operators manual - great plains internationalmanual. (h) the installation and warranty registration...

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OPERATORS MANUAL& PARTS LIST

ENGLISHP17398E

FEBRUARY 2012

ENG If you require a copy of this document in your native languagepleasecontactyourdealerorSimbaGreatPlains.

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CZE Požadujete-li kopii tohoto dokumentu ve svém rodném jazyce,obraťteseprosímnasvéhoprodejcenebonaspolečnostSimbaGreatPlains.

HUN Haszeretnéeztaleírástmagyarulismegkapni,kérjük,értesítseaforgalmazójátvagyaSimbaGreatPlains-t.

FRA Pourobtenirunexemplaireduprésentdocumentdanslalanguedevotrechoix,veuillezcontactervotrereprésentantouSimbaGreatPlains.

LIT JeiprireiktųšiodokumentokopijosJūsųgimtąjakalba,kreipkitėsįsavoplatintojąarbaį„SimbaGreatPlains“.

BUL Аковиенеобходимокопиенатозидокументнародниявиезик,моляда сеобърнете къмвашиядилърили къмSimbaGreatPlains.

RUM Dacă aveţi nevoie de o copie a acestui document în limbadumneavoastră natală vă rugăm să vă contactaţi dealerul sauSimbaGreatPlains.

RUS Чтобы получить копию данного документа на вашем родномязыке, обратитесь к своему дилеру или в компанию «SimbaGreatPlains»

GER WennSieeinExemplardiesesDokumentsinIhrerMuttersprachebrauchen,dannwendenSiesichbitteanIhrenHändleroderandieSimbaGreatPlains.

3Flatliner500Operating Instructions

DeclarationofConformity

DECLARATION OF CONFORMITY

SimbaInternationalLimitedherebydeclarethattheSimba Great Plains Flatliner 500,asdefinedbytheSerialNumberattachedtotheMachineChassis,conformswiththefollowingDirectivesandRegulations,andhasbeencertifiedaccordingly. EC Machinery Directive 2006/42/EC.

The Supply of Machinery (Safety) Regulations 2008.

The Provision and Use of Work Equipment Regulations 1998.

Specificallyrelatedharmonisedstandardsare:

EN ISO 12100-1: 2003 (Safety of Machinery).

EN ISO 12100-2: 2003 (Safety of Machinery).

EN ISO 4254-1: 2009 (Agricultural machinery - Safety - General Requirements).

THEMANUFACTURER:

SimbaInternationalLimitedWoodbridgeRoadSLEAFORDLincolnshireNG347EWEngland

Telephone(+44)(0)1529304654.

CERTIFIEDONBEHALFOFSIMBAINTERNATIONALLIMITED:

ColinAdams

ManagingDirector

Flatliner500Operating Instructions

4

Warranty

WARRANTYTERMS AND CONDITIONS

InthiswarrantySimbaInternationalLtd.,isreferredtoas“theCompany”.

1. SubjecttotheprovisionsofthiswarrantytheCompanywarrantseachnewmachinesoldbyittobesoldfreefromanydefectinmaterialorworkmanshipforaperiodof12monthsfromdateofinstallationwiththeend-user.

Somespecificitemshaveadditionalwarrantyoverandabovethestandard12months.DetailsofthesecanbeobtaineduponrequestdirectlyfromthedistributororSimbaInternationalLtd.

2. IfthemachineorpartthereofsuppliedbytheCompanyisnotinaccordancewiththewarrantygiveninclause1theCompanywillatitsoption:

(a) makegoodthemachineorpartthereofattheCompany’sexpense,or(b) makeanallowancetothepurchaseragainstthepurchasepriceofthemachineorpart

thereof,or(c) acceptthereturnofthemachineandatthebuyersoptioneither: I) repayorallowthebuyertheinvoicepriceofthemachineorpartthereof,or II) replacethemachineorpartthereofasisreasonablypractical.

3. ThiswarrantyshallnotobligetheCompanytomakeanypaymentinrespectoflossofprofitorotherconsequentiallossorcontingentliabilityofthePurchaserallegedtoarisefromanydefectinthemachineorimposeanyliabilityontheCompanyotherthanthatcontainedinclause2.

4. AnyclaimunderthiswarrantymustbenotifiedtotheCompanyinwritingspecifyingthematterscomplainedofwithin14daysfromthedateofrepair.

5. Anyclaimunderthiswarrantymustbemadebytheoriginalpurchaserofthemachineandisnotassignabletoanythirdparty.

6. IfthepurchaserhiresoutthemachinetoanythirdpartythewarrantyshallapplyonlytomattersnotifiedtotheCompanyinwritingwithin90daysofthedateofdeliveryandclause1shallbereadasiftheperiodof90daysweresubstitutedfortheperiodof12months.

7. Thewarrantywillceasetoapplyif:

(a) anypartsnotmade,suppliedorapprovedinwritingbytheCompanyarefittedtothemachineor(b) anyrepairiscarriedouttothemachineotherthanbyorwiththeexpresswrittenapprovalofthe

Companyor(c) anyalterationsnotexpresslyauthorizedbytheCompanyinwritingaremadetothemachineor(d) themachineisdamagedbyaccidentor(e) themachineisabusedoroverloadedorusedforapurposeorloadbeyonditsdesigncapabilities,

orusedinconjunctionwithatractorwhosepoweroutputcapabilityexceedsthestatedimplementpowerrequirementbymorethan40%.Forthepurposeofthesetermsandconditions,“statedimplementpowerrequirement”referstowheeledtractorsunlessspecificallystated.Thesepowerrequirementsshouldbereducedby20%whenusedinconjunctionwithtrackedtractors.

(f) themachineisoperatedaspartofa‘cultivationtrain’wheremorethanoneimplementisbeingtowed,withouttheexpresswrittenapprovalofSimbaInternationalLtd.

(g) anymaintenanceisnotcarriedout inaccordancewiththeserviceschedules intheoperator’smanual.

(h) theInstallationandWarrantyRegistrationCertificateisnotreceivedbySimbaInternationalLtd.,ServiceDept.,WoodbridgeRoad,Sleaford,Lincolnshire,England,NG347EW,within7daysofinstallinganewmachine.


Machine IdentificationEntertherelevantdatainthefollowinglistuponacceptanceofthemachine:

OperatingInstructions/SparePartsList:February2012

Dealer Address: Name: ________________________________________

Street: ________________________________________

Place: ________________________________________

Tel.: ________________________________________

Dealer’sCustomerNo.: ______________________________

Simba Great Plains Address: SimbaGreatPlains

WoodbridgeRoadInd.Est.

Sleaford

Lincolnshire

NG347EW

Tel.: +44(0)1529304654

Fax: +44(0)1529413468

E-Mail: [email protected]

SimbaGreatPlainsCustomerNo.:______________________

Serial NumberType of MachineMachine WidthYear of ConstructionDelivery DateFirst OperationAccessories

MachineIdentification


6

Table of contentsMachineIdentification.......................................................................................................5Introduction ............................................................................................. 8Foreword..........................................................................................................................8WarrantyGuidelines.........................................................................................................81. Safety Data ....................................................................................... 91.1 SafetySymbols........................................................................................................91.2 UsefortheIntendedPurpose...............................................................................111.3 OperationalSafety.................................................................................................111.3.1NoliabilityforConsequentialDamage...................................................................111.4 TrafficSafety..........................................................................................................121.5 AccidentPrevention...............................................................................................121.5.1Hitching-uptheMachine........................................................................................121.5.2ChangingEquipment.............................................................................................131.5.3DuringOperation...................................................................................................131.6 ServicingandMaintenance...................................................................................131.7 MaintenanceAreas................................................................................................141.8 AuthorisedOperators.............................................................................................141.9 ProtectiveEquipment.............................................................................................142. Transportation/Installation ............................................................ 152.1 Delivery..................................................................................................................152.2 Transportation........................................................................................................152.3 Installation..............................................................................................................152.4 Hitching-uptheMachine........................................................................................162.5 WhenDrivingontheRoad.....................................................................................162.6 ParkingtheMachine..............................................................................................163. Technical Data ................................................................................ 174. Adjustment/Operation .................................................................... 184.1 Description.............................................................................................................184.2 Tines......................................................................................................................194.3 Pro-LiftPoints.......................................................................................................194.4 DoubleDiscRoll....................................................................................................204.5 ScrapedCrumbler..................................................................................................204.6 Depthwheels.........................................................................................................204.7 Operation..............................................................................................................214.8 WorkInstructions...................................................................................................224.9 Checks...................................................................................................................23

Contents


5. Servicing and Maintenance ............................................................ 255.1 Servicing................................................................................................................255.2 Cleaning.................................................................................................................255.3 ChangingTinePointsandWings...........................................................................255.4 DoubleDiscRolls..................................................................................................265.5 PreparationforStorage.........................................................................................265.6 OperatorSupport...................................................................................................265.7 MaintenanceIntervals............................................................................................265.8 MaintenanceOverview..........................................................................................275.9 LubricatingtheMachine.........................................................................................285.10 HandlingofLubricants...........................................................................................285.11Lubricants..............................................................................................................296. Faults and Remedies ...................................................................... 307. Parts & Assembly ........................................................................... 317.1 Parts&AssemblyContents...................................................................................31

Contents


8

Introduction

Introduction

ForewordMake sure you have readand follow theOperatingInstructionscarefullybeforeusingthemachine.By doing so, youwill avoidaccidents,reducerepaircostsanddowntimeandincreasethereliabilityandservicelifeofyourmachine.Payattentiontothesafetyinstructions!

SimbaGreat Plains will not accept anyresponsibilityforanydamageormalfunctionsresulting from failure to complywith theOperatingInstructions.

TheseOperating Instructionswill assistyouingettingtoknowyourmachineandinusingitcorrectlyforitsintendedpurposes.First,youaregivengeneralinstructionsinhandling themachine.This is followedbysections on servicing,maintenance andtheactiontobetakenshouldamalfunctionoccur.

Theseoperatinginstructionsaretobereadandfollowedbyallpersonsworkingonorwiththemachine,e.g.:

• Operation (including preparation,remedying of faults in the operatingsequenceandservicing).

• Maintenance (maintenance andinspection)

• Transportation.

Togetherwith theOperating Instructions,you receive a Spare Parts List and aMachineRegistration form. Field servicetechnicianswillinstructyouintheoperationand servicing of yourmachine.Followingthis, theMachineRegistration form is tobe returned to your dealer.This confirmsyour formal acceptance of themachine.Thewarrantyperiodbeginsonthedateofdelivery.

We reserve the r ight to al terillustrations as well as technicaldataandweightscontainedintheseOperatingInstructionsforthepurposeofimprovingthemachine.

Warranty GuidelinesTheperiodof liability formaterial defects(warranty) relating to our products is 12months. Inthecaseofwrittendeviationsfromthestatutoryprovisions,theseagreementsshallapply.

Theyshallbecomeeffectiveuponinstallationof themachinewith theendcustomer.Allwearpartsareexcludedfromthewarranty.

Allwarranty claimsmust be submitted toSimbaGreatPlainsviayourdealer.


1.SafetyData

1. Safety DataThefollowingwarningsandsafetyinstruc-tionsapplytoallsectionsoftheseOperatingInstructions.

1.1 Safety SymbolsOn the machine

Nopassengersareallowedonthemachine!

Keepclearof theworkingrangeoffoldablemachinecomponents!

Never reach into areaswherethereisadangerofbeing crushed bymovingparts!

Watch out for escapingpressurised fluids! Followthe instructions in theOperatingInstructions!

Read and observe theOperating Instructionsbefore start ing up themachine!

Never reach into anyrevolvingparts!

Parts may fly off duringoperation. Keep a safedistance away from themachine!


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1.SafetyData

R e f e r t o O p e r a t i n gI n s t r u c t i o n s b e f o r eattemptingmaintenance.

Operating Instructions:

The Operating Instructions distinguishbetweenthreedifferenttypesofwarningandsafety instructions.The following graphicsymbolsareused:

Important!

Riskofinjury!

Riskoffatalandseriousinjuries!

Itisimportantthatallthesafetyinstructionscontained in theseOperating Instructionsandall thewarningsignson themachinearereadcarefully.

Ensurethat thewarningsignsare legible.Replace any signs that aremissing ordamaged.

Theseinstructionsmustbefollowedinordertopreventaccidents.Informotherusersofthewarningsandsafetyinstructions.

Donotcarryoutanyoperationswhichmayaffectsafeuseofthemachine.

Allreferencestoleftandrightinthismanualaremadefromtherearofthemachine,facingthe direction of travel (unless otherwisestated).


1.SafetyData

1.3 Operational SafetyThemachine is to be put in operationonly after instruction has been providedby an employee of the authorised dealeror an employee of SimbaGreat Plains.The “MachineRegistration” form is to becompletedandreturnedtoyourdealer.

All protectiveandsafetyequipment, suchas removable protectiveequipment,mustbeinplaceandfunctioningreliablybeforethemachineisputinuse.

Checkscrewsandboltsregularlyfor tightness and retighten ifnecessary.

In the event of malfunctions,stop and secure the machineimmediately.

Ensurethatanyfaultsareremediedimmediately.

1.3.1 No Liability for Consequential DamageTheFlatliner500hasbeenmanufacturedwith great care.However, problemsmaystilloccurwhenitisusedfortheintendedpurpose.Thesemayinclude:

•Wornwearingparts.•Damagecausedbyexternalfactors.•Incorrectdrivingspeeds.• Incorrect setting of the unit (incorrectattachment,non-adherence to theSettinginstructions).

Therefore, it is crucial to alwayscheck yourmachine before andduring operat ion for correctoperationandadequateapplicationaccuracy.

Compensationclaimsfordamagewhichhasnot occurred to themachine is excluded.This includes any consequential damageresultingfromincorrectoperation.

1.2 Use for the Intended Purpose TheSimbaGreat Plains Flatliner 500 isbuilt using the latest technology and inaccordancewith the relevant recognisedsafety regulations. However, risks ofinjury for theoperatoror thirdpartiesandimpairmentofthemachineorothertangibleassetscanariseduringuse.

Themachineisonlytobeoperatedwheninatechnicallyperfectconditionandfortheintendedpurpose,takingintoconsiderationsafetyandrisksandfollowingtheOperatingInstructions. In particular, faults that canimpairsafetyaretoberemediedimmediately.

Original parts and accessories fromSimbaGreatPlains havebeen speciallydesigned for thismachine. Spare partsandaccessories not suppliedbyushavenotbeen testedorauthorised. Installationoruseofnon-originalSimbaGreatPlainsproductsmayhaveadetrimentaleffectonspecificdesignfeaturesofthemachineandaffectthesafetyofmachineoperatorsandthemachineitself.SimbaGreatPlainswillacceptnoliabilityfordamageresultingfromtheuseofnon-originalpartsoraccessories.

TheSimbaGreat Plains Flatliner 500 isdesignedsolelyasacultivationimplement.Useforanyotherpurpose,e.g.,asameansoftransport,willbedeemedtobeimproperuse. SimbaGreat Plains will accept noliabilityfordamageresultingfromimproperuse.The riskwill be borne solely by theoperator.

UseoftheFlatliner500behindhighpowertractors (in excess of 40% above themaximumrecommended)canleadtohighloadsandstresseswhichcancause longtermstructuraldamagetothechassisandkey components. Such overloading cancompromisesafetyandistobeavoided.


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1.SafetyData

1.5.1 Hitching-up the machineThere is a risk of injury when hitching/unhitching the machine. Observe thefollowing:

• Securethemachineagainstrolling.• Take special carewhen reversing the

tractor!• Thereisariskofbeingcrushedbetween

themachineandthetractor!• Parkthemachineonfirm,levelground.

1.5.2 Changing Equipment• Secure themachine toprevent it from

accidentallyrollingaway!• Use suitable supports to secure any

raisedframesectionssuspendedaboveyou!

• Caution!Riskofinjuryduetoprojectingparts!

Never climb on to rotating partssuchas the rollunit.Thesepartsmayrotatecausingyoutoslipandsufferseriousinjury!

Removing components duringmaintenancemayaffectthestabilityof themachine. Ensure it is fullysupported in caseof unexpectedweightshifts.

1.5 Accident PreventionInadditiontotheOperatingInstructions,itisimportanttoobservetheaccidentpreventionregulations specifiedby agricultural tradeassociations.ItistheOperator’sresponsibilitytoensurethatallotherpersonsareexcludedfromthedangerzonessurroundingoronthemachineduringitsoperation.

ItistheOwner’sresponsibilitytoensure:

•theOperatoristrainedandcompetenttousethemachine&tractor,•thetractorissuitableforthemachine•adequateRiskandCOSHHassessmentshave been undertaken regarding themachine’s use.Specifically, these includeissues concerning contact with the soil,dust, crop residues, chemicals, lubricantsandothercompoundsduringoperationormaintenance,andthepossibilityofstonesbeingejectedathighspeedduringwork.

1.4 Road Traffic SafetyWhendrivingonpublic roads, tracksandareas,itisimportanttoobservetherelevantroad traffic laws aswell as the specificregulationsrelatingtothismachine.

Payattentiontothepermittedaxleloads,tyrecarryingcapacity,andtotalweight in order tomaintainadequatebrakingandsteerability.

Passengerson themachinearestrictlyforbidden!

Check that lights / indicators (ifapplicable) are working beforetransportingthemachine.

Max.roadtransportspeed16mph(25km/h).

Bewareoftrappinghazardswhenmanipulating theparkingstandsor other moving parts. Ensureanyheavycomponentsare fullysupportedwhenremovingpins/bolts.


1.SafetyData

1.5.3 During OperationEnsurethattheworkingrangeandtheareaaround themachine are clear (children!)beforeoperatingthemachine.

Alwaysensureadequatevisibility!

Donotstandonthemachinewhileit isinoperation!

Operatorsmusthaveavaliddrivinglicenceinordertodriveonpublicroads.

Thepersoninchargemust:

• providetheoperatorwithacopyoftheOperatingInstructions.

• ensure that theoperatorhasreadandunderstoodtheinstructions.

• makesurethattheoperatorisawareofthe specific regulations relating to themachinewhendrivingonpublicroads.

As transport regulations vary regionally,theregulationswhichapplytoyourlocalityshould be compliedwith in terms of thismachine. Note specific requirementsregarding implement width, speed, andfeaturessuchaslightsandbrakes:ensurethesearecompliedwith(forexamplekeeptomaximum transportation speedswithmachines if not fittedwith brakes, and/oraccordingtomachinetransportationwidth).

1.6 Servicing & MaintenanceEnsurethatregularchecksandinspectionsare always carried outwithin the periodsrequired by law or specified in theseOperatingInstructions.

Whencarryingoutserviceandmaintenanceworkalways:

• switchoffthetractorengineandremovetheignitionkey.

• wait until all themachine parts havestoppedmoving.

Payparticularattentiontothoseitemswhichrequire specialist service tools or trainingtobecarriedoutbyqualifiedpersonnel.Donotattempttoservicetheseitemsyourself!Theseincludeitemsretainingpressure(e.g.accumulatorcircuits),or force(e.g.springtines),andDDaxlesofanytype.


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1.7 Operating AreasThe operating areas include the 3 pointlinkage and depth adjustment equipmentaswell as all operating points requiringmaintenance.

All operating areaswill be specified anddescribedindetailinthefollowingchaptersonservicingandmaintenance.

Observeall safety regulations included intheSectiondealingwithSafety,andinthesubsequentsections.

1.8 Authorised OperatorsOnly those persons who have beenauthorisedand instructedby theoperatormay operate themachine.The operatormustbeatleast16yearsofage.

1.9 Protective EquipmentForoperationandmaintenance,yourequire:

• Tightfittingclothing.• Strong protective gloves (to provide

protectionagainstsharp-edgedmachinecomponents).

• Protectivegoggles (tostopdirtgettingintoyoureyes).

1.SafetyData


2.3 InstallationWhen carrying out instal lat ion andmaintenancework there is a higher riskofinjury.Itisimportantthatyoufamiliariseyourself with themachine and read theOperatingInstructionsbeforehand.

Operatorinstructionandinitialinstallationofthemachinearecarriedoutbyourservicetechniciansorauthoriseddistributors.

Themachinemustnotbeusedinanywaybeforehand! Themachine can only bereleasedforoperationafterinstructionshavebeenprovidedbyourservicetechniciansorauthoriseddistributors.

• Ifanymodulesorpartshavebeen re-moved for transportation, these shallbemountedbyourservicetechnicians/authoriseddealersbeforetheinstructiontakesplace.

• Checkallimportantscrewconnections!• Lubricateallnipplesandjoints!

2. Transportation and InstallationTransportationandinitialinstallationofthemachinearedescribedinthischapter.

2.1 DeliveryThemachine is normally delivered, fullyassembled,ona(low-bed)truck.

• Themachine can be lifted off with acrane, fork-lift truck, or other suitableliftingequipment. Whendoingso, theweights(seeTechnicalData),thecentreofgravityandtheattachmentpointsonthemachinearetobetakenintoaccount.Dependingontheliftinggear,attachmentisonlytobeatappropriatepointsontheframe.

• Themachinecanbehitchedtoatractoranddrivenoffalow-loader.

2.2 TransportationTheFlatliner 500 can be transported onpublicroadsbyhitchingituptoatractororonalow-bedtruck.

• Itisimportanttoobservethepermittedd imens ions and we igh ts whentransportingthemachine.

• Usesuitable liftinggear,e.g.a fork-lifttruck.

• Ifthemachineistransportedonatraileroraflat-bed truck, itmustbesecuredusingstrapsorotherdevices.

• Before transporting themachine onpublic roads, it must be adjusted toits transportation position and thestipulationsrelatingtoroadtransportationfulfilled.

• Themaximumpermissiblespeedis25km/h.

2.Transportation/Installation


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2.6 Parking the machineIn order to avoid damage as a result ofmoisture,themachineshouldbeparked,ifpossible,indoorsorundercover.Parkthemachineonlevelandsolidground.

Whenmanoeuvringthemachine,payattentiontoyoursurroundings.Ensure that nobody is in themanoeuvring area (watch forchildren!).

• Lowertheparkingstands(iffitted)tothedesiredheight.

• Lowerthemachinesothatitissupportedonthetinesandparkingstands.

• Unhitchthemachine.

2.4 Hitching-up the machine

Whenhitching-up themachine,ensurethatno-oneisbetweenthetractorandthemachine.

• Attachthemachinetothetractor3pointlinkage.

• Place theparking stand (if applicable)intothetransportationposition.

2.5 When driving on the roadWhendrivingontheroadthemachinemustbeconvertedtothetransportationposition.

There is a risk of injury onspecially sharpened edges andwhenmakingadjustmentsonthemachine.

Whendrivingon the road, raisethemachinecompletelytopreventtheworkingelementsdraggingontheground.

Theparkingstandshave4heightsettings:

Fig. 2.02: Parking Position

1 . M a i n t e n a n c epositionforcarryingoutmaintenanceworkwithmachinestillattachedtothetractor.

2.Parking position fortinesatfulldepth.

3.Parking position fortinesinminimumdepthsetting.

4.Transportposition.

Fig. 2.01: Parking Stand Settings

2.Transportation/Installation

123

4


3. Technical Data Flatliner 500

*Itisimportanttocorrectlymatchyourimplementtoyourtractorforoptimumperformance.

3.TechnicalData

3m 3.5m 3.8m 4.2m 4.2m HDTransport Width 2940mm 3480mm 3945mm 4260mm 4260mmWorking Width 2610mm 3150mm 3615mm 3930mm 3930mmLength 2500mm 2675mm 2825mm 2930mm 2930mmWeight 1700kg 2150kg 2350kg 2700kg 2760kgNo. of Tines / Tine Spacing 3/870 5/630 5/720 7/560 7/560Tractor Power Required (H.P.)* 130-150 140-200 140-200 190-260 300-400Centre of Gravity (Dimension from linkage) 1430mm 1510mm 1610mm 1700mm 1700mm


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4. Adjustment/Operation

1. 3PointLinkageMainframe2. AdjustableTineClamps 3. Pro-LiftTines4. ParkingStands5. RollAdjusters 6. RearRollUnit

Fig. 4.01: Flatliner 500 (with Double Disc roll)

TheSimbaGreatPlainsFlatliner500 isaheavyduty ‘V’ framed subsoiler designedto operate at depths of 300-500mm.Adjustable tine clamps offer flexibility ofspacingtoprovideoptimumshatter.Depthcontrol is achieved using the rear roll,ensuringmaximumconsolidation.

4.1 Description

4.Adjustment/Operation

1 2

34

5

6


Standard Wing

P09060

• Maximumsoildisturbancewithminimumdraft requirementundernormalcircum-stances.

• Winganglereduceswearratesonleg.

Extra Lift Wing

P10392

• Increasedliftheightandandrakeanglecreatesgreatersoildisturbanceonallsoiltypesespeciallyinmoisterconditions.

• Lowerrelativedistancebetweenedgeofwingandpointreducesdraftrequirement.

• Hasabilitytoworkat lowerdepthswithnodecreaseinsoildisturbanceorriskofsmear.

Extra Wide Wing

P10411

• Improvedlateralshatterinmoist/wetsoils,ornon-cohesivesoils.

• Ideal for deep vegetable applicationsunderlight/mediumsoils.

Wear Shroud

P11181

• Wearplatetotakesoilabrasionsolowertrailingedgeoftinedoesnotwear.


4.2 Tines

TheFlatliner500isfittedwithwithPro-Lifttinesandpoints.Thetinesarearrangedina‘V‘frametogivelowerdraftrequirementsandtheabilitytoworkprogressivelydeeper.

Differentwingsareavailabletosuitthesoilconditions andoptimise theperformanceofthemachine.

Coarsetinedepthisachievedbymovingthetinesupanddownintheadjustableclamps(mainworkingdepth is setusing the rearroll).

Twoadditionaltinesmaybeaddedtoeachmachine(3mand3.8monly)toreducetheinter-tinespacing.

4.3 Pro-Lift Wings

Fig. 4.02: Tine in Tine Clamp


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4.4 Double Disc RollerThestandardDD600 roller ismadeupofindividual Double Disc (patented) Ringsegments.

TheDDringsaredesignedtoconsolidatethesoilwhilstcuttingandcrushinganyclods.

Even in heavy,wet soils it can easily beoperatedwithminimalblockagesoccurring.

4.5 Scraped CrumblerThe scraped crumbler unit provides afirmand level soil finishwhich conservesmoistureandcrushesanyclods.


4.6 Depth WheelsTheFlatliner500canbefittedwithoptionaldepthwheelunits.Thesecarryaproportionof themachine‘sweight inwork, reducingtheloadonthelinkageandensuringalevelsoilfinish.

Fig. 4.03: DD600 Roll

Fig. 4.04: Scraped Crumbler

Fig. 4.05: Depth Wheels



4.7 Operation

WiththeFlatliner500mountedonthetractorthree-pointlinkage,lowerthemachineuntilthefootoftheleadingtineisrestingontheground.The trailing tinesshouldbe50 to125mmclearoftheground,dependingonthewidth of the implement andwhat thedesired operating depth is to be.Set thetrailingtinesbyadjustingthelengthofthetoplink(A).

Once inwork the operating depth of themachinehastobecontrolledbytherollunitorelseitwillattempttogodeeper.Therollunitissetusingthetoplink(C).

Therollunitservestwofunctions;itconservessoilmoisture,breakingupanyclodsleftbythetinesandlimitstheoperatingdepthofthemachine.Thepressurethatmaybeexertedupontheclodsbytherollislimitedbytheweightoftheimplementandthedownwardtine thrust.This downward thrust can beincreasedbyfittingwiderwings,orslightly

increasingtheangleofthepointsandwings(shorteningthetoplink-A),andbyminimisinganydraftcontrolsettingonthetractor.Thisisthefirstareatobeinvestigated,ifmorecrumblerpressureshouldberequired.Draftcontrol can also inhibit initial penetrationif the implement is loweredtooquicklyonthemoveintowork.Therapid increaseindraft is sensedby the tractor,which theninhibitsfurtherpenetration.Thesolutionistograduallyleadtheimplementintowork,thereby not imposing a rapid increase inpullingforce.

In most cases where a significant rollpressure is required it is advisable toeliminatedraftcontrolifpossible.

TheFlatliner500mustrunreasonablylevelorslightlynosedowntoachieveconsistantresultsacrossitswidthandanyincreaseindownwardthrustwillsignificantly increasethepullrequired.

Fig. 4.06: Flatliner Operation


22

Iftherollisexertingtoomuchpressurefortheconditions,but if raisedwillcause themachine tooperate toodeeply, thendraftcontrolmayhavetobeused.Theoperatingdepthcanbecontrolledtoacertainextentby lengthening the tractor top link. Thiscausestheimplementtoruntaildownandreducesthedownwardthrustonthepointsandwings,reducingtheshatteringeffectofthetines.

Thelowestdraughtrequirementisachievedwhenthemachineisslightlytaildown(allpoints touching the ground at the sametime).Howeverthebestshatteringeffectisachievedwhen themain frame is runninglevel,thisattitudebeingmoredesirable.

Hard/Dry Conditions

The Flatliner 500 achieves best resultsin dry conditions but under very hard/dryconditions itmay produce large clods ofsoilatthesurface.Iftherollunitisunabletobreak theseclodsdowneffectively thismay be overcomeby removing the tinesand increasing the spacing, or an initialprecultivation at 50 to 100mm (eg.Disc)depthtoeliminatethepossibilityofforminglargeclodsfromsoilatthisdepth.

Surface Trash

The ‘ V ‘ shape of the Flatliner frame isideal forfieldswithsurface trashas thereare few places for blockages to occur,butunderextremeconditions foulingmaystillbeevident.Thiscanbeovercomebyeitherincreasingthemainframetogroundclearanceoftheimplement(byloweringthetinesintheirclamps)orbyremovingsometinesifnecessary.


4.8 Work InstructionsDriving speedTheFlatliner500shouldbedrivenwithinaspeedrangeof7-10km/h.

Thisdependsonthefieldconditions(typeofsoil,surfacetrash,etc.).

Drivemore slowly if the conditions aredifficult.

Turning:Beforeturning,themachineshouldbeeasedoutofworkwhiledriving.Likewise, it should eased backintoworkonce the turnhasbeencompleted.

Parking the MachineIn order to avoid damage as a result ofmoisture,themachineshouldbeparked,ifpossible,indoorsorundercover.

Whenmanoeuvringthemachine,payattentiontoyoursurroundings.Ensurethatnobody(children!)isinthemanoeuvringarea.

• Parkthemachineonlevelandsolidground.• Withthemachineraisedsettheparking

standtothedesiredheight.• Lower themachine onto the parking

standsandthetines,ensuringthatitisstable.

• Shutdownthetractor.• Unhitchthemachine.



4.9 ChecksThe working quality depends on theadjustmentsandchecksmadepriortoandduringwork,aswellasonregularservicingandmaintenanceofthemachine.

Before beginning work it is thereforeimportant to carry out any necessaryservicingandtolubricatethemachineasrequired.

Checks prior to, and during work:• Isthemachinecorrectlyhitchedupand

thecouplingdevicelocked?• Isthemachineinaleveloperatingposi-

tionandtheworkingdepthsetcorrectly?

Working Elements• Arethetinesandothercultivationtools

inaserviceablecondition?• Are thescrapersstilloperable,so that

therollsdonotjam?


24



5. Servicing and Maintenance

Followthesafetyinstructionsforservicingandmaintenance.

Specialistequipmentisrequiredfor the disassembly of DoubleDiscaxles.Pleaseconsultyourdealerunderanycircumstancesthatrequiredisassemblyoftheseaxles.

5.1 ServicingYourmachinehasbeendesignedandcon-structedformaximumperformance,opera-tional efficiency andoperator friendlinessunderawidevarietyofoperatingconditions.

Prior to delivery, yourmachine has beencheckedatthefactoryandbyyourauthoriseddealertoensurethatyoureceiveamachineinoptimumcondition.

To ensure trouble-free operation,it is important that servicing andmaintenanceworkisperformedattherecommendedintervals.

5.2 CleaningIn order to ensure that themachine isalwaysinoperatingconditionandtoachieveoptimumperformance,performthecleaningandservicingworkatregularintervals.

Avoid cleaning the roll bearings with ahigh-pressure hose or a directwater jet.Thehousing,screwedconnectionsandballbearingsarenotwatertight.

5.3 Changing Tine Points and WingsWhenchangingthetinepointsandwingsitisimportanttoobservesafeworkingpractices.

• Themachineshouldberaisedandtheparking stands should beput into themaintenancesetting(seeFig. 2.01onPage16).

• Lower themachine onto the parkingstands.

• Whilestillattachedtothetractor,thetinepointswillbeclearofthegroundallowingforthemaintenancetotakeplace.

Do not attempt to assist fittingtine pointswith a steel headedhammer, as this can lead tosplinteringofthemetalduetoitshardness,whichcancauseinjury.Iftinefittingrequiresassistance,a copper/hidemallet should beused.Weareyeprotection.

Ifparkingstandsarenotfitted:

• Lowerthemachineontoalevelandsolidsurface.

• With themachine fitted to the tractor,removethetoplink.

• Itisnowpossibletoraisethemachine,allowingittopivotonthe‘heels‘ofthetrailingtinessothataccesstothepointsisachieved.

5.ServicingandMaintenance


26

5.6 Operator SupportIfyouhaveaproblem,pleasecontactyourdealer.Theywill endeavour to solve anyproblemswhichmayoccurandprovideyouwithsupportatalltimes.

Inordertoenableyourdealertodealwithproblemsasquicklyaspossible,ithelpsifyoucanprovidethemwiththefollowingdata.Alwaysstatethe:

•CustomerNumber•NameandAddress•MachineModel•DateofPurchaseandOperatingHours•TypeofProblem

5.7 Maintenance IntervalsApart f rom dai ly maintenance, themaintenance intervals are based on thenumberofoperatinghoursandtimedata.

Keepa recordof youroperatinghours toensure that the specifiedmaintenanceintervals are adhered to as closely aspossible.

Never use a machine that is due formaintenance.Ensure that all deficienciesfoundduringregularchecksareremediedimmediately.

Avoid sharp-edgedand pointedparts (tine points, etc.) whenworkingonthemachine.

Place themachine on suitables u p p o r t s w h e n w o r k i n gunderneath!Donotworkunderamachinewhichisnotsupported!

Onanewmachinetightenallnutsandboltsafter5hoursworkandagainafter15hours.Thisalsoapplies toparts that havebeenmovedorreplaced.Aftertheinitial15hoursofwork a once aweek check should besufficientdependingondailyworkrates.

5.5 Preparation for StorageIfyouneedtostorethemachineforalongerperiod,observethefollowingpoints:

• Parkthemachineundercoverifpossible.• Protect the roll against rust. If you

needtospraytherollwithoil,uselightbiologicallydegradableoils,e.g.rapeoil.

Coveranyrubbersectionsbeforeusingoilsprays.Thesesectionsmustnotbeoiled.Removeany tracesofoilwithasuitablecleaningagent.


5.4 Double Disc AxlesTheaxlesonthisrolleraretensionedbythemainaxle through the centre of the ringsandbearings.

Specialistequipment is requiredfor the disassembly of DoubleDiscaxles.Pleaseconsultyourdealerunderanycircumstancesthatrequiredisassemblyoftheseaxles.

Maintenanceof these rollers is limited todailygreasingof thebearingstoflushoutdirt, and regular inspection to ensure theassemblies are tight, and scrapers arecorrectly set.Theaxles canbe tightenedprovided the bearing pillar ‘U’ bolts areloosenedtoavoidpreloadingthebearingsas theymove sideways to each other.Ensurethebearingpillarsarere-tightenedtothemainframeafterthis.



10 Hours

DD Axles

10 Hours

Scrapers

L

10 Hours

Tines

L

Parking Stands

LBefore Each Use

5.8 Maintenance Overview

L

Inspect

Grease

Key

3 Point Linkage

LBefore Each Use

200 Hours

Crumbler

One Pump Only!

Roll Linkage

L10 Hours

Wheel Nut Torque:270NmTyres:

500x/50-1714PlyMax Tyre Pressure:

50psi/3.5bar

Before Each Use

600 Hours

Hubs


28


5.9 Lubricating the MachinePlease read the section below carefullybeforelubricatingthemachine.

Themachinemustbelubricatedregularlyinorderfor it toremainserviceable.Regularlubrication also contributes towardsextendingtheservicelifeofyourmachine.

Therecommendedlubricatingintervalsarespecifiedin“MaintenanceOverview”.

After it has beenwashed using a high-pressure hose or steam cleaned, themachineshouldalwaysbelubricatedusingagreasegun.

5.10 Handling of LubricantsPleaseensurethatyoureadthefollowinginstructions as well as the relevantinformation.Thisalsoappliestoanyofyouremployeeswhohandlelubricants.

HygieneLubricantsdonotpresentahealthhazardprovided theyareused for their specifiedpurpose.

In the case of prolonged skin contact,lubricants,especiallylow-viscosityoils,mayremovethenaturallayeroffatcontainedintheskin,resultingindrynessandpossibleirritation.

It is important to takeextremecarewhenhandlingwasteoilasitmaycontainotherirritants.

Vapoursgivenoffbycleaningagentsandoilsarealsoapotentialhealthhazard.Youshouldthereforenotcarryanyoilyclothsaround.Change soiledwork clothing assoonaspossible.

Alwaysexerciseextremecareandobservethe recommended hygiene rules whenhandlingmineral oil products. Details ofthese handling regulations can be foundin information provided by the healthauthorities.

Storage and Handling• Always store lubricants where they

cannotbeaccessedbychildren.• Never store lubricants in open or

unlabelledcontainers.

Fresh Oil• Apart from taking the usual care and

observinghygienerules,thereisnoneedto take any special precautionswhenhandlingfreshoil.

Waste Oil• Waste o i l can conta in harmfu l

contaminants whichmay cause skincancer,allergiesandotherillnesses.

Attention!Oilisatoxicsubstance.Shouldyouswallowanyoil,donottrytovomit.Contactadoctorimmediately.Protect your handswith barrier creamorwearglovestoavoidcontactwiththeskin.Washoffany tracesofoil thoroughlywithsoapandhotwater.

• Wash your skin thoroughlywith soapandwater.

• Usespecialcleaningagentstocleananydirtoffyourhands.

• Neverwashoil residue fromyourskinwithpetrol,dieselfuelorparaffin.

• Avoidskincontactwithanyoilyclothing.• Donotkeepanyoilyragsinyourpockets.• Washsoiledclothingbeforewearing it

again.• Ensurethatanyoilyfootwearisdisposed

ofinthepropermanner.



Measures in case of injury through oilEyes:Shouldanyoilbesplashedintoyoureyes,rinsewithwaterfor15minutes.Iftheeyeisstillirritated,contactadoctorimmediately.

If oil is swallowedIfoilisswallowed,itisimportantnottoinducevomiting.Contactadoctorimmediately.

Skin irritation caused by oilIncaseofprolongedskincontact,washofftheoilwithsoapandwater.

Oil SpillsUse either sand or a suitable granularabsorbenttosoakupanyspiltoil.Disposeof the oil-contaminated absorbent in thepropermanner.

Oil FiresNever usewater to extinguish anoil fire.Theoilwillfloaton thewatercausing thefiretospread.

Burningoil-lubricantmustbeextinguishedusing a carbon dioxide powder or foamextinguisher.Always wear respiratoryequipmentwhendealingwith firesof thistype.

Waste Oil DisposalOil-contaminatedwasteandusedoilmustbedisposedofinaccordancewithcurrentlegislation.

Wasteoilmustbecollectedanddisposedofinaccordancewithlocalregulations.Neverpourusedoilintounsealedsewagesystemsordrainsorontotheground.

5.11 Lubricants & Hydraulic OilHydraulic SystemThehydraulicfluidfromthetractorismixedwiththehydraulicfluidfromthemachine.

The suppliedmachine hydraulic systemcontainsTotalAZOLLAZS32oil.

LubricantsAlllubricatingpointsonthemachinecanbelubricatedwithmultigradelubricatinggreaseasspecifiedinDIN51825KP/2K-40.


30

7.PartsandAssembly

6. Faults and Remedies

6.FaultsandRemedies

TroubleshootingFault Possible Cause RemedyDDrollerdoesnotturn Bearingseized Replacebearing

Scrapermisaligned Re-alignscraperSurfacefinishisunevenandcloddy

Notenoughrollpressure ReducedraftcontrolWingstooaggressive Fitdifferentwings,either

narrowerwingsorwingswithashallowerrake(seesection4.3)

Runningnosedown LevelframeWorkingtooshallow Increasetinedepth

Allgroundnotbeingmovedbytines

Workingtooshallow IncreasetinedepthWingsnotaggressiveenough

Fitwiderwings

Fit2extratines


7.PartsandAssembly

7. Parts & AssemblyTable of contentsGeneral Assembly .................................................................................. 323mCompleteMachine....................................................................................................323.5mCompleteMachine.................................................................................................343.8mCompleteMachine.................................................................................................364.2mCompleteMachine.................................................................................................384.2mCompleteMachine(HeavyDuty)..............................................................................403mMainframeAssembly................................................................................................423.5mMainframeAssembly.............................................................................................443.8mMainframeAssembly.............................................................................................464.2mMainframeAssembly.............................................................................................484.2mMainframeAssembly(HeavyDuty)...........................................................................50Tines....................................................................................................... 52Pro-LiftTineAssembly....................................................................................................52TineandClampAssemblyRH........................................................................................54TineandClampAssemblyLH........................................................................................56Depth Wheel Kit ..................................................................................... 58DepthWheelKitAssembly.............................................................................................586StudHubAssembly(DepthWheelonly)..........................................................................60Double Disc Roll ..................................................................................... 623mDoubleDiscRollAssembly.......................................................................................623.5mDoubleDiscRollAssembly....................................................................................643.8mDoubleDiscRollAssembly....................................................................................664.2mDoubleDiscRollAssembly....................................................................................68DoubleDiscPillarAssembly...........................................................................................70DoubleDiscAxleAssembly5Rings..............................................................................72DoubleDiscAxleAssembly6Rings..............................................................................74DoubleDiscAxleAssembly7Rings..............................................................................76DoubleDiscAxleAssembly8Rings..............................................................................78DoubleDiscAxleAssembly9Rings..............................................................................80DoubleDiscAxleAssembly10Rings............................................................................82Scraped Crumbler .................................................................................. 843mScrapedCrumblerAssembly....................................................................................843.5mScrapedCrumblerAssembly.................................................................................863.8mScrapedCrumblerAssembly.................................................................................884.2mScrapedCrumblerAssembly.................................................................................90Stickers .................................................................................................. 923mStickerLayout...........................................................................................................923.5mStickerLayout........................................................................................................943.8mStickerLayout........................................................................................................964.2mStickerLayout........................................................................................................98


32

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7.PartsandAssembly

AS1250 FLATLINER 500 ASSEMBLY - 3m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1254 MAINFRAMEASSEMBLY3m 12 AS1262 DD600ROLLASSEMBLY3.0m 13 P13013 MANUALCASEØ100 14 P17398 MANUAL-FLATLINER500 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950


34

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3


7.PartsandAssembly

AS1251 FLATLINER 500 ASSEMBLY - 3.5m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1255 MAINFRAMEASSEMBLY3.5m 12 AS1263 DD600ROLLASSEMBLY3.5m 13 P13013 MANUALCASEØ100 14 P17398 MANUAL-FLATLINER500 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950


36

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7.PartsandAssembly




38

7.PartsandAssembly

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7.PartsandAssembly




40

7.PartsandAssembly

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7.PartsandAssembly

AS3472 FLATLINER 500 ASSEMBLY - 4.2m HD

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1265 DD600ROLLASSEMBLY4.2m 12 AS2127 MAINFRAMEASSEMBLY4.2mHD 13 P13013 MANUALCASEØ100 14 P17398 MANUAL-FLATLINER500 1567891011121314151617181920212223242526272829303132333435363738394041424344454647484950


42

7.PartsandAssembly

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7.PartsandAssembly

AS1254 MAINFRAME ASSEMBLY 3.0m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINEASSEMBLYPROLIFT 12 AS1270 TINEANDCLAMPASSEMBLYRH 33 AS3466 TINEANDCLAMPASSEMBLYLH 34 P00036 BOLTM30x180GR.8.8 25 P01274 PINØ25x115 46 P01358 NUTPLAINM16 17 P02007 NUTLOCKM12 28 P02010 NUTLOCKM24 19 P02011 NUTLOCKM30 210 P02038 WASHERSPRINGM16 111 P02318 BOLTM16x120GR.8.8 112 P02484 LYNCHPINCAT2 413 P02486 RCLIPØ7x170 314 P02604 WASHERFLATM24Ø50 115 P02608 WASHERFLATM30 416 P02789 BOLTM8x20GR.8.8 217 P03093 BOLTM12x75GR.8.8 218 P03218 PINUPPERLINKCAT3 119 P03271 MAINFRAME-3.0m 120 P04536 BOLTM24x130GR.8.8 121 P05763 PINLOWERLINKCAT3 222 P16312 MANUALTUBEBRACKET 123 P17272 STAND-FLATLINER 2242526272829303132333435363738394041424344454647484950


44

7.PartsandAssembly

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7.PartsandAssembly

AS1255 MAINFRAME ASSEMBLY 3.5m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINEASSEMBLYPROLIFT 12 AS1270 TINEANDCLAMPASSEMBLYRH 53 AS3466 TINEANDCLAMPASSEMBLYLH 54 P00036 BOLTM30x180GR.8.8 25 P01274 PINØ25x115 26 P01358 NUTPLAINM16 17 P02007 NUTLOCKM12 28 P02010 NUTLOCKM24 19 P02011 NUTLOCKM30 210 P02038 WASHERSPRINGM16 111 P02318 BOLTM16x120GR.8.8 112 P02484 LYNCHPINCAT2 413 P02486 RCLIPØ7x170 314 P02604 WASHERFLATM24Ø50 115 P02608 WASHERFLATM30 416 P02789 BOLTM8x20GR.8.8 217 P02834 PIN-Ø25x170 218 P03093 BOLTM12x75GR.8.8 219 P03218 PINUPPERLINKCAT3 120 P03272 MAINFRAME-3.5m 121 P04536 BOLTM24x130GR.8.8 122 P05763 PINLOWERLINKCAT3 223 P16312 MANUALTUBEBRACKET 124 P17272 STAND-FLATLINER 22526272829303132333435363738394041424344454647484950


46

7.PartsandAssembly

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1256

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125

19

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14

11

21

13

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512

512

512

512

512

512

7 TI

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723

723

723

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7.PartsandAssembly

AS1256 MAINFRAME ASSEMBLY - 3.8m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINEASSEMBLYPROLIFT 12 AS1270 TINEANDCLAMPASSEMBLYRH 53 AS3466 TINEANDCLAMPASSEMBLYLH 54 P00036 BOLTM30x180GR.8.8 25 P01274 PINØ25x115 26 P01358 NUTPLAINM16 17 P02007 NUTLOCKM12 28 P02010 NUTLOCKM24 19 P02011 NUTLOCKM30 210 P02038 WASHERSPRINGM16 111 P02318 BOLTM16x120GR.8.8 112 P02484 LYNCHPINCAT2 413 P02486 RCLIPØ7x170 314 P02604 WASHERFLATM24Ø50 115 P02608 WASHERFLATM30 416 P02789 BOLTM8x20GR.8.8 217 P02834 PIN-Ø25x170 218 P03093 BOLTM12x75GR.8.8 219 P03218 PINUPPERLINKCAT3 120 P03273 MAINFRAME-3.8m 121 P04536 BOLTM24x130GR.8.8 122 P05763 PINLOWERLINKCAT3 223 P16312 MANUALTUBEBRACKET 124 P17272 STAND-FLATLINER 22526272829303132333435363738394041424344454647484950


48

7.PartsandAssembly


7.PartsandAssembly


50

7.PartsandAssembly


7.PartsandAssembly

AS2127 MAINFRAME ASSEMBLY 4.2m HD

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINEASSEMBLYPROLIFT 12 AS1270 TINEANDCLAMPASSEMBLYRH 33 AS3466 TINEANDCLAMPASSEMBLYLH 34 P00034 BOLTM30x160GR.8.8 85 P00036 BOLTM30x180GR.8.8 26 P01274 PINØ25x115 27 P01358 NUTPLAINM16 18 P02007 NUTLOCKM12 29 P02010 NUTLOCKM24 110 P02011 NUTLOCKM30 211 P02038 WASHERSPRINGM16 112 P02318 BOLTM16x120GR.8.8 113 P02484 LYNCHPINCAT2 414 P02486 RCLIPØ7x170 315 P02604 WASHERFLATM24Ø50 116 P02608 WASHERFLATM30 417 P02789 BOLTM8x20GR.8.8 218 P02834 PIN-Ø25x170 219 P03093 BOLTM12x75GR.8.8 220 P04536 BOLTM24x130GR.8.8 121 P12816 MAINFRAME-4.2mHEAVYDUTY 122 P13129 PINØ45x190CAT4UP 123 P13130 PINØ50x235CAT4LOW 224 P16312 MANUALTUBEBRACKET 125 P17272 STAND-FLATLINER 226272829303132333435363738394041424344454647484950


52

7.PartsandAssembly


7.PartsandAssembly

AS1266 TINE ASSEMBLYFLATLINER 500

ITEM PART NO DESCRIPTION QTY COMMENTS1 P10486 PROLIFTTINE-FLATLINER500 12 P11181 WEARSHROUD 13 P09060 WING-PROLIFTLOW 14 P09148 POINT-PROLIFTCrFe 15 P10391 WEARSHINNONREVERSIBLE 16 P10392 WING-PROLIFT250mm 17 P10411 WING-PROLIFT350mm 18 P00007 BOLTM16x40GR.8.8 19 P02008 NUTLOCKM16 110 P02481 ROLLPINØ16x40 211121314151617181920212223242526272829303132333435363738394041424344454647484950


54

7.PartsandAssembly


7.PartsandAssembly

AS3466

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINEASSEMBLYPROLIFT 12 P00896 NUTPLAINM30 43 P00983 BOLTM30x150GR.8.8 44 P01358 NUTPLAINM16 15 P02010 NUTLOCKM24 16 P02038 WASHERSPRINGM16 17 P02318 BOLTM16x120GR.8.8 18 P02598 WASHERSPRINGM30 49 P02604 WASHERFLATM24Ø50 110 P02608 WASHERFLATM30 411 P04536 BOLTM24x130GR.8.8 112 P04675 RETAININGPLATE 213 P06510 CLAMP-SHORT 114 P06511 CLAMP-LONG 1151617181920212223242526272829303132333435363738394041424344454647484950

TINE AND CLAMP ASSEMBLY LH


56

7.PartsandAssembly


7.PartsandAssembly

AS1270

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS1266 TINEASSEMBLYPROLIFT 12 P00896 NUTPLAINM30 43 P00983 BOLTM30x150GR.8.8 44 P01358 NUTPLAINM16 15 P02010 NUTLOCKM24 16 P02038 WASHERSPRINGM16 17 P02318 BOLTM16x120GR.8.8 18 P02598 WASHERSPRINGM30 49 P02604 WASHERFLATM24Ø50 110 P02608 WASHERFLATM30 411 P04536 BOLTM24x130GR.8.8 112 P04675 RETAININGPLATE 213 P06510 CLAMP-SHORT 114 P06511 CLAMP-LONG 1151617181920212223242526272829303132333435363738394041424344454647484950

TINE AND CLAMP ASSEMBLY RH


58

7.PartsandAssembly


7.PartsandAssembly

AS1297 DEPTH WHEEL KITFLATLINER 500

ITEM PART NO DESCRIPTION QTY COMMENTS1 P13251 WHEELARMCLAMPRH 12 P13252 WHEELARMCLAMPLH 13 P13242 WHEELARMRH 14 P13243 WHEELARMLH 15 P13033 HUBASSEMBLY6STUDCOMPLETE 26 P00157 TOPLINKCAT2 27 P02484 LYNCHPINCAT2 48 P02020 WHEEL11.5/80-15.3C/W6STUDRIM 29 P04675 RETAININGPLATE 410 P01274 PINØ25x115 211 P05047 BOLTM30x160GR.8.8STR 212 P02608 WASHERFLATM30 1813 P02011 NUTLOCKM30 214 P00537 PINØ25x150 215 P03120 BOLTM30x110GR.8.8 816 P00896 NUTPLAINM30 817 P02598 WASHERSPRINGM30 8181920212223242526272829303132333435363738394041424344454647484950


60

7.PartsandAssembly


7.PartsandAssembly

AS1577 HUB ASSEMBLY 6 STUD COMPLETE

ITEM PART NO DESCRIPTION QTY COMMENTS1 P12900 NIPPLE-GREASEM8 12 P13033 HUBASSEMBLY6STUDCOMPLETE 1 ITEMS1+3-143 P13034 HUB6STUD 14 P13036 BEARING30213Ø120xØ65 15 P13037 GREASESEALØ120xØ67 16 P13039 BEARING32210Ø90xØ50 17 P13040 SPRINGCLIPØ4x67 1 KITPARTONLYSEEITEM128 P13041 NUTCASTLEM39x1.5 1 KITPARTONLYSEEITEM129 P13042 DUSTCAP6STUD 110 P13043 WHEELSTUDM18x1.5x5010.9 611 P13044 WHEELNUTM18x1.5 612 P13189 HUBNUTANDLOCKCLIP 1 KITITEMS7+813 P13325 SEALSHIELDØ150xØ67 1 USEBEFORE06/2010

14 P17703 SEALSHIELDØ136xØ67 1 USEAFTER06/2010151617181920212223242526272829303132333435363738394041424344454647484950


62

7.PartsandAssembly

DES

CRIPTION:-

©2004

ASSE

MBLY

ISSU

ESIMBA

DRAW

N:-

DATE

:-

PARTNO.

FROMSER

IALNO.TO

SER

IALNO.

DAS

1262

DD600ROLLASS

EMBL

Y3.0m

ARH

03/08/2006

17

2

710

5

16

10

7

14

919

13

4 3

11

8

1

15

20

18

12

6

611

NOTE

-WHEN

BUILDINGUPROLLFRAM

ESPLE

ASEEN

SURE

GREA

SEPIPEISPOINTINGTOWAR

DSTH

EREA

ROFTH

EMAC

HINE


7.PartsandAssembly

AS1262 DD600 ROLL ASSEMBLY 3.0m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0665 AXLEASSEMBLY-DD6006RINGS 22 P00003 BOLTM12x40GR.8.8 223 P00017 BOLTM24x100GR.8.8 44 P01274 PINØ25x115 25 P01613 BOLTUM16GR8.8100x78 226 P01646 BUSHSPRUNG-Ø40xØ32x30 47 P02008 NUTLOCKM16'TYPET' 528 P02010 NUTLOCKM24 49 P02484 LYNCHPINCAT2 210 P02602 WASHERFLATM16 5211 P02604 WASHERFLATM24Ø50 812 P04179 WASHERFLATM12Ø38 2213 P04959 TOPLINKCAT29" 214 P06802 BOLTUM16GR8.8190x117 415 P07736 SCRAPERSTEM 1116 P08601 SCRAPERPLATEDDRINGLONG 717 P08607 SCRAPERPLATEDDRINGSHORT 418 P09283 ROLLFRAME3.0m 119 P09287 BOLTONCLEVIS 220 P14903 SCRAPERRAIL2570mm 1212223242526272829303132333435363738394041424344454647484950


64

7.PartsandAssembly

DES

CRIPTION:-

©2004

ASSE

MBLY

ISSU

ESIMBA

DRAW

N:-

DATE

:-

PARTNO.

FROMSER

IALNO.TO

SER

IALNO.

CAS

1263

DD600ROLLASS

EMBL

Y3.5m

ARH

10/04/2004

10

7

8

184

3

12

17

19 13

96

15

5

9

6

16

11

2

1

1

14

NOTE

-WHEN

BUILDINGUPROLLFRAM

ESPLE

ASEEN

SURE

GREA


DSTH

EREA

ROFTH

EMAC

HINE


7.PartsandAssembly

AS1263 ROLL ASSEMBLY DD600FLATLINER 3.5m

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0642 AXLEASSEMBLY-DD6007RINGS 22 P00003 BOLTM12x40GR.8.8 263 P00017 BOLTM24x100GR.8.8 44 P01274 PINØ25x115 25 P01613 BOLTUM16GR8.8100x78 266 P02008 NUTLOCKM16 607 P02010 NUTLOCKM24 48 P02484 LYNCHPINCAT2 29 P02602 WASHERFLATM16 6010 P02604 WASHERFLATM24Ø50 811 P04179 WASHERFLATM12Ø38 2612 P04959 TOPLINKCAT29" 213 P06802 BOLTUM16GR8.8190x117 414 P07736 SCRAPERSTEM 1315 P08601 SCRAPERPLATEDDRINGLONG 916 P08607 SCRAPERPLATEDDRINGSHORT 417 P09284 ROLLFRAME3.5m 118 P09287 BOLTONCLEVIS 219 P09289 SCRAPERRAIL3.09m 120212223242526272829303132333435363738394041424344454647484950


66

7.PartsandAssembly

DES

CRIPTION:-

©2004

ASSE

MBLY

ISSU

ESIMBA

DRAW

N:-

DATE

:-

PARTNO.

FROMSER

IALNO.TO

SER

IALNO.

CAS

1264

DD600ROLLASS

EMBL

Y3.8m

ARH

10/04/2004

11

2

9

6

5

15

19

1713

4

12

3

7

10

18

1

1

16

8

14

NOTE

-WHEN

BUILDINGUPROLLFRAM

ESPLE

ASEEN

SURE

GREA


DSTH

EREA

ROFTH

EMAC

HINE


7.PartsandAssembly


ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0684 AXLEASSEMBLY-DD6008RINGS 22 P00003 BOLTM12x40GR.8.8 303 P00017 BOLTM24x100GR.8.8 44 P01274 PINØ25x115 25 P01613 BOLTUM16GR8.8100x78 306 P02008 NUTLOCKM16'TYPET' 767 P02010 NUTLOCKM24 48 P02484 LYNCHPINCAT2 29 P02602 WASHERFLATM16 7610 P02604 WASHERFLATM24Ø50 811 P04179 WASHERFLATM12Ø38 3012 P04959 TOPLINKCAT29" 213 P06802 BOLTUM16GR8.8190x117 814 P07736 SCRAPERSTEM 1515 P08601 SCRAPERPLATEDDRINGLONG 1116 P08607 SCRAPERPLATEDDRINGSHORT 417 P09285 ROLLFRAME3.8m 118 P09287 BOLTONCLEVIS 219 P09290 SCRAPERRAIL3.55m 120212223242526272829303132333435363738394041424344454647484950


68

7.PartsandAssembly

DES

CRIPTION:-

©2004

ASSE

MBLY

ISSU

ESIMBA

DRAW

N:-

DATE

:-

PARTNO.

FROMSER

IALNO.TO

SER

IALNO.

DAS

1265

DD600ROLLASS

EMBL

Y4.2m

ARH

03/08/2006

13

3

419

9

11

8

18

5

10

7

17

122

1

15

16

7

710

10

14

6

6

20

NOTE

-WHEN

BUILDINGUPROLLFRAM

ESPLE

ASEEN

SURE

GREA


DSTH

EREA

ROFTH

EMAC

HINE


7.PartsandAssembly


ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0773 AXLEASSEMBLY-DD6009RINGS 22 P00003 BOLTM12x40GR.8.8 343 P00017 BOLTM24x100GR.8.8 44 P01274 PINØ25x115 25 P01613 BOLTUM16GR8.8100x78 346 P01646 BUSHSPRUNG-Ø40xØ32x30 47 P02008 NUTLOCKM16'TYPET' 848 P02010 NUTLOCKM24 49 P02484 LYNCHPINCAT2 210 P02602 WASHERFLATM16 8411 P02604 WASHERFLATM24Ø50 812 P04179 WASHERFLATM12Ø38 3413 P04959 TOPLINKCAT29" 214 P06802 BOLTUM16GR8.8190x117 815 P07736 SCRAPERSTEM 1716 P08601 SCRAPERPLATEDDRINGLONG 1317 P08607 SCRAPERPLATEDDRINGSHORT 418 P09286 ROLLFRAME4.2m 119 P09287 BOLTONCLEVIS 220 P14904 SCRAPERRAIL3980mm 1212223242526272829303132333435363738394041424344454647484950


70

7.PartsandAssembly


7.PartsandAssembly

AS0658 PILLAR ASSEMBLYDD600 + 700

ITEM PART NO DESCRIPTION QTY COMMENTS1 P07696 PRESSROLLPILLAR 12 P05431 BEARING-PRESSEDSTEEL 13 P08276 GREASEPIPE 14 P08450 BEARINGGUARD 15 P08298 SPACER10mm 26 P00057 BOLTM16x60GR.8.8 27 P02602 WASHERFLATM16 48 P02008 NUTLOCKM16 49 P01704 BOLTM16x50GR.8.8 210 P02603 WASHERFLATM20 411 P02009 NUTLOCKM20 412 P01619 BOLTUM20GR8.8145x172 21314151617181920212223242526272829303132333435363738394041424344454647484950


72

7.PartsandAssembly


7.PartsandAssembly

AS0664 AXLE ASSEMBLY DD6005 RINGS

ITEM PART NO DESCRIPTION QTY COMMENTS1 AS0658 PILLARASSEMBLYDD600 22 P07727 AXLEØ60x1135 13 P08190 DD600-NUTSPOOL 24 P08192 DD600RING 105 P08191 DD600-INTERNALSPACER 56 P08189 DD600-BEARINGSPOOL 47 P08188 DD600-SPOOL 28 P02489 PINSPLITØ10x100 19 P01698 NUTCASTLEM60 11011121314151617181920212223242526272829303132333435363738394041424344454647484950


74

7.PartsandAssembly


7.PartsandAssembly




76

7.PartsandAssembly


7.PartsandAssembly




78

7.PartsandAssembly


7.PartsandAssembly




80

7.PartsandAssembly


7.PartsandAssembly




82

7.PartsandAssembly

DES

CR

IPTI

ON

:-©

200

4AS

SEM

BLY

ISSU

ESIM

BA

DR

AWN

:-

DA

TE:-

PAR

T N

O.

FRO

M S

ERIA

L N

O.

TO S

ERIA

L N

O.

AAS

0949

AXLE

ASS

EMBL

Y - D

D60

0 10

RIN

GS

ARH

05/0

4/20

04

93

8

4

4

5

6

1

6

7

2


7.PartsandAssembly




84

7.PartsandAssembly


7.PartsandAssembly

AS1258 SCRAPED CRUMBLER ROLL 3.0m

ITEM PART NO DESCRIPTION QTY COMMENTS1 P00053 BOLTM16x180GR.8.8 42 P00157 TOPLINKCAT2 23 P00950 BEARINGNTNUCP310 24 P01071 PINØ25x130 25 P01360 BOLTUM12GR8.8120x64 306 P01844 SCRAPERFULL 147 P02007 NUTLOCKM12 608 P02008 NUTLOCKM16'TYPET' 49 P02484 LYNCHPINCAT2 210 P02602 WASHERFLATM16 811 P02604 WASHERFLATM24Ø50 212 P03275 CRUMBLERARM 213 P03276 SCRAPEDCRUMBLER2.61m 114 P03436 SCRAPER1/2 215 P04179 WASHERFLATM12Ø38 6016 P04391 SPACERTUBE 217 P06023 SCRAPERRAIL2.8m 1181920212223242526272829303132333435363738394041424344454647484950


86

7.PartsandAssembly


7.PartsandAssembly

AS1259 SCRAPED CRUMBLER ASSEMBLY 3.5m

ITEM PART NO DESCRIPTION QTY COMMENTS1 P00053 BOLTM16x180GR.8.8 42 P00157 TOPLINKCAT2 23 P00950 BEARINGNTNUCP310 24 P01071 PINØ25x130 25 P01360 BOLTUM12GR8.8120x64 366 P01844 SCRAPERFULL 187 P02007 NUTLOCKM12 728 P02008 NUTLOCKM16'TYPET' 49 P02484 LYNCHPINCAT2 210 P02602 WASHERFLATM16 811 P02604 WASHERFLATM24Ø50 212 P03275 CRUMBLERARM 213 P03277 SCRAPEDCRUMBLER3.15m 114 P04179 WASHERFLATM12Ø38 7215 P04391 SPACERTUBE 216 P06024 SCRAPERRAIL3.3m 117181920212223242526272829303132333435363738394041424344454647484950


88

7.PartsandAssembly


7.PartsandAssembly

AS1260 SCRAPED CRUMBLERASSEMBLY 3.8m

ITEM PART NO DESCRIPTION QTY COMMENTS1 P00057 BOLTM16x180GR.8.8 42 P00157 TOPLINKCAT2 23 P00950 BEARINGNTNUCP310 24 P01071 PINØ25x130 25 P01360 BOLTUM12GR8.8120x64 426 P01844 SCRAPERFULL 207 P02007 NUTLOCKM12 848 P02008 NUTLOCKM16 49 P02484 LYNCHPINCAT2 210 P02602 WASHERFLATM16 811 P02604 WASHERFLATM24Ø50 212 P03275 CRUMBLERARM 213 P03278 SCRAPEDCRUMBLER3.615m 114 P03436 SCRAPER1/2 215 P04179 WASHERFLATM12Ø38 8416 P04391 SPACERTUBE 217 P06025 SCRAPERRAIL3.8m 1181920212223242526272829303132333435363738394041424344454647484950


90

7.PartsandAssembly


7.PartsandAssembly

AS1261 SCRAPER CRUMBLER ASSEMBLY 4.2m

ITEM PART NO DESCRIPTION QTY COMMENTS1 P00057 BOLTM16x180GR.8.8 42 P00157 TOPLINKCAT2 23 P00950 BEARINGNTNUCP310 24 P01071 PINØ25x130 25 P01360 BOLTUM12GR8.8120x64 446 P01844 SCRAPERFULL 227 P02007 NUTLOCKM12 888 P02008 NUTLOCKM16 49 P02484 LYNCHPINCAT2 210 P02602 WASHERFLATM16 811 P02604 WASHERFLATM24Ø50 212 P03275 CRUMBLERARM 213 P03279 SCRAPEDCRUMBLER3.93m 114 P04179 WASHERFLATM12Ø38 8815 P04391 SPACERTUBE 216 P06026 SCRAPERRAIL4.1m 117181920212223242526272829303132333435363738394041424344454647484950


92

7.PartsandAssembly


7.PartsandAssembly

AS3886 FLATLINER 500 3.0mSTICKER LAYOUT

ITEM PART NO DESCRIPTION QTY COMMENTS1 P05001 DECAL-FL500 32 P05122 SERIALPLATE 13 P08923 DECAL-DDSMALL 24 P11694 DECAL-GREASE10HOURS 45 P11700 DECAL-MADEGREAT 26 P12558 DECAL-AXLETENSION 27 P13387 DECAL-SIMBA85x150 68 P15256 DECAL-3.0m 29 P16611 DECAL-FL500TINE 210 P17125 DECAL-SAFETYCOLLECT 111121314151617181920212223242526272829303132333435363738394041424344454647484950


94

7.PartsandAssembly


7.PartsandAssembly




96

7.PartsandAssembly


7.PartsandAssembly




98

7.PartsandAssembly


7.PartsandAssembly


ITEM PART NO DESCRIPTION QTY COMMENTS1 P05001 DECAL-FL500 32 P05122 SERIALPLATE 13 P08923 DECAL-DDSMALL 24 P11694 DECAL-GREASE10HOURS 45 P11700 DECAL-MADEGREAT 26 P12063 DECAL-4.2m 27 P12558 DECAL-AXLETENSION 28 P13387 DECAL-SIMBA85x150 69 P16611 DECAL-FL500TINE 210 P17125 DECAL-SAFETYCOLLECT 111121314151617181920212223242526272829303132333435363738394041424344454647484950


100

7.PartsandAssembly

Woodbridge Road, Sleaford Lincolnshire, NG34 7EW

T 01529 304654F 01529 413468

E [email protected] W www.simba.co.uk

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