T4_Ver 1.0EN01 / 01 Feb 2019

for U Sheet Piles500-600mm wide

© 2019 GIKEN LTD. All Rights Reserved.

International Business Department3948-1 Nunoshida, Kochi-shi, Kochi 781-5195, JapanTel. : +81-(0)88-846-2980 Fax : +81-(0)88-826-5288Email : international@giken.com

GIKEN LTD.

For more contact information, please visit:http://www.giken.com/en/contactus/groupcompanies

Construction Solutions Company www.giken.com

Global Network : Japan, USA, UK, Germany, Singapore, China, Australia

“SILENT PILER” is a registered trademark or trademark of GIKEN LTD. in the United States and other countries.

Standard Accessories

Roller Holder

Pile RollerPile Roller

Auger Head ReplacementAttachment *

Casing Scraper *

Casing Scraper

Casing

Hose Roller

Hose Roller

Cable HangerCable Hanger

Pile Laser

Piler Stage Chuck Stage *

Auger Head *

Pile Roller Module Box

■ 500-600mm wide

φ400 Twin Blades

φ580 Twin Blades (Retractable) φ685 Triple Blades

φ540 Twin Blades

*

* for 600mm wide only

φ540 Triple Blades

Optional Accessories

Piler Jet Reel (JR28)

* Available for Super Crush Mode only.

2

Applicable to 500-600mm wide U Sheet Pile and soft to hard ground conditions

F201A has wider adoptability and is applicable to Standard Mode, Water Jetting Mode, and Super Crush Mode and 500mm, 600mm wide U sheet pile by changing the chuck and chuck frame, and equipping suitable attachments.

Standard ModeWater Jetting ModeSuper Crush Mode

1

1

Silent Piler F201A

The F201A features a new modular design developed by optimising all the partsand drastically modifying the structure, shape, and material. Not only are the main component parts more versatile, it is also equipped with a cutting-edge control system,and realising high functionality and longer operation life.

Flexible and Functional Formula

Modular model applicable to U Sheet Piles (500-600mm wide)

Longer Operational Life and Higher Functionality by New Control System

The new control system manages the position of the press-in machine and controls load generation from press-in work during operation, maximising the durability of each part.Also, control of the machine is remarkably improved by the Press-in Force Control System and the Phaseless Linear Auger Torque Control System.

2

Piler Jet Reel

Leader Mast

Slide Frame

Saddle

Clamps

Hose Reel

Pile Auger

Silent Piler Main BodyHose Reel

Piler Jet Reel

5050 25 0SPT N ValuesSPT N Values

Pile Auger

Super CrushMode Chuck

StandardMode Chuck

StandardMode Chuck

Load applied to Silent Pilercan be reduced.

Penetration modes corresponding to the Chuck is automatically detected.

Maximum Up/DownStroke Forceis regulated.

Position of the Press-in Machine isautomatically detected

Up/Down Stroke Force is optimised.

■ Secondary Piling ■ Raised Chuck■ Corner Piling

“SILENT PILER” is a registered trademark or trademark of GIKEN LTD. in the United States and other countries.

表2 P2

3 4

Rotation

Pile Installation into Hard Ground3

1 2

The "Pilot Coring Theory", GIKEN's original theory, makes the Hard Ground Press-in Method able to install sheet piles into difficult ground conditions such as gravelly soil and cobble or boulder mixed soil without losing the advantages of the Press-in Method. The augering area can be reduced to assist pile installation, minimising volume of spoil and disturbance to the soil strata. Hence, high bearing capacity is available from sheet piles which are installed by the Hard Ground Press-in Method.

Crushing cobbles / boulders by wedge effect

Press-in with the Pile AugerExtracting the Pile Auger

after completion ofsheet pile installation

Auger Motor

Slide Cover

Pile Auger

Auger Screw

Casing

Auger HeadAuger Head

Locking FunctionLock functions in the leader mast, chuck and clamps secure Silent Piler against drilling torque and increase drilling efficiency and accuracy of pile installation.

Chuck Lock

Leader Mast Lock

*

GIKEN IT System Press-in Monitoring and Data Logging SystemGIKEN's engineers can monitor individual Silent Pilers, such as operating condition, maintenance records and location. Quick advice for any technical troubles is available promptly and appropriate information can also be provided to prevent troubles.

Press-in monitoring data can be used for quality control and information modelling of the foundation. Operators are able to keep working while checking data such as press-in force, auger torque, and working hours of press-in work, on a tablet or PC (both optional extras).

Scientific Execution of Press-in Work & Advanced IT Functions5

The system is not available in the countries where authorisation forusage cannot be acquired.

GIKEN IT System

Tablet / PC

Press-in Monitoring dataMachine InformationOperating ManualParts ListBorehole Data

Press-in Monitoring dataPress-in Monitoring data

GPS Satellite

Client

Total Support Center

DedicatedServer

User Office

AccumulatedInformation

Location InformationOperating InformationMaintenance InformationParts Replacement History

Mechanical Support

Technical Support

MaintenanceSupport

Press-inMonitoring data

Job Site

Designated Factory

New Generation Power Unit EU300K44

dB(A)

Busy Office

Conversation Speech

e.g. Noise Limitin Urban Area

Super Eco Mode

Eco Mode

Power Mode

70(BS5228)

65

63.0

55-65

60.9

59.5

-10.

5 dB

(A)

-9.1

dB

(A)

-7.0

dB

(A)

dB(A):A-weighted Decibels

*

Low Emission Engine Standard Application ofBiodegradable OilThe Power Unit of the F201A is a new

generation model and has environmen-ta l ly - f r iendly speci f icat ions. I t is designed with strict concepts for clean emissions with high combustion effi-ciency and GIKEN's original hydraulic control technologies.

It clears allowable construction noise levels in many industrialised countries.

Ultra Low Noise Level

The F201A uses bio-degradable Piler Eco Oil and Piler Eco Grease. Hence, if hydraulic oil or grease is spilled into soil or water, there will be no environmental damage to the surrounding ecosystem. In addition, the machines are painted with TX-Free non-leaded paint*.

Environmentally-friendly paint which does not containtoluene, xylene and lead based pigment.

6

The above specifications are subject to alteration without prior notice

5

Reaction Stand

2020

4650

490

5600

At Transportation 3450

Reaction Stand (with Leveling Jack)

Mass 1900 kg

Power Unit

Chuck Mass

Standard Mode Chuck Super Crush Mode Chuck

2850 kg 3400 kg

Leveling Jack

Dimensions & Specifications

Power Unit

Diesel Engine

265 kW (360 ps) / 1800 min-1

236 kW (321 ps) / 1600 min-1

206 kW (280 ps) / 1400 min-1

600 L

Piler ECO Oil 630 L

38 L

1.4 km/h

7250 kg (with 20m Hose)

EU300K4

Power Source

Rated Output

Fuel Tank Capacity

Hydraulic Reservoir

Urea Additive Tank Capacity

Moving Speed

Mass

Power Mode

Eco Mode

Super Eco Mode

2110

1805

545

2350

4310

1800

1960

F201A-C500 F201A-C600

F201A-500 F201A-600

F201A-500 F201A-600

2785

MA

X 41

80

2650

At Transportation 3170

2970

MA

X 41

80

2650

2785

2650

2970

2650

1095

1095

1265

1200

MA

X 41

40

3510

1450

1295

2000

470

1265

1200

MA

X 41

40

3510

1450

1295

2000

470

Su

per

Cru

sh M

od

eW

ater

Jet

tin

g M

od

eS

tan

dar

d M

od

e

500mm wide 600mm wide

for 500-600mm wideSuper CrushMode Chuck

for 500,600mm wideCasing Auger

3250

0(F

or s

heet

pile

leng

th 2

4m)

At T

rans

por

tatio

n 28

35

At T

rans

por

tatio

n 28

35

for 500-600mm wideSuper CrushMode Chuck

3250

0(F

or s

heet

pile

leng

th 2

4m)

At Transportation 3835 At Transportation 3835

for 500,600mm wideCasing Auger

At Transportation 2985

for 500-600 mm wideStandard Mode Chuck

for 500-600 mm wideStandard Mode Chuck

MA

X 35

00

MA

X 35

00

F201A Specifications

Max. Press-in Force

Max. Extraction Force

Stroke

Press-in Speed

Extraction Speed

Control System

Mass(Main Body & Hose Reel)

800 kN

900 kN

850 mm

0.5 ～ 4.5 m/min

1.1 ～ 9.4 m/min

Radio Control

for 500, 600mm wide sheet pile 13660 kg

Hose Reel

2810 kg

Pile AugerApplicable pile length(Standard)

Mass

Total Mass

Max 24 m*

1850 kg

for 500, 600mm wide sheet pile 10050 kg

for 500, 600mm wide sheet pile 11900 kg

PA22

HR17C

Auger Motor

Casing Auger

● Super Crush Mode

*Max 30m in special mode

Mass(Standard) (including Hose Reel Bracket)

Piler Jet Reel

Applicable pile length

Mass

Standard 17.0 m (Max. 27.0 m)

820 kg

JR28

Max. Press-in Force

Max. Extraction Force

Stroke

Press-in Speed

Extraction Speed

Control System

Mass(Main Body & Piler Jet Reel)

1500 kN

1600 kN

850 mm

1.4 ～ 30.0 m/min

1.1 ～ 23.2 m/min

Radio Control

for 500, 600mm wide sheet pile 11120 kg

● Water Jetting Mode

Piler Jet Reel is an optional item

Max. Press-in Force

Max. Extraction Force

Stroke

Press-in Speed

Extraction Speed

Control System

Mass(Main Body)

1500 kN

1600 kN

850 mm

1.4 ～ 30.0 m/min

1.1 ～ 23.2 m/min

Radio Control

for 500, 600mm wide sheet pile 10300 kg

● Standard Mode