operating instructions model no. kxf-1b4c kxf-1d4c kxf

Operating Instructions

Model No. KXF-1B4CKXF-1D4CKXF-1E4CKXF-1F4C

Thank you for purchasing SP28P, the high speed screen printer.Before placing the machine in service, be sure to read the instruction manual forproper usage.After that, store it carefully and it if necessary.

1E4C-E-OMAB-0009

High Speed Screen Printer SP28P

Operating Manual

1

“Use of this machine:This machine is designed and constructed to be used for placingelectric and electronic components on PCB.This machine shall be used for this purpose only.

It shall not be used for any other purpose.”

“Operation of this machine:This machine shall be operated by professional, specially trained operators.

It shall not be operated by non-professional, not specially trained operators.

Regarding the training course, please contact Panasonic Factory Solutions Co., Ltd. or PFSE.”

Machine was manufactured by: Panasonic Factory Solutions Co., Ltd.

441-13, Nagahasu, Tateishi-machi, Tosu-city, Saga, JapanTEL: 81-942-84-2644FAX:81-942-84-2636

For Service and Supply of Spares in Europeyou may contact Panasonic Europe:

Continental EuropePFSEPanasonic Factory Solutions EuropeWinsbergring 1522525 Hamburg GermanyPhone number :0049-(0)40-85386-321Fax number : 0049-(0)40-85386-332

United KingdomPFSEPanasonic Factory Solutions EuropePanasonic House, Willoughby RoadBracknell, Berks. RG12 8 FPPhone number : 0044-(0)1344-853267Fax number : 0044-(0)1344-425970

Year: 2005

∗ The model conforming to EC Machinery Directive and EMC Directive is SP28P-DHU/DU.

1E4C-E-OMA00-B01-03

M11E

DO NOT ALLOW ANY PERSON WHO HAS NOT RECEIVED SPECIAL TRAININGTO OPERATE THE MACHINE.

The machine may be operated improperly and injure you.

Either carry out training by yourself, or consult the manufacturer.

WARNING

2

SPECIFICATIONS

1E4C-E-OMA00-B01-00

metI noitacificepSemittcatgnitnirP )noitomgnitnirp+s8:UD/D(noitomgnitnirp+s6:UHD/HD

ezisdraobgnitnirP mm0.4otmm5.0:ssenkcihT,mm05xmm05:.niM,mm063xmm064:.xaM

emarfksaM:noitpO:UD/D(mm055xmm006,mm055xmm056,mm637xmm637

).elbaliavasiregnolsiedislanidutital/lanidutignolesohwenoehT

epyteegeeuqSdrowS,eegeeuqserauqS,)dradnatS(eegeeuqsgnitnirpdeeps-hgiH

talF,eegeeuqscillateM,eegeeuqscillatemgnitnirpdeeps-hgiH,eegeeuqs)noitpO(eegeeuqs

htgneleegeeuqS )dradnatS(mm084=L

deepseegeeuqS s/mm052ots/mm01

erusserpeegeeuqS01x5:eegeeuqsgnitnirpdeeps-hgiH 2- 01x04otN 2- adnemmocereW(N

01x01foerusserpgnitnirp 2- 01x51otN 2- 01x01wolebsgnitteS.N 2- yamN01x51:eegeeuqscillateM().ylbatstnirpton 2- 01x02otN 2- ).N

noitomeegeeuqSnoitcnufaivelbaegnahcsiedomeegeeuqselbuoddnaeegeeuqselgniS

.hctiws

ecnerefergninoitisopdraoB ).sutlusnoC.deriuqersitnemtsujdalellarapeegeeuqS(ecafdnednaretneC

dohtemgnixifdraoB )noitpo(dohtemnoitcusdraoB,)dradnatS(dohtemgnipmalclacinahceM

noisicerpgninoitisopemarfksaM ± ,noitceridY-Xnimm5 ± 5.1 ° noitceridgnitatorni

ecnaraelC mm3+otmm5.0-

noitareleccayticolevesaeler-ksaM/lortnocyticolev-mrofinu/lortnoc

deeps-hgih/lortnocelpitlumlortnocnoitarelecca

s/mm1.0/s/mm5ots/mm1.0yticolevlanimret,s/mm50.0yticolevlaitinIs/mm01ots/mm1.0/s/mm5ots/mm1.0/s/mm5ot

noitcnufgninaelcediskcabksaM )gnitanretlA(tewroyrD

emittcatgninaelcksaMdeepsgninaelcdnaezisdraobnognidneped,dradnatsnis62

]elcyc1yrD[

ezisrepapgninaelC mm084htdiWm81htgneL)mm83retemaiDedisnI(hcni-5.1

ecivednoitcusmuucaV )noitpO(pmupmuucaV,)dradnatS(rewolB

snoisnemidretuO

htdiW )royevnocfoecafdnE(mm0581

htpeD mm0771

thgieH)mm0541:UD/D(mm0341

)rotacidnisutatsehtgnidulcnI(mm0002

ssaM )snoitpotuohtiW:noitarugifnocdradnatS(gk0551

erusserpriA nim/l03ytitnauqylppuSaPM87.0otaPM94.0

ylppusrewoP

egatlovlamroN

erutarepmeT(AVk1.3esahp-eerhT,zH06/05,V002CA:HD)AVk1.8:dellatsnItinUlortnoC

erutarepmeT(AVk1.3esahp-eerhT,zH06/05,V004CA:UHD)AVk1.8:dellatsnItinUlortnoC

erutarepmeT(AVk5.2esahp-eerhT,zH06/05,V002CA:D)AVk5.9:dellatsnItinUlortnoC

erutarepmeT(AVk5.2esahp-eerhT,zH06/05,V004CA:UD)AVk5.9:dellatsnItinUlortnoC

elbatpecca.xaMnoitautculf

± %5

egatlovtupnIV022/V002:D/HD

V044/V004/V083:UD/UHD

snoitidnoC01:erutarepmeT ° 53otC °C

gnisnednocnon%08ot%53:ytidimuH

esioN 47 Bd1E4C-008TE

3

This manual is for the operators and engineers of this equipment andfor the engineers who program the production data. It describesmachine operation on the whole, setting of production materials,machine adjustment, production data creation and so on.

ORGANIZATION OF MANUALS3 manuals (4 manuals for SP-28P-DHU/DU) are attached to this machine. They are classified into 3types (4 types for SP-28P-DHU/DU) . Use each manual according to the working purpose and personin charge.The production data of the line including this machine are programmed on PT. Refer to the instructionmanuals accompanied with PT.

Operating manual

Manuals of this equipment

This manual is for the persons who maintain this equipment. It de-scribes simple inspection/adjustment and replacement of consumableparts.Troubleshooting is also described.

Maintenance manual

The assembly of each unit is individually indicated by the explodedviews of parts. Use this list when ordering parts or confirming theassembly of parts.

Parts List

This manual is for the installation of this equipment.

Installation manual

Thismanual

1E4C-E-OMA00-B01-00

4 1E4C-E-OMA00-B01-00

= MEMO =

1

2

3

4

5

6

7

8

9

10

5

Operating Manual

1E4C-E-OMA00-A02-13

SAFETY PRECAUTIONS

GENERAL DESCRIPTION

BASIC OPERATION

FUNCTIONS

DAILY PRODUCTION

SETTING PRODUCTION MATERIALS

FILE OPERATION

DATA EDITING

TEACHING

CHANGING PRODUCTION BOARD TYPE

CARTRIDGE HEAD

APPENDIX

6

SAFETY PRECAUTIONS .................................................................. 1

Chapter 1 GENERAL DESCRIPTION1-1 Names and Mechanism of Each Unit ......................................................... 1-21-2 Production Process .................................................................................... 1-71-3 Equipment Specification ............................................................................. 1-9

1-3-1 Machine Specification (For Both DH/DHU and D/DH) ........................................1-9

1-3-2 Dead Space ......................................................................................................1-10

1-3-3 Outer Dimensions .............................................................................................1-10

1-4 Available Board Specification ................................................................... 1-11

Chapter 2 BASIC OPERATION2-1 Operating Panel ......................................................................................... 2-22-2 Touch Panel ................................................................................................ 2-4

2-2-1 Touch Panel Configuration ..................................................................................2-4

2-2-2 Function Keys .....................................................................................................2-5

2-2-3 Switch Types and How to Operate ......................................................................2-7

2-2-4 Messages ............................................................................................................2-9

2-3 Main Menu................................................................................................ 2-102-4 Engineer Mode ......................................................................................... 2-12

2-4-1 How to Enter Engineer Mode ............................................................................2-12

2-4-2 How to Change Password.................................................................................2-13

Chapter 3 FUNCTIONS3-1 Menu Configuration .................................................................................... 3-2

3-1-1 Operator Mode ....................................................................................................3-2

3-1-2 Engineer Mode ....................................................................................................3-3

3-2 Production Settings .................................................................................... 3-53-2-1 Squeegee Open/Close ........................................................................................3-5

3-2-2 Board Transport ..................................................................................................3-6

3-2-3 Mask Cleaning ....................................................................................................3-7

3-2-4 Counter Reset .....................................................................................................3-7

3-2-5 Production Schedule Count ................................................................................3-8

3-2-6 Preparation for Production ..................................................................................3-9

3-3 Production Information ............................................................................. 3-123-3-1 Run Information.................................................................................................3-12

3-3-2 Stop Information ................................................................................................3-13

3-3-3 Counter Information ..........................................................................................3-14

1E4C-E-OMA00-A02-00

7

3-3-4 Form Printing.....................................................................................................3-14

3-3-5 Reset .................................................................................................................3-15

3-4 Machine Adjustment ................................................................................. 3-163-4-1 Returning to Origin ............................................................................................3-16

3-4-2 Width Adjustment ..............................................................................................3-17

3-4-3 Board Transport ................................................................................................3-18

3-4-4 Board Recognition ............................................................................................3-19

3-4-5 Printing Motion ..................................................................................................3-20

3-4-6 Mask Cleaning ..................................................................................................3-21

3-4-7 Mask Recognition .............................................................................................3-21

3-4-8 Solder Dispensing .............................................................................................3-22

3-4-9 Trial Printing ......................................................................................................3-23

3-4-10 Squeegee Open/Close ......................................................................................3-25

3-4-11 Input Check .......................................................................................................3-25

3-4-12 Output Check ....................................................................................................3-26

3-4-13 Axis Information ................................................................................................3-26

3-4-14 Recognition Device Maintenance .....................................................................3-26

3-5 Machine Settings ...................................................................................... 3-273-5-1 Switches for Adjustment ....................................................................................3-27

3-5-2 Setting Time ......................................................................................................3-28

3-5-3 Collecting Recognition Result ...........................................................................3-28

3-5-4 Feedback Range ...............................................................................................3-29

3-5-5 Feedback History ..............................................................................................3-29

3-5-6 Customizing Operator Mode .............................................................................3-30

Chapter 4 DAILY PRODUCTION4-1 Production Work Flow ................................................................................ 4-24-2 Before Starting Production ......................................................................... 4-3

4-2-1 Start-up Inspection ..............................................................................................4-3

4-2-2 Checking Air Pressure ........................................................................................4-4

4-3 Starting Production ..................................................................................... 4-54-3-1 Starting up this Machine .....................................................................................4-5

4-3-2 Production ...........................................................................................................4-6

4-3-3 Self-diagnosis......................................................................................................4-7

4-3-4 Returning to Origin ..............................................................................................4-8

4-4 During Production ....................................................................................... 4-94-5 Production Stop ........................................................................................ 4-10

4-5-1 Stop Operation ..................................................................................................4-10

4-5-2 Functions during Production Stop .....................................................................4-12

4-6 Completion of Production ......................................................................... 4-134-6-1 Production End Function by Board Count Set ..................................................4-14

1E4C-E-OMA00-A02-00

8

Chapter 5 SETTING PRODUCTION MATERIALS5-1 How to Set Mask ........................................................................................ 5-25-2 How to Change Squeegees and Adjust the Angle ...................................... 5-6

5-2-1 How to Change Squeegees ................................................................................5-6

5-2-2 Adjusting the Squeegee Angle ..........................................................................5-10

5-3 Procedures for Using Advanced Sqeegees (Option) ................................ 5-125-3-1 Assembling Sqeegees ......................................................................................5-12

5-3-2 Preparation for Production ................................................................................5-16

5-4 How to Supply Solder ............................................................................... 5-185-4-1 When Solder Autodispensing Is Disabled .........................................................5-18

5-4-2 When Solder Autodispensing Is Enabled ..........................................................5-20

5-5 How to Supply Cleaning Paper ................................................................ 5-235-6 How to Supply Cleaning Solvent .............................................................. 5-26

Chapter 6 FILE OPERATION6-1 File Operation of PT ................................................................................... 6-26-2 File Operation of Floppy Disk ..................................................................... 6-4

6-2-1 How to Save Data ...............................................................................................6-5

6-2-2 How to Load Data ...............................................................................................6-7

6-2-3 How to Initialize Floppy Disk ...............................................................................6-8

6-2-4 How to Load and Save Machine Parameters ...................................................6-10

6-2-5 How to Load Coordinates Data .........................................................................6-12

6-2-6 How to Load Recognition Data .........................................................................6-13

6-2-7 How to Delete Data ...........................................................................................6-14

Chapter 7 DATA EDITING 7-1 Summary of Data Editing ........................................................................... 7-2

7-1-1 Before Data Editing .............................................................................................7-2

7-1-2 Flow Chart of Data Editing ..................................................................................7-4

7-2 Basic Functions of Editor ............................................................................ 7-67-2-1 Starting Editor .....................................................................................................7-6

7-2-2 Starting New Data File ........................................................................................7-6

7-2-3 Editor Main Menu ................................................................................................7-8

7-2-4 Structure and Functions of Menu Bar .................................................................7-9

7-2-5 Exiting Editor .......................................................................................................7-9

7-3 Basic Operation for Modifying Data (SP28) ............................................. 7-10 7-4 Creating Board Data ................................................................................. 7-11

7-4-1 Board Data ........................................................................................................ 7-11

7-4-2 Editing Board Data ............................................................................................7-12

1E4C-E-OMA00-A02-03

9

7-5 Creating Board Recognition Data ............................................................. 7-137-5-1 Board Recognition Data ....................................................................................7-13

7-5-2 Editing Board Recognition Data ........................................................................7-14

7-6 Board Positioning Data ............................................................................. 7-157-6-1 Board Positioning Data .....................................................................................7-15

7-6-2 Editing Board Positioning Data .........................................................................7-17

7-7 Mask Data ................................................................................................ 7-187-7-1 Mask Data .........................................................................................................7-18

7-7-2 Editing Mask Data .............................................................................................7-20

7-8 Mask Recognition Data ............................................................................ 7-217-8-1 Mask Recognition Data .....................................................................................7-21

7-8-2 Editing Mask Recognition Data .........................................................................7-23

7-9 Solder Recognition Data .......................................................................... 7-247-9-1 Solder Recognition Data ...................................................................................7-24

7-10 Printing Conditions Data ........................................................................... 7-257-10-1 Printing Conditions Data ...................................................................................7-25

7-10-2 Editing Printing Conditions Data .......................................................................7-27

7-10-3 Cleaning Data ...................................................................................................7-28

7-10-4 Editing CleaningData ........................................................................................7-30

7-10-5 Printing Counter ................................................................................................7-31

7-10-6 Editing Printing Counter ....................................................................................7-32

7-10-7 Library Data.......................................................................................................7-33

7-10-8 Returning Printing Conditions Data to Library Data ..........................................7-34

7-10-9 Reflecting Printing Conditions Data on Library Data .........................................7-36

7-11 Printing Position Data ............................................................................... 7-387-11-1 Printing Position Data........................................................................................7-38

7-11-2 Editing Printing Position data ............................................................................7-38

7-12 Data Check ............................................................................................... 7-397-12-1 Data Check .......................................................................................................7-39

7-12-2 Executing Data Check ......................................................................................7-39

7-13 Function Switch ........................................................................................ 7-407-13-1 Function Switch .................................................................................................7-40

7-13-2 Setting Function Switch ....................................................................................7-41

7-14 Form Printing ............................................................................................ 7-427-14-1 Form Printing.....................................................................................................7-42

7-14-2 Executing Print ..................................................................................................7-44

7-15 Batch Teaching Data ................................................................................ 7-457-15-1 Batch Teaching Data .........................................................................................7-45

7-15-2 Editing Batch Teaching Data .............................................................................7-46

Chapter 8 TEACHING8-1 Before Teaching.......................................................................................... 8-2

8-1-1 Recognition Device .............................................................................................8-2

8-1-2 Recognition Method ............................................................................................8-3

1E4C-E-OMA00-A02-02

10

8-1-3 N.B. against Recognition Data Registering (Mask Recognition Teaching) .........8-4

8-1-4 How to Start Production Data Teaching ..............................................................8-5

8-2 Board Recognition Teaching ...................................................................... 8-88-2-1 Board Recognition ..............................................................................................8-8

8-2-2 Flowchart of Board Recognition Teaching...........................................................8-8

8-2-3 Teaching Procedure ............................................................................................8-9

8-2-4 When Using Block-matching Recognition ......................................................... 8-11

8-3 Mask Recognition Teaching ..................................................................... 8-148-3-1 Mask Recognition .............................................................................................8-14

8-3-2 Flow Chart of Mask Recognition Teaching ........................................................8-14

8-3-3 Teaching Procedure ..........................................................................................8-15

8-4 Printing Position Teaching ........................................................................ 8-198-4-1 Printing Position Teaching .................................................................................8-19

8-4-2 Flow Chart of Printing Position Teaching ..........................................................8-19


8-5 Printing Pressure Teaching ...................................................................... 8-228-5-1 Printing Pressure Teaching ...............................................................................8-22

8-5-2 Flow Chart of Printing Pressure Teaching .........................................................8-22


8-6 Batch Teaching ......................................................................................... 8-258-6-1 Batch Teaching ..................................................................................................8-25

8-6-2 Flowchart of Batch Teaching .............................................................................8-25


8-7 Solder Recognition Teaching .................................................................... 8-268-7-1 Solder Recognition Teaching ............................................................................8-26

8-7-2 Flow Chart of Solder Recognition Teaching ......................................................8-26


Chapter 9 CHANGING PRODUCTION BOARD TYPE9-1 How to Change Production Data ................................................................ 9-29-2 How to Adjust Board Positioning Lift and Conveyor Width ......................... 9-4

9-2-1 How to Remove Board Support ............................................................. 9-5

9-2-2 How to Adjust Conveyor Width ...........................................................................9-7

9-2-3 How to Set Board Support Plate on Mobile Side ................................................9-8

9-3 How to Set Board Support (Option) ............................................................ 9-99-4 How to Adjust Board Clamping Force ...................................................... 9-119-5 How to Set Board Flattening Motion (Option) ........................................... 9-129-6 Board Transport Test ................................................................................ 9-139-7 Automatic Printing Pressure Teaching ..................................................... 9-159-8 How to Set Mask ...................................................................................... 9-169-9 How to Check Printing State by Trial Printing ........................................... 9-20

1E4C-E-OMA00-A02-02

111E4C-E-OMA00-A02-02

Chapter 10 CARTRIDGE HEAD (OPTION)10-1 Preparation for Production ....................................................................... 10-2

10-1-1 Printing Condition Data .....................................................................................10-2

10-1-2 Printing Counter Data........................................................................................10-5

10-1-3 Supplying the Solder (Replacing the Cassette) ................................................10-7

10-1-4 Initial Solder Filling ..........................................................................................10-12

10-1-5 Smooth Paste (Machine Adjustment / Test Print) ............................................10-16

10-2 Machine Adjustment Screen While Printing ........................................... 10-1710-2-1 Printing Operation ...........................................................................................10-17

10-2-2 Solder Kneading Interruption During Production ............................................10-18

10-3 Removing, Setting and Keeping Printing Unit ........................................ 10-1910-3-1 Removing the printing unit ..............................................................................10-19

10-3-2 Setting the Printing Unit ..................................................................................10-21

10-3-3 Keeping the Printing Unit ................................................................................10-23

10-4 Replacing the Cartridge Head and Squeegee........................................ 10-2510-4-1 Replacing to the squeegee from the cartridge head .......................................10-25

10-4-2 Replacing from the Squeegee to the Cartridge Head .....................................10-30

INDEX

Appendix A RECOGNITION DEVICE(HGR-10)~SP/BD~

Appendix B MASK FRAME REARRANGINGPROCEDURE

Appendix C MASK COORDINATE REFERENCE

Appendix D BOARD VACUUM BOX

12 1E4C-E-OMA00-A02-01

= MEMO =

SAFETY PRECAUTIONS Be sure to observe

The precautions that must be observed in order to prevent injury to the user or anotherperson, or damage to property, are as follows.

The degree of danger or injury resulting from incorrect use due to failure to read an indica-tion is classified and described as follows.

The matters should be observed are classified and described according to the symbolsshown below.(The followings are only some examples of the symbolic indications.)

This indication refers to a situation which is considered thatthere is imminent danger of death or serious injury.

This indication refers to a situation which is considered thatthere is a possibility of death or serious injury.

This indication refers to a situation which is considered thatthere is a possibility of only injury or physical damage.

These symbols indicate matters to which attention must be paid.

These symbol indicates an action that must not be carried out.

DANGER

WARNING

CAUTION

These symbol indicates an action that must be carried out.

1E4C-E-XXA00-A03-01


1E4C-E-XXA00-A03-01

L06EB

DO NOT OPEN THECOVER WHEN OPER-ATING.

You will have serious injury ifyou touch the active part inside.

DANGER

L02E

DO NOT TOUCH AC-TIVE PART WHENOPERATING.

You will have serious injury ifyou touch the active part.


If you sense any danger or abnormality, press an emergency stop button tostop the machine.

If you continue to operate the machine in a dangerous or abnormal state, a breakdown or anaccident will occur.

There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one.Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stopbutton, pull it forward.

SP28P-DH/D (The explanation by using SP28P-DH illustration)

M33E-2B

1E4C-AA00

EMERGENCY

STOP

EMERGENCY

STOP

E

MERGENCY

STOP

1E4C-E-XXA00-A03-00

WARNING

2 Emergency stop bottom (rear)

1 Emergency stopbottom (front)


If you sense any danger or abnormality, press an emergency stop button tostop the machine.

If you continue to operate the machine in a dangerous or abnormal state, a breakdown or anaccident will occur.

There are two emergency stop buttons. Pressing any one of them stops operation. Press the nearest one.Remove the cause of the danger or abnormality, then re-start the machine. To reset the emergency stopbutton, pull it forward.

SP28P-DHU/DU (The explanation by using SP28P-DH illustration)

M33E-2B

1E4C-AA00

EMERGENCY

STOP

EMERGENCY

STOP

E

MERGENCY

STOP

1E4C-E-XXA00-A03-00

WARNING

2 Emergency stop bottom (rear)

1 Emergency stopbottom (front)


OFF ( ) ON ( ) SERVO

STOP UNLOCK

STEP

START

LIGHT ON SELECT

KEY LOCK

KEY LOCK

BACK LIGHT OFF

Cutting of the powersupply of the machine.

Turn off the breakerto which the ma-chine is connected.

Observe the following items before placing your hand or other part of yourbody in an active part of the machine in order to feed production material,change machine set-up, or adjust machine settings.

You may be injured if the machine is actuated. Also you may be struck by an electric shock.

There are three levels of procedure, shown below, for each kind of work.For repairing the control box. ---------------------------------- Cutting off the power suly of the machine.This is used to turn off power supply normally. ----------- Power supply OFFFor replacing the control part such as the sensorFor disassembling or replacing partsFor changing production board and daily inspection ---- Servo switch OFFFor placing or removing board on the conveyorFor setting production materials such as the feeder

SP28P-DH/D (The explanation by using SP28P-DH illustration)

M73EB

RELEASE

TRIP

OF

F

ON

RESET

Turn off the power. Turn off the servoswitch.Front panel

1E4C-AA00

2

321

1E4C-E-XXA00-A03-00

WARNING

1

3



STOP UNLOCK

STEP

START

LIGHT ON SELECT

KEY LOCK BACK LIGHT OFF

Cutting of the powersupply of the machine.

Turn off the breakerto which the ma-chine is connected.

Observe the following items before placing your hand or other part of yourbody in an active part of the machine in order to feed production material,change machine set-up, or adjust machine settings.

You may be injured if the machine is actuated. Also you may be struck by an electric shock.

There are three levels of procedure, shown below, for each kind of work.For repairing the control box. ---------------------------------- Cutting off the power suly of the machine.This is used to turn off power supply normally. ----------- Power supply OFFFor replacing the control part such as the sensorFor disassembling or replacing partsFor changing production board and daily inspection ---- Servo switch OFFFor placing or removing board on the conveyorFor setting production materials such as the feeder

SP28P-DHU/DU (The explanation by using SP28P-DH illustration)

M73EB

RELEASE

TRIP

OF

F

ON

RESET

Turn off the power. Turn off the servoswitch.Front panel

1E4C-AA00

2

321

1E4C-E-XXA00-A03-00

WARNING

1

3


1E4C-E-XXA00-A03-02

WARNING

L13EB

DO NOT DISABLESAFETY SENSOR.

You will have serious injury byactive part if you disable safetysensor.

Do not remove the sensor,put any objects in or turn offthe switch so that the safetysensor work properly andeffectively.

No open flame

E-PC010401


1E4C-E-XXA00-A03-01

WARNING

M09E

TAKE CARE NOT TOPINCH YOUR HANDSOR FINGERS.

You will have serious injury ifyour hands or fingers arecaught in the conveyors duringmanual (or automatic) widthadjustment.

M02E

BEFORE INSPECTING PNEUMATICEQUIPMENT, CUT OFF THE AIRSUPPLY AND EXHAUST AIR FROMTHE COMPONENTS.

You will have serious injury if the residual pressureactuates the machine.

Before inspecting pneumatic equipment, cut offthe air supply and exhaust the air from theequipment.Switch OFF the power.

M11E

DO NOT ALLOW ANY PERSON WHOHAS NOT RECEIVED SPECIALTRAINING TO OPERATE THE MA-CHINE.

The machine may be operated improperly andinjure you.

Either carry out training by yourself, or consultthe manufacturer.

DO NOT PLACE YOUR HANDS ORBODY INSIDE ACTIVE PART OF THEMACHINE WHEN IT IS IN A SINGLESTOP OR CYCLE STOP CONDITION.

The machine has been stopped only temporarily.You may be injured if the sensors are actuated andthe machine moves unexpectedly.

Turn OFF the servo switch before placing yourhands or body inside the active part.

M34EB

M08E

ONLY THE PERSON IN CHARGE OFMAINTENANCE MUST REPAIR ORADJUST THE MACHINE.

The machine may be incorrectly repaired or ad-justed, resulting in malfunction.

Have the machine repaired or adjusted by atrained professional maintenance engineer.Consult the manufacturer for training.

NO OPEN FLAME.

Solvent may catch fire.

Keep away from fire.

L30EL14EB

ELECTRIC SHOCK.

You will have serious electricshock if you touch electricactive part inside.


1E4C-E-XXA00-A03-02

WARNING

FIRMLY INSERT THEPOWER AND OTHERPLUGS.

Imperfect plugging in maycause fire because of electricshock and generated heat.

Do not use the damaged plugor loose outlet.

M87E

USE THE SPECIAL-IZED OUTLET ANDBREAKER EXCLU-SIVELY.

If the breaker is shared be-tween machines, it may causefire because of generated heat.

Check the dissipation powerin your Standard Specifica-tion before consulting anelectrical contractor.

M89EB

M06E

GROUND THE MA-CHINE PROPERLY.

There is a risk of an electricshock or leak.

Consult a professionalelectrical contractor.

PERIODICALLY REMOVE DUSTFROM POWER PLUG.

Dust on the plug may result in fire caused bydefective insulation because of moisture.

Pull out the power plug and wipe off dirt with drycloth.If the machine is not going to be used for a longperiod, turn off the breaker connected with themachine.

M86E

DO NOT DAMAGE POWER ANDOTHER CORDS OR PLUGS.

Damaged cord and plug may cause electric shock,short circuit or fire.

Hold the plug when plugging in or unplugging.Cord and plug repairs should be attempted onlyby the person competent to do the electricalwork, or contact the manufacturer.

M85E

Never damage, remake, bringclose to heating appliances, bendforcibly, twist, pull, put heavyobjects on, and bundle up.

M88EB

DO NOT INSERT ORREMOVE POWER ANDOTHER PLUGS BYWET HAND.

If plugged in or unplugged bywet hand, it may result inelectric shock.

M03EB

DO NOT PLACE ANYOBJECTS WHICHCARRY ELECTRICCURRENT INSIDE THEELECTRICAL EQUIP-MENTS.

There is a risk of electric shockor leak.


M15E

DO NOT PLACE ANYOBJECT AROUNDEMERGENCY STOPBUTTONS.

You will be unable to press abutton to stop the machine incase of emergency.

M17EB

BE CAREFUL WITHYOUR HANDS ANDFINGERS WHENCLOSING THECOVER.

Your hands or fingers may becaught in the cover and injured.

M18E

DO NOT CLIMB ORRIDE ON THE MA-CHINE.

You may fall from or get caughtin the machine and get injured.

BE CAREFUL OF THEMOTOR.

You may strike your head onthe protruding motor and beinjured.

M22EB

M24EB

TAKE AWAY TOOLSFROM THE INSIDE OFTHE MACHINE.

The machine may malfunctionas a result of a tool left inside.

Before operating the ma-chine, verify that no tools areleft inside.

M26EB

BE CAREFUL OF THEPNEUMATIC PRES-SURE UNIT.

You may stumble over thepneumatic unit, break the glassand be injured.

IPA (ISOPROPYL AL-COHOL) USE ONLY.

The corrosion damage to thehose may cause the machine tocatch fire.

L28EB

1E4C-E-XXA00-A03-01

CAUTION

M20EB

DO NOT BLOCK OFFTHE OUTLET OR IN-LET OF THE FAN.

The temperature inside themachine will rise and themachine may act abnormally.And it may injure you.

Do not block off the outlet orinlet of the fan.Periodically clean the filtersof the outlet and inlet.

ONLY THE PERSON INCHARGE MUSTCHANGE THE DATA.

Incorrect operation may causerunaway or abnormal action ofthe machine. And it may injureyou.

The data must be changedonly by a trained specialist incharge.

M23EB


M27E

DO NOT GIVE ASHOCK TO THE ELEC-TRICAL EQUIPMENTS.

There is a risk of an electricshock, leak or malfunction ofthe machine.

TURN ON THEPOWER BEFORESUPPLYING AIR.

Your hands or fingers may becaught in the board support.

(1) Turn ON the power, then(2) turn ON the air.

M29E

USE A JIG TO FIT ANDREMOVE THESPRINGS.

Your hands or fingers may beinjured.

M30EB

WEAR A PROTECTIVEHAT AND GOGGLESFOR MAINTENANCEWORK.

Your head or eyes may beinjured while performing main-tenance work.

M44E

BE CAREFUL IN HAN-DLING SOLDERPASTE.

Some kinds of solder pastesare harmful to the human body.

Follow the attached instruc-tion manuals when usingsolder pastes.

M74E

BEFORE PERFORMING AUTOMATICWIDTH ADJUSTMENT, BE SURE TOVERIFY NO BOARDS OR OTHEROBJECTS ARE ON THE CONVEYOR.

Boards or other objects may drop from the con-veyor, causing damage to the boards or the ma-chine.

If there are any boards or other objects on theconveyor, turn OFF the servo switch and removethem.

M36E1E4C-E-XXA00-A03-01

CAUTION

DO NOT DISAS-SEMBLE THE CAM-ERA UNIT.

You may be injured or themachine may break down.

If a breakdown occurs,consult the manufacturer.

M41EB

M39EB

CARRY OUT PERIODIC MAINTE-NANCE AND INSPECTION.

If you fail to carry out periodic inspection andmaintenance, the machine cannot exhibit its trueperformance or may break down.

Periodic inspection and maintenance should becarried out by a trained person in charge ofmaintenance according to the instructions inMAINTENANCE MANUAL.


BE CAREFUL IN HAN-DLING IPA (ISOPRO-PYL ALCOHOL).

Isopropyl alcohol is harmful tothe human body.

Wear the mask to avoidorganic odor when usingisopropyl alcohol.

M84EB

ONLY USE RECOM-MENDED CLEANINGSOLVENT.

Use of other cleaning solventsmay corrode the hose, resultingin causing the machine to catchfire.

L37E

1E4C-E-XXA00-A03-01

CAUTION


1E4C-E-XXA00-A03-01

SP28P-DH (Danger labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.

Front side of warning label indicated positions

1E4C-447E

Rear side of warning label indicated positions

1E4C-AB00

The labels for safety pasted on the product

Label part No.


1E4C-E-XXA00-A03-01

SP28P-DH (Warning labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.


1E4C-447E


Label part No.

Inside the front cover


1E4C-E-XXA00-A03-02

1E4C-AA00



Inside the front coverLeft side of clampingpressure gauge box

SP28P-D (Warning labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.


Label part No.

Internal illumination(Option)


1E4C-E-XXA00-A03-02

SP28P-DH (Warning labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.


1E4C-AB00


Label part No.


1E4C-E-XXA00-A03-01



1E4C-AB00


Inside the rear cover

Label part No.

Blower Large-capacityvacuum pump(Option)

Board-flattener cylinder mounting bar

1E4C-463E 1E4C-464E


1E4C-E-XXA00-A03-01

SP28P-DH (Caution labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.



Label part No.

1E4C-AA00


1E4C-AB00



1E4C-E-XXA00-A03-03

Temperature Control Unit MPA-15A (Option) (Warning labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or

damage to property.

∗ MPA-15A is the optional unit of SP28P-DH.

Warning label indicated positions

1E4C-003E


Label part No.


SP28P-D (Danger labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.

Front side of warning label indicated positions (The explanation by using SP28P-DH illustration)

1E4C-447E

0 1 K 1 B

DANGER

DO NOT OPENTHE COVERWHENOPERATING

You will have seriousinjury if you touch theactive part inside.

DANGER DON'T TOUCH THIS PARTWHEN OPERATING

0 8 6 R A

1E4C-E-XXA00-A03-03


Label part No. 0 1 J Q B

feeder tables will haveserious injury.

0 1 J X A

DANGER

DO NOT TOUCHACTIVE PARTWHENOPERATING

You will have seriousinjury if you touch theactive part.

Rear side of warning label indicated positions (The explanation by using SP28P-DH illustration)

0 1 K 1 B

DANGER



0 1 J X A

DANGER




0 8 6 R A

1E4C-AB00


SP28P-DHU/DU (Danger labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.


1E4C-447E

0 1 K 1 B

DANGER




0 8 6 R A

1E4C-E-XXA00-A03-00




0 1 J X A

DANGER




0 1 K 1 B

DANGER



0 1 J X A

DANGER




0 8 6 R A

1E4C-AB00


0 1 N C B

WARNING

ELECTRICSHOCK

You will have seriouselectric shock if youtouch electric activepart inside.


0 1 P 9 B

WARNING

DO NOT DISABLESAFETY SENSOR

You will have seriousinjury by active partif you disable safetysensor.

WARNING

HOLD THE COVERWITH THE BARWHILE OPEN

Otherwise the cover may shut and you may sustain serious injuries.

0 6 0 T A

BAR

0 1 P 9 B

WARNING





1E4C-AA00

1E4C-E-XXA00-A03-00




1E4C-AB00

0 8 F 1 A

NO OPENFLAME

Solvent may catchfire.Keep away from fire.

WARNING

0 9 F N A

WARNINGDO NOT DISABLE SAFETYSENSORYou will have serious injury by active partif you disable safety sensor.

0 8 F 1 A

NO OPENFLAME


WARNING

WARNING



0 6 0 T A

BAR

0 8 F 1 A

NO OPENFLAME


WARNING

∗ Pasted label tothe inside of thecover.

(Attached on D only.)

(Attached on D only.)



0 1 P 9 B

WARNING



WARNING



0 6 0 T A

BAR

0 1 P 9 B

WARNING



SP28P-DHU/DU (Warning labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.


1E4C-AA00

1E4C-E-XXA00-A03-00




1E4C-AB00

0 8 F 1 A

NO OPENFLAME


WARNING

0 9 F N A

WARNINGDO NOT DISABLE SAFETYSENSORYou will have serious injury by active partif you disable safety sensor.

0 8 F 1 A

NO OPENFLAME


WARNING

WARNING



0 6 0 T A

BAR

0 8 F 1 A

NO OPENFLAME


WARNING

∗ Pasted label tothe inside of thecover.

０１ＪＫＡ�

(Attached on DU only.)

(Attached on DU only.)


0 9 0 Z A

CAUTION

ONLY USERECOMMENDEDCLEANINGSOLVENT

Use of other cleaningsolvents may corrodethe hose, resulting incausing the machine tocatch fire.

0 9 0 Z A

CAUTION



SP28P-D (Caution labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.


1E4C-AA00

1E4C-E-XXA00-A03-00





1E4C-AB00


0 9 0 Z A

CAUTION



0 9 0 Z A

CAUTION



SP28P-DHU/DU (Caution labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury ordamage to property.


1E4C-AA00

1E4C-E-XXA00-A03-00





1E4C-AB00


0 1 N C B

WARNING

ELECTRICSHOCK



Temperature Control Unit MPA-15AU (Option) (Warning labels)This is a label for ensuring the safe machine use. If you do not observe it, there is a risk of human injury or

damage to property.

∗ MPA-15AU is the optional unit of SP28P-DHU.


1E4C-003E




1E4C-004E

0 1 N C B

WARNING

ELECTRICSHOCK


1E4C-E-XXA00-A03-00

(When opening the door, you can see another label here.)


About Interlock

1E4C-E-XXA00-A03-00

About Safety Cover Interlock1. Basic feature of safety cover interlock

Before starting regular automatic production on this machine, close all safety covers.Since a screen displays the message prompting you to supply a member when it needs to besupplied, open the corresponding cover according to the member to be supplied and then conductthe work.If you accidentally open a safety cover during automatic production, the machine comes to anemergency stop to ensure the safety of operators.

2. How to use servo switchSince an operator needs to put the hands or part of body into the machine for the purpose of modelchangeover or maintenance, the operating panel is equipped with the servo switch in order toensure on-the-job safety. When this servo switch is turned OFF, all of the drive shafts of the ma-chine will be inactive. For information about the operations above, refer to the instruction manualsfor each model.

About Key Switch for Maaintenance1. Key switch for maintenance at our company

This switch, which is targeted for the technician belonging to our company or the commissionedmaintenance technician, can release all of the safety cover interlocks. It is used for such an exten-sive maintenance work as you cannot perform.

2. Feature of key switch for maintenance at our companyIt is dangerous to use this maintenance key, because the safety cover interlock function will bedisabled and both the hardware and software judge that the safety covers are closed; eventually,the safety features will be disabled in all modes.If you need to put your hands or part of body into the machine while the safety cover interlock isreleased, be sure to turn OFF the servo switch and restrict each shaft action before work.

3. Handling of maintenance keyWe basically do not deliver this maintenance key to you.If you should make a request for the maintenance key, we will deliver it after exchanging thecertificates of delivery acknowledgement.In that case, we assume no responsibility for any accidents caused by your unsafe acts, for ex-ample, releasing the interlock function.Your safety manager should manage the maintenance key adequately.

IDENTITY PLATE AND CAUTION LABEL

Both an identity plate and a caution label for this product are attached to themachine. Operate and maintain the machine according to the instructions on thelabel.

∗ 1 : Nameplates on X-Y table are for maintaining machine’s accuracy.

1E4C-448E

070LC0AA

Conveyor Cover

∗ Two plates are attached to the Y-axis cover.

∗ 1

ATTENTION

DON'T PUT YOUR HANDSON THIS COVER.

1E4C-E-XXA00-A04-06

1E4C-AB00

Do not open the cover during operation.

Push the • • and check the machine stopped before this.STOP

STOP

Do not move the unit by holding the Lodacell.Holding the Lodacell may damage itself.

Do not move the unit by holding the camera.Holding the camera may damage itself.

X-Y table

Recognition Unit

1E4C-457E 1E4C-456E

1E4C-455E

4

Page 29

(0.15 MPa to 0.20 MPa)

30 mm ± 5 mm

1B4C-028E

CLEANING SOLVENT FOR WET CLEANING

Ethyl alcohol 96%IPA (Isopropyl alcohol)4%

Considering cleaning results, costs, availability, etc., IPA is recommended.(However, handle IPA with great care because it is flammable.)

Even if the IPA concentration is diluted to 4% by ethyl alcohol, the successful cleaning result canstill be obtained.

Solvent of 100% ethyl alcohol can be used, though the cleaning result deteriorates a little.

Never use acetone.The use of acetone may damage the solvent tube and the cleaning unit, resulting in cleaningsolvent leakage.

Never use methanol (methyl alcohol).The use of methanol breaks the solvent pump and disables its function.

Cleaning solvent may catch fire.Handle with great care.

Use unused cleaning solvent.

Do not use water or the mixture of water and other cleaning solvent, as thecleaning solvent.Rust or change in quality of cleaning solvent may block piping and damage the machine.

When using cleaning solvent other than ethyl alcohol and IPA, consult us.If the use of another cleaning solvent causes a problem, we will not repair under warranty.

Wear the mask to avoid an organic odor during work.IPA contains the substance harmful to the human body.

Optimum discharge amount of cleaning solvent for cleaningIt is optimum to discharge 30 mm ± 5 mm width of cleaning solvent onto the cleaning paper for thewet cleaning.Adjustment method : Adjust the discharge amount with the regulator on the right inside of

the rear safety conveyor.

Increasing the pressure makes the dischargeamount larger.

Decreasing the pressure makes the dischargeamount smaller.

Recommended rate of mixed cleaning solvent :

1E4C-E-XXA00-A04-05

1E4C-E-XXA00-A04-06

Replacement timing of blower filterThe blower filter should be replaced every 3000 hours; however, the replacement timing dependslargely on the installation environment and operational status of the printer.

Clogging of blower filterIf it is used as the board-vacuum source, the blower filter gets clogged early.

Cause of the failure of blowerIf it is operating with the filter clogged, a temperature increase inside the blower will cause damageto bearings and the like, resulting in the failure of the blower.

Judgment criterion for filter cloggingAs the judgment criterion for the filter clogging, the amount of exhaust from the blower vent be-comes less.On the order of 5-m/s wind speed

Replacement of filterIf the filter is clogged, replace it with a new one immediately.There is a possibility that only the cleaning may not eliminate the clogging; therefore, you arerecommended to replace it.

∗ For information about the replacement of the blower filter, refer to the Maintenance Manual “1-9-3 Changing the Blower Filters.”

ABOUT BLOWER FILTER

4

Page 31

HANDLING FLOPPY DISK

Data for this machine, basically managed by PT, is saved to and loaded from afloppy disk on the machine. This section describes the protection and handlingof such floppy disks.

NOTICE

This machine can use only 3.5-inch 2DD floppy disks for storing data. 2HD diskscannot be used.

1 Backing up the Data and Program

A floppy disk is a compact and light weighted data storage medium convenient for storage andtransport, but data may be erased or may not be loaded by improper handling.Make sure to back-up the data on a disk to protect against the loss of data. To back-up the data,make another copy disk of the same contents.

2 Write Protection

The stored data may be mechanically protected from accidental erasure or rewriting.

• Write protection may be set or disabled by sliding the write protect tab located at the lower part ofthe floppy disk with a ball pen tip, etc.

Slide the tab with a ball pointpen tip or something similar.

The hole is open.The hole is closed.

“Protected” positionInhibits deleting orsaving

“Release” positionPermits deleting orsaving

Write protect tab

Reverse side

1E4C-E-XXA00-A04-01

3 Precautions for Handling Disks

M37E

OBSERVE THE FOLLOWING ITEMS WHEN HANDLING FLOPPY DISKS.

Floppy disks and the data in them can be destroyed.

CAUTION

Eject buttonDo not press this buttonwhile the access indicatorlamp is lit.

Access indicator lamp

Do not eject the disk or turn off the power supply while the disk drive access indicatorlamp is lit.

Direct sunshine

Dust Case

DiskHigh or low temperature

A disk should not be stored or left inareas exposed to the followingconditions:

Do not apply excessive force to the disk.Do not place heavy objects on the disk.

Automatic shutter

The automatic shutter should not beopened. Do not touch the magnetic circu-

lar disk inside.

Refrain from smoking, drinking andeating close to the disk.

Any loose labels should be re-placed with new ones.

Do not place the disk in thevicinity of a motor, CRT, oranything that may generate amagnetic field.

Do not attach a new label over an old one.Do not bring a magnet close to thedisk.

High humidity

HANDLING FLOPPY DISK

Do not use the case that is not providedfor safekeeping and carrying.

1E4C-E-XXA00-A04-01

4

Page 33

SERIAL PLATE

The serial plate attached to this machine indicates the model name and produc-tion number.

1E4C-AB00

SP28P-DH

SP28P-DHU

1E4C-E-XXA00-A04-02

1E4C-AB00

Actual numbers are shown on the plate instead of ∗.


SP28-DH

KXF-1E4C

SP28-DHU

KXF-1F4C

1E4C-E-XXA00-A04-02

SERIAL PLATE

SP28P-D


SP28P-DU


1D4C-AC00

1B4C-AB03

SP28-D

KXF-1B4C

SP28-DU

KXF-1D4C

4

Page 351E4C-E-XXA00-A04-02

1E4C-003E

Temperature Control Unit (MPA-15A)

Temperature Control Unit (MPA-15AU)

1E4C-003E



MPA-15

KXF-10TC

SERIAL PLATE

MPA-15U

KXF-11TC

DISPOSING OF THE AIR SPRING

This equipment uses the air spring to open/close covers. It is very dangerous to dispose of it as itis, because high-pressure air is sealed into it. Before disposing of it, be sure to bleed it of the air.

Removing the air springTurn the bolt with hexagonal hole counterclockwise, and remove the spring.

Discharging of the air springDrill the spring and discharge the air in it completely.

NOTICE

As crashed chips and oil discharge when the air is coming out, use safety glassesfor protection.

Position to use the air spring

Position to drill the air spring

1B4C-442E

15 mm to 20 mm

Hole

1E4C-AA00

1D4C-406E

Bolt with hexagonal hole

Air spring

ABOUT DISPOSAL OF COMPONENTS CONTAINING MERCURY

NOTICE

This product has a fluorescent lamp that contains a small amount of mercury.

It also contains lead in some components. Disposal of these materials may beregulated in your community due to environmental considerations.For disposal or recycling information please contact your local authorities, or theElectronics Industries Alliance.

1E4C-E-XXA00-A04-00

4

Page 37

HOW TO SEE DESCRIPTION FOR OPERATION

The description depends on each page, but the basic structure is as follows.

1-1-1 Starting Production

1. Press Production

.

• “Return to origin” for all axes are carried out.

MARKS USED IN THIS MANUAL

In this manual, following marks are used for description.

Title

Actual operation

Supplementary description

Operating step number

: These show operation flow.

: This shows the reference item.

: This shows the operation byengineers.

: This shows the operation byoperators.

: This shows pressing a key on thetouch panel.

: This means pressing UNLOCK

and thenSTART

on the operating panel within2 seconds.

: This means pressing the key Bwhile holding the key A.

A B+

Return to origin

UNLOCK START

Engineer

Operator

1E4C-E-XXA00-A04-00

NOTICE

This manual is created for SP28P-DH, SP28P-DHU, SP28P-D and SP28P-DU.

Therefore it mainly uses the illustrations and screens of SP28P-DH for description.

HOW TO SEE DESCRIPTION FOR OPERATION

SP28P-DH

Front view Rear view

External view Features

Front view Rear view1B4C-AB03

SP28P-D

SP28P-DHU

Front view Rear view

1E4C-AA00 1E4C-AB00

Front view

1D4C-AB00

Rear view

1D4C-AC00

SP28P-DU

∗ For further information about the specification, see “1-3 Equipment Specification” in the Operating Manual.

1E4C-AB001E4C-AA00

1B4C-AA03

Standard specification

CE specification

1E4C-E-XXA00-A04-00

11E4C-E-OMA01-A01-00

Chapter 1GENERAL DESCRIPTION

General descriptionSP28 is developed on the basis of the concept, “high-quality and high-productivityscreen printer”.In addition to the “full-floating printing method”, “new acceleration control” and “hyper-cleaning” which are the achievements SP22 has, adopting the newly-developed high-speed printing method “Thomas” realizes more high-speed/precision printing.Moreover, the printing conditions library is made substantial and the function thatenables you to set printing conditions simply is added. Thanks to them, this screenprinter is superior in operatability.This chapter describes the names of each unit, equipment specification and thesummary of production process by using illustrations, pictures and so on.

1E4C-AA00

2

1-1 Names and Mechanism of Each Unit

All illustrations are descrebed by using those of the SP28P-DH.

External view

[Front view]

1E4C-E-OMA01-A01-00

Status indicator(3-color indicator light)

Front panel

Power supply switch

Control box(Inside the cover)

Rear safety cover

[Rear view]

Center safety cover

Front safety cover

Rear cover

1E4C-AA00

1E4C-AB00

3

GE

NE

RA

L DE

SC

RIP

TIO

N

1Operating units

Touch panel ( 2-2)Used to operate this machine.

Operating panel ( 2-1)Used to start/stop this machineand so on.

Servo switch(Two in total)Used for ON/OFF power switchof the servo-system power.

EMERGENCY

STOP

Floppy disk driveUsed to write and read theprogramming data.PrinterUsed to print the hard copy andproduction information.

Floppy diskdrive

Printer

Power supply switchUsed for ON/OFF power switch ofthis machine.

Emergency stop button(Two in total)( SAFETY PRECAUTIONS)When you press this button, thismachine comes to an emergentstop.

Names and Mechanism of Each Unit

(Inside the cover)

RELEASE

TRIP

OF

F

ON

RESET

Touch panel

Operating panel

Servo switch

Emergencystop button

1E4C-AA00

1E4C-AB00

1E4C-E-OMA01-A01-00


STOP UNLOCK

STEP

START

LIGHT ON SELECT

KEY LOCKKEY LOCK BACK LIGHT OFFBACK LIGHT OFF

LIGHT ONThe SP28P-D/DUdoes not have thisswitch.

4

Main units (Front view 1/2)

Recognition unit & Squeegee driving unitThe recognition unit recognizes theexchanged mask and the board recogni-tion marks to correct the board position.The squeegee driving unit drives squee-gee.

X-Y tableThis table moves the board positioning lift.

Board positioning liftThis unit positions boards and performsthe mask-release control at the printingposition.

1B4C-1955C0AA00


1B4C-070MC0AA00

1B4C-160HC0AA00

1B4C-150VC0AA00

1E4C-AD00

1E4C-E-OMA01-A01-00

1E4C-AC00

1B4C-180GC1AA00

Squeegee headThis unit prints boards.

1B4C-070LC1AA00

5

GE

NE

RA

L DE

SC

RIP

TIO

N

1


Main units (Front view 2/2)

Board support blocks Board supportpins (option)These are used to support the board.

Automatic mask cleaningThis unit cleans the back of the mask.

1E4C-AF00

1E4C-AE00

1B4C-180HC0AA00

1E4C-110HC1AA00

1E4C-101EC1AA00

1B4C-1956C2AE00

1E4C-E-OMA01-A01-00

Board flattening unit (option)This unit prevents the board warp bypressing down the board when it isclamped.

Conveyor (Left/Right)This conveyor transports boards in fromthe previous process and out to the nextprocess.

1E4C-1956C2AA00 1B4C-1956C2AC001E4C-1956C2AD00

6 1E4C-E-OMA01-A02-00


Others

Status indicator (3-color indicator light)This light indicates the state of this machine. If any trouble occurs during operation, it warns you bythe buzzer.

Atmospheric temperature control unit (option)To maintain the printing precision, this unit controlsthe temperature of the solder paste on the mask.

1E4C-001TE

Orange (Red)

Clear (Yellow)

Green (Green)

Drain bottleThis bottle collects the drainage from the airplumbing and regulator system.

Drain bottle

1B4C-408P1E4C-024P

The color in the parentheses is for SP28P-D/DH.

ecnaraeppA/roloC gninaeM esuaC

tiL/)neerG(neerGenihcamronoitarepocitamotuagniruD

gninnurtnemtsujdayllamrongninnuR

gniknilB/)wolleY(raelCebnacnoitarepohcihw,gninrawroelbuorT

deunitnocpotselcyC/etaidemmI

slairetamfotuO

gniknilB/)deR(egnarOdeunitnocebtonnacnoitarepohcihw,elbuorT

)potsycnegremE(

potsycnegremE•.cte,rotomfoelbuorttfahS•

erusserprianiporD•elbuortgniyrracdraoB•

7

GE

NE

RA

L DE

SC

RIP

TIO

N

1

1E4C-E-OMA01-A02-00

1-2 Production Process

This section describes the production mechanism in due order.

1. Board is transported from the previ-ous process to the conveyor (left).

2. It is transported from the conveyor(left) to the board holder.

3. It is clamped in the Y-axis, and thesupport rises up.∗ That the support rises up and then the board is

clamped is also available.

4. The board holder moves to the posi-tion of recognition camera.

5. The board is recognized.

1. The board holder moves to the print-ing position.

2. The lifter rises up to the surface ofmask, then solder is printed bysqueegee.

3. The lifter lowers from the surface ofmask to the transport height.

∗ When the specified printing count has beenperformed, mask is cleaned.( To the next page)

1. Board is unclamped and the supportlowers.

2. It is transported from the boardholder to the conveyor (right).

3. When the signal comes from the nextprocess, it is carried out.

1 Transporting board in

• The board transported in from the previous processis set in the board holder and the machine is readyfor printing.

2 Printing solder

• Solder is printed on board.

3 Transporting board out

• Board is transported out of the board holder to thenext process.

1B4C-039E

1B4C-041E

Previousprocess

Nextprocess

Conveyor (Left) Conveyor (Right)

1B4C-040E

Previousprocess

Nextprocess

Conveyor (Left) Conveyor (Right)

Mask

Board

Squeegee

Solder

8

1. Board holder connects with the clean-ing unit, and moves to the cleaningposition.

2. Vacuum nozzle rises up, and cleansthe mask.

3. The board holder moves to thestandby position of the cleaning unit,and it separates.

Production Process

4 Cleaning mask

• Solder on the back of mask is removed.

Mask

Cleaning unit1B4C-038E

1E4C-E-OMA01-A02-00

9

GE

NE

RA

L DE

SC

RIP

TIO

N

1

1-3 Equipment Specification

1-3-1 Machine Specification (For Both DH/DHU and D/DH)

Board flowing direction and reference position can be changed as options.1E4C-008TE

1E4C-E-OMA01-A02-02

metI noitacificepSemittcatgnitnirP )noitomgnitnirp+s8:UD/D(noitomgnitnirp+s6:UHD/HD

ezisdraobgnitnirP mm0.4otmm5.0:ssenkcihT,mm05xmm05:.niM,mm063xmm064:.xaM

emarfksaM:noitpO:UD/D(mm055xmm006,mm055xmm056,mm637xmm637

).elbaliavasiregnolsiedislanidutital/lanidutignolesohwenoehT

epyteegeeuqSdrowS,eegeeuqserauqS,)dradnatS(eegeeuqsgnitnirpdeeps-hgiH

talF,eegeeuqscillateM,eegeeuqscillatemgnitnirpdeeps-hgiH,eegeeuqs)noitpO(eegeeuqs

htgneleegeeuqS )dradnatS(mm084=L

deepseegeeuqS s/mm052ots/mm01

erusserpeegeeuqS01x5:eegeeuqsgnitnirpdeeps-hgiH 2- 01x04otN 2- adnemmocereW(N

01x01foerusserpgnitnirp 2- 01x51otN 2- 01x01wolebsgnitteS.N 2- yamN01x51:eegeeuqscillateM().ylbatstnirpton 2- 01x02otN 2- ).N

noitomeegeeuqSnoitcnufaivelbaegnahcsiedomeegeeuqselbuoddnaeegeeuqselgniS

.hctiws

ecnerefergninoitisopdraoB ).sutlusnoC.deriuqersitnemtsujdalellarapeegeeuqS(ecafdnednaretneC

dohtemgnixifdraoB )noitpo(dohtemnoitcusdraoB,)dradnatS(dohtemgnipmalclacinahceM

noisicerpgninoitisopemarfksaM ± ,noitceridY-Xnimm5 ± 5.1 ° noitceridgnitatorni

ecnaraelC mm3+otmm5.0-

noitareleccayticolevesaeler-ksaM/lortnocyticolev-mrofinu/lortnoc

deeps-hgih/lortnocelpitlumlortnocnoitarelecca

s/mm1.0/s/mm5ots/mm1.0yticolevlanimret,s/mm50.0yticolevlaitinIs/mm01ots/mm1.0/s/mm5ots/mm1.0/s/mm5ot

noitcnufgninaelcediskcabksaM )gnitanretlA(tewroyrD

emittcatgninaelcksaMdeepsgninaelcdnaezisdraobnognidneped,dradnatsnis62

]elcyc1yrD[

ezisrepapgninaelC mm084htdiWm81htgneL)mm83retemaiDedisnI(hcni-5.1

ecivednoitcusmuucaV )noitpO(pmupmuucaV,)dradnatS(rewolB

snoisnemidretuO

htdiW )royevnocfoecafdnE(mm0581

htpeD mm0771

thgieH)mm0541:UD/D(mm0341

)rotacidnisutatsehtgnidulcnI(mm0002

ssaM )snoitpotuohtiW:noitarugifnocdradnatS(gk0551

erusserpriA nim/l03ytitnauqylppuSaPM87.0otaPM94.0

ylppusrewoP

egatlovlamroN

erutarepmeT(AVk1.3esahp-eerhT,zH06/05,V002CA:HD)AVk1.8:dellatsnItinUlortnoC

erutarepmeT(AVk1.3esahp-eerhT,zH06/05,V004CA:UHD)AVk1.8:dellatsnItinUlortnoC

erutarepmeT(AVk5.2esahp-eerhT,zH06/05,V002CA:D)AVk5.9:dellatsnItinUlortnoC

erutarepmeT(AVk5.2esahp-eerhT,zH06/05,V004CA:UD)AVk5.9:dellatsnItinUlortnoC

elbatpecca.xaMnoitautculf

± %5

egatlovtupnIV022/V002:D/HD

V044/V004/V083:UD/UHD

snoitidnoC01:erutarepmeT ° 53otC °C

gnisnednocnon%08ot%53:ytidimuH

esioN 47 Bd

10

1-3-2 Dead Space

1-3-3 Outer Dimensions

4

4

3 3

6.5

25

Y

Z

14

5

15Fixed side

1E4C-001E Board transport space

Board

Equipment Specification

1E4C-029E1E4C-050E

[SP28P-DHU/DU] [SP28P-DH/D]

∗ As for the line specification, the value is different.

∗ As for the line specification, the value is different.

1E4C-E-OMA01-A02-00

11

GE

NE

RA

L DE

SC

RIP

TIO

N

1

a

aa a

1-4 Available Board Specification

Item Specification

Board size 50 ≤ L ≤ 460

50 ≤ W ≤ 360

0.5 ≤ T ≤ 4.0

Max.: 460 (L) x 360 (W)

Min. : 50 (L) x 50 (W)

Carrying direction

T (Thickness) mm

Tolerance forboard warp

1.0 mm or less

Warp

Cross section of board

Board recognitionmark

Examples of mark shapeBoard recognition correction is performed on the basis of the positional relation betweenthe recognition mark and the circuit pattern.A certain contrast is required between the recognition mark and the board. (Binarycontrast image)

Mark size and backgroundA certain size of neutral area that is different from the mark is required for the back-ground of mark.

Neutral area

a ≥ 2 mm or above

The mark is not requiredto be black.

L (length) mm

1B4C-003E

443C-226E

Warp

1B4C-004E

W (width) mm

1B4C-002E

Mark

1 2 3 4 5

1E4C-E-OMA01-A02-00

12

= MEMO =

1E4C-E-OMA01-A02-01

11E4C-E-OMA02-A01-01

Chapter 2BASIC OPERATION

Basic operationThis chapter describes the basic operation of this machine. This includes how tooperate the operating panel and touch panel.

You can choose an item by pressing its iconor button on the screen.

3Y3C-EOp-Main-001

2

EMERGENCY

STOP

1E4C-E-OMA02-A01-01

2-1 Operating Panel

This section describes the operational areas of this machine and its basic operation.

For SP28P-DH/DHU

1E4C-104TE

KEY LOCK

START

STOP

UNLOCK

STEP

SELECT


EMERGENCY

STOPOFF ( ) ON ( ) SERVO

STOP UNLOCK

STEP

START

LIGHT ON SELECT


1E4C-AA00 1E4C-AB00

Emergency Stop Button (2 in ALL)Operating Panel

LIGHT ON

BACK LIGHT OFF

Rear Side

hctiwS noitcnuF

.potsyraropmetaretfatiemuserotdnanoitcudorptratsotdesusisihT

.tuognitnirppotsdna)potsetaidemmI(yliraropmetnoitcudorppotsotdesusisihT

.noitneverpregnadrofhctiwssihthtiwdesueraenihcamsihtkrowotsehctiwsehT

gnirud)ecneuqesybecneuqesetarepoot(noitarepopetsehtrofdesusisihT.noitcudorp

.lenaphcuotehtfothgilkcabehtnosnrutsihT.putesenihcamehtfoneercsgnittesthgilkcabehtnodetcelesebnacnoitcnufsihT•.yllacitamotuaffosnrutthgilkcabeht,tesehtnihtiwdetarepotonsilenaphcuotehtfI

)s006/s024/s003/s042/s081/s021/s06/s03:tesotemitelbaliavA(

.enihcamsihtnodesutonsisihT

.cte,FFOOVRESotgniwodilavnisilenapgnitarepofoesuehtnehwsthgilpmaL

.ffosilenaphcuotehtfothgilkcabehtnehwnosnrutpmalehT

)hctiwsovreS(OVRESfotrapelibomehtotnisdnahruoytresniuoynehW.rotomehtrofhctiwsrewopasisihT

htobNOnrut,noitcudorptratsuoynehW.hctiwssihtFFOnrutoteruseb,enihcamsiht.edisraerehtnodnalenapgnitareponosehctiwsovreseht

)nottubpotsycnegremE(POTSYCNEGREMEtillup,teseroT.potstnegremenaotsemocenihcamsiht,nottubsihtsserpuoynehW

[.drawrof × ]2

3

BA

SIC

OP

ER

AT

ION

2

EMERGENCY

STOP

1E4C-E-OMA02-A01-01

KEY LOCK

START

STOP

UNLOCK

STEP

SELECT


EMERGENCY

STOPOFF ( ) ON ( ) SERVO

STOP UNLOCK

STEP

START

LIGHT ON SELECT

KEY LOCKKEY LOCK BACK LIGHT OFFBACK LIGHT OFF

1D4C-818E 1D4C-809E

Emergency Stop Button (2 in ALL)Operating Panel

For SP28P-D/DU

Operating Panel

Rear Side

1E4C-003TE

hctiwS noitcnuF

.potsyraropmetaretfatiemuserotdnanoitcudorptratsotdesusisihT

.tuognitnirppotsdna)potsetaidemmI(yliraropmetnoitcudorppotsotdesusisihT

.noitneverpregnadrofhctiwssihthtiwdesueraenihcamsihtkrowotsehctiwsehT

gnirud)ecneuqesybecneuqesetarepoot(noitarepopetsehtrofdesusisihT.noitcudorp

.enihcamsihtnodesutonsisihT

.cte,FFOOVRESotgniwodilavnisilenapgnitarepofoesuehtnehwsthgilpmaL

)hctiwsovreS(OVREStrapelibomehtotnisdnahruoytresniuoynehW.rotomehtrofhctiwsrewopasisihT

NOnrut,noitcudorptratsuoynehW.hctiwssihtFFOnrutoteruseb,enihcamsihtfo.edisraerehtnodnalenapgnitareponosehctiwsovresehthtob

)nottubpotsycnegremE(POTSYCNEGREMEtillup,teseroT.potstnegremenaotsemocenihcamsiht,nottubsihtsserpuoynehW

.drawrof[× ]2

4

2-2 Touch Panel

This machine is operated by using the touch panel and operating panel. This section describes thebasic operation of touch panel.

2-2-1 Touch Panel Configuration

Touch panel configuration is as follows.

a) Upper function keys These are currently not used. They perform no

function if pressed.

b) Hierarchy, mode and menu namedisplay area

The state of current displayed screen isdisplayed by the icon and the item name.This is the same icon as appears in the mainmenu.( 2-3 Main Menu)E.g.) The screen as shown leftThis shows this machine has come to animmediate stop in the operator mode ( )during production ( ).

c) Date, time and data name display area Present date, time and data name are dis-

played.

d) State display, switches and messagesarea

The state of this machine, messages, theswitches for operation and so on are displayed.

e) Lower function keys These are allotted the functions to be used

frequently. ( 2-2-2 Function Keys)

F 1 F 2 F 3 F 4 F 5 F 6 F 7 F 8

1E4C-E-OMA02-A01-01

193C-EOp-PrIs-001

5

BA

SIC

OP

ER

AT

ION

2

yeknoitcnuF noitcnuF

tnirpneercS

.yalpsidneercsfoypocdrahtnirpotdesU

noitisopmirepuS siyeksihtemityrevE.lenaphcuotehtnodesopmirepussineercsnoitingoceRezis-lluf:morfecneuqesnirevosegnahcneercsnoitingocer,desserp → ,ezis-2/1

,tfelreppu → ,thgirreppu,ezis-2/1 → ,thgirrewol,ezis-2/1 → ,tfelrewol,ezis-2/1→ .deyalpsidton

noitcelesegaugnaLelggotlliw)esenapaJrohsilgnE(segaugnaleht,yeksihtsserpuoynehW

.yletaidemmi

potsrezzuB

.gnidnuossitinehwrezzubehtpotsotdesU

pmujeerT.deyalpsidsineercseertunemeht,neercsynatayeksihtsserpuoynehW

Tree jump)egapNext(

pleH

Next page Help)(.deyalpsidsineercsdeyalpsidtnerrucfonoitanalpxeehT

yeknruteR

.neercssuoiverpehtotsnruteR

Touch Panel

2-2-2 Function Keys

The lower function keys are allotted the following functions. When you press the key, it functions.

Screen print

Superimposition

Language selection

Buzzer stop

Tree jump Help

Return key

1E4C-005TE00

1E4C-E-OMA02-A01-00

6

Tree jumpThis key is used to jump from the current screen to another screen immediately.

1. Press .

• The menu tree screen is displayed.

∗ Pressing at any screen displays the

menu tree screen.

HelpThis key is used to display an explanation or operation instruction of a function.

1. Press .

• The help screen is displayed.

∗ Every time you press , the position of

the message changes alternately (Left →Right).

Touch Panel

193C-EOp-PrIs-001

193C-EOp-PrIs-001

1E4C-E-OMA02-A01-01

7

BA

SIC

OP

ER

AT

ION

2

2-2-3 Switch Types and How to Operate

You can operate this machine mostly by pressing a switch on the screen softly.

Selection switches

• Choosing an item

1) Press the item you want to choose.

The screen of the chosen item is displayed.

Main menu icons belong to selection switches.

Input switches

• Typing numeric value

1) Select the item to be input (if there is morethan one item to be input).

Selected item will blink or will be highlighted.

2) Enter values with numeric keys.

If you pressed an incorrect key, press BS andre-enter a correct value.

The entered value is displayed in the numericvalue window.

3) Press ENT .

The value of selected item changes to thenewly-entered value.

Touch Panel

1E4C-E-OMA02-A01-01

1 2

3

8

Paper feed

Touch Panel

Display-changing switches

Changing display

When you press this switch, display ischanged.

Arrow switches

------- Page turning switchesPage of displayed screen is turned.

------- Move switchesCursor moves in the direction of the arrow.(Not all the cursors are arranged as shown left.)

Mark on switch

------- Repeat mark (at the upper right)If a switch with this mark is kept pressed, its function is executed continu-ously.

------- Unlock mark (at the upper left)A switch with this mark must be pressed in combination with the

UNLOCK

button.

(Vertical direction)

(Horizontal direction)

1B4C-EEn-MaMc-003

1B4C-EEn-DmBt-001

Paper feed Unused

Use

1E4C-E-OMA02-A01-00

9

BA

SIC

OP

ER

AT

ION

2

2-2-4 Messages

Messages to operators are displayed inside message boxes.

Message iconsThe following icons are at the head of messages to show the type of message.

Touch Panel

Message

1B4C-006TE

egassemnoitcurtsnI egassemnoituac/gninraw/regnaD

egassemyriuqnI egassemdewollatoN

egassemgnitiawemiTegassemylpmoctsuM

)dnuorgkcabeulbano)!(krametihW(

egassemrorrEdnuorgkcabwolleyano)!(kramkcalB(

)emarfkcalbni

1E4C-E-OMA02-A01-01

10

2-3 Main Menu

NOTICE

On this machine, you are free to change the menu configuration of the operatormode.( 3-5-6 Customizing Operator Mode)

Main menu is the initial screen for each operation.It is classified into two modes: operator mode and engineer mode. The menu configuration that isdisplayed varies according to the mode.

Screen of operator mode

This icon indicates operator mode.

Inspection period display areaWhen an inspection period is approaching (to 90% of its cycle), the message is displayed inyellow. When the inspection period has passed,it is displayed in red.∗ When the message is displayed, inspect this

machine.(Refer to the maintenance manual.)

Icon switchesPressing each icon displays its menu screen.

Screen of engineer mode

This icon indicates engineer mode.

Pressing this will switch to the dis-play of the main menu of operatormode.

1

2

3

4

5

3

1

4

5

2

3

1E4C-E-OMA02-A01-01

11

BA

SIC

OP

ER

AT

ION

2

metI noitcnuF

rotarepO .edomrotareposetacidnisihT

reenignE)deriuqersidrowssapehT(.edomreenigneotdehctiwssiedomrotarepO

)edoMreenignE4-2(

fforewoPsnrutnocisihtgnisserP.snigiroriehtotdenruterevahsexaretfadeyalpsidsisihTsdnahruoygnitresnierofeB.rotomovresehtsahcusstrapelibomforewopehtffo

.deraeppasidsitierusekamdnanocisihtsserpoteruseb,krowotenihcamehtotni

noitcudorP.noitarepocitamotuastratssihtgnisserP

.tesneebevahatadnoitcudorpdnaderaperpneebsahenihcamsihtretfadesusitI)NOITCUDORPYLIAD4retpahC(

tcudorPgifnoc

.noitomehtkcehcotdnanoitcudorprofstnemeriuqergnittesrofdesusisihT)sgnitteSnoitcudorP2-3(

ecnamrofrePofni

.deyalpsidsinoitarepocitamotuagnirudderiuqcanoitamrofniehT)noitamrofnInoitcudorP3-3(.noitcudorpfosutatsehtgnirotinomroflufesusitI

yfidomataD.atadnoitcudorpehtgnihcaetdnagnitide,gnitaercsasnoitcnufhcusrofdesusisihT

)GNITIDEATAD7retpahC(

eliFtnemeganam

,TPmorf/otsretemarapenihcamdnaatadnoitcudorpehtdaol/evasotdesusisihT)NOITAREPOELIF6retpahC(.ksidyppolfdnaksiddrah

enihcaMretemarap

ehtoteud,enihcamsihtfo.cte,seulavecnereferehttesdnaegnahcotdesusisihT).launaMecnanetniaMehtotrefeR(.tnemecalperstraproecnanetniam

enihcaMtsujda

.enihcamsihtfotraphcaefotnemtsujdadnakcehcnoitomehtrofdesusisihT)tnemtsujdAenihcaM4-3(

enihcaMgifnoc

.atadnoticudorpfotnednepednisitahtenihcmsihtfoetatsehttesotdesusisihT)sgnitteSenihcaM5-3(

1E4C-004TE

Main MenuO

pera

tor

Eng

inee

r

Operator

Engineer

Power off

Product config

Production

Performanceinfo

Data modify

Filemanagment

Machineparameter

Machine adjust

Machine config

1E4C-E-OMA02-A01-01

12

2-4 Engineer Mode

2-4-1 How to Enter Engineer Mode

∗ To enter engineer mode, the password is required. Set the password if you have not set it.( 2-4-2 How to Change Password)

1. Press Engineer

.

• Password input screen is displayed.

2. Enter the password, then press Decision .

• The main menu of engineer mode is displayed.

∗ If you pressed an incorrect key, press BS andre-enter a correct letter.

• Pressing switches engineer mode tooperator mode.

1E4C-E-OMA02-A01-01

1

2

13

BA

SIC

OP

ER

AT

ION

2

2-4-2 How to Change Password

∗ To change (set) the password, you need the key floppy disk for changing password.

1. Insert the key floppy disk for chang-ing password into the floppy diskdrive.

2. Press Engineer

on the main menu in the

operator mode.

3. Press Password change .

4. Enter a new password, then press Decision .

5. Enter the new password again, thenpress Decision .

• When the password entered at the step 4 is thesame as the one entered at the step 5, it ischanged and the main menu of operator modeis displayed.

6. Press Engineer

, and make sure you can

enter engineer mode with the newpassword.

• If you cannot enter engineer mode, performthis procedure from step 3 again.

7. Take out the key floppy disk from thefloppy disk drive.

Engineer Mode

1E4C-E-OMA02-A01-01

2

1

3

14

= MEMO =

1E4C-E-OMA02-A01-01

1

Functions• This chapter describes each function that can be chosen from the main menu as

follows.

∗ Pressing an icon displays that icon’s menu screen.

• How to see the menu configuration

Chapter 3FUNCTIONS

1E4C-E-OMA03-A01-01

Chapter 4 DAILY PRODUCTION

The following are described in this chapter. 3-2 Production Setting 3-3 Production Information 3-4 Machine Adjustment 3-5 Machine Settings

Refer to the Maintenance Manual. Chapter 6 FILE OPERATION Chapter 7 DATA EDITING

ReferenceOutline of function

Men

u co

nfig

urat

ion

Creating Board DataDescribes setting board data.

3-2-10

Creating Board Recognition Data

Describes setting boardrecognition coordinates.

3-2-11

2 1E4C-E-OMA03-A01-00

3-1 Menu Configuration

3-1-1 Operator Mode

Operator

Production

Prod conf Performanceinfo

Describes displaying theinformation during running.

Describes displaying thecleaning count and solderfeeding count.

Describes resetting produc-tion information.

3-3-1

3-3-3

3-3-5

Run Information

Counter Information

Reset

Describes displaying the factorsthat made this machine stopduring production.

3-3-2Stop Information

Describes outputting produc-tion information to printer.

3-3-4Form Printing

Describes checking squeegeemotion.

Describes checking boardtransport motion.

Describes checking cleaningmotion.

Describes resetting cleaningcount and printing count.

3-2-1

3-2-2

3-2-3

3-2-4

Squeegee Open/Close

Board Transport

Mask Cleaning

Counter Reset

Specify the number of produc-tion boards.

3-2-5Production Schedule Count

Describes starting dailyproduction.

Chapter 4DAILY PRODUCTION

Describes performing a seriesof the operation of the prepa-ration for the productionchecking the message.

3-2-6Preparation for Production

3

FU

NC

TIO

NS

3

1E4C-E-OMA03-A01-00

3-1-2 Engineer Mode

Menu Configuration

Engineer

Data modify Machineparameter

Filemanagment

Describes setting maskrecognition coordinates.

Describes loading/savingproduction data.

Chapter 6

Describes loading/savingmachine parameters andinitializing floppy disk.

Chapter 6

Describes setting board data.7-4

7-5Describes setting boardrecognition coordinates.

Describes setting the condi-tions to fix the board.

7-6

7-7Describes setting mask data.

7-8

Describes setting solderrecognition coordinates.

7-9

Describes setting the condi-tions for printing motion.

7-10-1

Describes setting the condi-tions for cleaning motion.

7-10-3

Describes setting printingcount and feeding count.

7-10-5

Describes setting preciseprinting position by teaching.

7-11

Describes checking the createdand edited production data.

7-12

7-13Describes setting the condi-tions for each motion.

7-14Describes printing out data.

Describes setting batchteaching coordinates.

7-15

Refer to the MaintenanceManual.

Creating Board Data

Creating Board Recognition Data

Board Positioning Data

Mask Data

Mask Recognition Data

Solder Recognition Data

Printing Conditions Data

Cleaning Data

Printing Counter

Printing Position Data

Data Check

Function Switch

Form Printing

Batch Teaching Data

Main operation

Sub operation

4

Menu Configuration

Describes returning all axesto their origins.

Describes checking productionmotion and breaking in solder.

Describes opening, closingand retracting squeegee.

Describes maintaining recognitiondevice and checking its motion.

3-4-1

3-4-4

3-4-5

3-4-12

3-4-13

3-4-14

3-4-2Describes adjusting the widthof conveyor.

Describes correcting boardrecognition coordinates.

Describes checking printing motion.

Describes checking maskcleaning motion.

Describes correcting maskrecognition coordinates.

Describes checking the motionof solder autofeeding unit.

Describes displaying the stateof machine in address.

Describes displaying the stateof valve in address.

Describes displaying theinformation of all axes.

3-4-6

3-4-7

3-4-10

3-4-11

3-4-8

3-4-9

Machine adjust

Machine config

Describes setting the conditionsfor the motions for adjustment.

3-5-1

3-5-3

3-5-2Describes setting the time ofthe machine.

Describes displaying the latest100 recognition results.

Describes setting and display-ing the value of conditions forfeedback range.

3-5-5Describes displaying the pastfeedback results.

Describes customizing thefunctions to use them in theoperator mode.

3-5-6

3-5-4

Returning to Origin

Width Adjustment

Board Recognition

Mask Cleaning

Mask Recognition

Solder Feeding

Trial Printing

Input Check

Output Check

Axis Information

Recognition Device Maintenance

Printing Motion

Squeeze Open/Close

Switch for Adjustment

Setting Time

Feedback Range

Feedback History

Customizing Operator Mode

Collecting Recognition Result

3-4-3Describes transporting boardonto conveyor.

Board Transport

1E4C-E-OMA03-A01-00

5

FU

NC

TIO

NS

3

3-2 Production Settings

This is used for setting requirement for production and to check the motion.

1. Press Product config

on the main menu.

• “Production config menu” is displayed.

∗ Pressing a function switch displays its settingscreen.

3-2-1 Squeegee Open/Close

This is used to open and close the squeegee.

UNLOCK

+ SQ. close

Closes an opened squeegee.

UNLOCK

+ SQ. open

Squeegee exchange : Origin pointReturns the squeegee to its origin and opens it.This is used to change squeegees.

UNLOCK

+ SQ. open

Mask exchange : Print head rear sideMoves the squeegee to the inner side andopens it.This is used to change masks.

UNLOCK

+ SQ. position change

Moves the squeegee to the position opposite tothe current position.The information of the current position ofsqueegee will be lost.

UNLOCK

+ SQ. escape

Moves the squeegee to the position opposite tothe current position.The information of the current position ofsqueegee will be saved.

1E4C-E-OMA03-A01-01

6

Production Settings

3-2-2 Board Transport

This is used to perform transporting board in, transporting it to the board holder and transporting itout to the next process.The location of the board on the conveyor is displayed in green during the transfer. While it is beingtransported, its image at the end position is blinking. When it has been transported, the color of itsimage at the start position will turn off and is displayed at the end position.

UNLOCK

+ Carry in

Transports the board in from the previousprocess to the conveyor (left). Ready signal istransmitted to the previous process.

UNLOCK

+ Load

Transports the board from the conveyor (left) tothe board holder.

UNLOCK

+ Unload

Transports the board from the board holder tothe conveyor (right).

UNLOCK

+ Carry out

Transports the board from the conveyor (right)out to the next process.

UNLOCK

+ Positioning action

Performs only the board positioning motion.UNLOCK

+ Rear

Moves the board holder to the rear side.UNLOCK

+ Front

Moves the board holder to the front side.UNLOCK

+

Clamps/Releases the board when the boardholder has been moved to the front or rearside.

PCB clamp

PCB clamp

1E4C-E-OMA03-A01-01

7

FU

NC

TIO

NS

3

Production Settings

3-2-3 Mask Cleaning

When you choose this on “Production config menu”, the cleaning unit is connected with the boardholder.This is used to clean the mask.

UNLOCK

+ Cleaning 1 round

Cleans the back of mask by moving the maskcleaning unit back and forth once.

UNLOCK

+ Cleaning 2 round

Cleans the back of mask by moving the maskcleaning unit back and forth twice. For wetcleaning, use this mode.This can be used when the data has been set.

UNLOCK

+ Escape XY-table

Retracts the X-Y table to the inner side. This isused for manually cleaning the back of themask.

UNLOCK

+ Send out air of solvent

Bleeds the pipe to send cleaning solvent of air.Use this function when the machine has beenstopped for a long time, because the solventhas vaporized.

3-2-4 Counter Reset

This is used to reset cleaning count and paste count (solder dispense count).

Cleaning count resetPressing Reset resets cleaning count to thedata set in cleaning data.

Paste count resetPressing Reset resets cleaning count to thedata set in count data.

1E4C-E-OMA03-A01-01

8

Production Settings

3-2-5 Production Schedule Count

When the scheduled count of boards has been produced, the production will be finished.The function can be used on a line, because the production end signal can be sent when the down-stream machines are our machines.

Production scheduleSelect whether to use this function.When this is set to “Unused”, the followingcannot be entered.

Production countSet count: Enter the production schedule count

in here. The count that can beentered is from 1 to 99999.

Remaining PCB count: The current productioncount is displayed.(Display Only)

Pressing preset resets “Remaining PCBcount” to “set count”.

Production end signalWhen this function is used, select whether tosend the production end signal to the down-stream machines.

∗ This is our line exclusive signal, so this signalis available only when the downstream ma-chines are our machines.

• If the values of “set count” and “RemainingPCB count” are improper, the error messageappears.1. “Remaining PCB count” = 0

→ Press preset .“set count” < “Remaining PCB count”

→ Press preset .2. When the pre-print boards are on the front

and center conveyors→ Set “set count” for 2 and over.

1E4C-E-OMA03-A01-02

9

FU

NC

TIO

NS

3

1E4C-E-OMA03-A01-01

Production Settings

3-2-6 Preparation for Production

A series of operations can be performed interactively by using this function. You can also decidewhether to perform each operation.

UNLOCK

+ Product preparation

The production preparation starts.

Operation items settingYou can perform the setting for each operationitem. Only an engineer can use this function.

• The following screen is displayed.

Production Preparation Setup

Set under supportThe conveyor width is widened, and the tableis retracted to the specified position (inner orfront side). The support is set there.

Change squeegeeThe squeegee moves to the front (originposition) and opens. The squeegee is ex-changed there.

Set maskThe mask is set. After set, the mask recogni-tion is performed automatically, so check theposition.

Supply solderSolder is supplied. This is enabled only whenthe solder auto-supply unit is used.

Print to smooth pasteThe solder is leveled. Check the printing form,etc. here.

Counter resetEnter the number of boards when specifyingthe production count.The production information, paste count andcleaning count are reset.

Can be set as long as “Set under support” is ON.

Specify the operation requiredfor the production preparation.

10 1E4C-E-OMA03-A01-01

Production Settings

Pressing Product preparation displays the following message.The message changes according to the contents of the production preparation setting.

When Starting the Support Exchanging

UNLOCK

+ Run

Proceeds to the next operation process.

QuitInterrupts the production preparation.

SkipSkips to the next operation process withoutperforming the displayed operation.

When the Production Preparation Is Finished

UNLOCK

+ Run

Returns to the production setup screen afterthe production preparation.

When the Production Preparation Is Interrupted

UNLOCK

+ Run


When an Error is occurred at the Production Preparation

UNLOCK

+ Run


1E4C-EOp-Pc-004

1E4C-EOp-Pc-005

1E4C-EOp-Pc-006

1E4C-EOp-Pc-007

1E4C-EOp-Pc-010

11

FU

NC

TIO

NS

3

1E4C-E-OMA03-A01-01

Production Settings

When the Counter Reset Is ON

YesDisplays the screen to set the productionschedule count.

NoChoose this when not changing the productionschedule.

When choosing Yes above

Reference production reportPressing Run while this is highlighted resetsthe production management information.

Paste countPressing Run while this is highlighted resetsthe paste count.

Cleaning countPressing Run while this is highlighted resetsthe cleaning count.

RunChoose this when resetting the selected item.

EndChoose this when not resetting the counter.

12

3-3 Production Information

Various running states of production are displayed.


on the main menu.

• The production information screen is displayed.

∗ Pressing a key displays its information.

3-3-1 Run Information

The count of produced boards and blocks and run time breakdowns are displayed.∗ If not reset, these numeric values will continue to accumulate irrespective of switchover of board

types. As the need arises, reset them.PCB’s to process

The number of the boards passed through themachine[The number of produced boards + Thenumber of not-produced boards (just passedthrough)]

Blocks to processThe number of blocks produced (printed)actually.

Operating rateRate of time when the machine is actuallyworking for production during production mode[Real run time / Total run time]

Machine run ratioRunning rate of the machine adding Wait forproc time to Real run time[(Real run time + Wait for proc time) / Total run time]

Real run timeThe time found by subtracting the productionstop time due to errors, wait for the previousand next processes and so on from the timeduring the production mode[Total run time - Total down time]

Wait for pre proc timeThe time waiting for the previous processes tobe ready

Wait for post proc timeThe time waiting for the next processes to beready

Total run timeThe time during production mode of machine

1E4C-E-OMA03-A01-01

13

FU

NC

TIO

NS

3

Production Information

3-3-2 Stop Information

This information is displayed for each factor that made the machine stop during production. Spe-cific reasons for stops can also be displayed by time.∗ If not reset, these numeric values will continue to accumulate irrespective of switchover of board

types. As the need arises, reset them.

Stop historyDisplays the last 20 stop histories occurredduring automatic operation.

• The following screen is displayed.

Stop history

↑ ↓These are used to select stop information.

Error scrnDisplays the error screen displayed when themachine was stopped.

Axis informationDisplays the axis information when the ma-chine was stopped.( 3-4-13 Axis Information)

ResetResets the stop history.

1E4C-E-OMA03-A01-01

14


3-3-3 Counter Information

Mask cleaning count and solder dispensing count are displayed.∗ Only when the solder autodispense unit (option) has been installed, “No. of solder supplies”

(solder dispensing count) is displayed.

Qty. of PCB’s printedThe number of printed boards

No. of cleaning cyclesThe number of times of mask cleaning

No. of solder suppliesThe number of times of solder dispense

3-3-4 Form Printing

This is used to output production information to the printer.

Select the information you would like tooutput.

Press Run .

∗ Press Yes when the message appears.

∗ More than one key can be selected at a time.To cancel a selected key, press it again.

2

1

1E4C-E-OMA03-A01-01

15

FU

NC

TIO

NS

3


3-3-5 Reset

This is used to reset production information.

Select the information to reset.

Press Run .

∗ More than one key can be selected at a time.To cancel a selected key, press it again.

2

1

1E4C-E-OMA03-A01-01

16

3-4 Machine Adjustment

This is used to check the motion and correct the recognition data.∗ On the main menu (default state) in operator mode, this function cannot be selected.


on the main menu.

• “Machine Adjustment” menu is displayed.

3-4-1 Returning to Origin

This is used to return all the axes to their origins.

After pressing UNLOCK

+ Return to origin on the machine adjustment menu, make sure the servo

switches are ON, and then press UNLOCK

→ START

.

∗ Make sure no board is on the conveyor beforehand.

• All the axes return to their origins.

1E4C-E-OMA03-A02-01

17

FU

NC

TIO

NS

3

1E4C-E-OMA03-A02-01

Machine Adjustment

3-4-2 Width Adjustment

This is used to adjust the width of conveyor according to the production board data or the boarddata set optionally.

Prd data PCB WSets the board width of production board data.When setting the board width optionally, enterit with the numeric keys.

UNLOCK

+ Run

Executes the width adjustment.

UNLOCK

+ Sequential movement

Performs the motions until the board stopperpositioning.

UNLOCK

+ Step movement

Performs the motions until the board stopperpositioning step by step.

NOTICE

When adjusting the width of conveyor, be careful of the following.

• No board must be on the conveyor during a width adjustment.

• When adjusting to a narrow width, remove the board support plate.If the width adjustment is executed without the removal, an interlock error willoccur.

( 9-2-1 How to Remove Board Support)

18

Machine Adjustment

3-4-3 Board Transport

This is used to check the state of the board being transported between each conveyor and move itto the different positions.

UNLOCK

+ Carry in

Transports the board in from the previousprocess to the conveyor (left). Ready signal istransmitted to the previous process.

UNLOCK

+ Load

Transports the board from the conveyor (left) tothe board holder.

UNLOCK

+ Unload

Transports the board from the board holder tothe conveyor (right).

UNLOCK

+ Carry out

Transport the board from the conveyor (right)out to the next process.

UNLOCK

+ Positioning action

Performs only the board positioning motion.UNLOCK

+ Holder to origin

Returns the support to its origin.UNLOCK

+ Rear

Moves the board holder to the rear side.UNLOCK

+ Front

Moves the board holder to the front side.UNLOCK

+

Clamps/Releases the board when the boardholder has been moved to the front or rearside.

Image of conveyor

Green imageIndicates the board is on the current con-veyor.After the board has been transported, thecolor of this position turns off and the imagethat had been blinking turns in green.

Image blinking in greenIndicates the conveyor that is the nextdestination of the board.

PCB clamp

1E4C-E-OMA03-A02-01

PCB clamp

19

FU

NC

TIO

NS

3

Machine Adjustment

3-4-4 Board Recognition

This is used to correct board recognition points through board recognition.∗ This will operate when the board recognition function switch is enabled.

UNLOCK

+ PCB recog

Executes board recognition using the produc-tion data.

• After board recognition, the correction valuesof board recognition points are displayed.“PCB’s” is displayed in ( ) to show that thesecorrection values are for the board.

1E4C-E-OMA03-A02-01

20

Machine Adjustment

3-4-5 Printing Motion

On the “Print operation” menu, you can check the motion at each printing step, such as the up-and-down motion of squeegee, 1-cycle printing, the up-and-down motion of lift and so on.∗ Even when the board is not on the center conveyor (board holder), each motion is available.

However, when using this menu while solder is on the mask, be careful if a board is present.

UNLOCK

+ Lift up Lift down

Moves X-Y table to the printing position andraises and lowers the lift.The printing position is determined by thecorrection value of the printing position dataand the board check.

UNLOCK

+ Squeegee down R

Lowers the rear squeegee.UNLOCK

+ Squeegee down F

Lowers the front squeegee.UNLOCK

+

Raises the squeegee to the middle position.UNLOCK

+

Raises the squeegee to the upper limit posi-tion.

UNLOCK

+ ↓ ; R → F

Moves the squeegee to the front side.UNLOCK

+ ↑ ; F→ R

Moves the squeegee to the rear side.UNLOCK

+ Step run

Moves the squeegee step by step.UNLOCK

+ Print 1 cycle

Performs the processes from raising the lift tolowering it successively.

UNLOCK

+ Squeegee to origin

Moves the squeegee to its origin and stops it.UNLOCK

+ Print save change

Changes the printing start position. Change thememorized position of squeegee to the oppo-site side.

The current states of the squeegees and lift aredisplayed.

Squeegee up(Middle)

Squeegee up(Upper)

1E4C-E-OMA03-A02-01

21

FU

NC

TIO

NS

3

Machine Adjustment

3-4-6 Mask Cleaning

This is used to check the process of mask cleaning motion.∗ This will operate when the automatic solder cleaning function switch is enabled.

UNLOCK

+ One way cleaning

Cleans the back of the mask by moving themask cleaning unit back and forth once. Thetaken time is displayed after operation.

UNLOCK

+ Round cleaning

Cleans the back of the mask by moving themask cleaning unit back and forth twice. Thetaken time is displayed after operation.

UNLOCK

+ Cleaning 1 step

Cleans the back of mask step by step.UNLOCK

+

Highlighted : Takes up the cleaning paper.UNLOCK

+ Send out air of solvent

Bleeds the pipe to send cleaning solvent of air.Use this function when the machine has beenstopped for a long time, because the solventhas vaporized.

UNLOCK

+ Escape XY-table

Retracts the X-Y table.

Cleaning dataCleaning data can be modified.Cleaning time:The time taken for the cleaning operation isdisplayed.(0.1 second unit)

3-4-7 Mask Recognition

This is used to recognize the mask and correct the mask recognition points.

•UNLOCK

+ Mask recog

Executes mask recognition using theproduction data.

• After mask recognition, the correction valuesof mask recognition points are displayed.“Mask” is displayed in ( ) to show that thesecorrection values are for the mask.

Paper feed

1E4C-E-OMA03-A02-02

22

Machine Adjustment

3-4-8 Solder Dispensing

This is used to check the motion of the solder dispensing unit and to replace the cartridge.∗ This will operate when the solder autodispensing function switch is enabled.

UNLOCK

+ Squeegee ↑

Raises the squeegee.UNLOCK

+ Squeegee ↓

Lowers the squeegee.UNLOCK

+ Move Throw Up Pos

Moves the squeegee head to the solderdispensing position.

UNLOCK

+ Out

Highlighted : Releases solder.UNLOCK

+ Mins

Highlighted : Vacuums up solder into thecylinder.

UNLOCK

+ Solder supply

Dispenses solder automatically.UNLOCK

+ Cartridge exchange

Moves the squeegee head unit to the frontside.

1E4C-E-OMA03-A02-01

23

FU

NC

TIO

NS

3

Machine Adjustment

3-4-9 Trial Printing

This is used to check the motions from transporting the board in until printing and transporting itout.Depending on the state of the solder, the printing precision may deteriorate (when the viscosity ofthe solder is low because it has not been kneaded enough.) Through the solder break-in printingand printing state check, you can expect the precise printing with little unevenness in printingprecision.

Mask recognitionPerforms the mask recognition and calculatesthe printing position.

Print to smooth pastePrints the board to break in the solder suppliedinitially and adjusts the printing pressure ofsqueegee.

Print state checkChecks the state of printing by performingsuccessive motions.

Solder break-in printing

Performs each motion by pressing UNLOCK

+ eachswitch.Displays the printing conditions data.Opens and closes the squeegee.

F Squeegee at the front side

R Squeegee at the rear side

Press to set the printing pressure.(The printing pressure we recommend is10 ×10-2N to 15 ×10-2N)∗ However, the printing pressure will vary

according to the printing conditions andthe type of solder.

1B4C-EEn-MaTp-001

1E4C-E-OMA03-A02-02

24 1E4C-E-OMA03-A02-02

Performs the successive motions from trans-porting the board in until mask cleaning by

pressing UNLOCK

→ START

.

The item during operation blinks. Afteroperation, the operation result is displayed.Displays “OK” when the motion is completedcorrectly.When it displays “NG”, check this item.

Displays the state of printing.

The time to be taken for the printing of 1 cycle isdisplayed. (0.1 second unit)

The time to be taken for 1 cycle cleaning isdisplayed. (0.1 second unit)

Pressing this displays the print conditions setupscreen.

Printing state check

Machine Adjustment

25

FU

NC

TIO

NS

3

Machine Adjustment



3-4-11 Input Check

All the input addresses the machine uses are sampled every other second, and their states aredisplayed in bits.

List display

∗ The states of the input addresses the machineuses are displayed with names for each bit.Highlighted name shows its bit is ON (1).

Call by No.Displays the address including the specifiedNo. at the left side of the screen.

Address

List

1E4C-E-OMA03-A02-01

26

3-4-13 Axis Information

This is used to check the positions and status information of all the axes the machine controls.

<Descriptions of Items>Current pos cnt

Displays the current position of each axis inmm or pulse of status address.pulse : Displays the current position in

pulse.mm : Displays the current position in mm.

StatusDisplays the state of status address, error/busyof each axis, in bit form.

Machine Adjustment

3-4-12 Output Check

This is used to check the states of the valves which are used frequently in adjustment and checkeach motion by working each of them individually.

Call by NoDisplays the address that includes the speci-fied No. at the left side of screen.

∗ The states of the output addresses the ma-chine uses are displayed with names for eachbit.A highlighted name shows its bit is ON (1).

<Meaning of abbreviation>SB : Stage B PO : Plus overrun IO : INT outputtingSA : Stage A IE : Interlock error BU : BusyTY : Table Y DE : Data error CF : Stable frequencyTX : Table X FE : Feedback error R6 : Selecting R6DR : Driver error OT : Origin returning time over C0 : Counter = 0MO : Minus overrun CE : Counter error OR : Current origin position

PT : Positioning time over

3-4-14 Recognition Device Maintenance

This is used to maintain the recognition device and check its motion.( Appendix A RECOGNITION DEVICE (HGR-10) A-5 Recognition Device Maintenance)

1E4C-E-OMA03-A02-01

27

FU

NC

TIO

NS

3

3-5 Machine Settings

This is used to set the state of this machine that is independent of the production data.

1. Press Machine config

on the main menu.

• “Machine configuration menu” is displayed.

3-5-1 Switches for Adjustment

You can change the conditions of production motion for adjustment temporarily.Normally, all the items are ON except Simulate mode .Pressing Default or restarting the machine returns the settings to the normal ones.

Simulate modeON : Printing motion repeats continuously.

Print status checkON : Printed board is stopped without transport-

ing to the next process, so you can pick itout to check.

Print operationON : Printing is performed.

PCB extend checkON : Board extension check is performed.

Mask recognitionON : Mask recognition is performed.

RecogFilterChangeON : When the board is recognized, the filter to

recognize the special board, such as aceramic board, is used.

1E4C-E-OMA03-A02-01

28

Machine Settings

3-5-2 Setting Time

This is used to set the time of the machine.

Change the numeric value of the year, month,day, hour and minute as needed with, and press Set . The current time is changed.

: Forwards the time.

: Reverses the time.

3-5-3 Collecting Recognition Result

The last 100 mask/solder recognition result data are recorded.

All Data DeleteDeletes all of the 100 data.

FormPrntPrints out all of the 100 data.

1E4C-E-OMA03-A02-01

29

FU

NC

TIO

NS

3

Machine Settings

3-5-4 Feedback Range

The condition values for feedback range are displayed all together. You can check and correctthem.

• The printing state is checked by comparing thearea of mask aperture with the one havingprinted solder. Set the judgment reference forthat for each point.

DefaultSets the mask data on the upper side as thedefault values.

DataShiftCopies the mask data to each point in a lump.

3-5-5 Feedback History

The result history of the printing state recognition is displayed.

All Data DeleteDeletes all the data.

FormPrntPrints out all of the recognition results.

1E4C-E-OMA03-A02-02

1E4C-052P

30

Machine Settings

3-5-6 Customizing Operator Mode

Operator mode can be customized so that you can use the functions of data modification, fileoperation, machine parameters, machine adjustment and machine settings in this mode.∗ Even when you have set the machine settings so that it will be available in operator mode,

operator mode cannot be customized while in operator mode. When customizing the operatormode, be sure to choose the machine settings from engineer mode.

• Press the switch of the function you want touse in operator mode.Every time you press it, the display changesalternately (“Use”←→“Unused”).

DefaultReturns all the displays to “Unused”.

<Main menu in the operator mode>

• The function icons set to “Use” are displayedon the main menu in operator mode and will beavailable.

∗ Even when you have set the machine settingsso that they will be available in the operatormode, operator mode cannot be customizedwhile in operator mode.

1E4C-E-OMA03-A02-01

11E4C-E-OMA04-A01-00

Chapter 4DAILY PRODUCTION

Safety during production• Do not put hands into this machine while it is running. This machine is considered

running in the following states.1. While this machine is actually running2. During a stop to wait for a board3. During a temporary stop

Depending on circumstances, this machine may begin running unexpectedly, espe-cially “2. During a stop to wait for a board” and “3. During a temporary stop”.When putting hands into this machine, make sure the servo switch is OFF or thepower supply is OFF.

Daily productionThis chapter describes the basic operation for automatic operation, the basic workagainst production stops and so on.

2

4-1 Production Work Flow

This section describes an operator’s work for production.∗ Entrust the operations inside to engineer.

1 Preparations

• Start-up inspection ( 4-2 Before StartingProduction)

PreparationOK

5 Finishing production

( 4-6 Completion of Production)

• Perform the operation to finish production.

Production finishes.

3 Starting production

( 4-3-2 Production)

• Perform the operation to start production.

Production starts.

File operation (Data loading, etc.)Troubleshooting of board recognition error,etc.

2 Starting up this machine

( 4-3-1 Starting up this Machine)

• Turn on the power supply switch to start upthis machine.

Adjust the machine if it is in bad condi-tion.

1E4C-AA00

4 Supplying materials ( Chapter 5

SETTING PRODUCTION MATERIALS)

• Supply solder, the solvent and the cleaningpaper when they run out.

1D4C-813E

Power ON

RELEASE

TRIP

OF

F

ON

RESET

1E4C-E-OMA04-A01-01

Engineer

Engineer

3

DA

ILY P

RO

DU

CT

ION

4

1E4C-E-OMA04-A01-00

4-2 Before Starting Production

This section describes the work that should be performed before starting up this machine.

4-2-1 Start-up Inspection

Before starting operation, check the following points.

Are all the covers closed?

Are emergency stop buttons reset?(x 2)( SAFETY PRECAUTIONS)

State of emergency stop State of reset

Are there any foreign objects on conveyors orboard positioning lift?

Chips

Tools

Front side Rear side

Emergency stop button

433C-039E

433C-040E

1E4C-AB00

Emergency stop button

1E4C-AA00

1E4C-AA00

1D4C-813E

4

Before Starting Production

4-2-2 Checking Air Pressure

Make sure the pressure gaugeof MR unit shows 0.49 MPa orabove.

∗ Make sure the lever is ON.∗ If air pressure is improper, turn the

valve and adjust it.

Unlock the valve.

Adjust the airpressure.

Lock the valve.

Valve

Pressuregauge

To turn thelever ON,throw itup.

1D4C-827E

1E4C-AB00

ON

1

2

3

1E4C-E-OMA04-A01-00

5

DA

ILY P

RO

DU

CT

ION

4

4-3 Starting Production

4-3-1 Starting up this Machine

Start up this machine in the following order.

NOTICE

Before starting production, check the positions of emer-gency stop buttons and how to use them.( SAFETY PRECAUTIONS)

• When this machine is in abnormal condition, press thisbutton immediately.

• Pulling the emergency stop button out resets it.

1. Turn ON the power supply switch.

• Power is supplied to this machine and thetouch panel starts to be displayed.

• The system starts loading to this machine. Itwill take several minutes.

• After the system has been loaded, the screenas shown left is displayed.

2. Turn ON the servo switch.


EMERGENCY

STOP

RELEASE

TRIP

OF

F

ON

RESET

1E4C-E-OMA04-A01-01

6

Starting Production

4-3-2 Production

1. Press Production

on the main menu.

2. Make sure the servo switch is ON,

then press UNLOCK

→ START

.

• The steps from the self-diagnosis ( 4-3-3)to returning to origin ( 4-3-4) are per-formed. After that, when a board is transportedin from the previous process, production starts.OFF ( ) ON ( )

SERVO

STOP UNLOCK

STEP

START

LIGHT ON SELECT


1E4C-E-OMA04-A01-01

7

DA

ILY P

RO

DU

CT

ION

4

Starting Production

4-3-3 Self-diagnosis

Self-diagnosis screen is displayed for a moment.

While the following screen is displayed, the state of machine ischecked automatically.

• When the state is normal, “Return to origin”screen is displayed.

If any trouble is detected during a self-diagnosis, the followingscreen is displayed.

<E.g.>

• If any trouble is detected, the trouble item isdisplayed.

∗ Press the No. to display how to solve theproblem, and solve it following the instructions.If you cannot solve the problem, refer to“Chapter 4 ERROR MESSAGES” to solve thetrouble.

1E4C-E-OMA04-A01-01

8

Starting Production

4-3-4 Returning to Origin

Before starting production or printing, each axis returns to its origin.

All the axes return to their origins.

• “Complete” is displayed for the axes returnedto their origins.

1E4C-E-OMA04-A01-00

9

DA

ILY P

RO

DU

CT

ION

4

4-4 During Production

Basic production information and state of operation are displayed.

• Production ( 3-3-1 Run Informa-tion)

The number of produced boards.

• Operating rate ( 3-3-1 Run Infor-mation)

Operating rate of this machine.

• Cycle timeShows the time from when the board is trans-ported to the board holder until the next boardis transported to the board holder after printing.

• Cycle stop ( 4-5-1 Stop Operation)Stops production temporarily after printing ofthe current board is finished.

• Presence of boardDisplays the board on the conveyor.E.g.)

• StatusThe current state of the machine is displayed.

• CleaningAfter printing, mask cleaning is performed.After cleaning, the machine continues opera-tion without a stop.

∗ This switch is disabled if the function switch“Cleaning” is OFF. And operation variesdepending on the cleaning data settings.

∗ Even if mask cleaning is performed by thecleaning direction, the cleaning count is notchanged. If the timing of the cleaning directionand that of the cleaning count synchronize, thecleaning countdown is given priority to than tothe cleaning direction.

• If the counter of 2-stroke cleaning becomes 0after printing with Cleaning highlighted, 2-stroke cleaning is performed and the counter isreset.

No board Board

1E4C-E-OMA04-A01-01

Cleaning Data Operation Flag

The switches are disabled.

After printing, 1-stroke cleaning is performed.



OFF

ON

OFF

ON

OFF

OFF

ON

ON

Description1Round

2Round

10

M34EB

WARNINGDO NOT PLACE YOUR HANDS OR BODY INSIDE ACTIVE PART OF THE MA-CHINE WHEN IT IS IN A SINGLE STOP OR CYCLE STOP CONDITION.

The machine has been stopped only temporarily. You may be injured if the sensors are actuated and the machine moves unexpectedly.

Turn OFF the servo switch before placing your hands or body inside the active part.

4-5 Production Stop

4-5-1 Stop Operation

Immediate stop (For stopping production immediately)

1. Press STOP

on the operating panel.

• Production is stopped immediately, and “Imme-diate stop” screen is displayed.

2. When resuming production, pressUNLOCK

→ START

.

• Production is resumed.

∗ Pressing stops production and displaysthe main menu.

1E4C-E-OMA04-A01-01

11

DA

ILY P

RO

DU

CT

ION

4

Cycle stop (For stopping production after printing the current board)

1. Press Cycle stop .

• After the current board has been printed,production stops. And “Cycle stop” screen isdisplayed.

∗ Pressing Cycle stop again before stopcancels it.

2. When resuming production, pressUNLOCK

→ START

on the operating panel.


∗ Pressing stops production and displaysthe main menu.

Production Stop

1E4C-E-OMA04-A01-01

12

4-5-2 Functions during Production Stop

Operator mode Engineer mode

Performance infoDisplays in-depth information about production. ( 3-3 Production Information)

Data modify (When this is set “Use” in the operator customizing, it is displayed also in operator mode.)Used to modify production data. ( Chapter 7 DATA EDITING)

Machine config (When this is set “Use” in the operator customizing, it is displayed also in operator mode.)Used to set the state of this machine that is independent of production data.( 3-5 Machine Settings)

Mode changeSwitches between operator/engineer mode.∗ Switching over from operator mode to engineer mode requires the password.

Counter resetUsed to display and reset the cleaning cassette and printing count.

MaintenanceDisplays the maintenance menu after an immediate stop and a cycle stop during automatic opera-tion.This is used to solve the problem, stop production and so on.

Production Stop

1E4C-E-OMA04-A01-01

13

DA

ILY P

RO

DU

CT

ION

4

4-6 Completion of Production

When the front stocker sends out the last board in the set production count, the stocker transmitsthe production end signal to the next process (e.g. adhesive dispenser, etc.). When this machinegets the signal, it automatically enters a state of production completion after producing the lastboard. The main menu screen is then displayed.

1. Turn OFF the servo switch.

2. Turn OFF the power supply switch.


RELEASE

TRIP

OF

F

ON

RESET

1E4C-E-OMA04-A01-01

14

Completion of Production

4-6-1 Production End Function by Board Count Set

Not only when the stocker sends the signal but also when the scheduled count of boards has beenproduced, the production will be finished.This function can be used on a line; because the production end signal can be sent when thedownstream machines are made by us.

When using this function, enter “Production schedule” setting screen from “Production configmenu” screen, and then set the required data.

Production schedule

Allows you to set the production schedulecount data even at the stop screen.

Progress

Toggles “Remaining count” (to the specifiedcount) and “Production rate”

( x 100).

“Progress” is displayed only when this functionis used.

Remaining countSpecified count

1E4C-E-OMA04-A01-01

11E4C-E-OMA05-A01-00

Chapter 5SETTING PRODUCTION

MATERIALSSupplying production materialsThis chapter describes how to supply production materials such as setting the mask,supplying solder, supplying cleaning paper and so on.

1B4C-011P

1B4C-003P

1B4C-406P

2

1B4C-003P

1E4C-E-OMA05-A01-00

5-1 How to Set Mask

Procedure for SP28P-DH/DHU• Set the mask that fits the board.• Adjust the mask holder guide width and the reference block position to fit the mask correctly.


2. Open the front safety cover.

3. Rotate the mechanical valve for maskframe holder counterclockwise.

• Now that the mask can be set.

4. Set the mask.

∗ Check the pattern so that the inner and thefront side of mask will not be confused.

5. Push the mask into until it touchesthe stopper at the right inner side.

6. Turn the knob to fit the mask.

To the next page


1E4C-002P

Stopper

Knob

Operator’s Side1E4C-002E

Stopper

1E4C-004P

1E4C-003P Knob

3

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5

7. Rotate the mechanical valve for maskframe holder clockwise.

8. Close the front safety cover.


10. Press Data modify

on the main menu.

• The “Data modify” menu is displayed.

11. Press Prod data teach .

• The “Prod data teach” screen is displayed.

12. Press Mask recog .

• Mask recognition teaching is performed.( 8-3 Mask Recognition Teaching)

1E4C-E-OMA05-A01-01

How to Set Mask

1B4C-002P


4

1B4C-003P

1B4C-002P

1E4C-E-OMA05-A01-00

Procedure for SP28P-D/DU• Set the mask that fits the board.



3. Rotate the mechanical valve for maskframe holder counterclockwise.

• Now that the mask can be set.

4. Set the mask.

∗ Check the pattern so that the inner and thefront side of mask will not be confused.

5. Pull back the mask until it touches thestopper at the right front side.

6. Rotate the mechanical valve for maskframe holder clockwise.

To the next page


Stopper

How to Set Mask

1B4C-004P

1B4C-005P

5

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5




on the main menu.

• The “Data modify” menu is displayed.

10. Press Prod data teach .

• The “Prod data teach” screen is displayed.

11. Press Mask recog .

• Mask recognition teaching is performed.( 8-3 Mask Recognition Teaching)

1E4C-E-OMA05-A01-01

How to Set Mask


6

5-2 How to Change Squeegees and Adjust the Angle

5-2-1 How to Change Squeegees

This section describes how to change squeegees according to printing conditions data.


2. Press Machine adjust

on the main menu.

• “Machine adjustment menu” screen is dis-played.

3. Press Squeegee open/close .

• “Squeegee open/close” screen is displayed.

4. Press UNLOCK

+ SQ. open .

∗ Choose it with “Squeegee exchange : Originpoint”.

1E4C-E-OMA05-A01-02

To the next page


7

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5

1E4C-E-OMA05-A01-02

How to Change Squeegees and Adjust the Angle



7. Loosen the knob, then remove thesqueegees.

∗ Remove F and R squeegees.

8. Set the squeegees.

∗ Align each edge marking for positioning to theother, then tighten the knob.

∗ While pushing the squeegee holder lightly sothat its top face will be brought into closecontact with the squeegee head, tighten theknob.

∗ Set F and R squeegees.

To the next page

Align each edgemarking to the other.

F squeegee

Knob

R squeegee

1B4C-009P

Squeegee holder

1B4C-007P

1B4C-010P


F squeegee side

Squeegee head

R squeegee side

While pushing the squeegee holder to thereference plane, tighten the knob.

1E4C-465E

8




11. Press UNLOCK

+ SQ. close .

• The squeegee closes.

12. Press .


∗ Pressing again displays the main menu.

1E4C-E-OMA05-A01-02


193C-EEn-MaSoc-001

9

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5

1E4C-E-OMA05-A01-02


New squeegee(urethane)

How to Replace the Squeegee (Urethane Section)

This part describes how to replace the squeegee (the urethane section). The replacement timingvaries according to usage conditions; therefore, it should be replaced before bad printing due to aworn squeegee occurs.

∗ Lifespan (Replacement timing) of urethanerubberA urethane rubber (with four edges) has a lifeof about 20,000 to 25,000 times.

1. Check for wear and flaws in the edgeof a urethane rubber by the touch.

∗ If there are any wear or flaws, change the edgeto use.

∗ When all four edges have been used up,replace the urethane rubber.

2. Loosen the hexagon socket head capscrews (M4 ××××× 10L), and remove theold squeegee (urethane section).

∗ Tools: Wrench (Across flats = 3)

3. Attach the new squeegee (urethanesection) and temporarily tighten thescrews.

4. Put the squeegee on a surface plate,and tighten the screws while leavingno clearance between the squeegeeand the plate.

∗ When you tighten the screws, just put thesqueegee on the surface plate, not pressing itagainst the plate.

∗ Tightening torque: 0.98 N•m ~ 1.47 N•m

Surface plate,etc.

1B4C-408E

1B4C-409E

1B4C-409E1D3C-428E

10


1E4C-E-OMA05-A01-01

To the next page


5-2-2 Adjusting the Squeegee Angle

This part describes how to adjust the squeegee angle according to the print conditions data.


2. Press Machine adjust

on the main menu.


3. Press Squeegee open/close .

• “Squeegee open/close” screen is displayed.

4. Press UNLOCK

+ SQ. open .

∗ Choose it with “Squeegee exchange : Originpoint”.

11

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5


1E4C-E-OMA05-A01-01



7. Loosen a cap screw with an Allenwrench, and then turn a knob viewingthe on-screen squeegee angle toadjust the angle.

• If the angle is different from that preset in theprint conditions by ±5° or more, a data erroroccurs in returning to origin or in self-diagnosisprior to automatic operation, causing themachine to stop.

8. After adjusting the angle, tighten thecap screw with an Allen wrench tosecure the angle.



11. Press UNLOCK

+ SQ. close .

• The squeegee closes.

12. Press .


∗ Pressing again displays the main menu.


193C-EEn-MaSoc-001


1E4C-453P

KnobFixing cap screw

12

To the next page

1E4C-E-OMA05-A01-02

1D3C-044P

1D3C-046P

1D3C-047P

1D3C-045P

5-3-1 Assembling Squeegees

1. Loosen the M4 bolts of the squeegeeholder, and attach the squeegee.

∗ Positioning will be easy when you press thesqueegee, plate, and pressing plate againstedge with the squeegee holder turned upsidedown.

2. By bringing the squeegee into contactwith something flat like a surfaceplate or support blocks, ensure thatno clearance between them.

3. While slightly pressing down thespring of the block with your finger,insert the pin on the end into thegroove of the bracket.

• Block (for 60º): This is used for the attack angle of 60º. (Standard)

• Block (for 55º): This is used for the attack angle of 55º.

∗ Both F and R must have the same attackangle.

∗ Attack angle adjustment procedure.( 5-2 How to Change Squeegees andAdjust the Angle)

∗ In the attack angle of 60º, enough solder maynot be filled in large apertures owing to itsproperties. In this case, the attack angle of 55ºis recommended.

5-3 Procedures for Using Advanced Squeegees (Option)

13

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5

4. Insert the bracket to the groove of thesqueegee.

∗ It will easily be set when you press the bracketon the squeegee face with your finger.

∗ These right-left symmetrical blocks should beset as shown below.

5. Attach the squeegee to the squeegeeholder. ( 5-2 How to ChangeSqueegees and Adjust the Angle)

Adjusting the remaining-solder-on-mask detection sensors

NOTICE

This work is required only when the sensor positions have been changed becauseof the following reasons.• Using the remaining-solder-on-mask detection sensors for also the cartridge head• Using the remaining-solder-on-mask detection sensors for the squeegees other than the advanced squeegees

1. Fit the sensor bracket into the mount-ing holes located at the inner sideof the bracket.

∗ Align the sensor optical axis with themidway between F and R squeegee.

Procedures for Using Advanced Squeegees (Option)

1E4C-E-OMA05-A01-02

To the next page

1D3C-048P

1D3C-049P

1D3C-050P1D3C-051P

21

1

2

14

2. Set the mask.

3. Press on the Main menu screen.

• The Machine adjustment menu screen isdisplayed.

4. Press UNLOCK

+ Print operation on the

Machine adjustment menu screen.

• The Print operation screen is displayed.

• The lift rises.


6. Open the safety cover.

7. Slowly pressing the squeegee verti-cal-lock releasing button , lower theF and R squeegee to the mask.


1E4C-E-OMA05-A01-01

1D3C-052P

1D3C-053P

To the next page


Machine adjust

1

1

15

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5


1E4C-E-OMA05-A01-01

1D3C-055P

8. Adjust the sensor positions, andalign the height of the right and leftone.

∗ Make sure that the operation indicating lamp ofthe sensor amplifier located at the left of thehead cover lights up as follows.

9. Close the safety cover.


11. Press + .

On On

Off On

Red Green Light entered(Without solder) Light shielded(With solder)


UNLOCK Squeegee up (Upper)

16

5-3-2 Preparation for Production


on the Main menu

screen.

• The Data modify screen is displayed.

2. Press Print cond data .

3. Press Advanced in the SqueegeeKind field.

∗ When Advanced is pressed, the followingoperations become intended for that.

• Squeegee lowering position• Operation timing of the remaining-solder-on-

mask detection sensors

4. Press UNLOCK

+ Squeegee open/close .


1E4C-E-OMA05-A01-00

To the next page

17

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5

5. By pressing UNLOCK

+

Squeegee open (Squeegee exchange)

, open the squeegee head.

6. Adjust the width of the solder-leakagepreventing blocks.

∗ The space between the blocks should be a littlewider than the board width. (See the followingfigure for reference.)

∗ F and R block widths should be about thesame.

∗ To use the solder auto-dispensing feature,enable ‘AutoSolderSupply’ of the softwareswitch.( 7-13 Soft switch )And, slide the syringe holder to adjust thenozzle in the vicinity of the center.

∗ The dispensing position can be adjusted a little,to the position with large amount of solder tobe transferred to board.

NOTICE

Conventional squeegees and advanced squeegees are different in the remaining-solder-on-mask detection sensor positions. (The mounting holes for the sensorbracket need to be changed.)

∗∗∗∗∗ Be sure to locate the sensors at the correct positions.


1E4C-E-OMA05-A01-00

1D3C-056P

1D3C-030E 1D3C-029E

1D3C-043E

1D3C-JEn-MaSo-001

1D3C-057P

Center between F and R squeegee Solder rolling area of F-side squeegee

• Conventional squeegees• Advanced squeegees

18

5-4 How to Supply Solder

Before starting production, check the printing direction of the squeegee, then put the solder quan-tity as specified by an engineer onto the mask by using a spatula, etc.

∗ If solder is left out unattended for hours, it can dry up and becomes unusable. So, supply solderjust before starting production.

The solder supplying method during production varies depending on ON/OFF setting of solderautodispensing in the function switch and whether or not the solder autodispensing unit (option) isinstalled.This section describes how to supply solder during production.

5-4-1 When Solder Autodispensing Is Disabled

When the paste count is “0”, this machine sounds a buzzer and comes to a cycle stop. Supplysolder in the following steps.

1. Press .

• The buzzer stops.



4. Check the remaining solder and theprinting direction, and supply theproper quantity of solder manually.


1E4C-EOp-PrCs-001

To the next page

1E4C-E-OMA05-A02-03


19

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5

6. Press Counter reset .

• “Counter reset” screen is displayed.

7. Press Reset of the past count.

• The paste count is reset.

8. Press .

• “Cycle stop” screen is displayed.


10. Press UNLOCK

→→→→→ START

on the operating

panel.


1E4C-E-OMA05-A02-01

How to Supply Solder

193C-EOp-PcCr-002



STOP UNLOCK

STEP

START

LIGHT ON SELECT


2

1

20

1B4C-051E

Holder


5-4-2 When Solder Autodispensing Is Enabled

When the solder autodispensing unit (option) has been installed, enable the solder autodispensingfunction in function switches.When it is enabled, the holder sensor of the solder autodispensing unit checks the quantity ofsolder in the syringe.When the quantity of solder in the syringe reaches below the sense level of the sensor, this ma-chine sounds a buzzer and comes to a cycle stop.Replace the cartridge in the following steps.

1. Press .




4. Pull out the syringe the from theholder.

1E4C-EOp-PrCs-003

To the next page


Sensor

Syringe

1E4C-E-OMA05-A02-01

21

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5


To the next page

5. Remove the cap of the syringe.

6. Replace the cartridge.

∗ Remove the used cartridge from the syringeand insert a new one.

7. Fit the cap of the syringe.

8. Insert the syringe into the holder.

∗ Insert it so that the hole will be aligned with theposition of the sensor.

1B4C-054E

1B4C-053E

1B4C-052E

Cartridge

Hole

Sensor

1E4C-E-OMA05-A02-02

22



11. Press UNLOCK


on the operating

panel.




1E4C-E-OMA05-A02-01


STOP UNLOCK

STEP

START

LIGHT ON SELECT


23

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5

5-5 How to Supply Cleaning Paper

When the cleaning paper runs out, the following screen is displayed with a buzzer and this machinecomes to a cycle stop.

1. Press .




4. Open the center safety cover, thenpull out the mask cleaning unit.

1E4C-EOp-PrIs-002

To the next page


1B4C-405P

1E4C-E-OMA05-A02-01

Mask Cleaning Unit

24

How to Supply Cleaning Paper

5. Remove the paper tubes of paper roll.

Move the paper tube of paper roll to the right.

After making sure the flange separates fromthe projection on the left, remove the tube.(Remove both the tubes on the take-up sideand the supply side.)

∗ Do not dispose of the tube on the supply sidebecause it will be used as the tube on the take-up side later.

6. Fit the flanges to a new paper roll andfit it on the supply side (lower side).

7. Fit the flanges to the paper tube re-moved at the step 5. and fit it on thetake-up side (upper side).

8. Remove the cover of the solventnozzle part.

∗ Remove the two screws, then remove thecover.

NOTICE

If the paper does not advance properly because the paper tube fit to the flangeson the take-up side slips, stop using that paper tube and use the aluminum tubethat accompanies the machine.

1B4C-406P

Move the paper tube until itseparates from this projection.

1B4C-406P

To the next page

Cover

1

1

2

1

2

1E4C-E-OMA05-A02-02

25

SE

TT

ING

PR

OD

UC

TIO

NM

AT

ER

IALS

5

How to Supply Cleaning Paper

Paper tube

1B4C-047E

9. Route the cleaning paper as shownon the left, and then wind it aroundthe paper tube on the take-up sidetwo or three times.

∗ Before winding the cleaning paper, attach theend of it to the paper tube with masking tape,etc. so that it will not come off.

10. Return the cleaning unit into the mainbody.

11. Close the front and center safetycovers.

12. Turn ON the servo switch on theoperating panel.

13. Press UNLOCK


on the operating

panel.

∗ If the paper ran out during cleaning, performcleaning again, then resume production.


New paper

1E4C-E-OMA05-A02-00


STOP UNLOCK

STEP

START

LIGHT ON SELECT


26

5-6 How to Supply Cleaning Solvent

When cleaning solvent is running short, the following screen is displayed with a buzzer and thismachine comes to a cycle stop.

1. Press .


2. Open the lid of the solvent tank, thensupply solvent.

• The tank can hold 2 l of solvent.

3. Press UNLOCK

+ Continue .

• After the solvent has been supplied, cleaning isresumed.

NOTICE

Use IPA or ethyl alcohol as the solvent.(A mixture of IPA and ethyl alcohol can also be used.)Never use solvent other than the ones mentioned above.Otherwise, this machine will be damaged.

193C-EOp-PrEr-001

1B4C-1956C1AD

Lid

Solvent tank

193C-EOp-PrEr-001

1E4C-E-OMA05-A02-00

1

File operationThis chapter describes the production data file operation such as how to save cre-ated production data and how to load the production data saved in each device (PT,hard disk and floppy disk).

When the following switches are displayed, the highlighted one is the cur-rently selected device.

Each function to be used for file operation is classified into one of two types:a main operation or a sub operation.

• Main operationUsed to load/save data and so on.

• Sub operationUsed to delete data, initialize floppy disk, load coordinates data/recognition dataand so on.

∗ For how to send data from PT to this machine, refer to “PT Programming Manual”that accompanies PT.

1E4C-E-OMA06-A01-01

Chapter 6FILE OPERATION

• Switches the current device to the floppy disk.(Be sure to use 2DD floppy disk.)

• Switches the current device to the hard disk.(This is displayed and used for PT-less specification only.)

• Switches the current device to PT.(This is displayed and used for PT specification only.)

Device select

PT Floppy diskHard disk

2

To the next page

6-1 File Operation of PT

This section describes how to load the production data created in PT.∗ The data in memory on the machine will be deleted. Save this data before loading new data.

1. Press Filemanagment

.

• The file operation screen is displayed.

2. Press PT .

• The current device is switched to PT.

• The data registered in the list on PT is dis-played.

∗ Data need to be registered in the list on PT.(Refer to “PT Programming Manual”.)

3. Press Load .

3Y3C-EEn-FmPT-002

1E4C-E-OMA06-A01-01

3

FILE

OP

ER

AT

ION

6

File Operation of PT

4. Select the name of the data to beloaded.

• The selected data name is highlighted.

5. Press Yes .

• The message that shows data loading appearsand the data is loaded.

∗ Pressing No stops data loading operation.

• After the data has been loaded, the screen onthe left is displayed.

1E4C-E-OMA06-A01-01

1

2

4

6-2 File Operation of Floppy Disk

This section describes the file operation of floppy disk.

1. Press Filemanagment

.

• The file operation screen is displayed.

2. Insert the floppy disk into the floppydisk drive.

3. Press Floppy disk .

• The current device is switched to the floppydisk.

• The data in the floppy disk are displayed.

1E4C-E-OMA06-A01-01

5

FILE

OP

ER

AT

ION

6

File Operation of Floppy Disk

6-2-1 How to Save Data

When using a floppy disk that has not been initialized, be sure to initialize it.∗ One floppy disk can save only one program data.

How to create and save new file

1. Insert the initialized floppy disk (with-out any data) into the floppy diskdrive.

2. Press Save .

3. After entering the data name, press ENT .

∗ Pressing ESC stops the data saving opera-tion.

4. Press Yes .

• The message indicating data saving appearsand the data is saved.

∗ Pressing No stops the data saving operation.

1E4C-E-OMA06-A01-01

6


How to overwrite the data file in the floppy disk

NOTICE

When data is overwritten, it is saved under the same data name registered in thefloppy disk.E.g.) When you overwrite the program data “CREATE” (in this machine) onto afloppy disk already containing the program data “Create-1”, the saved data willhave the name “Create-1”.


2. Press Save .

3. Press Yes .

• The message indicating data saving appearsand the data is saved.

∗ Pressing No stops the data saving operation.

1E4C-E-OMA06-A01-01

7

FILE

OP

ER

AT

ION

6


6-2-2 How to Load Data

This part describes how to load the production data in the floppy disk to the memory of this ma-chine.∗ The data in memory on the machine will be deleted. Save this data before loading new data.

1. Insert the floppy disk with data to beloaded into the floppy disk drive.

2. Press Load .

3. Press Yes .

• The message indicating data loading appearsand the data is loaded.

∗ Pressing No stops the data loading operation.

• After the data has been loaded, the screen onthe left is displayed.

1B4C-EEn-FmFdSo-003

1E4C-E-OMA06-A01-01

8


6-2-3 How to Initialize Floppy Disk

When using new floppy disk, initialize it. The current data in the floppy disk will be deleted byinitializing.

1. Press Sub opn .

• The sub operation screen is displayed.

2. Insert the floppy disk to be initializedinto the floppy disk drive.

3. Press FD init .

• The message indicating data loading appearsand the floppy disk is read.

To the next page

1E4C-E-OMA06-A01-01

9

FILE

OP

ER

AT

ION

6


4. Press Yes .

∗ Pressing No stops initializing operation.

• The message indicating initializing appearsand the floppy disk is initialized.

5. Press OK .

1E4C-E-OMA06-A01-01

10


6-2-4 How to Load and Save Machine Parameters

This part describes how to load and save the machine parameters.

How to load machine parametersThis part describes how to load the machine parameters in the floppy disk to the memory of thismachine.

1. Press Sub opn .


2. Insert the floppy disk that containsthe machine parameters into thefloppy disk drive.

3. Press .

4. Press Yes .

• The message indicating data loading appearsand the machine parameters are loaded.

∗ Pressing No stops the loading operation.

3Y3C-EEn-FmFd-001

Mach prmtrload

1E4C-E-OMA06-A01-01

11

FILE

OP

ER

AT

ION

6


How to save machine parametersThis part describes how to save the machine parameters in the memory of this machine into thefloppy disk.

1. Press Sub opn .



3. Press .

4. Press Yes .

• The message indicating data saving appearsand the machine parameters are saved.

∗ Pressing No stops saving operation.

Mach prmtrsave

1E4C-E-OMA06-A01-01

12


6-2-5 How to Load Coordinates Data

This part describes how to load only the coordinates data of the production data in the floppy diskto the memory of this machine.∗ This function cannot be used on the SP.

1. Press Sub opn .


2. Insert the floppy disk that containsthe production data into the floppydisk drive.

3. Press Load coord .

4. Press Yes .

• The message indicating data loading appearsand the coordinates data is loaded.


1E4C-E-OMA06-A01-01

13

FILE

OP

ER

AT

ION

6


6-2-6 How to Load Recognition Data

This part describes how to load only the recognition data of the production data in the floppy disk tothe memory of this machine.

1. Press Sub opn .


2. Press Load recog .

∗ When there are more than one program data,select the desired data to be loaded.(This occurs when the data are in the hard diskor PT)

3. Press Yes .

• The message indicating data loading appearsand the recognition data is loaded.


1E4C-E-OMA06-A01-01

14

6-2-7 How to Delete Data

This part describes how to delete the production data in the floppy disk.∗ The machine parameters will not be deleted.

1. Press Sub opn .

• The sub operation screen appears.

2. Press Delete .

∗ When there are more than one program data,select the desired data to be deleted.(This occurs when data are in the hard disk orPT)

3. Press Yes .

• The message “Deleting” appears and the datais deleted.

∗ Pressing No stops data deleting operation.


1E4C-E-OMA06-A01-01

operating instructions model no. kxf-1b4c kxf-1d4c kxf

Documents