514 φ3*1.06*8 3106160400 4~515 φ3*1.06*8 3106160400 4~516 M3*0.5*14 3100301400 4~517 M2*0.4*5 3105270500 1.5~2.018 M3*0.5*6 3100320600 4~519 φ3*1.06*8 3106160400 4~520 φ3*1.06*8 3106390400 4~521 φ3*1.06*8 3106390400 4~522 φ3*1.06*8 3106160400 4~523 M #4-40*7 L12 3461431703 4~524 M4*0.7*4 3102210601 4~525 φ3*1.06*8 3106390400 4~526 φ3*1.06*8 3106390400 4~5



2009/06/30

5. Flash Upgrade Flow 5-1. Projector USB Drivers Installation Guide Ver 6.0.0.4

The document is to describe a Windows application software “Flash-Tool” for projector firmware. Its main

purpose is to provide a detailed procedure of upgrading the application software of a DLP projector. The system

requirement and the installation procedure of “Flash-Tool” are also included in the document.

System Requirement IBM compatible PC.

Windows XP-SP2 operating system.

Install Flash-Tool to PC Run the “Digital Zoom Projector Flash Tool Vx.y.msi”, that will automatically launch the USB drivers update. The

following pictures are illustrating the process of the USB Driver installation.

Start-up page:

Click on the “Next” button to continue

Or

Click on the “Cancel” button to cancel the installation

NOTE:

User must have administrative privileges on the target computer in order to

install the driver. (The installation target directory must not be write-protected.)

User also required having the basic knowledge of Windows application installation.

Attention: This utility is for DLPTM DDP2000/2230/2430/2431 series projectors only.



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Driver Destination:

Click on the “Change” button to change

the default directory for saving the driver

file somewhere else.

or

Click on the “Back” button to return to the

previous page

or

Click on the “Cancel” button to cancel the

installation

Ready to Install:

Click on the “install” button to start the

driver installation.

or

Click on the “Back” button to return to the

previous page

or

Click on the “Cancel” button to cancel the

installation

Installation in Progress:

Please wait for the installation to complete.



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Installation Completed:

Click on the “Finish” button with the “Launch” checkbox

checked so that the Install Wizard will start the USB driver (INF

update.

Note: The USB driver (INF) update may take a few minutes depending your computer’s

performance, and number of driver files. All dialogs will be automatically closed when

the installation is completed.

Launch the driver update



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The Install Wizard is searching for the old driver files

to be replaced with the new ones.

Remove the USB cable between PC and

projector if it is connected.

The WinDrive USB drivers will be installed and

registered to the system.

When finished, a test application will execute

automatically with Windows hardware wizard for all

necessary USB drivers.

Connect the USB cable

If the driver test application does not launch automatically, run the

“Launch FlashToolBL.exe” from installed shortcut at

Program> Digital Zoom Projector> projector flashtool> Launch FlasToolBL.exe

Note: Please in the OSD “Option” page and select the “Advanced” function item entering,

Make sure the content of “ECO.Standby” item is setting to “off”.



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Make sure that the USB cable is firmly connected between projector and computer

Connect the power cord to the projector, and move the power switch in its ON position (if

available) so that projector is in the STAND-BY mode.

Press <Down>, <Up>, <Right>, <Up> key in sequence using keypad buttons, or

using the IR remote controller for those with limited keypads. The power and lamp LED

shall blink and the Projector Control mode will be enabled.

The New Hardware Wizard launches for the first

time. Windows detects a new USB device

attached.

Select “No, not this time”


(This dialog may change on different Windows

version)

Select “Install the software automatically”


* In case the wizard cannot find the driver (the

ProjectorControl.inf), please select the other

advanced option and specify the driver location

manually. (Normally at C:\Program Files\Digital Zoom

Projector\Projector Flash Tool)

Windows updates the USB Projector Control

driver when found



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Windows completes the new hardware wizard.

Press the “Finish” button to exit.

Once when the Projector Control USB driver is enumerated, the

projector information is displayed in the status window.

Click on the “Check” button to place the projector in the

Flash-Tool mode. The purpose of this function is to verify whether or not the project is

successfully in the Flash-Tool mode.

The projector is now in the Flash-Tool mode after the click.

Note:

In case that you has USB enumeration problem (i.e., the USB port cannot recognize your

projector), please clear all USB items in the windows registry, and re-install the Flash-Tool

USB driver.



2009/06/30

The Windows New Hardware Wizard will launch again for the second USB Projector Control.





* In case the wizard cannot find the driver (the ProjectorControl.inf),

please select the other advanced option and specify the driver

location manually. (Normally at C:\Program Files\Digital Zoom


Windows updates the USB Projector Control driver when found



2009/06/30

The New Hardware Wizard launches, and Windows detects a new

USB device attached.




Click on the “Next” button to continue * In case the wizard cannot find the driver (the ProjectorControl.inf),

please select the other advanced option and specify the driver

location manually. (Normally at C:\Program Files\Digital Zoom


Windows updates the USB Projector Control driver when found



2009/06/30

Windows completes the new hardware wizard.

Press the “Finish” button to exit

Congratulations!

Power off the projector now

Your driver has been checked and works for Flash-Tool.



2009/06/30

Appendix-A How to clear the USB enumeration registry? Run “regedit” and select the following items

HKEY_LOCAL_MACHINE->SYSTEM->CurrentControlSet->Enum->USB->

The E400/AV/DP2601 VID_1501&Pid_2601xxx

The AV/DP2618 series VID_1501&Pid_2618xxx

The AV/DP3618 series VID_1501&Pid_3618xxx

The DP3602 series VID_1501&Pid_3602xxx



The PR301x series VID_1501&Pid_2617xxx

The PR302x series VID_1501&Pid_3617xxx

The PR50xx series VID_1501&Pid_3622xxx

The EP77x series VID_1501&Pid_3622xxx

The DDP2230 series VID_1501&Pid_2230xxx

The DDP243x series VID_1501&Pid_2230xxx

…

Press <Delete> and remove these registries. (You need the read/write privilege of the Windows registry to delete

it. Select the item and click right mouse will lead you to the Permissions dialog for applying the security options)



2009/06/30



2009/06/30

Appendix-B

Projector USB status on Windows Device Manager

The USB HID device will be installed automatically via Windows' USB hot-plug mechanism.

The Projector Control will be dynamically installed after entering the maintenance mode

(Press <down>, <up>, <right>, <up> key in sequence); The Projector Flashtool will be dynamically installed when

starting the flash upgrading by Flashtool or FlashtoolBL utility.

The Windriver is the root driver for both Projector Control and Flashtool.



2009/06/30

5-2. DLP Projector Flash-Tool (firmware) User Guide Ver 6.0.0.4

The document is to describe a Windows application software “Flash-Tool” for projector firmware. Its main

purpose is to provide a detailed procedure of upgrading the application software of a DLP projector. The system

requirement and the installation procedure of “Flash-Tool” are also included in the document.

System Requirement of Flash Tool IBM compatible PC.

Windows XP SP2 operating system (English).

Projector with Flash-Tool USB driver installed

Installation of Flash-Tool Execute the file of “Digital Zoom Projector Flash Tool Vx.y.msi”.

Note: If your projector USB driver is not installed yet, please refer to the USB driver installation guide for further

details.

NOTE:

User must have administrative privileges on the target computer in order to

install the driver. (The installation target directory must not be write-protected.)

User also required having the basic knowledge of Windows application installation.

Attention: This utility is for DLPTM DDP2000/2230/2430/2431 series projectors only.



2009/06/30

5-3. Start with Flash-Tool The section is to illustrate the procedure to upgrade the application software of a DLP projector.

Step 1: Launch the “FlashTool.exe” from installed shortcut at

Program > Digital Zoom Projector> Launch FlasTool.exe or click on the “Launch FlashTool.exe” shortcut icon

on the desktop.

Step 1-1: While executed, a Flash-Tool window shall appear as the following picture.

Note: Please in the OSD “Option” page and select the “Advanced” function item entering, Make sure the content of “ECO.Standby” item is setting to “off”.



2009/06/30

Step 2: Make sure that the USB cable is firmly connected between projector and computer

Step 3: Connect the power cord to the projector, and move the power switch in its ON position (if available) so

that projector is in STAND BY mode.

Step 4: Press <Down>, <Up>, <Right>, <Up> keys in sequence using keypad buttons, or using the IR

remote controller for those with limited keypads. The power and lamp LED shall blink and the Flash-Tool mode

will be enabled.

. Step 5: Press the “Choose” button to locate the new firmware which can be downloaded from website (for

example: DP3622-JAXX-DPD0A.img). Select the desired .img file by either double clicking the file, or pressing

the “Open” button.

Projector information

Note:

The Windows hardware wizard will pop up if the USB device driver is not installed.

Simply select the recommended options, and let Windows Wizard does the trick.

Use .img file type for firmware binary data

Press “Choose” to select file



2009/06/30

Note: The Flash-Tool will validate the signature of the binary image file for upgrading. The “Start” button will not

enable if the binary image is not a valid projector firmware.

Step 6: Press the “Start” button to update the flash with the chosen firmware. A warning message box will

appear for confirmation. Press <OK> to continue.

Step 7: When the last warning message box appears, this is the last chance to cancel the update. Press “OK”

button to start the firmware update.

The “Start” button



2009/06/30

Note: According to the Flash technology, the old firmware will be erased first. Therefore, Flash-Tool will

automatically erase the old firmware before upgrading.

Note: After old firmware is erased, the new firmware upgrading process will start.

Caution: DO NOT install any USB driver when erasing or upgrading process started.

Upgrading new firmware

Caution: DO NOT install any USB driver when erasing or upgrading process started.

Erasing status



2009/06/30

Note: After the new firmware is upgraded, the Flash-Tool will perform the final validation. The dialog shows the

checksum with a verification message!

Step 8: When the validation is completed, turn off the projector. Next time when the projector is on, it

will execute the new firmware.

Checksum verified



2009/06/30

5-4. Starting and Shutting down the Projector

1. Connect the power cord to the projector.

2. Turn On the connected devices.

3. Ensure the Power LED is steady (flashing) and then press the Power button to turn On the projector. The projector splash screen displays and connected devices are detected.If the connected device is a PC, press the appropriate keys on the computer keyboard to switch the display output to the projector. (Check the user manual of the PC to determine the appropriate Fn key combination to change display output.)

4. If more than one input device is connected, press the Source button repeatedly to switch among devices.(DVD and HDTV are supported through the VGA connector)

5.

To turn off the projector, press the power button. The Power Off? / Press Power again message appears. Press the Power button again to turn off the projector.

Caution: Do not unplug the power cord until the Lamp LED (on Cooling mode) stops flashing–indicating the projector has cooled down.



2009/06/30

5-5. Setting an Access Password (Security Lock)

You can use the Remote digital buttons to set a password and prevent unauthorized use of the projector. When enabled, the password must be entered after you power on the projector. Keep the password in a safe place. Without the password, you will not be able to use the projector. If you lose the password, contact your reseller for information on clearing the password. 1. Press the Menu button to open the

OSD menu.

2. Press ◄► to move to the SETUP menu.



2009/06/30

3. Press ▲▼ to select Security.

4. Press ▲▼ to select Security Setting and then press ◄► to select Enable/Disable.



2009/06/30

5. When the security setting is Enabled, you are prompted to enter a password soon after the projector is powered on. Note: If the incorrect password is entered three times the projector auto shutdowns down after 10 seconds. The default password is: <1> <2> <3> <4> <5>.

6. To change a password, enter the previous password when prompted.

7. Use the following keys <1>, <2>, <3>, <4>, <5>, <6>, <7>, <8>, <9> to define a new password.



2009/06/30

5-6. SETUP / Advanced Press the Menu button to open the OSD menu. Press to move to the SETUP menu. Press to move up and down and select Advanced. Press to change values for settings, and then press Enter to confirm the new setting.

ITEM DESCRIPTION DEFAULT

Logo Press to select the desired startup screen. Optoma

Logo Capture Capture the current display image as the user’s logo with Logo Capture. -



2009/06/30

5-7. Security Timer Press the Menu button to open the OSD menu. Press to move to the SETUP menu. Press to move up and down and select Security. Press to move up and down and select Security Timer. Press Enter to open the Security Timer submenu. Press to change values for settings, and then press Enter to confirm the new setting.


Month Set the number of months the projector can be used. 0

Day Set the number of days for the projector to be active. 0

Hour Set the number of hours for the projector to be active. 0



2009/06/30

5-8. Options Menu Press Menu to open the OSD menu. Press to move to the OPTIONS menu. Press to move up and down in the OPTIONS menu. Press to change values for settings, and then press Enter to confirm the new setting.


Source Lock Press to enable or disable the automatic search of all the input sources. Off

High Altitude Press to change fan speed; high speed in high temperature, high humidity or high

altitude area.

Off

Information Hide Press to enable or disable the source searching, source resolution, and logo display.

Keypad Lock Press to enable or disable keypad function.

The following warning message appears when you select On.

Off

Background Color Press to select different colors or blank screen. Blue

Advanced Press Enter to open the OPTIONS/Advanced menu.

Lamp Setting Press Enter to open the OPTIONS/Lamp Setting menu.

Reset Press Enter to reset all menu items to factory default. The following screen displays.

Press Yes to confirm.



2009/06/30

5-9. OPTIONS / Advanced Press Menu to open the OSD menu. Press to move to the OPTIONS menu. Press to move up and down in the OPTIONS menu. Select Advanced and press Enter to open the sub menu. Press to change values for settings, and then press Enter to confirm the new setting.


Direct Power On If the user selects On the projector will automatically power on when

AC power is supplied.

Off

Auto Power Off (min) Set the projector to automatically switch off the lamp when there is no

signal after 15 minutes.

30

Sleep Timer (min) Sets the countdown timer interval. The timer will begin, with or without

a signal input. Then the projector will automatically power Off when the

sleep timer countdown stops (in minutes).

0

Note: Press any keypad/IR button to restore the original timer setting when a warning message displays.



2009/06/30

6. Calibration

Step of into Service Mode

Step 1 : To turn on the projector, press the Power button on the keypad or IR controller,

. Until the “Power Off? Press Power again” message appears.

Step 2：Then press “Left”=>“Right”=>“Down”=>“Up” button on the keypad or IR controller.

Step 3：If password is correct then go into Service Mode。



2009/06/30

6-1. Calibrate Analog RGB (1024 x 768 @ 60Hz): Step 1： In Service 1Mode select ADC Calibration - VGA In this menu input pattern with White(240,240,240) and Black(16,16,16) for calibrate VGA Source . After input ready press “Enter” key to calibration。

Input Pattern

Step 2 : After complete the OSD will show the picture as follow , if not complete, just close the OSD。

Note : Offset & Gain Value Default After ADC Offset 511 Gain 511

Step 3 : Compare internal white pattern and RGB source white pattern, if the brightness gap ratio of these two

source is bigger than 3.5%.



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6-2. Calibrate Analog YUV：

Equipment: VG828, must be take off H/V sync terminal from machine. Step 1： In Service 1 Mode select ADC Calibration - YUV. In this menu input pattern with 75﹪SMPTE

pattern for calibrate YUV Source and notice that the input source must be 480i format 。

After input ready press “Enter” key to proceed。

Input Pattern

Step 2 : After complete the OSD will show the picture as follow, if not complete, just close the OSD。

NOTE: You can select Calibration Status – VGA or Calibration Status – YUV item to watch the calibrated value at any time。



2009/06/30

6-3. Color Wheel Index, DMD Contrast and Brightness Adjustment @ RGB source

A. Switch Timing to ”1024x768 @ 60HZ” B. In Service 1mode.

C. Switch to the Pattern 48 “32 Gray Scale”, and then decrease the Brightness Default Diff until all

black gray scales are still distinct.

D. Switch to the Pattern 48 “32 Gray Scale”, and then increase the Contrast Default Diff until all white scales are still distinct.

E. Select “Color Wheel Index Delay”.

The adjustment range is 0~719.

F. Switch Pattern 47 “16 Gray Scale”. Fine-tune until the gray scale still distinct. Decrease the color to the minimum. Then switch pattern 48 “32 Gray Scale”, tune off G, B channel, check the smooth in brighter level of the R 32 ramp. If not, fine tune “CW INDEX Delay Time” until R 32 ramp smooth.

Brightness and Contrast need to measure with RGB source ”1024x768 @ 60HZ”



2009/06/30

6-4. Display Test

Format - Use this function to choose your desired aspect ratio. 1. 4:3: Format is for 4x3 input sources not enhanced for Wide screen TV. 2. 16:9 I: This format is for 16x9 input sources, like HDTV and DVD

enhanced for Wide screen TV. 3. 16:9 II: The non-standard wide-screen display format of the projector.

Part of the original image will be cut if the image aspect ratio is less than 1.67:1.

4. Native: Depends on the resolution of the display. 5. Auto: Automatically selects the appropriate format.



2009/06/30

6-5. Logo Advanced

Logo Select the screen to display during startup. Optoma—the supplied default startup screen. User—customized screen capture using the Logo Capture function. Logo Capture Capture a displayed screen to use as the startup screen. 1. Display the desired screen on the projector. 2. Select Logo Capture from the Advanced menu. A confirmation screen displays.

3. Select OK. Screen capture in progress. Screen capture succeeded displays. The captured screen is saved as User in the Logo menu.



2009/06/30

7. Color Border Adjustment

Step 1 : Adjust integration rod screw to eliminate color edge @ White pattern

Step 2 : Adjust lamp module angle to set the maximum brightness measured by CL200

Screw 1

Screw 2

1. Adjust the hexagonal screw in order to right and lift side

color border disappeared. (Enable just disappearing of

left side color border on the full white pattern)

2. Adjust the hexagonal screw in order to up and

down side color border disappeared. By the color

border is margin value on the down side of full white

pattern. (Enable just disappearing of down side

color border on the full white pattern)

Loosed the fixed screw, CL200 is putted on the left corner of

the screen（When full set is putted upside down）, to adjust

the adjusted screw gets the highest luminance value then

fixed the screw in the moment.

=> Adjusted screw. => Fixed screw.



2009/06/30

8. Projection Lamp 8-1. Replacing the Projection Lamp The projection lamp should be replaced when it burns out. It should only be replaced with a certified replacement part, which you can order from your local dealer. Important: 1. The lamp contains a certain amount of mercury and should be disposed according to local ordinance regulations. 2. Avoid touching the glass surface of the new lamp: Doing so may shorten its operation life. Warning: Be sure to turn off and unplug the projector at least 30 minutes before replacing the lamp. Failure to do so could result in a severe burn.

1. Loosen the two captive screws on the lamp compartment cover. 2. Remove the lamp compartment cover. 3. Remove the two screws from the lamp module. 4. Lift the module handle up and pull firmly on the module handle to remove the lamp module. 5. Insert the replacement lamp and push down firmly.

Tighten the captive screws to hold the lamp in place. 6. Replace the lamp compartment lid and tighten the captive screws.



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8-2. Ceiling Installation To prevent damage to your projector please use the recommended mounting package for installation. If you intend to use a third party ceiling mount, ensure that the screws meet the following specifications: 1.Screw Type: M4 2.Maximum screw length: 10 mm 3. Minimum screw length: 7.5 mm Refer to the following diagram to ceiling mount the projector.



2009/06/30

8-3. Lamp Setting

Lamp Reset After replacing the lamp, reset the lamp counter to accurately reflect the new lamp’s life span. 1. Select Lamp Reset.

A confirmation screen displays.

2. Select Yes to reset the lamp counter to zero.



2009/06/30

9. Cleaning 9-1. Cleaning the Lens

You can purchase optic lens cleaner from most camera stores. Refer to the following to clean the projector lens.

1. Apply a little optic lens cleaner to a clean soft cloth. (Do not apply the cleaner directly to the lens.)

2. Lightly wipe the lens in a circular motion.

Caution: 1. Do not use abrasive cleaners or solvents. 2. To prevent discoloration or fading, avoid getting cleaner on the projector case

9-2. Cleaning the Case

Refer to the following to clean the projector case.

1. Wipe off dust with a clean dampened cloth.

2. Moisten the cloth with warm water and mild detergent (such as used to wash dishes), and then wipe the case.

3. Rinse all detergent from the cloth and wipe the projector again

Caution: To prevent discoloration or fading of the case, do not use abrasive alcohol-based cleaners.



2009/06/30

10. SERVICE NOTE 10-1. Service Note Description

Carry out cleaning of the main unit and interior when replacing the lamp or making inspections. The glass cleaner used with the following parts is as follows. 1) Cleaning the Projection Lens *When dust and fingerprints, etc. are on the lens surface, use the designated glass cleaner to remove as shown in the figure at the right. For fingerprints and other soiling that are difficult to remove with a dry cloth, use a designated glass cleaner which has been moistened in water and then use a dry cloth to dry it off. *The projection lens surface has a special coating. Do not use detergents or solvents on the surface. 2) Cleaning the Color Wheel Assy *The color filter is made of thin glass. Be very careful when handing the filter. *In case of fingerprints, etc. on the surface, clean in the same way as the projection lens unit as described in item 1). Do not use detergents as this could cause peeling of the color filter.

3) Cleaning the DMD *The DMD surface is glass and can be cleaned. However, avoid scratches as these can have a direct influence on the image. *In case of dust on the DMD surface use an air cleaner ( with a device to prevent static, if possible) to clean off the surface. *In case of fingerprints, etc., add a small amount of water to the designated glass cleaner and wipe off in one direction. Then use the designated dry glass cleaner to wipe off in the same direction. *Do not use absolute alcohol or other substances that could leave streaks after drying. 4) Cleaning the Reflecting Mirror *Be careful not to touch the reflecting mirror. The surface is composed of vapor deposition silver and touching it directly with the hands can lead to burnishing. *Do not clean other than with air. 5) Cleaning the Main Unit *Clean with a soft fuzz-free cloth. In case of severe soiling, use a well-wrung cloth dipped in a neutral agent to remove soiling and then finish with a dry cloth. *Do not clean with thinner, benzene or similar agents as this could lead to deterioration or peeling of paint. *In case of dust in suction or exhaust holes or the interior,

disassemble the main unit and use air to remove the dust from the inside.



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10-2. Power & READY LED Blink Code Message LED Error Messages

SYSTEM STATUS POWER (LED) LAMP (LED) TEMP (LED)

Over Lamp OFF OFF Steady Light Lamp Fail OFF Steady Light OFF Thermal Break Status error 4 blinks 4 blinks OFF Lamp Door Sensor Detect High 7 blinks OFF OFF

DMD Error 8 blinks OFF OFF Color Wheel Error 9 blinks OFF OFF Fan 1 Error (Lamp Fan) 6 blinks 1 blinks OFF (Power Fan) 6 blinks 2 blinks OFF (Blower Fan) 6 blinks 3 blinks OFF (DMD Fan) 6 blinks 4 blinks OFF



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10-3. Factory Preset Display Modes Computer Compatibility



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Apple Mac Compatibility



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11. RS-232 Command



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RS232 CONNECT

RS232 CABLE

1 2 3 4 57 8 9



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12. EDID ES522 a. Analog v1.3 128 BYTES OF EDID CODE

(08-09) ID Manufacturer Name ________________ = OTM (11-10) Product ID Code _____________________ = 020A(Hex), 522(Dec) (12-15) Last 5 Digits of Serial Number __ = 16843009(Dec),01010101(Hex) (16) Week of Manufacture _________________ = 1 (17) Year of Manufacture _________________ = 2009 (18) EDID Version Number _________________ = 1 (19) EDID Revision Number ________________ = 3 (20) VIDEO INPUT DEFINITION : Analog Signal 0.700V/0.300V Separate Composite Sync on Green (21) Maximum Horizontal Image Size _______ = 0 mm (22) Maximum Vertical Image Size _________ = 0 mm (23) Display Gamma _______________________ = 2.20 (24) DPMS and Supported Feature(s) : Preferred Timing Mode Active Off



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RGB Color Display (25-34) CHROMA INFO : RedX: 0.631 RedY: 0.352 GreenX : 0.353 GreenY : 0.591 BlueX : 0.145 BlueY : 0.070 WhiteX : 0.310 WhiteY : 0.345 (35) ESTABLISHED TIMING I : 720 X 400 @ 70Hz (IBM,VGA) 640 X 480 @ 60Hz (IBM,VGA) 640 X 480 @ 67Hz (Apple,Mac II) 640 X 480 @ 72Hz (VESA) 640 X 480 @ 75Hz (VESA) 800 X 600 @ 56Hz (VESA) 800 X 600 @ 60Hz (VESA) (36) ESTABLISHED TIMING II : 800 X 600 @ 72Hz (VESA) 800 X 600 @ 75Hz (VESA) 832 X 624 @ 75Hz (Apple, Mac II) 1024 X 768 @ 60Hz (VESA) 1024 X 768 @ 70Hz (VESA) 1024 X 768 @ 75Hz (VESA) 1280 X 1024 @ 75Hz (VESA) (37) Manufacturer's Reserved Timing : 1152 X 870 @ 75Hz (Apple, Mac II) (38-53) Standard Timing Identification : 800 X 600 @ 85Hz 1024 X 768 @ 85Hz 1280 X 720 @ 85Hz 1280 X 800 @ 60Hz 1400 X 1050 @ 60Hz 1600 X 1200 @ 60Hz 1680 X 1050 @ 60Hz



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1920 X 1080 @ 60Hz ( 54- 71) Detailed Timing / Descriptor Block 1 : 1280 X 768 : Pixel Clock : 117 MHz Horizontal Image Size : 0 mm Vertical Image Size : 0 mm Refreshed Mode : Non-Interlaced Horizontal : Active Time : 1280 pixels Blanking Time: 432 pixels Sync Offset : 80 pixels Sync Pulse Width: 136 pixels Border : 0 pixels Vertical : Active Time : 768 lines Blanking Time: 41 lines Sync Offset : 3 lines Sync Pulse Width : 7 lines Border: 0 lines None(Normal) Digital Separate, Horizontal Polarity (-) Vertical Polarity (-) ( 72- 89) Detailed Timing / Descriptor Block 2 : Monitor Serial Number : ( 90-107) Detailed Timing / Descriptor Block 3 : Monitor Range Limits : Horizontal Freq.: 15-91 kHz Vertical Freq.: 43-87 Hz Pixel Clock: 140 MHz (108-125) Detailed Timing / Descriptor Block 4 : Monitor Name :ES522 (126) No Extension EDID Block(s) (127) CheckSum is OK



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b. Digital v1.3 Bytes 0-127 [00H-7FH]

(08H-09H) ID Manufacturer Name _________________________ = OTM (0AH-0BH) Product ID Code ______________________________ = 291A()) (0CH-0FH) Last 5 Digits of Serial Number _______________ = UNUSE (10H) Week of Manufacture __________________________ = 01 (11H) Year of Manufacture __________________________ = 2009 (12H) EDID Version Number __________________________ = 1 (13H) EDID Revision Number _________________________ = 3 (14H) VIDEO INPUT DEFINITION: Digital Signal (15H) Maximum Horizontal Image Size ________________ = mm (16H) Maximum Vertical Image Size __________________ = mm (17H) Display Gamma ________________________________ = 2.20 (18H) DPMS and Supported Feature(s): Preferred Timing Mode Display Type = R/G/B Color (19H-22H) CHROMA INFO: Red x - 0.631 Green x - 0.353 Blue x - 0.145 White x - 0.310 Red y - 0.352 Green y - 0.591 Blue y - 0.070 White y - 0.345 (23H) ESTABLISHED TIMING I: 720 x 400 @ 70Hz (IBM,VGA) 640 x 480 @ 60Hz (IBM,VGA) 640 x 480 @ 67Hz (Apple,Mac II) 640 x 480 @ 72Hz (VESA) 640 x 480 @ 75Hz (VESA) 800 x 600 @ 56Hz (VESA) 800 x 600 @ 60Hz (VESA)



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(24H) ESTABLISHED TIMING II: 800 x 600 @ 72Hz (VESA) 800 x 600 @ 75Hz (VESA) 832 x 624 @ 75Hz (Apple,Mac II) 1024 x 768 @ 60Hz (VESA) 1024 x 768 @ 70Hz (VESA) 1024 x 768 @ 75Hz (VESA) 1280 x 1024 @ 75Hz (VESA) (25H) Manufacturer's Reserved Timing: 1152 x 870 @ 75Hz (Apple,Mac II) (38-53) Standard Timing Identification: Standard Timing ID 1: 800 x 600 @85Hz Standard Timing ID 2: 1024 x 768 @85Hz Standard Timing ID 3: 1280 x 720 @85Hz Standard Timing ID 4: 1280 x 800 @60Hz Standard Timing ID 5: 1400 x 1050 @60Hz Standard Timing ID 6: 1600 x 1200 @60Hz Standard Timing ID 7: 1680 x 1050 @60Hz Standard Timing ID 8: 1920 x 1080 @60Hz (36H-47H) Detailed Timing / Descriptor Block 1: 1280x768 Pixel Clock: 117.50 MHz Horizontal Image Size: 0 mm Vertical Image Size: 0 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo Horizontal:

Active Count: 1280 pixels Blanking Count: 432 pixels Sync Offset: 80 pixels Sync Pulse Width: 136 pixels Border: 0 pixels Frequency: 68.63 kHz Vertical:

Active Count: 768 lines Blanking Count: 41 lines Sync Offset: 3 lines Sync Pulse Width: 7 lines Border: 0 lines Frequency: 84.84 Hz Digital Separate, Horizontal Polarity (-) Vertical Polarity (-)

(48H-59H) Detailed Timing / Descriptor Block 2: Monitor Serial Number: (5AH-6BH) Detailed Timing / Descriptor Block 3: Monitor Range Limits:



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Min Vertical Freq - 43 Hz Max Vertical Freq - 87 Hz Min Horiz. Freq - 31 kHz Max Horiz. Freq - 91 kHz Pixel Clock - 140 MHz GTF - Not Used (6CH-7DH) Detailed Timing / Descriptor Block 4: Monitor Name: ES522 (7EH) Block No: (01) Extension EDID Block(s) (7FH) CheckSum OK Bytes 128-255 [80H-FFH]

(03H) DTV (Basic Audio) (03H) YCbCr (4:4:4) (03H) YCbCr (4:2:2)

Video Short Block Description: (05H) 720 x 480 P 59.94/60Hz 4:3 (06H) 720 x 480 P 59.94/60Hz 16:9 (07H) 720 x 576 P 50Hz 4:3 (08H) 720 x 576 P 50Hz 16:9 (09H) 1280 x 720 P 59.94/60Hz 16:9 Native Mode (0AH) 1920 x 1080 I 59.94/60Hz 16:9 (0BH) 1280 x 720 P 50Hz 16:9 (0CH) 1920 x 1080 I 50Hz 16:9 (0DH) 1920 x 1080 P 59.94/60Hz 16:9 (0EH) 720(1440) x 480 I 59.94/60Hz 4:3 (0FH) 720(1440) x 576 I 50Hz 4:3 (10H) 1920 x 1080 P 50Hz 16.9



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Audio Short Block Description: Numbers of Audio Channels (2)

(12H) Linear PCM(IEC60958) Audio Supported: 32kHz, 44.1kHz, 48kHz Audio Bit Rate: 24Bit Speaker Short Block Description: Playload(3 bytes 16H-18H) Speakers

(16H) FL/FR 17H: Reserved 18H: Reserved Vendor Specific Short Block Description: Bytes: 03H, 0CH, 00H, 10H, 00H

(1FH - 31H) Detailed Timing Descriptions: 720x480 Pixel Clock: 27.00 MHz Horizontal Image Size: 531 mm Vertical Image Size: 398 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo

Horizontal: Active Count: 720 pixels Blanking Count: 138 pixels Sync Offset: 16 pixels Sync Pulse Width: 62 pixels Border: 0 pixels Frequency: 31.47 kHz

Vertical: Active Count: 480 lines Blanking Count: 45 lines Sync Offset: 9 lines Sync Pulse Width: 6 lines Border: 0 lines Frequency: 59.94 Hz

Digital Separate, Horizontal Polarity (-) Vertical Polarity (-) (31H - 43H) Detailed Timing Descriptions: 720x576 Pixel Clock: 27.00 MHz Horizontal Image Size: 708 mm Vertical Image Size: 398 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo


Vertical: Active Count: 576 lines Blanking Count: 49 lines Sync Offset: 5 lines Sync Pulse Width: 5 lines



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Border: 0 lines Frequency: 50.00 Hz Digital Separate, Horizontal Polarity (-) Vertical Polarity (-)

(43H - 55H) Detailed Timing Descriptions: 1280x720 Pixel Clock: 74.25 MHz Horizontal Image Size: 708 mm Vertical Image Size: 398 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo



Digital Separate, Horizontal Polarity (+) Vertical Polarity (+) (55H - 67H) Detailed Timing Descriptions: 1280x720 Pixel Clock: 74.25 MHz Horizontal Image Size: 708 mm Vertical Image Size: 398 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo



Digital Separate, Horizontal Polarity (+) Vertical Polarity (+) (67H - 79H) Detailed Timing Descriptions: Monitor Serial Number: (7FH) CheckSum Valid



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ES532 a. Analog v1.3

128 BYTES OF EDID CODE

(08-09) ID Manufacturer Name ________________ = OTM (11-10) Product ID Code _____________________ = 0214(Hex), 532(Dec) (12-15) Last 5 Digits of Serial Number ______ = 16843009(Dec),

01010101(Hex) (16) Week of Manufacture _________________ = 1 (17) Year of Manufacture _________________ = 2009 (18) EDID Version Number _________________ = 1 (19) EDID Revision Number ________________ = 3 (20) VIDEO INPUT DEFINITION : Analog Signal 0.700V/0.300V Separate Composite Sync on Green (21) Maximum Horizontal Image Size _______ = 0 mm (22) Maximum Vertical Image Size _________ = 0 mm (23) Display Gamma _______________________ = 2.20 (24) DPMS and Supported Feature(s) : Preferred Timing Mode Active Off RGB Color Display



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(25-34) CHROMA INFO : RedX : 0.631 RedY : 0.352 GreenX : 0.353 GreenY : 0.591 BlueX : 0.145 BlueY : 0.070 WhiteX : 0.310 WhiteY : 0.345 (35) ESTABLISHED TIMING I : 720 X 400 @ 70Hz (IBM,VGA) 640 X 480 @ 60Hz (IBM,VGA) 640 X 480 @ 67Hz (Apple,Mac II) 640 X 480 @ 72Hz (VESA) 640 X 480 @ 75Hz (VESA) 800 X 600 @ 56Hz (VESA) 800 X 600 @ 60Hz (VESA) (36) ESTABLISHED TIMING II : 800 X 600 @ 72Hz (VESA) 800 X 600 @ 75Hz (VESA) 832 X 624 @ 75Hz (Apple, Mac II) 1024 X 768 @ 60Hz (VESA) 1024 X 768 @ 70Hz (VESA) 1024 X 768 @ 75Hz (VESA) 1280 X 1024 @ 75Hz (VESA) (37) Manufacturer's Reserved Timing : 1152 X 870 @ 75Hz (Apple, Mac II) (38-53) Standard Timing Identification : 800 X 600 @ 85Hz 1024 X 768 @ 85Hz 1280 X 720 @ 85Hz 1280 X 800 @ 60Hz 1400 X 1120 @ 60Hz 1600 X 1200 @ 60Hz 1680 X 1050 @ 60Hz 1920 X 1080 @ 60Hz



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( 54- 71) Detailed Timing / Descriptor Block 1 : 1280 X 768 : Pixel Clock : 117 MHz Horizontal Image Size : 0 mm Vertical Image Size : 0 mm Refreshed Mode : Non-Interlaced Horizontal : Active Time : 1280 pixels Blanking Time : 432 pixels Sync Offset : 80 pixels Sync Pulse Width : 136 pixels Border : 0 pixels Vertical : Active Time : 768 lines Blanking Time : 41 lines Sync Offset : 3 lines Sync Pulse Width : 7 lines Border : 0 lines None(Normal) Digital Separate, Horizontal Polarity (-) Vertical Polarity (-) ( 72- 89) Detailed Timing / Descriptor Block 2 : Monitor Serial Number : ( 90-107) Detailed Timing / Descriptor Block 3 : Monitor Range Limits : Horizontal Freq. : 15-91 kHz Vertical Freq. : 43-87 Hz Pixel Clock : 140 MHz (108-125) Detailed Timing / Descriptor Block 4 : Monitor Name :EX532 (126) No Extension EDID Block(s) (127) CheckSum is OK



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b. Digital v.1.3 Bytes 0-127 [00H-7FH]

(08H-09H) ID Manufacturer Name _________________________ = OTM (0AH-0BH) Product ID Code ___________________________ = 2924()$) (0CH-0FH) Last 5 Digits of Serial Number _______________ = UNUSE (10H) Week of Manufacture __________________________ = 01 (11H) Year of Manufacture __________________________ = 2009 (12H) EDID Version Number __________________________ = 1 (13H) EDID Revision Number _________________________ = 3 (14H) VIDEO INPUT DEFINITION: Digital Signal (15H) Maximum Horizontal Image Size _______________ = mm (16H) Maximum Vertical Image Size _________________ = mm (17H) Display Gamma _____________________________ = 2.20 (18H) DPMS and Supported Feature(s): Preferred Timing Mode Display Type = R/G/B Color (19H-22H) CHROMA INFO: Red x - 0.631 Green x - 0.353 Blue x - 0.145 White x - 0.310 Red y - 0.352 Green y - 0.591 Blue y - 0.070 White y - 0.345 (23H) ESTABLISHED TIMING I: 720 x 400 @ 70Hz (IBM,VGA) 640 x 480 @ 60Hz (IBM,VGA) 640 x 480 @ 67Hz (Apple,Mac II) 640 x 480 @ 72Hz (VESA) 640 x 480 @ 75Hz (VESA) 800 x 600 @ 56Hz (VESA) 800 x 600 @ 60Hz (VESA) (24H) ESTABLISHED TIMING II:



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800 x 600 @ 72Hz (VESA) 800 x 600 @ 75Hz (VESA) 832 x 624 @ 75Hz (Apple,Mac II) 1024 x 768 @ 60Hz (VESA) 1024 x 768 @ 70Hz (VESA) 1024 x 768 @ 75Hz (VESA) 1280 x 1024 @ 75Hz (VESA) (25H) Manufacturer's Reserved Timing: 1152 x 870 @ 75Hz (Apple,Mac II) (38-53) Standard Timing Identification: Standard Timing ID 1: 800 x 600 @85Hz Standard Timing ID 2: 1024 x 768 @85Hz Standard Timing ID 3: 1280 x 720 @85Hz Standard Timing ID 4: 1280 x 800 @60Hz Standard Timing ID 5: 1400 x 1050 @60Hz Standard Timing ID 6: 1600 x 1200 @60Hz Standard Timing ID 7: 1680 x 1050 @60Hz Standard Timing ID 8: 1920 x 1080 @60Hz (36H-47H) Detailed Timing / Descriptor Block 1: 1280x768 Pixel Clock: 117.50 MHz Horizontal Image Size: 0 mm Vertical Image Size: 0 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo



Digital Separate, Horizontal Polarity (-) Vertical Polarity (-) (48H-59H) Detailed Timing / Descriptor Block 2: Monitor Serial Number: (5AH-6BH) Detailed Timing / Descriptor Block 3: Monitor Range Limits: Min Vertical Freq - 48 Hz



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Max Vertical Freq - 86 Hz Min Horiz. Freq - 31 kHz Max Horiz. Freq - 91 kHz Pixel Clock - 140 MHz GTF - Not Used (6CH-7DH) Detailed Timing / Descriptor Block 4: Monitor Name: EX532 (7EH) Block No: (01) Extension EDID Block(s) (7FH) CheckSum OK

Bytes 128-255 [80H-FFH]

(03H) DTV (Basic Audio) (03H) YCbCr (4:4:4) (03H) YCbCr (4:2:2)

Video Short Block Description: (05H) 720 x 480 P 59.94/60Hz 4:3 (06H) 720 x 480 P 59.94/60Hz 16:9 (07H) 720 x 576 P 50Hz 4:3 (08H) 720 x 576 P 50Hz 16:9 (09H) 1280 x 720 P 59.94/60Hz 16:9 Native Mode (0AH) 1920 x 1080 I 59.94/60Hz 16:9 (0BH) 1280 x 720 P 50Hz 16:9 (0CH) 1920 x 1080 I 50Hz 16:9 (0DH) 1920 x 1080 P 59.94/60Hz 16:9 (0EH) 720(1440) x 480 I 59.94/60Hz 4:3 (0FH) 720(1440) x 576 I 50Hz 4:3



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(10H) 1920 x 1080 P 50Hz 16.9 Audio Short Block Description: Numbers of Audio Channels (2)

(12H) Linear PCM(IEC60958) Audio Supported: 32kHz, 44.1kHz, 48kHz Audio Bit Rate: 24Bit Speaker Short Block Description: Playload(3 bytes 16H-18H) Speakers

(16H): FL/FR 17H: Reserved 18H: Reserved Vendor Specific Short Block Description: Bytes: 03H, 0CH, 00H, 10H, 00H

(1FH - 31H) Detailed Timing Descriptions: 720x480 Pixel Clock: 27.00 MHz Horizontal Image Size: 531 mm Vertical Image Size: 398 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo


Vertical: Active Count: 480 lines Blanking Count: 45 lines Sync Offset: 9 lines Sync Pulse Width: 6 lines Border: 0 lines Frequency: 59.94 Hz Digital Separate, Horizontal Polarity (-) Vertical Polarity (-)

(31H - 43H) Detailed Timing Descriptions: 720x576 Pixel Clock: 27.00 MHz Horizontal Image Size: 708 mm Vertical Image Size: 398 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo


Vertical: Active Count: 576 lines Blanking Count: 49 lines



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Sync Offset: 5 lines Sync Pulse Width: 5 lines Border: 0 lines Frequency: 50.00 Hz

Digital Separate, Horizontal Polarity (-) Vertical Polarity (-) (43H - 55H) Detailed Timing Descriptions: 1280x720 Pixel Clock: 74.25 MHz Horizontal Image Size: 708 mm Vertical Image Size: 398 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo



Digital Separate, Horizontal Polarity (+) Vertical Polarity (+) (55H - 67H) Detailed Timing Descriptions: 1280x720 Pixel Clock: 74.25 MHz Horizontal Image Size: 708 mm Vertical Image Size: 398 mm Refreshed Mode: Non-Interlaced Normal Display - No Stereo



Digital Separate, Horizontal Polarity (+) Vertical Polarity (+) (67H - 79H) Detailed Timing Descriptions: Monitor Serial Number: (7FH) CheckSum Valid



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13. ES522(DP-2400) & EX532(DP-3400) Spare part list NO PN DESCRIPTION ES522 EX533 Q’ty1 3392056802 TOP COVER PC 945VB WHITE V 1 2 3392077001 TOP COVER PC 945VB WHITE V 1 3 3392057706 BTM PC 945VB BLK V V 1 4 3392106200 BACK PC+ABS 945VB WHITE V V 1 5 3392076400 LENS CAP PC 94V0 LIGHT V V 1 6 3392077300 BUTTON ADJ FOOT PC BLK V V 1 7 3392106300 BUTTON ABS 94V0 WHITE V V 1 8 3620713111 DC FAN ASSY NFB0712H-SM03 L45/10 70 V V 1 9 3622607311 DC FAN ASSY BUB0612HB-L165/140 60 V V 1 10 3622702011 DC FAN ASSY AUB0712HB-R00 L50/20 70 V V 1 11 5600601029 PWB ASSY MAIN BOARD DP-2400 V 1 12 5600601028 PWB ASSY MAIN BOARD DP-3400 V 1 13 5600601030 PWB ASSY IO BOARD DP-2400 V 1 14 5600601032 PWB ASSY IO BOARD DP-3400 V 1 15 5600601033 PWB ASSY DMD BOARD V V 1 16 5600601027 PWB ASSY POWER BD DP-3400 V V 1 17 0990078200 LAMP DRIVER 180W PULSE PT VIP MID V V 1 18 5811116033-S MODULE OPTICAL 0.55 SVGA-S 180W V 1 19 5811116034-S MODULE OPTICAL 0.55 XGA-S 180W V 1 20 5811116037-S LAMP MODULE J5P RF E20.8 180W V V 1 21 3513598000 CARTON PAPER 283*188*372 V V 1 22 3513602100 CARTON PAPER 218*180*52 V V 1 23 5600600720 PWB ASSY KEYPAD BD OPTOMA V V 1 24 3090107601 AC POWER CORD 3P #18*3C L1800 BLK V V 1 25 3081300700 CABLE SIGNAL MIN-USB USB-A L2000 V V 1 26 3081405002 CABLE SIGNAL D-SUB D-SUB L1800 V V 1 27 3081506600 CABLE FFC L160 WHITE V V 1 28 3081507600 CABLE FFC L90 WHT V V 1 29 3534096100 CD SOFTWARE PACKING ASSY V V 1 30 5041818800 REMOTE CONTROLLER 27KEYS V V 1



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1 2 3 4 5

6 7 8 9 10

11 12 13 14 15

16 17 18 19 20

21 22 23 24 25

TBD

26 27 28 29 30

TBD

optoma es522(dp-2400) ex532(dp-3400) servicemanual 20090630

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