of bell housing - madill equipment
TRANSCRIPT
FAN/PILOT PUMP MOUNTING DETAIL
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
NICHOLSON MANUFACTURING LTD9896 GALARAN ROAD, P.O.BOX 2128SIDNEY, BC, CANADA V8L 3S6VOICE: 250-654-2223, FAX: 250-656-3123WEBSITE: www.madillequipment.com
MFG.TOL.EXCEPT AS NOTED:.X=`.1 .XX=`.05 .XXX=`.015ANGLES=`1~ DIM.IN INCHES
THIRDANGLE PROJ.
DUAL DIMENSIONING = INCHES[MM]
USEDON:
EST.FIN.WT.
NOTE: THIS DRAWING CONTAINSINFORMATION PROPRIETARY TONICHOLSON MANUFACTURING CO.REPRODUCTION AND DISCLOSUREBY WRITTEN PERMISSION ONLY.
SOFTWARE:
DATE:
BY: CHK: ENG: APP: SCALE
DATE: DATE: DATE:
SHEETOF
SIZE
FIRST USED ON JOB:CLONED FROM: ECR NO REV BY DATE DESCRIPTION CHK APP DISTR
MODEL:
DRAWING:
REV
INVENTOR 098904 A
1/5
CBT
3/20/2015
ARR
3/20/2015
JMA
3/20/2015
098903
POWER UNIT ASSEMBLY, 2850 S2
C:\EngUsrWrk\098\098904\098904.iam
C:\EngUsrWrk\098\098904\098904A.idw
CBT
NONE
3/20/2015
1 2
096442C
D
A Nicholson Manufacturing Company
5
2 3
6
4
42 28
201101
20220314204
161774
USE LOCTITE 565
HYDRAULIC PUMP PREP INSTRUCTIONS:1) INSTALL SPACER OVER PUMP SHAFT2) FIT COUPLING ONTO END SHAFT3) USING LOCTITE 243, LOOSELY INSTALL THE CAPSCREW, WASHER AND RETAINER. ENSURE THE RETAINER LIP IS INSTALLED FACING THE PUMP.4) INSTALL JIG TO KEEP THE COUPLING ELEMENT FROM SPINNING. TORQUE AND MARK THE COUPLING CAPSCREW. REMOVE THE JIG WHEN FINISHED.5) TORQUE THE TWO M16 SET SCREWS INTO THE PUMP SPLINE TO 88 FT-LBS USING LOCTITE 243. 6) CHECK THE DIMENSION SHOWN TO ENSURE THE HUB HAS NOT MOVED.
2.512`0.02 (REF)
24 SPACER
25
23
22
20
21
DO NOT APPLYGREASE TO SPLINES
SHORT SPIGOT FACES ENGINE
M16 SET SCREW
APPLY LOCTITE 243TORQUE TO 280 FT-LBS
COUPLING9310
FLYWHEEL
RETAINER
25
CROSS SECTION
OF BELL HOUSING
HUB ASSY DETAIL
TORQUE TO 95 FT LBSUSE LOCTITE 243
102 205 CONNECT EXTENSION HOSE
71 72 28
1011
REMOVE COVER AND GASKET.CLEAN MOUNTING SURFACE
WITH CITRUS BASED CLEANER.REMOVE RED TABS.
36PIG TAIL GOESTO TERMINAL
BEHIND SOLENOID
CLOSE VALVE(ROTATE OUTWARDS)
APPLY LOCTITE 243TORQUE TO 25 FT-LBS
OPEN VALVES
OIL HEATER
FUEL SUPPLY LINE
A
A
A JMA 04/27/16 ITEM 10 WAS 096752, ITEM 28 QTY WAS 36, ITEM 34 QTY WAS 10, ITEM 35 QTY WAS 10, ITEM 47 QTY WAS 23, ITEM 56 QTY WAS 8; REMOVED ITEM 67 WAS P10410 QTY 1, ITEM 68 WAS P10411 QTY 1; ITEM 69 QTY WAS 5; REMOVED ITEM 70 WAS LKW-STL-CBSTL-M12-PL QTY 2; ITEM 72 WAS 35MM LG; REMOVED ITEM 73 WAS HCS-STL-GR8-.38X16NCX.75 QTY 1, ITEM 75WAS HCS-STL-CL8.8-M10X1.5X120 QTY 1, ITEM 76 WAS 900729-1 QTY 1; SHT 2: ADDED NOTE TO LEAVE MAIN SUCTION LINE UNATTACHED; REMOVED SHT 3
ARR CBT
EXHAUST MOUNTING
DETAIL
X-PORT
LOAD SENSE LINE
1
1
2
2
3
3
4
4
5
5
6
6
7
7
8
8
A A
B B
C C
D D
NICHOLSON MANUFACTURING LTD9896 GALARAN ROAD, P.O.BOX 2128SIDNEY, BC, CANADA V8L 3S6VOICE: 250-654-2223, FAX: 250-656-3123WEBSITE: www.madillequipment.com
MFG.TOL.EXCEPT AS NOTED:.X=`.1 .XX=`.05 .XXX=`.015ANGLES=`1~ DIM.IN INCHES
THIRDANGLE PROJ.
DUAL DIMENSIONING = INCHES[MM]
USEDON:
EST.FIN.WT.
NOTE: THIS DRAWING CONTAINSINFORMATION PROPRIETARY TONICHOLSON MANUFACTURING CO.REPRODUCTION AND DISCLOSUREBY WRITTEN PERMISSION ONLY.
SOFTWARE:
DATE:
BY: CHK: ENG: APP: SCALE
DATE: DATE: DATE:
SHEETOF
SIZE
FIRST USED ON JOB:CLONED FROM: ECR NO REV BY DATE DESCRIPTION CHK APP DISTR
MODEL:
DRAWING:
REV
INVENTOR 098904 A
1/8
CBT
3/20/2015
ARR
3/20/2015
JMA
3/20/2015
098903
POWER UNIT ASSEMBLY, 2850 S2
C:\EngUsrWrk\098\098904\098904.iam
C:\EngUsrWrk\098\098904\098904A.idw
CBT
NONE
3/20/2015
2 2
096442C
D
A Nicholson Manufacturing Company
25
209
303
210
2928
26
2728
23
44
56 4 47
46 47 48
41
57
52
53
5451
5054
42 28
55
206 103
49
33
343532
IMPORTANT:REAR EDGE OF MUFFLERMUST BE FLUSH WITH THISEDGE OF CLAMP
17 212 211
ROTATE ALTERNATOR UPWARDS TO INSTALL INACCESSIBLE FITTINGS
HYDRAULIC PUMP INSTALLATION INSTRUCTIONS:1) CHECK THE CRANKSHAFT END PLAY WITH A DIAL INDICATOR AND RECORD THE TOTAL MOVEMENT.2) BOLT THE COUPLING ELEMENT TO THE FLYWHEEL, ENSURING THE SHORT SPIGOT OF THE ELEMENT FACES THE ENGINE.3) BOLT THE PUMP MOUNTING PLATE ON THE FLYWHEEL HOUSING.4) ENGAGE THE PUMP AND HUB INTO THE COUPLING ELEMENT5) BOLT THE PUMP MOUNTING PLATE ON6) CHECK CRANKSHAFT END PLAY. RECORD THE TOTAL MOVEMENT. THE VALUE SHOULD BE THE SAME AS RECORDED IN STEP 1. NOTE: CRANKSHAFT END PLAY SHOULD RANGE BETWEEN .005" - .013". REPORT ENGINE SERIAL NUMBER AND END PLAY DIMENSION OF ANY ENGINE THAT FALLS OUTSIDE OF THESE LIMITS.
FINAL ASSEMBLY NOTES:1) ADD 15W-40 OIL TO THE ENGINE. ENSURE THE OIL PAN DRAIN PLUGS ARE TIGHT.2) ADD JUMPER WIRES FROM THE ALTERNATOR TO THE STARTER. LOOM THE WIRES AND BUNDLE WITH THE HEAT PLUG WIRES.3) CONNECT THE STARTER TO THE BLOCK. ADD THE WIRE ON THE BLOCK TO LATER BE CONNECTED TO THE FRAME AND THE WIRE ON THE STARTER TO LATER BE CONNECTED TO THE POWER PACK.
66104
209 64
EXHAUST ASSEMBLY NOTES1) INSTALL ITEM 41 LOOSELY2) INSTALL ITEM 55 THEN TIGHTEN ITEM 413) REMOVE HEAT SHIELD (ITEM 55) AND INSTALL ITEM 44, 46, 47 AND 48 LOOSELY4) INSTALL EXHAUST PIPING (ITEM 52)5) TIGHTEN ITEMS 46, 47 AND 48 TO SECURE THE MUFFLER6) ORIENT EXHAUST CLAMPS INWARDS7) TIGHTEN EXHAUST PIPE CLAMPS (ITEMS 53, 54)8) EXHAUST END FACE OF MUFFLER MUST BE FLUSH WITH CLAMP (SEE EXHAUST MOUNTING DETAIL)
REUSE GASKET
208
207
213
7 38 37 39
DO NOT ATTACHUNTIL DECK INSTALLATION
4 PLACESTORQUE TO 25 FT-LBSAPPLY LOCTITE 243
LOOSE FIT
LOOSE FIT
TORQUE TO 280 FT-LBSAPPLY LOCTITTE 243
TORQUE TO 30 FT-LBSAPPLY LOCTITE 243
TORQUE TO 25 FT-LBSUSING LOCTITE 253
LOCTITE MUST NOT COMEINTO CONTACT WITH COUPLING
9301ELEMENT ONLYSHORT SPIGOTFACES ENGINE
LEAVE THIS ITEM LOOSE
4 PLACES
6 PLACESRETAP MUFFLER SUPPORT HOLESPRIOR TO INSTALLING HEAT SHIELD
4 PLACES PER MOUNTTORQUE TO 52 FT-LBS
USING LOCTITE 243
T2