on the job traning program @ bagalkot shakti cement project report mba hr
Post on 12-Sep-2014
3.845 views
DESCRIPTION
On the job traning program @ bagalkot shakti cement project report mba hrTRANSCRIPT
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
EXECUTIVE SUMMARY
The Bagalkot cements and industries ltd was incorporated on 6th September
1955.it was started by late shri. A.G.Tendulkar. the Company started its
production with installation of wet process kiln with a capacity of 300TPD in
1960. Initially it was started with one Kiln, one raw mill and one cement mill as its
machinery assets, 1200 strong workforce and 990 acres of landed property.
Project title: Study on impact of on the job training provided to mid-level
employees at Bagalkot cements and Industries ltd.
Statement of the problem:
This particular topic is selected because in today’s competitive environment
every organization is more focused on their Human resource and there is a lot of
scope for improvement in the performance of an organization through training, in
this regard I have selected this topic to understand the importance of HR activity
particularly the on the job training which can increase the skills and competency
of employees.
Scope of the study:
The study is conducted for the employees working in organization and it is only
restricted to the employees of BCIL.
FINDINGS:
Most of the employees are fresher i.e. 66% are new comers so lack the
experience at BCIL.
99% employees have attended the training programme i.e. almost all are
given training.
57% employees are given with 1-3 trainings where as only 10% are
provided with 7-9 trainings.
According to rating of efficiency only 37% employees feel that it is average
rest feel that it is below the average level
BABASAB PATIL Page 1
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
From rating of effectiveness 40% feel it as average effectiveness rest feel
it is below average.
SUGGESTION:
.
It is recommended to enhance the duration of practical training programs
for clear understanding of the skill.
Appointment of internal or external career counselors provides direction to
employees in navigating their career by choosing the appropriate training
programs based on their interest, need and aspiration
Though the employees are getting training programs it is found that there
is a need to improve or introduce new training methods like off job
training, Cross functional, role plays which will help them in improving their
knowledge & performance.
CONCLUSION: Taking the organization to its zenith is a very challenging and very
toughest job where employees and officials face lot of problems like resistance of
the workforce and lack of readiness to cope up with changes in workplace. So
we can say that to rebuild any organization commitment and hard work is very
essential so to cope up with these changes we have to train them according to
the needs of the organization which will push organization in a right direction and
also helps in achieving success.
BABASAB PATIL Page 2
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
The method of training is well received by the employees. The training in the
organization is having greater impact on the efficacy and morale of the
employees and also instrumental to increase the overall quality of work
The techniques of on the job training provided by the company are average and
up to the mark as more no of employees are satisfied by training.
INDEX
S.NO. PARTICULARS
Chapter 1
Chapter 2
Chapter 3
Chapter 4
Chapter 5
HISTORY OF THE CEMENT INDUSTRY
INDUSTRY PROFILE
COMPANY PROFILE
MISSION
SWOT ANALYSIS
ORGANISATION STRUCTURE
DEPARTMENTAL FUNCTIONS
PRODUCT PROFILE
PRODUCTION PROCESS PROCESS CHART
GROWTH OF THE BCIL
DESIGN OF STUDY
Research methodology
Sample size , units, elements
BABASAB PATIL Page 3
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Chapter 6
.
ABOUT THE TOPIC
Introduction of HRM
Need of HRM
Scope of HRM
Training
Objectives of training
Methods / Techniques of Training
Evaluation of Training
ANALYSIS AND INTERPRETATION
FINDINGS
SUGGESTIONS
CONCLUSION
QUESTIONNAIRE
BIBLIOGRAPHY
BABASAB PATIL Page 4
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
BABASAB PATIL Page 5
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Chapter 1
HISTORY
HISTORY OF CEMENT INDUSTRY:
The history of Cement can be reviewed from the olden days of Babylonia and
Assyria. The Egyptians used clay motor in the Pyramids, and the Romans
produced the type of cement by combination and mixture of Volcanic Ash with
Quicklime which today , is often entirely free from fissures whenever manual
work is to be carried on . It has been found that some form and some part
of Cement is an indispensable construction material.
Before the invention and usage of Portland cement the main and
core Cements were Natural Cement and Puzzolan. Natural Cement is prepared
from Cement rock, naturally existing limestone which needs only to be burned
and pulverized. Puzzolan Cement is a mixture of slaked lime and granulated
blast furnace slag.
BABASAB PATIL Page 6
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
The history of Portland cement takes us to past back to 18th
Century when a patent for making of Portland cement was obtained by
Joseph,who was a brick layer of Leeds,at England in 1824. The Cement was
named as Portland cement because when it was hardened it formed a yellowish
Grey mass which looked like the stone from the famous quarry of Portland,
England. The new Cement did not receive instant acceptance because of the
reputation of the natural Cements. it was only after the 1850 that Portland
cement came into existence and by 1860 the industry had developed to a large
extent in the Europe, particularly in Belgium, Germany and France. The industry
was perfectly established in Europe before the first patent to produce Portland
cement was permitted and granted in 1872 in the US.It was only after the year
1904 when the Portland cement entered to our country and from then till now it is
one of the leading industry in our economy and contribute a major share..
INDUSTRY PROFILE:
India is 3rd largest producer of cement with total production capacity which
is more than 102.2 MT, including mini sector. China ranks 1 and japan ranks 2 in
the world for production of cement.
The cement industry has more power of centralization and control over the
industry as compared to any other sector or any other industry in our country.the
industry has well established roots all over the country i.e it has very strong
existence..
Cement plays an important role in the development of the country. Usage
of cement is from quite long past i.e it is being used from more than 150 years for
the purpose of various man made things like roads,houses,buildings,bridges,etc.
BABASAB PATIL Page 7
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
The consumption of cement evaluates and determines the infrastructure,
strength and development,and position of the country.
Since the manufacture of cement require huge raw materials like
limestone, clay & gypsum. The industry has been attracted at the point of
minimum transportation costs in relation to raw materials .Lime stone of excellent
quality exists in abundance in many parts of the country.
The history of cement industry in India started when the first plant was set
up in 1904 at Chennai (Madras) in their earlier stage.
Now-a-days cement has become the essential unit used for the
construction works. The cement industries have been growing with global
competence for quality and satisfaction of the products.
BABASAB PATIL Page 8
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
CHAPTER-2
COMPANY PROFILE
COMPANY OVERVIEW
Name of the company: Bagalkot cements and Industries Ltd
Chairman : Ajay Kanoria
BABASAB PATIL Page 9
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Board of directors : K.A.Kandelwala Vinayak Kanoria D.B.Mundra Shettar
Location : Bagalkot Dist, Karnataka.
Registered office : Air – India Building 14th floor, Nariman Point.Mumbai-400021
Year of establishment: 6th September 1955.
Products : Bagalkot Shakti Bagalkot supreme
Website : www.bagalkotudyoglimited.com
MISSION STATEMENTS
a. We will provide products of superior Quality at competitive price and
ensures sustained profitability and growth.
b. We will protect the interest of all concerned Promoters, Shareholders,
Customers, Distributors, Employees, Community.
c. We believe in fair trade practices, principles of integrity standard and
strive for total customer satisfaction, keeping the environment friendly.
BABASAB PATIL Page 10
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
d. We believe that our people are the most valuable assets, personal and
organizational growth synonymous.
e. We will treat our people with dignity, look after the safety, welfare of
individuals and their Families.
f. We will be a World Class organization through leadership, in production,
efficiency, cost of leadership by achieving the lowest consumption levels
of fuel energy and raw materials.
g. We will continue to be a moving force in our national progress.
SWOT ANALYSIS
STRENGTH:
Abundance of Lime stone (raw material) available in the region.
BABASAB PATIL Page 11
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Its local brand & can be supplied and distrubuted around Bagalkot
surrounding area.
It has a formal technical collaboration with M/S Blue Circle
Industries Ltd., PLC,UK
WEAKNESS:
Problems due to old machinery i.e the plant is old so it requires lot
of traditional manual work which affects the production speed so
as to compete with other brands.
Due to night shifts employees get teeth aches and dental
problems.
OPPORTUNITIES:
By utilizing existing dealer’s network and skill force, they can look
forward for more ventures in coastal areas.
Until Company attains reputation in the market and captures the
heart and mind of people, company should promote there brand by
selling at lower price than their rivals brands.
THREATS:
Due to more consciousness towards pollution control social groups
in the region will provoke public to stop the production.
Due to environmental problem and global warming there is
shortage of rain in the state, which will effect the generation of
power. The company has to solely depend on its DC
.
BABASAB PATIL Page 12
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Compared to other company the technology of the plant is quite
old..As the utilization of Slag in the production of Bagalkot
ORGANISATION STRUCTURE
BABASAB PATIL Page 13
Mktg Mgr
System
Regional
Manager
Area Sales Manager
Sr. Sales Officer
Sales Representatives
Sales Asst
A/C Mgr
A/C Officer
Asst
Peons
L&P
Personal OfficersSecurity Officer
Clerk
Workers
HRD
OfficerHR
D
R/M Officer
Mgrs(stores)
Asst Mgr
Purchase Officer
Asst
Clerk
VP (Power)
Mgr Elect
Asst Mgr
Elect
Jr. Engg
Workers
Mgr Elect
Mgr DG
Asst Engg
Operator
Workers
Mgr
Mgr Kiln
Burner Engg
Worker
Sr. Mgr Mines
Asst Mines
Mgr
Asst Engg
Foreman
Workers
Sr.Mgr Mec
Sr.Plant Engg
Plant Engg
Asst Engg
Junior Engg
Mgr Instr
Asst Engg
Mechanic
Worker
Sr. Mgr(P&QC)
Asst
Chemist
Tester
Worker
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
PRO
ORGNISATION ENVIRONMENT
BABASAB PATIL Page 14
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
BABASAB PATIL Page 15
GoalsStrategiesStructurePoliciesSystemsRewardPunishmentOwnership
Culture Management style Interaction process Informal patterns network Individual attributes
Tools, equipment Machinery Information tech
Job design
Workflow design
Technical expertise
Technical procedures
Technical system
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
DEPARTMENTAL
OVERVIEW
BABASAB PATIL Page 16
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
HUMAN RESOURCES DEPARTMENT
HR FUNCTIONS
1. Meetings:
HR functions the first and basic part which the organization performs on daily
basis is meetings,these are the meeting carried on between the managers of
the organization.i.e the HR manager,finance and rest all executives the
meeting is conducted from 11:30 to 12:30.
2. Recruitment & Placement:
Firstly the notifications are made by the Company based on the vacancies
present among different units of the organization. Then further procedure is
carried on by deputy general manager Mr Asit Chakravorti
3. Induction:
BABASAB PATIL Page 17
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
The fresh candidates are firstly oriented i.e they are made known about
various aspects of the organization and in this they are guided by supervisors
under whom later on they start working as trainee.
4. Training& Development:
The selected candidates are treated as trainees and are given training
depending upon their capability and requirements.Not only to freshers they
also provide training to the senior staff by using both on the job and off the job
methods, for learning skills, information and attitude related to job for existing
employees.
5.Performance appraisal:
In this the performance of employees is being supervised and monitored
by HR department periodically with the time intervals.the appraisal forms are
prepared then the employees are listed to whom performance appraisal is to
be rewarded it is then appraisals are sent to respective HOD then it is
approved by them and resent back to HRD for its appraisal.The criteria on
which appraisal is done is attendance,behaviour,discipline,skills,punctuality
etc.
6. Compensation & Benefits
Company provides many kinds of benefits to their employees such as the
insurance,accident funds,promotions,bonus etc.
FINANCE DEPARTMENT:
BABASAB PATIL Page 18
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Finance is the main aspect i.e the most important part of any Organization
and therefore managing this dept efficiently leads organization to greater
altiudes and zenith. The functions and various sections of the finance dept
are listed below:
1. MAIN ACCOUNTS: This deals with accounts of the official assets,
interplant reconciliation, MIS etc.
2. PURCHASE ACCOUNTS: This account deals with the payments and
supplies Bills of purchase of raw materials and also the bills of goods
supplied.
3. CASH ACCOUNTS:This acconunt deals with the cash affairs and matters
of the organization,and also the receipt of cash as per bills passed by the
officers of various sections..
4. PROVIDENT FUND A/c: Deals with the accounting of provident
fund, gratuity etc.
PRODUCTION DEPARTMENT:
It is the one of the essential unit of the organization, which converts
available raw material into saleable goods. It looks after the production of the
cement and without this department there is no question of running the industry.
All the functions like crushing, kiln, heating, packing will be taken care by
department.
LABORATORY AND QUALITY CONTROL DEPARTMENT:
BABASAB PATIL Page 19
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
He laboratory of BCIL, is well equipped with all modern instruments of
testing cement, here the cement sample is taken for test & is tested on the base
of specialization as recommended by the ISI & cement association of India. The
features like setting time, compressive strength, color limestone, quality, clinker
quality, gypsum, iron & grade of cement is tested to its satisfaction & the similar
process is carried on for all production of cement tones.
STORE DEPARTMENT:
In store department the things, which are required by the various
department of factory, are stored in proper way & in systematic racks. Every item
from pin to bag is stored & made available to the department as & when required
so that there won’t to be any stores manager & is assisted by this staff ever
requirement of the employees like dress etc stored.
ELECTRICAL DEPARTMENT:
It is the department which stores the power so generated in & center of
power supply & thus it regulates the power supply to the department in an
economical way.
BABASAB PATIL Page 20
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
ENVIRONMENT PROTECTION
The Company is situated in a full greenery atmosphere and has given
prime importance for environment protection.
At the time of installation and modernization of the plant, adequate
measures were taken to install pollution control equipment for the all
process equipment’s. Two number of Electrostatic Precipitators (ESP), one
each for Kiln and Raw mill. Number of pulse jet bag type dust collector
were installed for cement mill, coals mills and packing house etc., at an
expenditure of over Rs 1.25 Crs, to maintain dust emission level within the
stipulated levels. Apart from this, the company has invested in the most
modern and advanced equipment’s for blasting operations. In order to
operate all the pollution control equipment’s about 97kw of electric power
is required. Therefore the Company has installed second DC set in 1989
and with this the pollution control equipment’s has been monitoring strictly
in spite of power cuts from KEB by utilizing installed DC sets.
The company has planted about 65000 trees to give aesthetic look to the
plant and protect the environment. The company has fulfilled all the
obligations of statutory and non-statutory requirements of pollution control
and obtained consent from the pollution control board, Government of
Karnataka.
BABASAB PATIL Page 21
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
CHAPTER -3
PRODUCT
PROFILE
BABASAB PATIL Page 22
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
PRODUCTS OF THE COMPANY
Bagalkot Cements & industries division produces two types of cement
namely,
1. BAGALKOT SHAKTI (PSC Portland slag cement) it does not have any
grade. As even after the final reading on 28th day, the strength will
increase so the grade is not assigned, In this the slag is added as extra
material.
2. BAGALKOT SUPREME (OPC Ordinary Portland cement) it is 43-Grade
cement, on 28th day the final reading is taken, Thereafter the strength of
the cement remains the same.
Features of Bagalkot Shakti:
BABASAB PATIL Page 23
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
long term strength
Resistance to attack by sea water
No risk of early Thermal cracking
Highly resistant
Application of cement:
Bridges & Fly-over
Roads & pathway
Deep Foundation & Marine works
Water storage tanks & Reservoirs
Marine constructions like Ports, Harbors & Jetties
Effluent treatment plants & swages treatment plants
Chemical factories where acids & alkali aggregates are present.
Canal Linings
BABASAB PATIL Page 24
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
PRODUCTION PROCESS OF CEMENT PLANT
Cement is manufactured from various methods for like wet process and dry
process. Bagalkot Cement Industries Ltd., manufacturers cement adopting Dry
process method. Various processes in the production are as follows.
1. Limestone:
The process starts with quarry where the limestone is found. Lime stone is
chief raw materials used. The contents of limestone are calcium carbonate
(caco3 98%).
BABASAB PATIL Page 25
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Lime is formed after heating the limestone & carbon dioxide is released as
by product. Further the limestone has to be processed by reducing them
in there size. This is done by feeding the limestone into the crusher. The
limestone is reduced to the size round about 20-25mm.
2. Stockpile/blending:
The crushed raw materials are stored ready for use in many plants; a
buildings stockpile is used in order to assist in checking any chemical
variations in the raw materials coming from quarries. A stocker builds up a
layer upon layer to from the stockpile.
Depending on area of the quarry it comes from each layer may have
slightly different composition.
3. Raw milling/Ball mill
After milling in the correct proportions the limestone & the shale are fed to
a mill where they are ground to a fine powder called raw meal. In most
modern plant, a closed circuit hall milling system is used.
The ball mill basically a steel tube containing steel balls ranging is size
typically from 90mm downwards. The balls gradually grind the raw
materials to a fine powder. The mill is usually of single chamber design &
may be fitted with a classifying liming.
The lining has the effect of grinding the ball sizes of that the larger balls at
the inlet end when the larger pieces of raw material have to be broken &
smaller balls at the outlet end where the finger grinding takes place
4. Raw meal blending
The raw meal is then conveyed to silos for the future blending. It is
essential for raw meal to be of consistent chemical quality, if problems at
the kiln stage are to be avoided.
The base of the blending silo is divided into segments covered with
porous tiles or canvas blending is achieved by arranging for up to three
times as much air to be blown through one action of the base compared to
BABASAB PATIL Page 26
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
the others tumbling mixing action is imported the raw meal after
predetermined mixing time, or when the technical department is satisfied,
that the raw meal is of consistent chemical composition.
5. Raw meal storage
The raw meal is from blending silo’s blow. It is now ready to be
introduced to the next stage of the process, the kiln system.
6. Pre-heater (4 stage suspension):
The raw meal passes through a pre-heater. This 4 stages suspension pre-
heater is just one of the many types in use. It consists the 4 stage of
cyclones. Hot exhaust gases from the kiln enter the bottom of the pre-
heater column at the stage 4 cycle one & travel upwards through each of
the other stage. The raw meal is fed the gas dust from the stages 2
cyclone. The meal is immediately picked up by the hot gas & carried into
the stage 1.
This process continues until the meal falls from the stage 4 cyclone & into
the kiln in let chute or hearth. At reaching pre-heat stage, heat from the
hot gases is transferred to the meal. Then gases from the kiln enter the
pre-heater at about 1000 degree centigrade & leaves stage 1 at about
350*c the raw meal leaves stage at about 800*c.
7. Calcinations
At this temperature of 800 c, the calcinations of the calcium carbonate in
the raw meal, that is conversion of cac3 to line has started. About 30% of
calcinations will have take place by the time the raw meal reaches the kiln
8. Dust control electrostatic precipitators:
To prevent dust from the kiln or raw milling system entering the
atmosphere, the gas is passes through electrostatic precipitators. To
condition the dust laden gas using a water spray, either in the preheater or
in as external conditioning lower.
BABASAB PATIL Page 27
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
As the dust laden gas enters the chamber in which electrodes & earthed
collector plates By vibrating the collector plates periodically the dust drops
into the happer & is returned with the raw meal to the kiln system.
The cleaned exhaust gas, mainly carbon dioxide nitrogen & water vapour,
can then be safely released into the atmosphere.
The kiln:
The partially pre-heated clacinized raw meal is fed to kiln through a steel
tube typically with a length to diameter ratio of 16:01 & in clined at an
angle of about 3*.
It rotates at a speech of 3rpm on a system of rollers & is driven through a
mounted belt around the circumference. The seals at either end of the kiln
are designed to prevent the ingress of cold air & to accommodate
expression & rotation. The kiln is lined refractory bricks & fired either by oil
or gas at the lower end.
If coal is used, it must be pulverized often using a ring roller mill such as
this. If heavy fuel oil is used, it must first be heated to reduce its viscosity
& aid atomization. Raw meal from the pre-heater enters at the end &
gradually moves down that the kiln
rotates. At firstly of the calcination takes place so that the feed consists
mostly of lime, silica, alumina & iron all in a hot reactive state.
The hottest part of the kiln is near the tip of the frame. This is the burning
zone where the feed as at temperature of around 1450*c & is in a partially
molten state it is here that the four main constitutes of the feed by
chemical reaction from cement clinker.
9. Clinker:
A mix of complex compounds referred to in cement chemist’s nations as
c2s, c3a and c4af.
BABASAB PATIL Page 28
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
10.Grate cooler:
Another type of cooler is commonly used in the grate cooler. There is an
empty cooler; the reciprocating grate through which air is blown is visible.
As the clinker moves along the grate air cools it & the air itself cools the
pre-heater prior to relating the kiln as secondary combustion air. However,
more air is required for combustion is blown through the gate some of this
excess hot air is used to dry & cool the fired plants after cooling the clinker
is stored ready for grinding into cement.
11.Cement milling:
The mixture of clinker & gypsum now passes to the cement mill.
Ordinarily, the cement ball mill is similar to the raw mill. The cement mill is
divided into 2 or 3 chambers by perforated steel diaphragms, each
chamber containing a range of ball sizes, but because cement required
finer grinding the smallest balls is smaller than those in a raw mill.
Classifying lining are often used in the 2nd chamber mill to separate the
ball size.
12.Open circuit milling:
Open circuit milling is often used for ordinary Portland cement (opc). Here
the cement is ground to required fineness in one pass through the mill.
Open circuit mills are generally longer than closed circuit mills for this
reason. The ground cement is conveyed directly away & the mill is vented
in a dust filtration system.
13.Closed circuit milling:
In a certain circumstances closed milling can have advantage consuming
less power overall. The closed circuit system is similar classifier to that
used raw milling a separating out the coarse fiction of the mill production &
returning it to the mill for further grinding. This particularly suitable for
hardening cement RHC that has to be ground very finally.
BABASAB PATIL Page 29
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
14.Storage:
From milling the system, the cement is often pumped through pipes by
what is basically a screw fed blower. The speed screw delivers the
cement into a high volume airflow provided by compressors. The air
conveys the cement along a pipeline to storage silos.
16. Dispatch:
Cement is bagged, prior to bulk dispatch by either rail or road. The latest
packing plants are fully automatic. For packing, various types of the bags are
used like HDPE, polythene bags, paper bags.
PROCESS CHART
BABASAB PATIL Page 30
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
BABASAB PATIL Page 31
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
GROWTH OF THE COMPANY
The present Management of Kanoria Group Keeping in view of the good
prospect for the Cement Industry has made many changes. In order to
economize the Cost of production, Management modernized the machinery’s
and changed the production process from Wet to Dry method. As a result, its
capacity of production changed from 90 thousands tones/ annum to 3.3 lakh
tones/annum. To bring more Technological changes in production the
management reached an agreement with M/s Blue Circle Industries PLC in 1985.
Under the services of BCI, it has been envisaged that the existing capacity
1000TPD will reach to 1200 to 1500 TPD under existing resources only.
To meet the growing needs of the nation, another Wet process Kiln of
300TPD was installed. The entire machinery for the two kilns was imported from
M/s Krupps of West Germany. In order to upgrade the capacity of the Kiln and
bring operational improvement, the company entered into a technical agreement
with PLC UK, who is one of the largest operating cement companies in the world.
The chief advantages of this technical agreement with Blue Circle are:-
1. Sustained increased production of cement.
2. Improved thermal efficiency of the Kiln.
3. Energy conservation.
4. Training.
5. Improved method of plant maintenance
In September 1982, to achieve fuel saving, the two wet process Kilns were
replaced by a new 1000TPD dry process Kiln, supplied by ACC Ltd. The
precision and care observed at bagalkot cements and Industries Ltd., throughout
the manufacturing process, reflects in quality and product which surpasses the
BABASAB PATIL Page 32
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
specifications laid down by the Indian Standards Institution (ISI).The cement
produced undergoes a number of physical tests such as Compressive strength,
Fineness, Setting time, Soundness etc.
In order to overcome the chronic power shortage of the state electricity
grid, Bagalkot has installed a Diesel Generator set of 4000Kw capacity from
Japan. With the assistance of M/s Blue Circle BCI Ltd as set up a separate
training department in the company, which caters to complete training needs of
the managerial, supervisory & operating staff? BCI Ltd enjoys a unique
distinction of offering cement in a variety of packing bags viz. jute, & paper bags
etc. according to customer needs & preferences.
Chapter 4BABASAB PATIL Page 33
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
DESIGN
OF
STUDY
BABASAB PATIL Page 34
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
As per the requirement of the modern era human resource is recognized as an
important tool for the development of the company. Proper utilization of human
resources is interlinked to the utilization of other resources in any organization.
So we can say that it is essential to manage the human resource in any
organization to achieve the organizational objective.
Hence, “HUMAN RESOURCE DEVELPOMENT” has become an essential
function of any organization in the world today.
In developing human resources, personal department of the company plays an
important role and the personal manager who heads the department plays
pivotal role in employment of skilled employees and their proper development
through various training programs.
As knowledge expanded in this role, the manager began to understand the
necessity for ascertaining and accommodation to the needs of human beings
who constituted that work force. In today’s modern, dynamic and fast phased life
and cut-throat competition, a company simply cannot do without a personnel
manager and a personnel department, which takes care of personnel in the
company by taking proper and effective care of their grievances and
shortcomings and seeing to it that their problems and grievance do not affect the
company in any way, either during the process of sales or during any other
process, and also seeing to it that the company in any given point of time does
not incur losses because of the personnel’s shortcomings.
After the employee has been recruited, selected and inducted he or she must
next be developed to better fit the job and the organization. No one is perfect at
the time of hiring, and some education must take place. No organization has
BABASAB PATIL Page 35
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
choice of whether to develop employees or not; the only choice is that method, if
no organized program exits, then development will be self development while
learning on the job. Development would include both training to increase skill in
performing a specific job and education to increase general knowledge and
understanding of out total environment.
Training is defined as a process of learning, a sequence of programmed
behavior; it is an awareness of the rules and regulations, procedure to guide the
behavior. It attempts to improve their performance on the current or the intended
job.
Hence the study on Training and Development in “BAGALKOT CEMENTS AND
INDUSTRIES LTD”.
After personnel have been obtained, they must be to some degree trained for up
gradation of their acquired skills. The development has to do with the increase of
skill, through training, that is necessary for proper performance.
OBJECTIVES OF STUDY:
In this study an attempt is made to examine the training and development in
Bagalkot Cement and Industries Ltd. Some specific objectives are:
To identify the overall impact of on job training programme provided by BCIL.
To find out different techniques used for providing training at BCIL.
To identify the training factors which have decessive impact on productivity and quality enhancement of the employee.
To find out the satisfaction level of employee towards on the job training.
BABASAB PATIL Page 36
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
METHODOLOGY OF RESEARCH:
Primary data will be collected by holding both formal discussion with the
HR manager and the employees of the organization.
Questionnaires will be prepared for employees containing questions
aimed at collecting most essential data for ascertaining, analyzing and
drawing conclusion for making suggestions to the findings of the study.
Secondary data will be collected by using company’s Annual Reports,
Project- Reports, company’s website and magazines of the company.
Respondents for data are selected on the basis of random sampling.
Population: All 140 employees who work under each dept constitute population.
Sampling units: Each dept concerned employees of BCIL are considered as
sample units.
Sampling method selected: Random sampling method.
Sample size: 30
Sampling frame: Direct approach with the company officials and employees
within the organization.
Sample Element: Each employee of sample unit is element.
Sample Extent: BCIL department.
Instrument Used: Questionnaire and personal interview.
Research Methodology: Descriptive methodology.
BABASAB PATIL Page 37
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Tools used for the study :
The collected data is tabulated, analyzed and validated by using SPSS
package to compute various statistical values wherever it is necessary.
Suitable pie diagrams are used to exhibit the analyzed data.
PLAN OF ANALYSIS:
The data collected from questionnaire will be presented in the form of
tables and pie charts.
Percentage will be calculated for better appreciation of the data
collected.
Data analysis and interpretation will be done on the primary data
collected.
Inferences will be drawn to attain objectives of the study.
Summary of findings will be recorded based on the data collection.
Primary data collected will be interpreted and will be presented as
required.
LIMITATIONS OF THE STUDY:
The study is restricted to a sample group at Bagalkot cement and
Industries Ltd, the findings of the study cannot be generalized.
As the study is based on convenience sampling, the study suffers the
disadvantages of such sampling procedure.
BABASAB PATIL Page 38
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Human Resource Management (HRM) is the function within an organization that
focuses on recruitment, management, and providing direction to the people who
work in the organization. Human Resource Management can also be performed
by line managers.
Human Resource Management is the organizational function that deals with
issues related to people such as compensation, hiring, performance
management, organization development, safety, wellness, benefits, employee
motivation, communication, administration, and training.
Employee involvement requires providing employees with much more
information then previously and consulting them more about the operation of the
work place. The key is two-way communication. Near team briefings or
cascading information down the management chain are not enough.
Organisational operating HRM policies devote resources to staff recruitment,
selection, appraisal, training, and development. They are particularly keen to
employ individuals who can operate flexibly and adapt to different tasks as
opposed to keeping in rigidly defined job demarcations. They must also be able
to adapt to rapidly changing working arrangements such as annualized hours.
These organizations would expect to eliminate old-fashioned hierarchies
between white collar and the blue collar workers. Employees would be treated
similarly regarding method of payment, recording starting and finishing times,
and subsidized meals.
SIGNIFICANCE OF HUMAN RESOURCE MANAGEMENT:
The Human Resources (HR) function provides significant support and advice to
line management. The attraction, preservation and development of high caliber
people are a source of competitive advantage for any business, and are the
responsibility of HR.Human Resource management is based in the efficient
utilization of employees in achieving two main goals within a corporation or other
type of organization. The first goal is to effectively make use of the talents and
BABASAB PATIL Page 39
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
abilities of employees to achieve the operational objectives that are the ultimate
aim of the organization. Along with realizing the goals of the organization, Human
Resource management also seeks to ensure that the individual employee is
satisfied with both the working environment and the compensation and benefits
that he or she receives.
At times, the two main functions of Human Resource management (HRM) seem
to be at odds with one another. There are certain instances where it is impossible
to arrive at solutions that are in line with both the aims of the company and the
desires of the employee. When this happens, effective Human Resource
management is faced with the task of finding a resolution that protects the
interests of the company, but at the same time provides and acceptable level of
satisfaction to the employee. This process can sometimes take a great deal of
expertise on the part of the Human Resource personnel, but ultimately will help
establish the best solution for all concerned parties.
Among the human resource issues that are generally handled by Human
Resource Management personnel are the drafting of position descriptions for all
levels of employment within the company, setting the standards and procedures
that are used for hiring new employees, and determining benefits that are
extended to existing employees. Disciplinary procedures, as well as procedures
for recognizing employees for exemplary work, also fall under the province of
Human Resource management. Human Resource management often seeks to
provide the highest quality benefit packages possible, given the current financial
position of the company. To this end, personnel concerned with HR will seek the
best in group health insurance, retirement programs, profit sharing, and vacation
and personal profits.
Preparing and maintaining a company employee handbook is often the
province of Human Resource management. As part of that process, the
management team will ensure that all guidelines and regulations contained within
BABASAB PATIL Page 40
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
the text are in compliance with local, state, and federal laws that impact the
status of employees. Human Resource management will also provide all
employees with opportunities to understand the provisions within the handbook,
both as part of new employee orientation and as an ongoing employee education
process.
Often, Human Resource management and personnel are called upon to
mediate grievances between employees and immediate supervisors. In these
situations, the mediator will seek to represent the best interests of the company,
ensure that the dialogue and process is in compliance with laws governing
employment within the country of residence, and seek to affect resolution and
reconciliation of all parties.
NEED FOR HRM:
The human resource management which has been gaining the attention of
management professionals during the last decade has become the need of the
hour due to various reasons.
Humanisation of work environment in developed countries has influenced
other countries to attain better organization.
Changes in business environment have substantially affected the
approach to manpower.
Globalization of business is another important aspect which is
necessitating a human resource to manpower.
Large scale production, increasing effects of recession, technical and
technological development have opened of new training needs, for the
people at work.
Human resource development has therefore, become the need of the hour.
Government policies of importing technology have also necessitated introducing
BABASAB PATIL Page 41
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
new facilities and avenues for training and development. Fresh initiatives and
emphasis on research and development in the realm of industry also led to a
new policy of human resource development to cope with the increasing demand
for technically capable people. Resultantly a need arouse for new approach to
human resource.
Scope of HRM:
Without a doubt is vast. All the activities of employee, from the time of his entry
into an organization until he leaves, come under the horizon of HRM.
The divisions included in HRM are Recruitment, Payroll, Performance
Management, Training and Development, Retention, Industrial Relation, etc. Out
of all these divisions, one such important division is training and development.
TRAINING:
It is a learning process that involves the acquisition of knowledge, sharpening of
skills, concepts, rules, or changing of attitudes and behaviors to enhance the
performance of employees.
Training is activity leading to skilled behavior.
• It’s not what you want in life, but it knows how to reach it.
• It’s not where you want to go, but it knows how to get there.
• It’s not how high you want to rise, but it knows how to take off.
It may not be quite the outcome you were aiming for, but it will be an outcome.
BABASAB PATIL Page 42
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
• It’s not what you dream of doing, but it’s having the knowledge to do it.
• It's not a set of goals, but it’s more like a vision.
• It’s not the goal you set, but it’s what you need to achieve it.
Training is about knowing where you stand (no matter how good or bad the
current situation looks) at present, and where you will be after some point of
time.
Training is about the acquisition of knowledge, skills, and abilities through
professional development.
TRAINING AND DEVELOPMENT is a subsystem of an organization. It ensures
that randomness is reduced and learning or behavioral change takes place in
structured format.
TRADITIONAL AND MODERN APPROACH OF TRAINING AND
DEVLOPMENT
Traditional Approach – Most of the organizations before never used to believe
in training. They were holding the traditional view that managers are born and not
made. There were also some views that training is a very costly affair and not
worth. Organizations used to believe more in executive pinching. But now the
scenario seems to be changing.
The modern approach of training and development is that Indian Organizations
have realized the importance of corporate training. Training is now considered as
more of retention tool than a cost. The training system in Indian Industry has
been changed to create a smarter workforce and yield the best results
TRAINING AND DEVELOPMENT:
The principal objective of training and development division is to make sure the
availability of a skilled and willing workforce to an organization. In addition to that,
there are four other objectives: Individual, Organizational, Functional, and
Societal.
BABASAB PATIL Page 43
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Individual Objectives – help employees in achieving their personal goals, which
in turn, enhances the individual contribution to an organization.
Organizational Objectives – assist the organization with its primary objective by
bringing individual effectiveness.
Functional Objectives – maintain the department’s contribution at a level
suitable to the organization’s needs.
Societal Objectives – ensure that an organization is ethically and socially
responsible to the needs and challenges of the society.
Training objective is one of the most important parts of training program. While
some people think of training objective as a waste of valuable time. The
counterargument here is that resources are always limited and the training
objectives actually lead the design of training. It provides the clear guidelines and
develops the training program in less time because objectives focus specifically
on needs. It helps in adhering to a plan. Training objectives tell the trainee that
what is expected out of him at the end of the training program.
Training objectives are of great significance from a number of stakeholder
perspectives:
1. Trainer.
2. Trainee.
3. Designer.
4. Evaluator.
Trainer – The training objective is also beneficial to trainer because it helps the
trainer to measure the progress of trainees and make the required adjustments.
Also, trainer comes in a position to establish a relationship between objectives
and particular segments of training.
Trainee – The training objective is beneficial to the trainee because it helps in
BABASAB PATIL Page 44
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
reducing the anxiety of the trainee up to some extent. Not knowing anything or
going to a place which is unknown creates anxiety that can negatively affect
learning. Therefore, it is important to keep the participants aware of the
happenings, rather than keeping it surprise.
Secondly, it helps in increase in concentration, which is the crucial factor to make
the training successful. The objectives create an image of the training program in
trainee’s mind that actually helps in gaining attention.
Thirdly, if the goal is set to be challenging and motivating, then the likelihood of
achieving those goals is much higher than the situation in which no goal is set.
Therefore, training objectives helps in increasing the probability that the
participants will be successful in training.
Designer – The training objective is beneficial to the training designer because if
the designer is aware what is to be achieved in the end then he’ll buy the training
package according to that only. The training designer would then look for the
training methods, training equipments, and training content accordingly to
achieve those objectives. Furthermore, planning always helps in dealing
effectively in an unexpected situation.
Consider an example; the objective of one training program is to deal effectively
with customers to increase the sales. Since the objective is known, the designer
will design a training program that will include ways to improve the interpersonal
skills, such as verbal and non verbal language, dealing in unexpected situation
i.e. when there is a defect in a product or when a customer is angry.
Therefore, without any guidance, the training may not be designed appropriately.
Evaluator – It becomes easy for the training evaluator to measure the progress
of the trainees because the objectives define the expected performance of
trainees. Training objective is an important to tool to judge the performance of
BABASAB PATIL Page 45
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
participants.
Role of HRD Professionals in Training:
This is the era of cut-throat competition and with this changing scenario of
business; the role of HR professionals in training has been widened.
HR role now is:
1. Active involvement in employee education.
2. Rewards for improvement in performance.
3. Rewards to be associated with self esteem and self worth.
4. Providing pre-employment market oriented skill development education and
post employment support for advanced education and training.
5. Flexible access i.e. anytime, anywhere training.
There are various methods of training, which can be divided in to cognitive and
behavioral methods. Trainers need to understand the pros and cons of each
method, also its impact on trainees keeping their background and skills in mind
before giving training.
Cognitive methods are more of giving theoretical training to the trainees. The
various methods under Cognitive approach provide the rules for how to do
something, written or verbal information, demonstrate relationships among
concepts, etc. These methods are associated with changes in knowledge and
attitude by stimulating learning.
The various methods that come under Cognitive approach are:
Lectures.
Demonstrations.
Computer Based Training (CBT).
Intelligent Tutorial System (ITS).
BABASAB PATIL Page 46
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Programmed Instruction (PI).
Virtual Reality.
Behavioral methods are more of giving practical training to the trainees. The
various methods under Behavioral approach allow the trainee to behavior in a
real fashion. These methods are best used for skill development.
The various methods that come under Behavioral approach are:
Games and Simulation.
Behavior modeling.
Business Games.
Case Studies.
Equipment Stimulators.
In-Basket Techniques.
Role Plays.
Another Method is MANAGEMENT DEVELOPMENT METHOD –
MANAGEMENT DEVELOPMENT –
The more future oriented method and more concerned with education of the
employees. To become a better performer by education implies that
management development activities attempt to instill sound reasoning
processes.
Management development method is further divided into two parts:
ON-JOB TRAINING:
The development of a manager’s abilities can take place on the job. The four
techniques for on-the job development are:
BABASAB PATIL Page 47
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Coaching.
Mentoring.
Job Rotation.
Job Instruction Technique (JIT)
COACHING is one of the training methods, which is considered as a corrective method for inadequate performance. According to a survey conducted by International Coach Federation (ICF), more than 4,000 companies are using coach for their executives. These coaches are experts most of the time outside consultants.
A coach is the best training plan for the CEO’s because It is one to one interaction
It can be done at the convenience of CEO
It can be done on phone, meetings, through e-mails, chat
It provides an opportunity to receive feedback from an expert
It helps in identifying weaknesses and focus on the area that needs
improvement his method best suits for the people at the top because if we
see on emotional front, when a person reaches the top, he gets lonely
and it becomes difficult to find someone to talk to. It helps in finding out
the executive’s specific developmental needs. The needs can be
identified through 60 degree performance reviews.
ProcedureoftheCoaching:
The procedure of the coaching is mutually determined by the executive
BABASAB PATIL Page 48
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
and coach. The procedure is followed by successive counseling and
meetings at the executive’s convenience by the coach.
1. Understand the participant’s job, the knowledge, skills, and
attitudes, and resources required to meet the desired expectation
2. Meet the participant and mutually agree on the objective that has to
be achieved
3. Mutually arrive at a plan and schedule
4. At the job, show the participant how to achieve the objectives,
observe the performance and then provide feedback
5. Repeat step 4 until performance improves
For the people at middle level management, coaching is more likely done
by the supervisor; however experts from outside the organization are at times
used for up and coming managers. Again, the personalized approach assists the
manger focus on definite needs and improvement.
MENTORING is an ongoing relationship that is developed between a senior
and junior employee. Mentoring provides guidance and clear understanding
of how the organization goes to achieve its vision and mission to the junior
employee.
The meetings are not as structured and regular than in coaching. Executive
mentoring is generally done by someone inside the company. The
executive can learn a lot from mentoring. By dealing with diverse men tee’s,
the executive is given the chance to grow professionally by developing
management skills and learning how to work with people with diverse
background, culture, and language and personality types.
BABASAB PATIL Page 49
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Executives also have mentors. In cases where the executive is new to the
organization, a senior executive could be assigned as a mentor to assist
the new executive settled into his role. Mentoring is one of the important
methods for preparing them to be future executives. This method allows
the mentor to determine what is required to improve mentee’s
performance. Once the mentor identifies the problem, weakness, and the
area that needs to be worked upon, the mentor can advise relevant
training. The mentor can also provide opportunities to work on special
processes and projects that require use of proficiency.
Some key points on Mentoring
Mentoring focus on attitude development
Conducted for management-level employees
Mentoring is done by someone inside the company
It is one-to-one interaction
It helps in identifying weaknesses and focus on the area that needs
improvement
JOB ROTATION takes on different perspectives. The executive is usually
not simply going to another department. In some vertically integrated
organizations, for example, where the supplier is actually part of same
organization or subsidiary, job rotation might be to the supplier to see how
the business operates from the supplier point of view. Learning how the
organization is perceived from the outside broadens the executive’s outlook
BABASAB PATIL Page 50
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
on the process of the organization. Or the rotation might be to a foreign
office to provide a global perspective.
For managers being developed for executive roles, rotation to different
functions in the company is regular carried out.
This approach allows the manger to operate in diverse roles and
understand the different issues that crop up. If someone is to be a
corporate leader, they must have this type of training. A recent study
indicated that the single most significant factor that leads to leader’s
achievement was the variety of experiences in different departments,
business units, cities, and countries.
An organized and helpful way to develop talent for the management or
executive level of the organization is job rotation. It is the process of
preparing employees at a lower level to replace someone at the next
higher level. It is generally done for the designations that are crucial for
the effective and efficient functioning of the organization.
Benefits of Job Rotation
Some of the major benefits of job rotation are:
It provides the employees with opportunities to broaden the horizon
of knowledge, skills, and abilities by working in different
departments, business units, functions, and countries
Identification of Knowledge, skills, and attitudes (KSAs) required
It determines the areas where improvement is required
Assessment of the employees who have the potential and caliber for
BABASAB PATIL Page 51
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
filling the position
JOB INSTRUCTION TECHNIQUE uses a strategy with focus on knowledge (factual and procedural), skills and attitudes development.
Procedure of Job Instruction Technique (JIT)
JIT consists of four steps: Plan – This step includes a
written breakdown of the
work to be done because the
trainer and the trainee must
understand that
documentation is must and
important for the familiarity
of work. A trainer who is
aware of the work well is
likely to do many things
and in the process might
miss few things. Therefore,
a structured analysis
and proper documentation ensures that all the points are covered in
the training program. The second step is to find out what the trainee
knows and what training should focus on.
Then, the next step is to create a comfortable atmosphere for the
trainees’ i.e. proper orientation program, availing the resources,
BABASAB PATIL Page 52
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
familiarizing trainee with the training program, etc.
Present – In this step, trainer provides the synopsis of the job
while presenting the participants the different aspects of the work.
When the trainer finished, the trainee demonstrates how to do the
job and why is that done in that specific manner. Trainee actually
demonstrates the procedure while emphasizing the key points and
safety instructions.
Trial – This step actually a kind of rehearsal step, in which
trainee tries to perform the work and the trainer is able to provide
instant feedback. In this step, the focus is on improving the method
of instruction because a trainer considers that any error if occurring
may be a function of training not the trainee. This step allows the
trainee to see the after effects of using an incorrect method. The
trainer then helps the trainee by questioning and guiding to identify
the correct procedure.
Follow-up – In this step, the trainer checks the trainee’s job
frequently after the training program is over to prevent bad work
habits from developing.
BABASAB PATIL Page 53
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
OFF THE JOB TRAINING:
There are many management development techniques that an employee can
take in off the job. The few popular methods are:
Sensitivity Training.
Transactional Analysis.
Straight Lectures/ Lectures.
Simulation Exercises.
Advantages of Training:
This type of training gets employees away from their work environment to
a place where their frustrations and bustle of work are eliminated. This
more relaxed environment can help employees to absorb more
information as they feel less under pressure to perform.
Can be a source to supply the latest information, current trends, skills and
techniques for example current employment legislation or other company
law and regulations, current computer software or computerized
technologies or improved/innovative administrative procedures. These
new skills can be brought back and utilized within the company.
BABASAB PATIL Page 54
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Experts in their field would cover these courses, and this would mean that
training for staff members would be taught to a reasonable standard.
As the courses are held externally, our company would not have added
costs incurred as a result of extra equipment or additional space.
Sending an employee on a course could help to make an employee feel
more valued as they would feel as if they are receiving quality training.
As many courses or seminars invite employees form other companies to
attend, this would allow employees to network and perhaps drum-up
business.
Disadvantages of Training :
Depending on the course, the overall cost could prove quite expensive for
example; many courses may require an overnight stay at a hotel if the
course is outside the area or the course itself may prove to be expensive
due to the level of expertise or equipment need to deliver the course.
As there is no real way to know the abilities both as a trainer and their
subject knowledge of the people delivering the external training courses,
there is no guarantee that sufficient skills of knowledge will be transfers or
valuable.
Many courses do not have a system of assessment or standardization of
learning, so there is no set yardstick that can be guarantee learning has
been achieved to a specified standard.
Sending employees to a training program for one or two days would mean
loss of production within the company.
Companies that fully train their workforce benefit from:
Increased productivity.
Reduced employee turnover.
BABASAB PATIL Page 55
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Increased efficiency resulting.
In financial gains.
Decreased need for supervision.
Employees who are fully trained:
Are more satisfied with their jobs.
Are more motivated.
Have a lower turnover rate.
Are more innovative and efficient.
The prospective benefits of training outsourcing are well recognized.
Organizations go for outsourcing to save training costs, gain access to practical
and technical proficiency, concentrate on core competencies and offer an overall
enhanced training to their employees.
Also, outsourcing allows companies to deliver best training to their employees
and get the clients the best of their abilities. The key to increase in customer turn
over is customer satisfaction. With rapid globalization, increase in competition,
technological innovation, increase in access to information, and improve in
customer services, the customer loyalty programs have become an integral part
of the organizations. Retaining existing customers is now much more important
than acquiring new customers.
Some facts:
Recommendations from the existing customer are 107% greater than the
fresh customer.
Loyal customer spend 33% more than fresh customer.
Selling to a prospect requires 6% more than selling to an existing
BABASAB PATIL Page 56
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
customer.
Outsourcing is a competent tool that ensures and offers convincing Return on
Investment (ROI). Outsourcing subtracts the risk in setting up a complicated
function that is not a core competency. If outsourced to competitive and right
consultancy then the cost savings could be as high as 50%. In addition to that,
outsourcing leads to customer retention, customer loyalty, customer satisfaction,
and greater efficiencies on the part of employees.
Training Implementation:
To put training program into effect according to definite plan or procedure is
called training implementation. Training implementation is the hardest part of the
system because one wrong step can lead to the failure of whole training
program. Even the best training program will fail due to one wrong action.
Training implementation can be segregated into:
• Practical administrative arrangements.
• Carrying out of the training.
Implementing Training:
Once the staff, course, content, equipments, topics are ready, the training is
implemented. Completing training design does not mean that the work is done
because implementation phase requires continual adjusting, redesigning, and
refining. Preparation is the most important factor to taste the success. Therefore,
following are the factors that are kept in mind while implementing training
program:
The trainer – The trainer need to be prepared mentally before the delivery of
BABASAB PATIL Page 57
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
content. Trainer prepares materials and activities well in advance. The trainer
also set grounds before meeting with participants by making sure that he is
comfortable with course content and is flexible in his approach.
Physical set-up – Good physical set up is pre-requisite for effective and
successful training program because it makes the first impression on
participants. Classrooms should not be very small or big but as nearly square as
possible. This will bring people together both physically and psychologically.
Also, right amount of space should be allocated to every participant.
Establishing rapport with participants – There are various ways by which a trainer
can establish good rapport with trainees by:
• Greeting participants – simple way to ease those initial tense moments.
• Encouraging informal conversation.
• Remembering their first name.
• Pairing up the learners and have they familiarized with one another.
• Listening carefully to trainees’ comments and opinions.
• Telling the learners by what name the trainer wants to be addressed.
• Getting to class before the arrival of learners.
• Starting the class promptly at the scheduled time.
• Using familiar examples.
• Varying his instructional techniques.
• Using the alternate approach if one seems to bog down.
Reviewing the agenda – At the beginning of the training program it is very
important to review the program objective. The trainer must tell the participants
the goal of the program, what is expected out of trainers to do at the end of the
program, and how the program will run.
BABASAB PATIL Page 58
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
The following information needs to be included:
• Kinds of training activities.
• Schedule.
• Setting group norms.
• Housekeeping arrangements.
• Flow of the program.
• Handling problematic situations.
Training Evaluation:
The process of examining a training program is called training evaluation.
Training evaluation checks whether training has had the desired effect. Training
evaluation ensures that whether candidates are able to implement their learning
in their respective workplaces, or to the regular work routines.
Purposes of Training Evaluation:
The five main purposes of training evaluation are:
Feedback: It helps in giving feedback to the candidates by defining the
objectives and linking it to learning outcomes.
Research: It helps in ascertaining the relationship between acquired knowledge,
transfer of knowledge at the work place, and training.
Control: It helps in controlling the training program because if the training is not
effective, then it can be dealt with accordingly.
Power games: At times, the top management (higher authoritative employee)
uses the evaluative data to manipulate it for their own benefits.
Intervention: It helps in determining that whether the actual outcomes are
aligned with the expected outcomes.
BABASAB PATIL Page 59
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
Process of Training Evaluation:
Before Training: The learner’s skills and knowledge are assessed before the
training program. During the start of training, candidates generally perceive it as
a waste of resources because at most of the times candidates are unaware of
the objectives and learning outcomes of the program. Once aware, they are
asked to give their opinions on the methods used and whether those methods
confirm to the candidates preferences and learning style.
During Training: It is the phase at which instruction is started. This phase usually
consist of short tests at regular intervals.
After Training: It is the phase when learner’s skills and knowledge are assessed
again to measure the effectiveness of the training. This phase is designed to
determine whether training has had the desired effect at individual department
and organizational levels. There are various evaluation techniques for this phase.
Techniques of Evaluation:
The various methods of training evaluation are:
• Observation
• Questionnaire
• Interview
• Self diaries
• Self recording of specific incidents
BABASAB PATIL Page 60
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
CHAPTER 6BABASAB PATIL Page 61
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
DATA ANALYSIS
BABASAB PATIL Page 62
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
experience in BCIL
20 66.7 66.7 66.7
10 33.3 33.3 100.0
30 100.0 100.0
0-2yrs
2-5yrs
Total
ValidFrequency Percent Valid Percent
CumulativePercent
experience in BCIL
2-5yrs
0-2yrs
ANALYSIS: From the above table and graph it is observed that 66% of the staff
is fresher and are working only since last 1-2 years. and 34% of the employees
are working since last 2-5 years.
INTERPRETATION: as per the survey we observe and understand that
maximum no of employees are recent joiners and lag experience in BCIL.
training attended
29 96.7 96.7 96.7
1 3.3 3.3 100.0
30 100.0 100.0
yes
3.00
Total
ValidFrequency Percent Valid Percent
CumulativePercent
BABASAB PATIL Page 63
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
training attended
3.00
yes
ANALYSIS: From the above graph it is observed that 99% of the employees
have attended the training programme and only 1% haven’t.
INTERPRETATION: As per the survey we observe that maximum employees i.e
the utmost employees have attended the training programmes and generally the
training is provided to all.
no of training programmes attended
17 56.7 56.7 56.7
12 40.0 40.0 96.7
1 3.3 3.3 100.0
30 100.0 100.0
1-3
4-6
7-9
Total
ValidFrequency Percent Valid Percent
CumulativePercent
BABASAB PATIL Page 64
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
no of training programmes attended
7-9
4-6
1-3
ANALYSIS:from the above graph it is observed that 56% of the employees have
attended 1-3 trainings,40% of employees have attended 4-6 trainings and only
4% of employees have attended 7-9 trainings.
INTERPRETATION:As per the survey it is observed that maximum mo of
employees have attended 1-3 trainings and least have attended 7-9 trainings.
rating of on job training
18 60.0 60.0 60.0
9 30.0 30.0 90.0
3 10.0 10.0 100.0
30 100.0 100.0
very helpfull
average
not so helpfull
Total
ValidFrequency Percent Valid Percent
CumulativePercent
BABASAB PATIL Page 65
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
rating of on job training
not so helpfull
average
very helpfull
ANALYSIS:from the above graph it is understood that 60% of employees find
that training is very helpful and 30% find that the on job training provided to them
was average and 10% feel that it was not so useful.
INTERPRETATION:as per the survey it is understood that majority of employees
find that on job training provided to them is very useful.
BABASAB PATIL Page 66
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
high
effeciency
1 3.3 3.3 3.3
10 33.3 33.3 36.7
11 36.7 36.7 73.3
7 23.3 23.3 96.7
1 3.3 3.3 100.0
30 100.0 100.0
efficiency1
efficiency2
efficiency3
efficiency4
efficiency5
Total
ValidFrequency Percent Valid Percent
CumulativePercent
effeciency
efficiency5
efficiency4
efficiency3
efficiency2
efficiency1
ANALYSIS:from the above graph it is understood that 3.35 of employees feel
that efficiency level is very low i.e only 3% of employees have rated efficiency as
rest more than 72% have rated it as below average.
INTERPRETATION:as per the survey it is observed that efficiency level is rated
very low by the employees.
BABASAB PATIL Page 67
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
effectiveness
1 3.3 3.3 3.3
3 10.0 10.0 13.3
12 40.0 40.0 53.3
11 36.7 36.7 90.0
3 10.0 10.0 100.0
30 100.0 100.0
effectiveness1
effectiveness2
effectiveness3
effectiveness4
effectiveness5
Total
ValidFrequency Percent Valid Percent
CumulativePercent
effectiveness
effectiveness5
effectiveness4
effectiveness3
effectiveness2
effectiveness1
ANALYSIS:from the above graph it is observed that the effectiveness of on the job training is above the average as 47 % of employees have rated this above average
INTERPRETATION:As per the survey it is found that the effectiveness of on the job training is above the average
BABASAB PATIL Page 68
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
productivity
3 10.0 10.0 10.0
1 3.3 3.3 13.3
7 23.3 23.3 36.7
13 43.3 43.3 80.0
6 20.0 20.0 100.0
30 100.0 100.0
productivity1
productivity2
productivity3
productivity4
productivity5
Total
ValidFrequency Percent Valid Percent
CumulativePercent
productivity
productivity5
productivity4
productivity3
productivity2
productivity1
ANALYSIS:from the above graph it is observed that productivity is
comparatively higher than other quality factors as more than 64% employees
have rated it as above average.
INTERPRETATION:as per the survey it is found that after the inducement of on
the job training on employees the productivity is increased.
BABASAB PATIL Page 69
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
training as stepping stone to carrer growth
29 96.7 96.7 96.7
1 3.3 3.3 100.0
30 100.0 100.0
yes
4.00
Total
ValidFrequency Percent Valid Percent
CumulativePercent
training as stepping stone to carrer growth
4.00
yes
ANALYSIS: from the above chart it is observed that 97% of employees find that
their career graph has increased after getting trained in various aspects and
areas.
INTERPRETATION: As per the survey it is found that employees have gained
more knowledge and skills after getting trained as majority of employees have
positively reacted towards the question.
BABASAB PATIL Page 70
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
over all opinion
3 10.0 10.0 10.0
3 10.0 10.0 20.0
10 33.3 33.3 53.3
8 26.7 26.7 80.0
5 16.7 16.7 96.7
1 3.3 3.3 100.0
30 100.0 100.0
effenciecy is increased
productivity has increased
work method improves
training given was notsufficent
facculty was notcompetent
training duration was tooshort
Total
ValidFrequency Percent Valid Percent
CumulativePercent
over all opinion
training duration wa
facculty was not com
training given was n
work method improves
productivity has inc
effenciecy is increa
ANALYSIS: From the above chart it is been understood that there is mixed
overall opinion as 10% find their productivity is increased,10% find their
efficiency is increased,33% feel that their work method improves,27% feel that
the training was not sufficient,17% feel that faculty was not so competent, and
3% feel that As per the survey it is observed that there is overall mixed training
duration was too short.
INTERPRETATION: opinion among the employees, both positive and negative
feedback is found.
BABASAB PATIL Page 71
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
future needs
4 13.3 13.3 13.3
12 40.0 40.0 53.3
14 46.7 46.7 100.0
30 100.0 100.0
off job training
different trainingtechniques
longer duration
Total
ValidFrequency Percent Valid Percent
CumulativePercent
future needs
longer duration
different training t
off job training
ANALYSIS: from the above chart it is observed that 40% employees are in need
of different training techniques, where as 47% of employee seek for longer
duration of training period, and 13% of people want to be trained by off the job
training method.
INTERPRETATION:As per the survey it is found that there is mixed response for
future training technique to be adapted but majority of employees are demanding
for longer duration of training programme.
BABASAB PATIL Page 72
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
FINDINGS AND
SUGGESTIONS
BABASAB PATIL Page 73
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
FINDINGS:
From the survey conducted for 30 employees, following findings are
revealed;
Most of the employees are freshers i.e 66% are new comers so lack the
experience at BCIL.
99% employees have attended the training programme i.e almost all are
given training.
57% employees are given with 1-3 trainings where as only 10% are
provided with 7-9 trainings.
According to rating of efficiency only 37% employees feel that it is average
rest feel that it is below the average level
From rating of effectiveness 40% feel it as average effectiveness rest feel
it is below average.
The productivity of organization is above average as 43% employees
have rated it as above the average 10 as excellent and rest as below
average.
On the rating of satisfaction of employee towards on the job training it is
observed that 40% find it is very helpful and 10% feel that it is not so
helpful.
BABASAB PATIL Page 74
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
99% of employees have given their positive opinion that training has
helped in their carrer growth.
There is mixed overall opinion i.e 33% find that their work method has
improved after training where as 27% find that the training given was not
sufficient.
40% of employees are in need of different training techniques where as
47% want the longer duration of training.
SUGGESTIONS:
.
It is suggested to enhance the duration of practical training programs for
clear understanding of the skill.
Appointment of internal or external career counselors provides direction to
employees in navigating their career by choosing the appropriate training
programs based on their interest, need and aspiration
Though the employees are getting training programs it is found that there
is a need to improve or introduce new training methods like off job
training, Cross functional, role plays which will help them in improving their
knowledge & performance.
The company should strive for its improvement in quality factors like
efficiency,effectiveness and productivityfor the increase and improvement
in these quality factors training techniques may be upgraded to
incorporate on-line methods which can be administered at any time,
BABASAB PATIL Page 75
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
enabling all employees to participate at their convenience so after which
they can contribute atleast bit of their skills which can increase these
factors.
The training provided by the company should be using different
techniques of training and also with longer duration so that employees get
adjusted and then gain interest in training programme,i.e the training
period should be properly adjusted as per the convenience of the
employees so that they can gain knowledge with their own mindset and
with interest the period may be from 1 day or may extend upto a month or
year.
Lastly I would also like to suggest that company should develop separate
counseling department where employees can share their problems and
they feel free to communicate about the problems and it encourages them
to work in the organization.
BABASAB PATIL Page 76
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
CONCLUSION:
Taking the organization to its zenith is a very challenging and very toughest job
where employees and officials face lot of problems like resistance of the
workforce and lack of readiness to cope up with changes in workplace. So we
can say that to rebuild any organization commitment and hard work is very
essential so to cope up with these changes we have to train them according to
the needs of the organisation which will push organization in a right direction and
also helps in achieving success.
The method of training is well received by the employees. The training in the
organization is having greater impact on the efficacy and morale of the
employees and also instrumental to increase the overall quality of work
The techniques of on the job training provided by the company are average and
upto the mark as more no of employees are satisfied by training.
BABASAB PATIL Page 77
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
QUETIONNAIREDear Sir/Madam,Questionnaire
1. Personal data:
Name:Age:Sex: Male ( ) Female ( )Designation: Qualification:
2. Since how long are you in this organization?0-2yrs 2-5yrs 6-10yrs 11yrs & above
3. Have you attended any training programs? Yes ( ) No ( )4. If no, why? _______________________________5. If yes, which among the following have you attended? 1-3 4-6 7-9 9-10 above 106. Give a rating for on-job training provided to you to fulfill the gap (need of training) Very helpful Average not so helpfulwaste of time7. Rate the following factors w.r.t. improving the quality.
1 2 3 4 5
8. Has the training programs facilitated you in your career growth? Yes ( ) No ( )
BABASAB PATIL Page 78
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
9. If no, do u expect other training program to be conducted?10. What is your overall opinion about on-job training program provided to u? Efficiency has increased ( )
Productivity has increased ( ) Work method improves ( ) Training given was not sufficient ( ) Faculty was not competent ( ) Training duration was too short ( ) Others
11. What do you expect in your future training program? a) Off job training b) Different training techniques c) Longer duration
SIGNATURE
THANK YOU
BABASAB PATIL Page 79
ON THE JOB TRANING PROGRAM AT BAGALKOT SHAKTI CEMENT
BIBLIOGRAPHY
Human Resource development- By P Subba Rao-
Training techniques — why some succeed and many fail
www.bagalkotudyoglimited.comwww.google.com
BABASAB PATIL Page 80