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Whilst every endeavour has been made to ensure accuracy, this publication cannot be considered to represent part of any contract, whether expressed of implied. The publishers reserve the right to amend specification at their discretion.
ASSEMBLY ORDERING CODE
The Water Hydraulics Co. Ltd. Alexandra House, English Street, Hull, East Yorkshire, HU3 2DJ, United Kingdom.
Tel: +44 (0)1482 595000, Fax: +44 (0)1482 214895, E-Mail: [email protected]. Registration Number: 4302081 England Website: www.waterhydraulics.co.uk
FM 87247
* W
S
O
Tap Water
Sea Water
Other*
(*P lease Spec i fy )
F lu id
** *** *
Example • A pump operating at 100 Bar on tap water
fed from a reservoir with a positive head. Shaft rotation clockwise (viewed on shaft end) with a displacement of 6cc
Ordering Code
PC100-6.0W
NOTE: Variable Pumps are only available as P60 and P180.
Circuit Symbols .
Pump Boosted Pump Variable Pump
NOTES :
Pumps - Axial Piston anus J
V 02.11
Totally oil free, clean and completely safe for people, processes and products. As a result of employing advanced materials, high velocity and loaded sliding surfaces can operate effectively with water as their only coolant/lubricant. The potential for cross contamination of the system fluid or the lubricating oil is removed. The result is an exceptionally small light weight product. Each bearing employs a hard/soft interface that minimises vibration and ensures a low noise and high efficiency operation. Manufactured in 316 stainless steel as standard the product offers excellent resistance to corrosive fluids. The materials utilised internally can be selected to suit the most appropriate combinations for not just tap water but also sea water and various other fluids. Minimal pulsation is experienced with these units due to the multiple piston design and the high operational speeds. Accurate flow metering is simply achieved with the control of the output shaft speed.
* PA
PB
PC
PV
Pump Ant i-Clockwise
Pump Boosted
Pump Clockwise
Pump Var iable**
( **P60 & P180 on ly )
Unit Type
* 010
Min
. . .
160
Max
10
…
. . .
160
Operating Pressure
(Bar )
-
* 0.8
1.2
3.3
4.6
6.0
10
15
19
23
30
35
51
63
70
104
134
180
225
0.8
1.2
3.3
4.6
6.0
10.0
15.0
19.0
23.0
30.0
35.0
51.0
63.0
70.0
104.0
134.0
180.0
225.0
Displacement
(cc/rev)
P180
P60
P30
P15
P6
P1
***
Whilst every endeavour has been made to ensure accuracy, this publication cannot be considered to represent part of any contract, whether expressed of implied. The publishers reserve the right to amend specification at their discretion.
Based on a tie bar design the range of cylinders offer durable construction with high degree of corrosion resistance in comparison to welded designs. The maximum speed of operation is dependant upon the selected material of construction and sealing technique. The materials are selected with respect to the application, duty cycle and fluid. Standard are 316 and high grade engineering polymer, an additional ceramic coating can be applied for extreme environments and duty cycles. The range ensures an appropriate life with low maintenance at the most cost effective solution is applied.
Specials
• Adjustable cushioning
• Extended sizes from table shown
• Proximity Sensors
• Linear Transducers for positional feedback
ASSEMBLY ORDERING CODE
The Water Hydraulics Co. Ltd. Alexandra House, English Street, Hull, East Yorkshire, HU3 2DJ, United Kingdom.
Tel: +44 (0)1482 595000, Fax: +44 (0)1482 214895, E-Mail: [email protected]. Registration Number: 4302081 England Website: www.waterhydraulics.co.uk
FM 87247
* 032
040
050
064
080
100
Ø32
Ø40
Ø50
Ø64
Ø80
Ø100
Bore (mm)
* S
D
S ingle
Act ing
Double
Act ing
Action
* W
S
T
O
Tap Water
Sa l t Water
Tech. Water
Other
Medium
* 16
20
25
30
40
60
Ø16
Ø20
Ø25
Ø30
Ø40
Ø60
Rod (mm)
* M
F
U
R
Male Thread
Female Thread
P la in Bear ing
Spher ical
Bear ing
Rod End
* F
U
R
Front F lange
P la in Bear ing
Spher ical
Bear ing
Body Mounting
* S
T
U
N
Extend
Retract
Both
None
Cushioning
* 50
MIN.
1000
MAX.
050
1000
Stroke (mm)
* * * * * * * *
Example • Ø50 Bore, Ø25 Rod, 300 Stroke, Double Acting, Male threaded Rod end & Front Flange Mounted, Without Cushioning, to be used with tap water.
Ordering Code 050 W D 25 M F N300
NOTE: Special Cylinders are available upon request.
Circuit Symbols .
Single Acting Double Acting Cushions
NOTES :
CYLINDERS anus J
V 02.11
Spline 13 Tooth8/16 PitchFillet RootSide fit
300.50
30.50
Mount Flange to SAE "D" Configuration
77.8
0
M12
Max P 2.5 Bar
1" BSPPCase Drain
4 bolt flange
2 Ports2" SAE (3000 PSI)
(eye bolt)
193
193
M12x18
69
42.80
100
THIS DRAWING IS THE PROPERTY OFTHE WATER HYDRAULICS COMPANY LTD. AND MAY NOT WITHOUT WRITTENCONSENT BE COPIED IN WHOLE OR PART OR USED FOR ANY PURPOSE OTHER THAN ORIGINALLY SUPPLIED
5/01/08
B
C
D
1 2
A
321 4
B
A
5 6
DRAWN
CHK'D
APPV'D
NAME SIGNATURE DATE
SCALE:1:10 SHEET 1 OF 1
C
ORIGINAL SHEET SIZE: A4
DRG. NO. W34001
5-01-08
PROJECTION
MATERIAL:
SURFACE FINISH:
MATERIAL:
3rd ANGLE
CH
TM
1.6
W34001DRG. NO.
ISSUE REMARKS DATE
Tel: 01482 595000
5-1-08
TMarkham
U.O.S.MK2 P&M 180 Installation Drawing STAINLESS STEEL
C HAll
T Markham
UNLESS OTHERWISE SPECIFIED:DIMENSIONS ARE IN MILLIMETERS
TOLERANCES: LINEAR: +/- 0.1 ANGULAR: +/- 0.25
TM
88.50
14.50
152.
3515
2.30
54Working Length
252
(9")228.60
25
Whilst every endeavour has been made to ensure accuracy, this publication cannot be considered to represent part of any contract, whether
expressed of implied. The publishers reserve the right to amend specification at their discretion.
The Water Hydraulics Co. Ltd.
Alexandra House, English Street, Hull, East Yorkshire, HU3 2DJ, United Kingdom.
Tel: +44 (0)1482 595000, Fax: +44 (0)1482 214895, E-Mail: [email protected]. Registration Number: 4302081 England
Website: www.waterhydraulics.co.uk
FM 87247
V 02.11
Totally oil free, clean and completely safe for people, processes and products. As a result of employing advanced materials,
high velocity and loaded sliding surfaces can operate effectively with water as their only coolant/lubricant. The potential for
cross contamination of the system fluid or the lubricating oil is removed. The result is an exceptionally small light weight
product. Each bearing employs a hard/soft interface that minimises vibration and ensures a low noise and high efficiency
operation.
Manufactured in 316 stainless steel as standard the product offers excellent resistance to corrosive fluids. The materials
utilised internally can be selected to suit the most appropriate combinations for not just tap water but also sea water and
various other fluids.
Driven direct by a 4 pole synchronous motor the output flow of the pump can be varied between zero and maximum
displacement controlled by , electrical, hydraulic or Mechanical means.
Ordering Codes
Max flow
L/min
@1500 rpm
Max Power
@160 bar
P60 PV160-60W 110 29kW
P180 PV160-180W 330 88kW
Proposed Forms of Control
Electronic- By a proportional solenoid in either closed or open loop configurations, see controllers data sheet for further
information.
Hydraulic- Constant pressure control, the output of the pump will be matched to the system demand by automatically
trimming the displacement as a function of the pre set pressure by an integral relief valve.
Load sensing control, the output will be trimmed to offer the flow required by actuator making it a very
Efficient form of control.
Mechanical- By a manual hand wheel.
Motor Pump Assemblies
A standard range of bell housing and couplings are available for connecting the pumps to the B5 electric motor flange. The
pumps are not capable of operating with induced axial or radial loads on the input shaft. Always adopt the use of a 3 part
Gear style coupling where possible. If the drive shaft/spigot location is within 0.05mm concentricity direct inline drive
assemblies are permissible.
Maximum continuous pressure - 160 bar
Minimum Inlet pressure - 3.0 bar
anus J PUMPS
VARIABLE DISPLACEMENT PUMP
Janus Pumps
Issue 8.09
A XIAL P ISTON
TYPE P1 P6 P15 P30 P60 P180
Displacement cc/rev Max Min
1.5 0.8
6 3.3
19 8
35 20
70.3 35
225 104
Max. RPM unboosted boosted *
2000 ———
1800 2000
1800 2000
1800 2000
1800 2000
1800 2000
Max Input power (kW) 0.55 3.8 11 19.5 42 114
Max. water flow (l/min) 2.4 12 37.2 66 146 430
Max cont. pressure (bar) 100 160 160 160 160 160
Weight (kg) 1.5 2.2 8 10 19 82
Temperature °C max** min***
90 2
50 2
50 2
50 2
50 2
50 2
* Pump speeds above 2000rpm are possible under higher boost conditions, consult TWHC ** Higher temperature operation is possible consult TWHC for details *** Consult TWHC for antifreeze option and lower temperature conditions
Totally oil free, clean and completely safe for people, processes and products. As a result of employing advanced mate-rials, high velocity and loaded sliding surfaces can operate effectively with water as their only coolant/lubricant. The potential for cross contamination of the system fluid or the lubricating oil is removed. The result is an exceptionally small light weight product. Each bearing employs a hard/soft interface that minimises vibration and ensures a low noise and high efficiency operation. Manufactured in A.I.S.I. 316 stainless steel as standard the product offers excellent resistance to corrosive fluids. The materials utilised internally can be selected to suit the most appropriate combinations for not just tap water but also sea water and various other fluids. Minimal pulsation is experienced with these units due to the multiple piston design and the high operational speeds. Accurate flow metering is simply achieved with the control of the output shaft speed.
Motor Pump Assemblies A standard range of bell housing and couplings are available for connecting the pumps to the B5 electric motor flange. The pumps are not capable of operating with induced axial or radial loads on the output shaft. Always adopt the use of a 3 part Gear style coupling where possible. If the drive shaft/spigot location is within 0.05mm concentricity direct inline drive assemblies are permissible. Temperature The units will generate full performance from 2°C to 50°C. For temperatures below freezing an environmentally friendly antifreeze is available; ask for the glycol data sheet. Operation above 50°C is possible, but the volumetric efficiency of the unit will be affected consult TWHC and specify the maximum operating temperature. Filters All incoming water to the pumps must be pre-filtered to a nominal rating of 10µm (25µm absolute) with a filter element rating of ß10 = 75 or better. Return line filtration is advisable on closed loop systems. High pressure filtration may also be considered.
Ø
Ø
Ø
H Pump
A B C D E F G H I J N
Bolts SAE SIZE
P1 80 — 55 32 8 11 5 — 48 1/8” M4* —
P6 85 — 75 37 16 18 9 — 67.5 3/8” M5* —
P15 145 — 114 82.5 6.3 37 19 12 106.3 3/4” M10 A
P30 161 — 174 101.6 9.4 51.3 24 13.5 144 3/4” M12 B
P60 202 — 215 127 12.6 63 28 21.5 181 1” M16 C
M180 300 — 252 152.4 14.5 74 8/16 Spline
30.5 228.6 SAE 2”
M24 D
K
1/2”
3/4”
3/4”
1”
SAE 2”
M
—
1/2”
3/4”
1”
11/2”
3”
L
—
3/8”
1/2”
1/2”
1/2”
1”
Key-way —
3 x 3
6x6
8x7
8 x 7
13T Spline
J BSPP Pressure Port K BSPP
Inlet Port
L BSPP Leakage Port
J BSPP Pressure Port
M BSPP Inlet Port
A
B
C
D
F E
G
I Crs.
g6
g6
Dimensions
N Mount Bolt Size
Boosted pumps can rotate in either direction. A mini-mum positive inlet pressure of 2.0 bar above casing pressure is required. Max. casing pressure 2.5 bar. Max inlet pressure 140 bar
Un-boosted pumps can be supplied in either clockwise or anti-clockwise rotation. These pumps will not lift water, a positive head is required at all times. Max. inlet pressure 2.5 bar.
Inlet Conditions
* Through bolts supplied with unit
Issue 8.09