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© OECD/IEA 2016 Oil Refining and National Refinery Data - An Introduction IEA Online Statistics Summer School Session 2 Jan Stelter Markus Fager-Pintilä Energy Data Centre

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Page 1: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Oil Refining and National Refinery Data - An Introduction IEA Online Statistics Summer School

Session 2

Jan Stelter

Markus Fager-Pintilä

Energy Data Centre

Page 2: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Aim of Presentation

Introduction of how to report refinery sector data on a national level

Fundamentals for reporting refinery data

Challenges in reporting refinery sector data

Data Validation

Page 3: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

What is produced? What is consumed?

Crude oil, NGL and

other hydrocarbons

Primary and Secondary Oil Products

Secondary petroleum products

Refining

LPG

Naphtha

Gasoline

Middle Distillates

Fuel Oil

Others

2-5%

20-35%

30-40%

25-75%

Page 4: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

How many refineries exist worldwide?

50

300

700

1000

2000

Page 5: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

How many of those refineries are exactly the same?

All refineries are the same.

About 75% of all refineries are the same.

About half of all refineries are the same.

About 25% of all refineries are the same

No two refineries are exactly the same.

Page 6: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Refinery Map

Source: https://worldmap.harvard.edu/data/geonode:_crude_oil_refineries_retrieved_from__bff

Oil refining is a complex process

Process varies between refineries, depending on configuration of the plant, inputs, etc.

Page 7: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

What is the difference between light and heavy crude oils?

Option A: Light crudes are located closer to the earth’s surface than heavy crudes

Option B: Light crudes have a lower sulphur content than heavy crudes

Option C: Light crudes have a lower density than heavy crudes

Option D: Light crudes are cheaper than heavy crudes

Page 8: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Different Crudes = Different Yields

26% 29% 37%

74%

36% 39%

38%

0% 33%

29% 22% 24%

5% 3% 3% 2%

0%

10%

20%

30%

40%

50%

60%

70%

80%

90%

100%

Saharan(Algeria)

Brent(North Sea)

Arab Light(Saudi Arabia)

Boscan Heavy Oil(Venezuela)

Refinery Output for Selected Crude Oil Grades

Heavy Products Middle Distillates Light Products Gas

API 44.0°

Sulphur 0.2%

API 37.5°

Sulphur 0.3%

API 34.0°

Sulphur 1.7%

API 10.7°

Sulphur 5.3%

Page 9: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Simplification of a Complex Process IEA oil questionnaires focus on most important

refinery flows

A country’s refinery sector is imagined as a single refinery

Page 10: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Intake

• Intake of crude oil, NGL, other feedstocks, blending components

Processing

• Conversion of primary into secondary oil products

• Refinery Losses

Output

• Output of secondary oil products (e.g. gasoline, middle distillates, fuel oil)

Refinery Losses

Crude oil: 100

Amount in

kilotons

Conversion factor

barrels/ton

Amount in

kilobarrels

Total: 99kt Weighted Average:

7.88

Total: 780kb

5% gains

(40kb)

7.40 740

1% losses

(1kt)

LPG: 4

Naphtha: 5

Gasoline: 30

Middle Distillates: 35

Fuel Oil: 15

Other 10

11.6

8.50

8.53

7.75

6.66

6.40

46.4

42.5

255.9

271.25

99.9

64

Page 11: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

StatislandInputs Unit: Mt Unit: Mtoe

Crude oil 26.06 26.48

Outputs

Refinery gas 0.13 0.15

Liquefied petroleum gases 0.58 0.66

Naphtha 2.84 3.04

Motor gasoline 3.28 3.51

Kerosene type jet fuel 1.66 1.81

Kerosene 0.39 0.42

Gas/diesel oil 7.50 7.99

Fuel oil 7.99 7.77

Lubricants 0.29 0.29

Bitumen 0.63 0.59

Petroleum coke 0.25 0.19

Non-specified oil products 0.36 0.34

Total refinery output 25.89 26.75

Refinery losses 2 0.7% -1.0%

1) Energy quantity = calorific value (net) * physical quantity

2) Losses = (input - output) / input

-> Conversion1 ->

Data validation – Example on refinery losses

StatislandInputs Unit: Mt Unit: Mtoe

Crude oil 26.06 26.48

Outputs

Refinery gas 0.13 0.15

Liquefied petroleum gases 0.58 0.66

Naphtha 2.84 3.04

Motor gasoline 3.28 3.51

Kerosene type jet fuel 1.66 1.81

Kerosene 0.39 0.42

Gas/diesel oil 7.50 7.99

Fuel oil 7.99 7.77

Lubricants 0.29 0.29

Bitumen 0.63 0.59

Petroleum coke 0.25 0.19

Non-specified oil products 0.36 0.34

Total refinery output 25.89 26.75

Refinery losses 2 0.7% -1.0%

1) Energy quantity = calorific value (net) * physical quantity

2) Losses = (input - output) / input

-> Conversion1 ->

StatislandInputs Unit: Mt Unit: Mtoe

Crude oil 26.06 26.48

Outputs

Refinery gas 0.13 0.15

Liquefied petroleum gases 0.58 0.66

Naphtha 2.84 3.04

Motor gasoline 3.28 3.51

Kerosene type jet fuel 1.66 1.81

Kerosene 0.39 0.42

Gas/diesel oil 7.50 7.99

Fuel oil 7.99 7.77

Lubricants 0.29 0.29

Bitumen 0.63 0.59

Petroleum coke 0.25 0.19

Non-specified oil products 0.36 0.34

Total refinery output 25.89 26.75

Refinery losses 2 0.7% -1.0%

1) Energy quantity = calorific value (net) * physical quantity

2) Losses = (input - output) / input

-> Conversion1 ->

Cause:

• Incorrect calorific values

• Crude oil, (non-specified)

Page 12: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Data validation – Refinery losses World refinery losses 1971-2014

Source: IEA statistics

Same can be done for regions:

• How does my country/refinery compare?

• Explaining factors for differences?

Page 13: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Data validation - Output shares World shares of refinery output 1971-2014

Source: IEA statistics

Same can be done for regions:

• How does my country/refinery compare?

• Explaining factors for differences?

Page 14: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Data validation - Refinery energy consumption

World refinery output vs. energy consumption 1971-2014

Source: IEA statistics

Same can be done for regions:

• How does my country/refinery compare?

• Explaining factors for differences?

Page 15: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

Data validation - Anomalies in time series

Country examples:

Source: IEA statistics

Causes:

• Country A: Refinery accident in 2000

• Country B: Conflict in the country since 2011

• Country C: Problems with original official data

Page 16: Oil Refining and National Refinery Data - An Introduction · PDF fileOil Refining and National Refinery Data ... Crude oil 26.06 26.48 Outputs Refinery gas 0 ... Oil & Gas for Beginners

© OECD/IEA 2016

References IEA IEA statistics website

http://www.iea.org/statistics/

Monthly oil data service website

http://www.iea.org/statistics/mods/

IEA, Oil Market Report

https://www.iea.org/oilmarketreport/omrpublic/

IEA Energy statistics manual, IEA 2005

http://www.iea.org/publications/freepublications/publication/energy-statistics-manual.html

Joint IEA/Eurostat annual oil questionnaire

http://www.iea.org/media/statistics/questionnaires/annualquestionnaires/OilQuestionnaireInstructions2014.pdf (methodology, definitions)

http://www.iea.org/media/statistics/questionnaires/annualquestionnaires/OilQuestionnaire2014.pdf (data tables)

External International Recommendations for Energy Statistics, United Nations 2011

http://unstats.un.org/unsd/energy/ires/

International Standard Industrial Classification (rev. 4), United Nations 2008

http://unstats.un.org/unsd/cr/registry/isic-4.asp

Deutsche Bank: Oil & Gas for Beginners – A Guide to the Oil and Gas Industry; 2010.

Energy Intelligence Review: The International Crude oil Market Handbook; 2011.

William L. Leffler: Petroleum Refining in Nontechnical Language; 4th edition; 2008.