operating manual - cdn.accentuate.io · operating manual hot water high-pressure cleaners -...

O p e r a t i n g m a n u a lHot Water High-Pressure Cleaners - electrically heated

Read and conform safety instructions before use!

- GB -

602 E-M 18602 E-M 24602 E-M 36872 E-M 48

ContentsContens ................................................................................................................ 2

Overview’Thisiswhatyouhavepurchased’................................................................. 4

Descriptionofappliance................................................................................................ 5

Tecnical data................................................................................................................ 6

Generalrules................................................................................................................ 8

Safety precautions – accident prevention................................................................. 9

Waterconnection–electricalconnection......................................................................11

Putting into operation................................................................................................ 12

Usageasacoldwaterhighpressurecleaner....................................... 14

Usageasahotwaterhighpressurecleaner......................................... 15

Kränzle- technology................................................................................................... 16

Waterandcleaningsystem................................................................... 16

Lanceandspraygun............................................................................. 16

Totalstopsystem................................................................................... 16

Highpressurehoseandspraydevice................................................... 17

Pressurecontrolvalve–safetyvalve.................................................... 17

Adjustmentofpressure,quantityandtemperature................................ 17

Thermostat............................................................................................ 18

Electricheating...................................................................................... 20

Suctionofdetergents................................................................................................... 21

Decommissioning-frostprotection.............................................................................. 22

Care and Maintenance (weekly/yearly)..................................................................... 23

Changingtheoil.................................................................................... 23

Decalcifyingthecontinuous-flowheater................................................ 24

Particularrules,directivesandinspections.................................................................. 25

Troubleshooting......................................................................................................... 26

Smallrepairs–doityourself...................................................................................... 28

2

3PageSpare parts lists .........................................................................................................30

Watersupply..........................................................................................30

Heatingelement18/24kW..................................................................32

Heatingelement36/48kW..................................................................33

Electricmodule18/24kW....................................................................34

Electricmodule36/48kW....................................................................36

Enginemounting....................................................................................38

Unloadervalveandpressureswitch......................................................40

Pump.....................................................................................................42

Pumpmotor...........................................................................................44

Valvehousing........................................................................................45

Electronicsswitchbox............................................................................46

Safetyvalve...........................................................................................48

Gun'Starlet'...........................................................................................50

Pipelineplan ..............................................................................................................51

Wiringdiagram18/24kW..........................................................................................52

Wiringdiagram36/48kW..........................................................................................53

Inspectionreports-attestationforms...........................................................................54

EG–DeclarationofConformity...................................................................................58

Guarantee ..............................................................................................................59

4 This is what you have purchased

1. Kränzlehotwaterhigh-pressurecleanerstherm E-M,electricallyheated,withhosedrumand20msteel-weavehigh-pressurehose

or

Kränzlehotwaterhigh-pressurecleanerstherm E-M,electricallyheated,withouthosedrumbutwith10msteel-weavehigh-pressurehose

3. Safetyspraygunwithinsulatedhandleandscrewconnection

4. Spraylance

5. Operatingmanual

5

Hosedrumwith20msteelfabrichigh-pressurehose

OperatingpanelFillingholefordetergents

Windingdeviceformainsleadelectricconnectioncablewithplug

DetergenttankDetergentswitch

High-pressureoutletDrainscrewfordetergent

Waterinletpartwithfilter

R

Gerätebeschreibung Kränzle therm E-M

Powerswitch(applianceON-OFF)

Heatingswitch(burnerON/OFF)

Briefoperatinginstructions

DigitalthermostatforadjustingwatertemperaturePressuregauge–highpressure

6 Tecnical data

Operating pressure, continuously adjustable, nozzle size 25045 30-100bar

Operating pressure, continuously adjustable, nozzle size 2503 30-160bar

Admissible overpressure, nozzle size 25045 120bar

Admissible overpressure, nozzle size 2503 170bar

Water output 180-600l/h

Maximum hot water discharge 60°Cat32bar

Sucked in water is heated by26°Cwith10l/min

Maximum water inlet temperature 60°C

Steel fabric high-pressure hose 10m

Connected load 400V,32,6A,50Hz

Wattage 20,6kW

Heating output 18kW

Fuse 50A

Protection type IP54

Weight 220kg

Dimensions in mm without hose drum, L x W x H in mm 1050x800x1000

Order no. with10mHPhose 41.360Order no. with20mHPhoseandhosedrum 41.360 1

therm 602 E-M 18

7

30-100bar 30-100bar 30-170bar

30-160bar 30-160bar

120bar 120bar 190bar

170bar 170bar

180-600l/h 180-600l/h 180-870l/h

72°Cbei32bar 80°Cat32bar 80°Cat32bar

by34°Cwith10l/min by50°Cwith10l/min by46°Cwith14l/min

60°C 60°C 60°C

10m 10m 10m

400V,41,2A,50Hz 400V,58,6A,50Hz 400V,80A,50Hz

26,6kW 38,6kW 53,5kW

24kW 36kW 48kW

63A 80A 80A

IP54 IP54 IP54

220kg 220kg 220kg

1050x800x1000 1050x800x1000 1050x800x1000

41.361 41.362 41.363 41.361 1 41.362 1 41.363 1Permissibletoleranceforfigures±5%inacc.withVDMAuniformsheet24411

therm 602 E-M 24 therm 602 E-M 36 therm 872 E-M 48

Range of applicationThismachinemayonlybeusedforcleaningfacades,vehicles,containers,pavementslabs,stables,machinesandsimilarobjects.

InspectionsThemachinemustbeinspectedaccordingtothe“GuidelinesforLiquidSprayDevices”atleastonceevery12monthsbyaqualifiedperson,toensurethatcontinuedsafeoperationisguaranteed.Theresultsoftheinspectionaretoberecordedinwriting.Thismaybedoneinanyform.Forinspectionreportsseepages54/57.

High-pressure cleaners used for commercial purposes have to be checked by a qualified person at least every 12 months!

Accident preventionThemachineisdesignedforaccidentstobeimpossible(ifusedaccordingtotheseinstructions).Pleasereadsafetynotesincludedintheseinstructionscarefullybeforeusingthemachineandactcorrespondingly.Operatingstaffhastobeinstructedaccordingtothismanual.The“GuidelinesforLiquidSprayDevices”mustbecompliedwith.Setting up - Location

Neither set up and operate the machine in rooms where there is a risk of fire or explosion nor put it into puddles. It is prohibited to use the machine under water.

Do not jam the trigger of the gun during operation!When carrying through service and maitenance tasks the machine has to be cut off the power supply system. Put main switch to "0" and pull plug out of socket.

Never operate the machine if cables or other safety-relevant parts (e.g. excess pressure valve, high-pressure hose, spraying devices, etc.) are defective.

8 General rules

Safety notes

9Safety notesNever operate the machine without supervision. The machine may only be operated by persons who have been instructed accordingly.Some parts inside the machine, all water conducting components and all metal parts of gun and lance are hot during hot water operation. Keep all hoods and protective covers closed during operation and never touch any metal parts of gun or lance.Persons operating the machine should wear the necessary protective clothing, i.e. waterproof clothing, rubber boots, safety goggles, headwear etc. It is prohibited to use the machine in close vicinity to people lacking suitable protective clothing.The high pressure spray can generate a high level of noise. If noise exceeds the maximum allowed levels, users and others in the vicinity must wear suitable ear protection.Do not spray against matter containing asbestos or other hazardous substances.For safety reasons always switch the main switch to "0"- postion after having finished the cleaning task (disconnection from power supply).

Bearinmindthatduringcleaningtaskswithahigh-pressurewaterjetasignificantrecoilatthelancearises.Additionallyangledlancesproduceaclearlyperceivableamountoftorque.

Applythesafetycatchonthespraygunaftereachuse,inordertopreventunintentionalspraying!

Alwaysaimtheunderbodylance!Bearinmindwhenusingacurvedorangledsprayinglancethatthereisasignificantamountoftorqueintherecoil!

10 Safety notes - This is prohibited!

Never allow children to use the high pressure cleaner!

Never direct the water jet at the machine itself!

The machine may not be placed within reach of the water jet spray mist!

Never direct the water jet at a power socket!

Never direct the water jet at people or animals!

Only use power cables which are in perfect working order! Do not damage the power cable or repair it incorrectly!

Never pull the high pressure hose if it has formed kinks or “nooses”!Never pull the hose over sharp edges!

Safety notes - This is prohibited! 11 Connection to water supplyPleasepayattentiontotheregulationsofyourwaterworkscompany!InaccordancewithDINEN61770,themachinemaynotbedirectlyconnectedtothepublicdrinkingwatersupplylines.AbriefconnectionhoweverispermissibleaccordingtoDVGW(GermanAssociationforGasandWaterAffairs)ifatubeventilatorwithcheckvalve(KränzleOrder-No.41.0164)isbuiltintothewatersupply.AlsoindirectconnectiontothepublicdrinkingwatersupplylinesispermissiblebywayoffreeemissioninaccordancewithEN61770;e.g.byusingareservoirwithafloatvalve.Directconnectiontoanon-drinkingwatersupplylineispermissible.

Electrical connectionThevoltagegivenonthespecificationplatemustmatchthemainsvoltage.

The machine is supplied with power cable without plug. The plug has to be equipped with a safety earth terminal and a 30 mA residual-current circuit breaker.The mains connection has to be fused with a time-delay fuse according to the specifications on page 6/7.

Ifanextensioncableisused,itmusthaveanearthlinethatisproperlyconnectedtotheplugconnections.Theconductorsintheextensioncablemusthavethefollowingminimumcrosssection:

at 18 kW - 6 mm2

at 24 kW - 10 mm2

at 36 kW - 16 mm2

at 48 kW - 25 mm2

Extension cables that are too long cause a drop in voltage and thus malfunctions. If you are using a cable drum, the cable must always be fully unwound.

12 Putting into operation

2. Alwayssecuremachinebyactivatingtheparkingbrakebeforestartingwork!

3. Check water inlet filter for cleanliness prior to putting the machine into operation! Unscrewglassbodyoftheinletfilterandcheckifmetalsieveissoiled.

4. Always check oil level prior to operation!

Opentherighthalfoftheprotectinghood.

1. Steeringthemachine:Tochange directiontiltmachinebypressingafoot againstthefootrestandpullthehandle atthesametime.Thenturnmachine intodesireddirection.

Donotstartthemachineiftheoillevel isnotbetweenthetwomarkingsonthe oil-levelglass.Refillwithoilifnecessary. Seepage23

5. Connectmachinetowatermains (2-8barpre-pressure). Insidediameterofhoseminimum 1/2".Thewaterstoragetankisfilled withwater.Thefloatvalveshutsthe waterintakeassoonasthetankis full.

13

6. Connecttopowercircuit.Make sure that the main switch is on the "OFF" position.

Thesocketmustbeprotectedbymeansofatime-delayfuseonthemainsside(fordetailsastoamperevaluesseetechnicaldataonpages6/7).

8. Releasefixationofhosedrum.

7. Forapplianceswithouthosedrum: Screwhigh-pressurehosetothe

high-pressureoutletpressure-tightly.

9. Unwindhigh-pressurehosefromthehosedrumwithoutanykinksornooses.

10. Attachhigh-pressurehosetothegun andscrewtogetherpressure-tightly.

Take care that all screw connections are pressure-tight. A leakage of gun, high-pressure hose or hose drum has to be repaired at once. Leakages lead to an increased wear and to a possible malfunction of the delayed motor cut-out.

14 Usage as a cold water high-pressure cleaner1. Switchonmainswitchlocatedbelow therightpartofthemachinehood. (switchto"ON")

2. Ignitionswitchto-OFF-position

Detergent valve must be closed! (switchinleftendposition)

3. Switchonmainswitchwithdisengaged spraygun.Venthigh-pressurecleaner: Pullandreleasetriggerofspraygun repeatedly.

4. Theoperatingpressureisregulatedmy meansofthepressureregulatingvalve atthepumphead:turntheknobtothe lefttodecreasetheoperatingpressure; turnittotherighttoincreasethe operatingpressure.

5. Start cleaning task.

R

R

Usage as a cold water high-pressure cleaner1. Switchonmainswitchlocatedbelow therightpartofthemachinehood. (switchto"ON")

2. a)Temperaturemode:Setrequired temperatureatthethermostat. (Min.temperature40°C) b)Percentagemode:Setpercentage

valueforheatingoutput.(seepages18/19)

Detergent valve must be closed! (switchinleftendposition)

3. Switchonmainswitchwithdisengaged spraygun.Venthigh-pressurecleaner: Pullandreleasetriggerofspraygun varioustimes

4. Startignition.Thewaterisheatedup andconstantlykeptattheset temperature.

Start cleaning task

15

R

R

R

During high-pressure operation (above 30 bars) the temperature may not exceed 90 °C!During steam operation (90 - 150 °C) the pressure may not exceed 30 bar) To reach the steam level (above 90 °C water temperature) adjust the pressure below 30 bar and choose by means of the thermostat the desired temperature of up to max. 150 °C. In the case of machines with hose drums, the high pressure hose must always be unwound completely.

16

Water and cleaning systemThewaterisfedtothehigh-pressurecleanerunderpressure(2-8barpre-pressure).Afloatvalveregulatesthewaterflowinthestoragetank.Thenthewaterissuckeddirectlyfromthestoragetankbythehigh-pressurepumpandforcedwiththeadustedpressurethroughtheheatexchangertothesafetyspraylance.Thehighpressurejetisformedbythenozzleattheendofthesafetylance.

Environmental, refuse disposal and water protection regulations must be observed!

Kränzle technology

Lance with trigger gunThemachinecanonlybeoperatedwhenthesafetytriggerissqueezed.Whentheleverissqueezed,thespraygunopens.Theliquidisthenpumpedtothenozzle.Thespraypressureincreasesandquicklyreachestheselectedoperatingpressure.Whenthetrig-gerisreleased,thetriggergunclosesandanyfurthersprayingofliquidfromthelanceisstopped.Themotorstops.

Whenactuatingthegunoncemorethepressurecontrolvalve-safetyvalveclosesandthemotorisstartedagain.Thepumpresumesfeedingwatertothesprayinglancewiththeselectedoperatingpressure.Whenthegunisclosed,thewaterhammeropensthepressurecontrolvalve-safetyvalveandthemotorisswitchedoffbythepressureswitch.

The trigger gun is a safety device. Repairs should only be performed by qualified persons. Should replacement parts be required, use only components authorized by the manufacturer.

Total stop systemThemachineisfittedwithaTotal-Stop-System.Ifthegunisclosedforlongerthanapprox.20seconds,themachineswitchesoffautomatically,after20minutesthemachinemovestosafetyswitchoffandyoumustusethemainswitchtoturnitbackon.Themachinerestartsautomaticallywhenthegunisoperated,providedthatthemasterswitchison.

17

High pressure hose and spraying deviceThehighpressurehoseandsprayingdevicesuppliedwiththemachinearemadeofhighgradematerial,theyarealsooptimizedforthemachineandmarkedasrequiredbytheappropriateregulations.

If replacement parts are required, only such parts that are authorized by the manufacturer and which bear the markings required by the appropriate regulations may be used. The high pressure hose and spray device must be connected in a pressure-tight manner. The high pressure hose may not be driven over, pulled excessively, or twisted. The hose may under no circumstances be pulled over sharp edges, since otherwise the guarantee is automatically void.Hoses are wearing parts. The guarantee only covers defects of fabrication no external damages whatsoever.Defective high-pressure hoses and spraying devices may not be repaired. They always have to be replaced.

Pressure control valve-safety valveThepressurecontrolvalveallowsfulladjustmentofwaterquantityandpressure.Thesafetyvalveprotectsthemachinefromexcessivepressureandcannotbeadjustedbeyondtheadmissibleoperatingpressure.Thesettingnutsaresealedwithlacquer.

Replacements, repairs, new adjustments and sealing operations may only be performed by trained personnel.

Adjustment of pressure, quantity and temperature Theoperatingpressure,thewaterflowandcorrespondinglythewatertemperatureistcontrolledbythepressurecontrolvalve.Aright-handturnincreasesthepressure,aleft-handturndecreasesthepressure.

18 Kränzle technology

Thethermostatcontrolsthespraywatertemperature.Afteryouswitchonthedevice,"888"appearsinbothdisplaysforapprox.1secondasatestofthefunctioningofthedisplays.

Thermostat

12 3 4 5 6The thermostat has two operating modes: 1. Temperature modeThismodeisalwaysactivatedwhentheunitisswitchedonorcanbeselectedusingthe"°C°"button(Pos.3).TheredLEDabovethe"°C"buttonandnexttothesettemperaturedisplaylightsup.Thedesired"Set"temperatureissetusingthetwobuttons(+/-,Pos.5+6)andcanbereadintheupperdisplay(Pos.1).Ifyoupressthebuttonforalongertime,thesettemperatureisquicklyadjustedin5°Cincrements.Thelastsetvaluesetisalsostoredaftertheunitisswitchedoffandisavailableagainimmediatelyafterswitchingbackon.Thecurrentspraytemperaturecanbereadfromthebottomdisplay(Pos.2).

2. Percentage modeThismodeisactivatedbypressingthe"%"button(Pos.4).TheyellowLEDabovethe"%"buttonandnexttothesettemperaturedisplayflashes.

Inthetemperaturecontrolsysteminconventionalhighpressurecleaners,andintemperature modeforthisunit,thewatertemperatureismeasuredattheoutletoftheheater,andtheheaterisswitchedonanoffaccordingtothetemperaturedesiredbytheuser.Duetothelargeamountofwaterintheheatingcoil,ittakesalongtimeuntilthetemperaturesensorregistersthattheburnerhasswitchedonandthedesiredtemperaturehasbeenreached.Thismeansthatthetemperatureincreasesfarabovethedesiredvalueorfallsfarbelowthedesiredvalue.

19

Thermostat - Percentage mode

Theinnovativenewpercentage modenowletstheuserspecifytheswitchingdurationoftheheaterinpercentusingthe"+"and"-"buttons(Pos.5+6)(100%beingthemax.temperature)ratherthansettingthedesiredtemperature.Nowtheresultofthesettingmustbecheckedbyusingthe"Actual"temperaturedisplay.Ifthedesiredtemperaturehasnotyetbeenreached,thepercentagemustbeincreased.Bysettingpercentagesoftheheatingduration,thetemperatureofthehighpressurejetiskeptconstantinaverynarrowrange.Thelastvaluesetisalsosavedaftertheunitisswitchedoffinpercentmode. Operating hour meterThecleanerisequippedwithanoperatinghourmeter.Ifduringnormaloperationthemomentaryoperatingmodebutton("°C"or"%")isactuatedformorethen2seconds,theoperatingtimeofthepumpisdisplayedfor5secondsandafterwardsthecombustiontimefor5secondsaswell.Thereafterthedisplayshowstheoriginalvaluesagain.Aslongastheoperatinghoursaredisplayednofurtherinputsonthemonitorarepossible.Theoperatingtimeisdisplayedinhours[h]eitherinthe“TARGET”orinthe„ACTUAL“window.The1000and100hoursaredisplayedinthe„TARGET“windowandthe10,1and1/10hoursinthe“ACTUAL”window:Pumpoperatingtime:Target-Display:P99 Actual-Display:99.9 for9999.9hCombustiontime: Target-Display:F99 Actual-Display:99.9 for9999.9he.g.:F0027.3=Cumbustiontime27hoursand18minutes

Displayed malfunctions

Anzeige im FeldUrsache Abhilfe

SOLL IST

Err OFFWassertemperaturamAusgangderHeizelementeüber147°C

GerätohneHeizung„HeizungAUS“solangebetreiben,bisdieTemperaturwiederunter147°Cgefallenist.Hauptschalter„AUS“undwieder„EIN“schalten

AUS E7Gerätwurdelängerals20Minutennichtbetrieben->Sicherheitsabschaltung

Hauptschalter„AUS“undwieder„EIN“schalten.

Err E2 Temperatursensordefekt Temperatursensorersetzen

20 Kränzle technology Electric heating 18, 24, 36, 48 kWTheflowheatersareconnectedinseriesinmodulardesignaccordingtomachinetypeandkWoutput.Forwatertemperatureatmax.wateroutputwerefertothetableonpages6/7,secondcolumn„Heatingofsuckedinwater“.Tobeabletoreachthemaximumhotwateroutputtemperatureitmightbenecessarytoreducetheoperatingpressure,thusreducingthewateroutputinl/minatthesametime(seepage17).Forthetemperaturevalueswereferoncemoretothetableonpage6/7,see„max.hotwateroutput“

Flowheater

21Suction of detergents Detergent supply from the suction side:Detergentinjectiononthepressurside,asyouprobablyknowitfromotherHPcleaners,consumeapprox.30%ofthecleaningenergy,nomatteriftheyareusedornot.DuetothewatertankfittedtotheKränzlethermcleanersitisnowpossibletodirectlysuckthedetergentintothepumpthusreducingoutputlossandincreasingtheefficencyconsiderably.

The detergents are applied without having to reduce the working pressure.

Only open the dosing valve, if the detergent sieve is placed in a liquid. Sucked air leads to destruction of the pump seals! No guarantee!

Keep detergent-ph-value neutral 7 - 9! Observe specifications of detergent manufacturer!e.g.: protective equipment, rules for waste water treatment etc.

Never suck in liquids containing solvents like varnish solvents, petrol, oil or similar liquid! Observe specifications of detergent manufacturers!

Seals inside the appliance are no resistant against solvents! The spray mist of solvents is highly inflammable, explosive and poisonous.

1. Placedetergentfilterintodetergent container.

2. Dosingofdetergentisdoneby turningthedetergentvalve.

3. Byclosingthedetergentvalvethe supplyofdetergentisstopped.

4. Afterhavinguseddetergentsrinse theappliancewithopenspraygun andcleanwaterforatleast2 minutes.

22 Decommissioning - frost protection01. Switch off the machine - main switch to „0“- position02. Cut off the water supply03. Open the spray gun briefly until the pressure is released04. Apply the safety catch on the spray gun05. Remove the water hose and spray gun06. Drain the pump: switch on the motor for approx. 20 seconds07. Pull the plug from the socket08.Clean HP hose and stow away09.Clean water filter

Frost protectionThemachineisnormallystillpartiallyfilledwithwaterafterworkhasbeencompleted.

To protect the appliance from frost, completely empty it of water: Disconnectthemachinefromthewatersupplyandswitchofftheignition.Switchonthemasterswitchandopenthegun.Thepumpnowpressestheremainingwateroutofthewatertank,thepumpandthecontinuous-flowheater.

Do not allow the machine to run for longer than a minute without water.

Ifthemachineisnotinuseforlengthyfrostyperiodsoftime,itisadvisabletopumpanti-freezeintothemachine:Forthispurpose,filltheantifreezeagentintothewatertankandswitchonthemachinewithoutignition.Waitwithopenedgun,untiltheagentcomesfromthenozzle.

However, the best protection against frost is to keep the machine in a place that is safe from frost.

23

Change the oil:Firstoilchangeafterapproximately50 operating hours.Thereaftertheoilshouldbechangedevery500operatinghoursoryearly.Taketheoildrainagehose,whichisconnectedtotheoildrainagescrewfromtheinsideoftheappliance.Opentheredoilfillerplugatthetopsideoftheblackoilhousing.

Openthecapattheendofthehose.Drainofftheoilintoanoilpananddisposeofitresponsibly.Closetheendofthehose.Refillwithnewoil.OilgradeCastrol10/W-60,approx.0.8l.

Weekly, or after approx. 40 hours of operation:-Checktheoillevelofthehighpressurepump.Iftheoillevelistoolow,addoiluntil theoillevelisbetweenthetwomarkingsontheoilmeasuringrod. Changetheoilifithasagreyorwhitishappearance.Theoilshouldbe disposedofresponsibly.-Checkthewaterfilterinfrontofthefloatvalveinthewatertankandthefuelfilter infrontofthesolenoidvalve.Cleanthefiltersifnecessary.

Yearly, or after approx. 500 hours of operation:-Checkanddecalcifycontinousflowheater,ifnecessary.-Changetheoil

Oil leakage: If oil leaks out, go to the nearest customer service (dealer) immediately. (Environmental damages, transmission damages)

In case of increased humidity or fluctuations in temperature development of condensed water is possible; if the oil turns grey, you must change it at once.

Care and MaintenanceThe machine must be disconnected from the power supply when servicing work is being carried out. The main switch should be in position "0" and the plug out of the socket.

24

Decalcifying the continuous-flow heater:Calcifiedmachinesuseanunnecessaryamountofenergybecausethewatercanonlybeheatedslowlyandtheexcesspressurevalvefeedsapartofthewaterbackintothepumpcircuit.

Calcified machines can be recognised by increased pipeline resistance.Checkpipelineresistancebydisconnectingthehighpressurelancefromthegunandswitchingthemachineon.Afulljetofwateremergesfromthegun.Themachinemustbedecalcifiedifthepressureshownonthemanometerisgreaterthan25 bar.

Proceed as follows to decalcify the machine:

1. Unscrewthehighpressurehosefromthemachineanddecalcifyitseparately.2. Putthedetergentsuctionhoseintoacontainerofdecalcifyingsolution.3. Setthedetergentvalvetothemaximumconcentration.4. Switchonthemachine.5. Holdtheguninaseparatecontainerandpressthetrigger.6. Waitforaboutaminuteuntilthedecalcifiercomesoutofthegun (recognisablebyitswhitishcolour)

7. Switchoffthemachineandallowthesolutiontoactforabout15-20minutes.8. Switchthemachinebackonandrinsewithclearwaterforabout2minutes.9. Nowcheckwhetherpipelineresistanceisbacktoanacceptablelevel.Repeat the decalcifying process if the pressure without the high pressure lance is still above 25 bars.

Decalcifiers are caustic!Observe the instructions for usage and accident prevention. Wear protective clothing to prevent the decalcifying agent from contacting your skin, eyes and clothing (e.g. gloves, safety mask etc.)

25Particular rules, directives andinspections

Inspections performed by Kränzle

-measurementofearthlineresistance -measurementofvoltageandcurrent -inspectionoftensionconsistencywith+/-1530V -pressurecheckofheatingcoilat300bar -visualandfunctionalcheckaspertheinspectionsheetprovided

Guidelines for liquid sprayersThemachineconformswiththe"Guidelinesforliquidsprayers".TheseguidelinesareissuedbytheorganisationoftradeassociationsandmaybeobtainedfromCarlHeymann-VerlagKG,LuxemburgerStr.49,50939Köln.Theseguidelinesspecifythatthismachineistobeinspectedbyqualifiedpersonnelwhenevernecessary,butnolessthanonceevery12months.Theseinspectionsmustberecordedintheinspectionlogattheendofthismanual.

Pressure container and steam boiler directivesKränzlehighpressurecleaningequipmentconformstothepressurecontainerandsteamboilerdirective.Noconstructionapproval,notificationoflicenceandtakeoverinspectionarerequired.Thewatercapacityislessthan5l.

Duties of ownerTheowneristoensurethatallsafety-relevantcomponentsareinaserviceableconditionbeforethesprayerisused.(e.g.,safetyvalves,hoseandelectriccables,sprayequipmentetc).

26 TroubleshootingMalfunction

Water supply

Watertankrunsover.

Watertankdoesnotfillcompletely.

Pumpdoesnotsuck.

Test: checkwaterandchemicalsystemfortightness.

High-pressure pump

Pumpmakesloudnoises.Operatingpressureisnotreached.

Waterdropsfromthepump.

Oildropsfromthetransmission.

Pressureistoolow.

Machine does not switch off

Test:Bridgepressureswitch(red)

Appliance does not start or stopps during operation

Cause of malfunction / remedy

Floatvalveisdirtyordefective.

Floatvalveisdefective.Waterfilterisdirty.Insufficientwaterinletquantity.

Valvesstickoraredirty.Suctionhoseleaks.Chemistryvalveisopenorleaks.Checkhoseclips(connections).High-pressurenozzleisclogged.Connectwaterinletdirectlytothepump(2-8barpre-pressure).Disconnectsuctionlinesbelowthepump

Pumpsucksair.Checksuctionconnections.Checkhigh-pressurenozzle.Checkvalves.CheckO-ringsundervalves.Checksleeves.Manometerisdefective.Unloader:checkstainlesssteelseatandball.Checksealsonthecontrolpiston.

Replacesleevesinthepump.ReplaceO-rings.

Checkoilseals(replace).Checkplungerandplun-gerguides.Checkwatersupply,sincewaterdefici-encyorairsuctioncancausedamagetosealsandO-rings(chemistryvalveleaks?)

Wornhighpressurenozzle.Stainlesssteelseat,ball,O-ringinunloaderisdirtyordefective.Manometerisdefective.

CheckreturnbodyandO-ringinunloaderofthevalvehousing.

Checkpressureswitch(red).Checkmicroswitch.Checkcableconnections.Boardisdefective.

Checkelectricitysupply.Checkmainswitch.Checkcableconnections.Checkboard.Checkpressureswitch.Switchoffbyovercurrentrelease.

27TroubleshootingMalfunction

Machine does not start

Electrical heating elementsInsufficientwatertemperature.

Leakage Gundrips.Highpressurehosedrips.

Manometerindicatespressure,butnowatercomesoutofHP-hose.

Cause of malfunction / remedy

Checkelectricitysupply.Checkmainswitch.Checkcableconnections.Boarddefective.Checkpressureswitch.Switchoffbyovercurrentrelease.

Checkelectricity:-ON-OFF-Switch-Contactor-Flowmonitoringdevice

Cleannozzle.Replaceseals.ReplaceO-ringbelowscrewedconnection.

Cleannozzle.

28 Small repairs do it yourself No water from the nozzle but the gauge shows full pressure: Most likely the nozzle is blocked.(Insidethepressuregaugethereisnowaterbutafillingwithglycoltodampthevibrationofthepointer.)Proceeding:Switchoffthecleaner.Pullplugfromthesocket.Operategunsevealtimestodecreasethepressure.Firstunscrewgunandlance,thenrinsehosefromanyresidues.Checkwaterinletfilterforsoiling.Iftheproblemstillexists,takewire(paperclip)andpushcautiouslythroughnozzleopening.Ifthisprocedureisnotsuccessful,thenozzlehastobedismantledandcleaned(fromthebackside)orevenreplaced,ifnecessary.

Pressure gauge shows little pressure, the water from the nozzle comes in squirts, the high-pressure hose vibrates.Most likely the valves are soiled.(Insidethepressuregaugethereisnowaterbutafillingwithglycoltodampthevibrationofthepointer.)

Proceeding:Unscrewall6valves,oneaftertheother(hexagonalbrassscrews,3inarow,verticallyandhorizontally)

Takeoutvalvebody(withgreenorredplasticcoating)andO-ringbymeansofneedlenosepliers.CheckO-ringfordamage.IncaseofadamagetheO-ringhastobereplaced.

Takeawire(paperclip)andcleanvalvesunderrunningwater.Alsocleanvalveseatinginsidethepump.

Do not forget the O-ring during reassembly!

29

The pressure gauge shows full pressure although the gun has been closed. The pressure switch valve switches constantly.Possible cause no.1: Leakage

Havingclosedthgun,theHPcleanermustshutdownandthepressuregaugemustshow„0“ bar.Ifthepressuregaugestillshowsfullpres-sureandthemotorconstantlyswitchesonandoff,thepossiblereasonforthiscanbealeakageofthepump,theHPhoseorthelance.Proceeding: ChecktheconnectionsfromtheHPcleanertothetheHPhose,fromthehosetothegunandalsotheconnectionbetweenlanceandgunfortightness.Switchoffthecleaner.Shortlypressthetriggeroftheguntodecreasethepressure.UnscrewHPhose,gunandlanceandchecktheO-rings.IftheO-ringsaredamagedtheyhavetobereplaced.In case of a leakage there is no guarantee for possible consequential damages.

Possible cause no. 2: The non-return valve is soiled or defectiveProceeding: Unscrewpumpoutlet.

Takeoutnon-returnvalveballandcheckballandstainlesssteelseatforsoilingordamage.

Replacenon-returnvalveifnecessary.

There is no guarantee if the pump is damaged by defective O-rings due to air induction or lack of water (cavitation).

Complete assembly30

Kränzle therm 602 E-M 18/24/36, therm 872 E-M 48No Description Qty. Ord.-No

31

1 Cockpit 1 44.3512 Chemietank 1 44.0043 Wasserkasten 1 44.0095 Lanzenköcher 1 44.0086 Hauberechts 1 44.0327 Haubelinks 1 44.0318 Rad 4 44.0179 Radkappe 4 44.01810 Bremspedal 1 44.02211 Bremshebel 1 44.02312 Bremsklotz 1 44.02413 TankdeckelmitO-Ring 1 44.00514 Fahrgestell 1 44.00115 Frontbügel 1 44.00216 Schubbügel 1 44.00317 Reeling 1 44.016118 Top-Strebe 1 44.01919 Starlock-kappe20mm 4 40.14220 O-Ring70x5 1 44.02021 InnensechskantschraubeM8x12 4 40.12222 InnensechskantschraubeM8x40 2 44.03323 Unterlegschiebe8,4DIN9021 4 41.40924 Schraube3,9x16 4 12.15025 Stift6x50 1 44.03526 Starlockkappe8mm 1 44.16527 SchlossschraubeM8x35 2 41.40828 AblassschraubeBrennstofftank 1 44.004129 Stift6x40 1 44.035130 Elastic-Stop-MutterM8 2 41.41031 DichtungfürAblassschraube 1 41.047132 NetzanschlussleitungmitStecker 1 33 Kunststoffschraube6x30 8 43.423135 Scheibe 4 44.03436 Sterngriff 4 50.168137 HochdruckschlauchNW810m 1 41.081337.1 HochdruckschlauchNW820m 1 44.381238 O-Ring9,3x2,4Viton 2 13.273139 PistolemitVerlängerung-StarlettII 1 41053140.1 LanzemitFlachstrahldüse25045 1 12.392-D25045 Kränzletherm602E-M18/24/36,100bar therm872E-M4840.2 LanzemitFlachstrahldüse2503 1 12.392-D2503 Kränzletherm602E-M18/24/36,160bar

32 Electronics switchbox

383742 39

33Kränzle therm 602 E-M 18/24/36, therm 872 E-M 48

Position Bezeichnung Stck. Bestell-Nr. 1 Elektrokasten 1 44.80712 DeckelfürElektrokastentherm 1 47.01413 FrontplatteManometer 1 44.37514 Kabelaufwicklung 2 44.8225 Schraube5x25 10 41.41416 BockfürSchalter 1 44.8107 Schraube5,0x14 10 43.4268 BockfürThermostat 1 47.0129 DichtungfürThermostat 1 47.01310 DichtungfürSchalter 1 44.81711 Schalter 2 44.83512 MutterM4 4 40.11113 DichtungfürDeckelÜbertemp. 1 44.182114 BedienteilfürSteuerplatine 1 44.25715 DeckelfürÜbertemperaturauslöser 1 44.36116 SteuerplatineÜbertemperaturauslöser 1 44.37017 Schraube3,5x8 3 43.43018 Schraube4,0x16 8 43.41719 Erdungsklemme 1 44.83922 Steuerplatine400V/50/60Hz 1 44.35923 Schütz400V/50/60Hz 1 46.005124 Schraube4,0x25mitangepr.Scheibe 2 43.42525.1 Überstromauslöser15A3-pol. 1 46.040326 KabeltrompetemitZugentlastung 1 44.81927 Zugentlastungsschelle 1 43.43128 Schraube3,5x14 2 44.52529 NetzanschlussleitungDrehstrom 130 PG16-Verschraubung1Durchführung 2 41.419131 PG16-Verschraubung2Durchführungen 3 44.13232 PG16-Verschraubung3Durchführungen 1 44.13333 Manometer 1 15.03934 Blende 137 Feinsicherung1,25Aträge 1 44.67638 Feinsicherung2,0Aträge 1 44.889139 Feinsicherung630mAträge 1 44.200240 Haltebrücke 1 44.35241 SchraubeM5x10 2 43.02142 Feinsicherung32mAträge 1 44.200145 DurchführungstüllefürKapillarrohr 2 44.82347 DichtungElektrokasten 1 44.83848 KlemmbügelfürManometer 1 44.04949 AnschlussmuffeManometer 1 44.13651 Schlauchklemme9-9 2 44.05452 SchlauchfürWaschmittelansaugung 1 44.05553 SchlauchmitFilterundRückschlagv. 1 44.056154 RückschlagventilfürWaschmittelans. 1 44.240155 Druckmessleitung 1 44.1021

No Description Qty. Ord.-No

Water supply34

Water supply 35Kränzle therm 602 E-M 18/24/36, therm 872 E-M 48No Description Qty. Ord.-No 1 Wassertank 1 44.0092 Schwimmerventil 1 46.25054 MutterR3/4“ 1 46.2585 AnschlussstückR3/8“IG 1 41.4237 Einströmschlauch 1 44.0279 O-Ring13x2,6 1 13.27210 Schlauchtülle 1 44.12611 Überwurfmutter 1 41.04712 Schlauchschelle12-22 2 44.054213 Wassereingangsschlauch 1 44.02814 SchlauchtülleR3/8“x13 1 44.02916 HD-SchlauchWasserausgang 1 44.84017 Haltescheibe 1 44.84118 SchraubeDIN912M5x12 2 41.019420 Wasserausgangsteil 1 44.855

Heating element Kränzle therm 602 E-M 18 / 24

36

01 Andrückblech 1 44.754102 Moosgummidichtung 1 44.755103 Zentrierblech3Heizstäbe 1 44.75604 HochdruckschlauchEingang/Ausgang 2 44.70205 ErmetoverschraubungWinkelgelbverzinkt 1 44.86506 AusgangsteilPumpefürKräzletherm 1 44.21507 ErmetoT-Stück 1 44.14108 ErmetoverschraubungT-Stückgelbverzinkt 1 44.17309 EingangsstückR3/8“IGfürUL250 1 13.13610 Nippel3/8“IGaufM22AG 1 13.36911 Fühleraufnahme 1 44.17012 Elektroheizstäbe6KWbei18KW 1 44.60012 Elektroheizstäbe8KWbei24KW 1 44.60112 Elektroheizstäbe24KWbei3x8KW 3 44.60312 Elektroheizstäbe48KWbei6x8KW 6 44.60513 Ermetoverschraubung(2x18x1,5) 1 44.06014 Anschlußmuffe 1 44.140115 Hydrospeicher 1 44.140


Heating element Kränzle therm 602 E-M 18 / 24

37Heating element Kränzle therm 602 E-M 36, therm 872 E-M 48

01 Andrückblech 1 44.754102 Moosgummidichtung 1 44.755103 Zentrierblech3Heizstäbe 1 44.75604 HochdruckschlauchEingang/Ausgang 2 44.70205 ErmetoverschraubungWinkelgelbverzinkt 1 44.86506 AusgangsteilPumpefürKräzletherm 1 44.21507 ErmetoT-Stück 1 44.14108 ErmetoverschraubungT-Stückgelbverzinkt 1 44.17309 EingangsstückR3/8“IGfürUL250 1 13.13610 Nippel3/8“IGaufM22AG 1 13.36911 Fühleraufnahme 1 44.17012 Elektroheizstäbe6KWbei18KW 1 44.60012 Elektroheizstäbe8KWbei24KW 1 44.60112 Elektroheizstäbe24KWbei3x8KW 3 44.60312 Elektroheizstäbe48KWbei6x8KW 6 44.60513 Ermetoverschraubung(2x18x1,5) 1 44.06014 Anschlußmuffe 1 44.140115 Hydrospeicher 1 44.140


Electric module 18/24 kW38

24

01 HeizungsgehäuseVA 1 44.74602 Sicherungsautomat16A 1 44.61703 Zeitrelais(einschaltverzögert) 1 44.63404 SchützAEG63A 1 44.621105 LeitungsschutzschalterAEGB3218KW 1 44.61605 LeitungsschutzschalterAEGB4024KW 1 44.616106 Fernauslöser176158 1 44.61807 Hauptschalter63A 1 44.62208 Anschlußkabel4x6qmm18KW 1 44.61008 Anschlußkabel4x10qmm24KW 1 44.610109 GewindestangeEdelstahl 2 44.624110 SechskantmutterM8 10 14.127211 Abstandsrohr 1 44.62512 HalterungfürHeizstäbe 2 44.60713 SchlauchschelleDIN30171.4016 2 44.05414 Sechskantschraube8x25 2 44.13716 Thermostat0-90Grad 1 44.61917 Sechskantschraube8x70(edelstahl) 1 44.62118 Elektroheizstab6Kwbei18Kw 3 44.60018 Elektroheizstab8Kwbei24KWw 3 44.60321 PG-ErweiterungPG13,5xPG16 4 44.18422 Befestigungsschrauben 4 44.66423 Lüfter 1 44.62624 SchraubemitMutter 4

Kränzle therm 602 E-M 18/24 39


40 Electric module 36/48 kW

23

Electric module 36/48 kW 41

1 HeizungsgehäuseVA 1 44.7462 Sicherungsautomat16A 2 44.6173 SchützDILM32230V50Hz 2 44.62114 Fernauslöser176158 2 44.6185 LeitungsschutzschalterAEGB32bei36kW 2 44.6166 HauptschalterThermelektrisch18–36kW 1 44.2156 HauptschalterThermelektrisch48kW 1 44.62217 Anschlußkabelbei36kW 1 44.6117 Anschlußkabelbei48kW 1 44.6128 GewindestangeEdelstahl 2 44.62419 SechskantmutterM8 16 14.127210 Abstandsrohr 1 44.625111 HalterungfürHeizstäbe 2 44.60712 SchlauchschelleDIN30171.4016 2 44.05413 SechskantschraubeM8x25 2 44.13716 Thermostat0-90Grad 1 44.61917 SechskantschraubeM8x70Edelstahl 2 44.62318 Elektroheizstäbe6kWbei18kW 1 44.60018 Elektroheizstäbe8kWbei24kW 3 44.60218 Elektroheizstäbe24kW3x8 3 44.60318 Elektroheizstäbe36kW6x6 6 44.60418 Elektroheizstäbe48kW6x8 6 44.60519 Verdrahtungsbrücken 6 44.71420 PG-ErweiterungPG13,5xPG16 4 44.18421 SchraubeM5x20 4 41.29522 Lüfter 1 44.62623 SchraubemitMutter 4


Kränzle therm 602 E-M 36, therm 872 E-M 48

Unloader valve and pressure switch42

Unloader valve and pressure switch Kränzle therm 602 E-M 18/24/36, therm 872 E-M 48


43

5 O-Ring16x2 1 13.1505.1 O-Ring13,94x2,62 1 42.1678 O-Ring11x1,44 1 12.2569 Edelstahlsitz 1 14.11810 Sicherungsring 1 13.14711 Edelstahlkugel8,5mm 1 13.14812 Edelstahlfeder 1 14.11913 Verschlussschraube 1 14.11314 Steuerkolben 1 14.13415 Parbaks16mm 1 13.15916 Parbaks8mm 1 14.12317 Spannstift 1 14.14818 Kolbenführungspezial 1 42.10519 MutterM8x1 2 14.14420 Ventilfederschwarz 1 14.12521 Federdruckscheibe 1 14.12622 Nadellager 1 14.14623 HandradAM-Pumpe 1 40.45724 KappeHandradAM-Pumpe 1 40.45825 Elastic-Stop-Mutter 1 14.15226 Parbaks7mm 2 15.01327 AusgangsteilR1/4”AG 2 15.01149 O-Ring3,3x2,4 1 12.13650 O-Ring5x1,5 2 15.01451 FührungsteilSteuerstößel 1 15.009152 O-Ring13x2,6 3 15.01753 O-Ring14x2 1 43.44554 Parbaks4mm 2 12.136255 Stützscheibedm5 2 15.01555.1 Stützscheibedm4 2 15.015156 Edelstahlfeder 3 15.01657 Steuerstößellang 1 15.010258 Parbaks 1 15.01359 StopfenM10x1(durchgebohrt) 1 13.385160 GehäuseElektroschalter(schwarz) 2 15.00760.1 GehäuseElektroschalter(rot) 1 15.007161 GummimanschettePG9 3 15.02062 ScheibePG9 3 15.02163 VerschraubungPG9 3 15.02264 Kabel2x1,0mm²0,70mschwarz 2 44.36764.1 Kabel2x1,0mm²0,70mgrau 1 44.36865 Blechschraube2,9x16 18 15.02466 DeckelElektroschalter(schwarz) 2 15.00866.1 DeckelElektroschalter(rot) 1 15.008167 O-Ring44x2,5 3 15.02368 Mikroschalter 3 44.26269 ZylinderschraubeM4x20 6 15.02570 Sechskant-MutterM4 6 15.02672 Druckfeder1x8,6x30 2 40.52073 GrundteilElektroschalter 2 15.00974 Steuerkolben 2 15.010

Steuerkolben kpl. mit Handrad 40.490 Rep.- Satz Druckschaltermechanik 15.009 3 Druckschalter (rt) 44.120 2 Rep.- Satz Druckschaltermechanik 1/4“ AG 15.011 1 Druckschalter (sw) 44.120

44 Valve housing

23

45

1

7

3

13

1415

16

2

32

2318

1420

28

11

12

9

8

33

37

2527

352634

4

5

17

12

40

42

41

43

44

45

46

Kränzle therm 602 E-M 18/24/36, therm 872 E-M 48 45

1 VentilgehäuseAM-Pumpe 1 40.4512 O-Ring15x2 6 41.7163 Ventile(grün)fürAPG-Pumpe 6 41.71514 O-Ring16x2 6 13.1505 Ventilstopfen 6 41.7147 InnensechskantschraubeM10x35 4 42.50918 AnsaugschlauchmitNippelR1/4“ 2 44.096411 Dichtring 1 40.01912 Verschlussschraube3/8“mitR1/4“IG 113 Manschette18x26x4/2 3 41.01314 Backring18mm 6 41.01415 O-Ring 3 40.02616 Leckagering18mm 3 41.06618 Gewebemanschette18x26x5,5/3 3 41.013120 Zwischenring18mm 3 41.015223 Druckring 3 41.01825 O-Ring11x1,5 1 12.25626 EdelstahlsitzØ7 1 14.11827 Sprengring 1 13.14728 AusgangsteilPumpeR1/4”x12L 1 44.39429 Kupferring 1 42.10430 DichtstopfenR1/4”mitBund 1 42.10332 DichtstopfenM8x1 2 13.15833 Ausgangsteil 1 40.52234 EdelstahlkugelØ10 1 12.12235 Rückschlagfeder„K“ 1 14.120137 O-Ring18x2 1 43.44640 Doppelnippel1/4“x1/4“ 1 44.251241 SpulefürMagnetventil 1 44.251342 Magnetventil 1 44.25143 Schlauchtülle1/4“x 144 Verbindungsschlauch 145 Chemiepumpe 146 Chemiesaugschlauch 1

Repair kit valves 41.748 1 6xpos.2;6xpos.3;6xpos.4 Repair kit sleeves 18 mm 41.049 1 3xpos.13;6xpos.14;3xpos.15;3xpos.23;3xpos.18


46 Kränzle therm 602 E-M 18/24/36, therm 872 E-M 48Pump

1 ÖlgehäusemitÖldichtungen 1 40.4524 InnensechskantschraubeM8x25 6 40.0535 Sicherungsscheibe 6 40.0546 Flachdichtung 1 40.5117 Öldichtung18x28x7 3 41.0318 Wellenscheibe 1 40.0439 Axial-Rollenkäfig 1 40.04010 AS-Scheibe 1 40.04111.1 Swashplate7,66°(therm602) 1 40.460-7,6611.2 Swashplate10,8°(therm872) 1 40.460-10,812 Plungerfeder 3 40.45313 Federdruckscheibe 3 40.45414 Plunger18mm(AM-Pumpe) 3 40.45515 Sprengring 3 41.03516 O-Ring14x2 2 43.44517 VerschlussschraubeM18x1,5 1 41.01118 Flachdichtung 1 41.019319 Deckel 1 40.51820 InnensechskantschraubeM5x12 4 41.019421 Ölmessstab(AM-Pumpe) 1 40.46123 Ölablassschlauch 1 44.128124 Kupferring 3 14.14925 Verschlusskappe 1 44.130

Oil housing AM complete without swash plate 40.452 1 Pos.1,4-7,12-17


1 StatorBG1004,8kW400V/50Hz 1 40.7102 LagerFlansch 1 40.7003 RotorBG100400V/50Hz 1 40.7034 LüfterradBG100 1 40.7025 LüfterhaubeBG100 1 40.70110 Schrägkugellager7306 1 40.70411 Öldichtung35x47x7 1 40.08012 Passfeder8x7x28 1 40.45913 Kugellager6206-2Z 1 40.53814 InnensechskantschraubeM6x30 4 43.03715 Toleranzhülse 1 40.544119 SchraubeM4x12 4 41.48920 SchellefürLüfterradBG100 2 40.53522 Erdungsschraubekpl. 1 43.03825 Aggregathalterung 1 44.01326 Schwingmetall30x30 4 44.22727 Unterlegscheibe8,4DIN9021 7 41.40928 InnensechskantschraubeM8x40 3 43.05929 Gummipuffer15x15 2 43.419

Motor compl. 4.8 kW, 3~ 400V / 50Hz 24.080


47Kränzle therm 602 E-M 18/24/36, therm 872 E-M 48 Pump motor

48 Flow-Safety-Block (Adjustment must be approx. 15% above the operating pressure)

49

1 VentilkörperFSB250-1 1 14.2153 DichtstopfenM8x1 1 13.1584 ErmetoverschraubungR3/8“x12mmRohrstutzen 1 44.3657 StopfenR1/4“ 1 13.3879 ErmetowinkelR1/4“x6L 1 44.06210 Spannstift 1 14.14811 Steuerkolben 1 14.11012 O-Ring16x2,0 1 13.15013 Kolbenführung 1 14.13014 Parbaks16mm 1 13.15915 Parbaks8mm 1 14.12318 Hydrospeicher 1 44.14019 L-Verschraubung 1 44.86920 AnschlussmuffefürHydrospeicher 1 44.140121 Ventilfeder 1 14.12522 Federdruckscheibe 1 14.12623 SechskantmutterM8x1 2 14.14424 O-Ring11x1,44 1 12.25625 Edelstahlsitz7,0mm 1 14.11826 Sprengring 1 12.25827 Edelstahlkugel10mm 1 12.12228 Edelstahlfeder 1 14.11929 O-Ring13.94x2,62 1 42.16730 Verschlussschraube 1 14.11332 Schlauchschelle 1 44.36333 PVC-SchlauchDN6 0,7m 44.40334 WinkeltülleR1/4“x8 1 14.21235 HD-SchlauchEingangBrennkammer 1 44.38438 Strömungskörperincl.StopfenundFeder 1 14.218139 DruckfederStrömungswächter 1 14.21740 AnschlagstopfenmitZapfenStrömungswächter 1 14.21941 O-Ring14x2 1 43.44542 StrömungskörpermitZapfenfürFeder 1 14.21843 Abdeckung 1 12.60344 SchraubeM4x8 4 44.21645 VerschraubungM18x1,5x12L 1 44.36446 Magnetschalter 1 40.5942

Steuerkolben kpl. Pos.10-15;21-23 14.110 1 Flow-Safety-Block kpl. Pos.1-15;21-45 14.235


Kränzle therm 602 E-M 18/24/36, therm 872 E-M 48

Spare parts list Kränzle E-MGun 'Starlet'

50

1 SeitenschaleSchlauchführung 1 40.3021 VentilkörpermitHandgriff 1 12.2942 Schutzhülse 1 12.2953 Abdeckschutz 1 12.2964 Betätigungshebelgrau 1 12.29835 Sicherungshebel 1 12.1496 AbschlussschraubeM16x1 1 12.2477 Stopfen 1 12.2878 GewindeführungshülseØ3R1/4“AG 1 12.25019 AufsteuerbolzenØ3 1 12.284110 Stift 1 12.14811 Lagernadel 1 12.25312 Edelstahlfeder 1 12.24613 Edelstahlkugel8,5 1 12.24514 EdelstahlsitzØ7 1 14.11815 O-Ring11x1,44 1 12.25616 O-Ring3,3x2,4 1 12.13617 Blechschraube3,9x8 4 12.29718 Druckstück 1 12.25219 Rohrkunststoffumspritztbds.R1/4“AG 1 15.004520 ÜberwurfmutterST30M22x1,5IG 1 13.276121 Außen-Sechskant-NippelR1/4“IG 1 13.277122 O-Ring9,3x2,4 1 13.27323 Aluminium-Dichtring 4 13.27524 O-Ring15x1,5 1 12.129125 Sicherungsring 1 12.25851 Düsenschutz 1 26.00252 Rohr500mm;bds.R1/4“ 1 12.385153 ST30NippelM22x1,5/R1/4“m.ISK 1 13.37054.1 Flachstrahldüse25045 1 D2504554.2 Flachstrahldüse2503 1 D2503 Starlet-Pistole kpl. mitVerlängerungPos.1-24 12.320 2 Rep.-Satz „Starlet II“ 12.299 bestehendausje1xPosition:8,9,13-16,24-26


51Pipeline plan

1 Floatvalve,waterinlet2 Watertank3 Controlvalvedetergent4 Highpressurepumpwithintegratedunloadervalve5 Safetyvalveforheatingcoil6 Safetyvalveexcesspressureline7 Flowcontroller8 Heatingelements

Safety valve, number 5 must be set approx. 15 % higher than the unloader valve on the HP pump

52 Spare parts list Kränzle therm E-MWiring diagram 18 / 24 kW

Cable

400V

,50H

z

Masterswitch

Switch

Heating

PressureswitchHeatingrelease

FlowcontrollerHeizungfreigabe

PressureswitchMotorStart/Stop

SensorWatertemperature

Digitalthermostat

Excess

curre

ntactuatorSw

itch

Control

F1:

Fusefordetergentsystem

K3:

Motorprotection

K4:

Excesscurrentrelease

K5:

Heatingcontactor

K6:

Rem

oterelease

K7:

Auxiliarycontactorfor

flamemonitoringinput

M1:MotorHPpump

M2:Fanmotor

M3:Detergentpum

pP1:

Pressuresw

itchfor

detergentrelease

Y1:

Solenoidvalvefordetergent

53Spare parts list Kränzle therm E-MWiring diagram 36 / 48 kW

Cable

400V

,50H

z

Masterswitch

Switch

Heating

PressureswitchHeatingrelease

FlowcontrollerHeizungfreigabe

PressureswitchMotorStart/Stop

SensorWatertemperature

Digitalthermostat

Excess

curre

ntactuator

Switch

Control

F1:

Fusefordetergentsystem

K3:

Motorprotection

K4:

Excesscurrentrelease

K5:

Heatingcontactor

K6:

Rem

oterelease

K7:

Auxiliarycontactorfor

flamemonitoringinput

M1:MotorHPpump

M2:Fanmotor

M3:Detergentpum

pP1:

Pressuresw

itchfor

detergentrelease

Y1:

Solenoidvalvefordetergent

54

Typeplate(onhand)Operatingmanual(onhand)Protectivecovering,-devicePressureline(tightness)Pressuregauge(function)Floatvalve(tightness)Sprayingdevice(marking)HP-hose/connector(damage,marking)Safetyvalveopensat10%/20%excessPressurereservoirHeatingoilline(tightness)Solenoidvalve(function)Thermostat(function)Flowcontroller(function)Powercable(damage)Powerplug(damage)Protectiveconductor(connected)EmergencyOffSwitch(function)On/Off-switchWaterquantitysafetydevice(function)UsedchemicalsAllowedchemicals

High-pressurenozzleOperatingpressure............barCutting-offpressure.............barEfficiencyrating...................%Conductorresist.notexceeded/value:InsulationLeakagecurrent:Gunlocked

InspectionreportonannuallycarriedoutLabourSafetyInspection(UVV)accordingtotheGuidelinesforLiquidSprayEquipment.(Thisinspectionsheetservesasproofforthecompletionoftheretestandmustbekeptcarefully!)Kränzle-TestStampMark:OrderNumberUVV200106

Scope of inspection: ok yes no repaired

Inspection data determ. value set value

Owner:Address:

Typetherm:Serialno.:Rep.-order-no.:

TheappliancewascheckedbyanexpertaccordingtotheGuidelinesforLiquidSpray Equipment,thedefectsfoundhavebeenrectifiedsothattheLabourSafetycanbeconfirmed. TheappliancewascheckedbyanexpertaccordingtotheGuidelinesforLiquidSpray Equipment.TheLabourSafetycannotbeconfirmedunlessthedefectsfoundarerectifiedby repairorreplacementofthefaultyparts. ThenextretestaccordingtotheGuidelinesforLiquidSprayEquipmenthastobecarriedout by:MonthYear

Place,Date Signature

Inspection result (tick)

Inspection report for HP cleaners

55Inspection report for HP cleaners






Owner:Address:





56






Owner:Address:





Inspection report for HP cleaners

57Inspection report for HP cleaners






Owner:Address:





Kränzle therm 602 E-M 18, 602 E-M 24,602 E-M 36, 872 E-M 48

Manfred Bauer, Fa. Josef KränzleRudolf-Diesel-Str. 20, 89257 Illertissen

machinery directive 2006/42/EEC, EMC-directive 2004/108/EEC,

EN 60 335-2-79 :2009EN 55 014-1 :2006EN 55 014-2 / A2:2008EN 61 000-3-2 : 2006EN 61 000-3-3 : 2008

58 EC declaration of conformity Herebywedeclarethat,

technicalspecificationsavailablefrom:

complywiththefollowingguidelinesandtheiramendmentsforhigh-pressure

cleaners:

Appliedspecificationsandstandards:

I.KränzleGmbHElpke97

D-33605Bielefeld

Bielefeld,den30.01.2012 (Managingdirector)KränzleJosef

EC declaration of conformity GuaranteeTheguaranteeisonlyvalidformaterialandmanufacturingerrors.Wearingdoesnotfallwithinthisgurantee.

Theinstructionsinouroperatingmanualmustbecompliedwith..Theoperatinginstructionsformpartoftheguarantee.TheGuaranteeisvoidifotherpartsareusedthangenuineKränzleaccessorypartsorgenuineKränzlespareparts.

Forhigh-pressurecleanerssoldtotheusertheguaranteeperiodis24 month.Forhigh-pressurecleanerssoldforindustrialusetheguaranteeperiodis12 month.

Inthecaseofaguaranteepleasecontactyourdealerorauthorizedsellerdeliveringaccessoriesandyourpurchasereceipt.Youcanfinthemintheinternetunder www.kraenzle.com.

Theguaranteeisalsovoidifthemachineisusedwithexceedingthetemperatureandspeedlimits,avoltagebelowtherequiredrating,withlessthantherequiredamountofwaterorwithdirtywater.

Pressuregauge,nozzle,valves,sleeves,highpressurehoseandsprayequipmentarewearpartsandarenotcoveredbythewarranty.

59

K r ä n z l e - w o r l d - w i d e :Te c h n i c a l p e r f e c t i o n a t i t s b e s t .

I . K r ä n z l e G m b HE l p k e 9 7D - 3 3 6 0 5 B i e l e f e l d

R e p r i n t o n l y a l l o w e d w i t h t h e a u t h o r i z a t i o n o f K r ä n z l e .

A s d a t e o f 3 0 . 0 1 . 2 0 1 2

Subj

ect

to t

echn

ical

mod

ific

atio

ns. O

rder

no.

30.

248

1

operating manual - cdn.accentuate.io · operating manual hot water high-pressure cleaners -...

Documents