number one in crankcase ventilation · johnny s axne s tefan hansson anders Ö rtegren. a joint...
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![Page 1: Number one in crankcase ventilation · Johnny S axne S tefan Hansson Anders Ö rtegren. A joint version was developed September 2002 April 2003 . Ostindiefararen Götheborg . South](https://reader033.vdocuments.site/reader033/viewer/2022060908/60a27e28b5496b017b44ca73/html5/thumbnails/1.jpg)
Number one in crankcase ventilation
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A company started by Alfa Laval and Haldex
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The glimmering idea
In 1997 Volvo Penta approached Alfa Laval about an idea on cleaning crankcase gases with a separator.
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Exhaust gases
Alfdex focus on engine Blow-by
Blow by gas
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With an open Blow-by such engine emits some 25-30 liters of oil per annum.
Open Blow-by
A typical solution from the past
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Cyclones: Has a long lifetime but low efficiency
Filters: Medium efficiency but short lifetime and require maintenance
Traditional solutions
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Alfdex principle and solution
Gas inlet - Escaping oil mist from crankcase
Gas outlet – Cleaned by Alfdex
Pressurized lube oil feed to rotate turbine wheel
Return of drive oil and separated oil to the engine
High-speed rotation at ~8000 rpm
2 500G
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Closed or Open Crankcase ventilation
A cleaning device with high performance is needed in both applications
CCV OCV
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Alfa Laval needed a partner
Alfa Laval needed to find a partner within the automotive industry.
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– The new partner
Haldex became that partner and later on Alfdex was formed as a joint venture.
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Reg nr. 20059655
Customer Segments
Heavy Vehicles
66%
Light Vehicles
10%
Industrial Vehicles
8%
Products for
Combustion Engines
13%
01/30/04
Other = 3% Annual sales > 7.4 billion SEK
4,600 employees
Production in North & South America, Europe and Asia
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Alfdex
Licence
Alfa
Laval Haldex
Design
Shareholders
Agreement 50/50%
Admin. Distr.
Lab.
Sourcing
Distr.
Customers (Marine
& Industry)
Board
Customers (Heavy
Com. Vehicles)
The Joint Venture
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Different teams
Logistics
C-E.Linderholm
Product Engineering
and Validation
M.Olsson
Quality
L.Schultz
Order and
Planning
J.Mellblom
C.Weberg
Supplier Quality
Assurance
S.Hansson
L.Schultz
C-E.Linderholm
Technical
Preparation
J.Saxne
Product
Validation
A.Örtegren
Product
Validation
Vacant
Product
Development
M-Ö.Pogén
Alfdex in Landskrona
Alfdex AB
M.Ekeroth
”External Resources”
Haldex Brake producs
AB
Finance
HR
IT-IS
alfdex
Purchase
C-E.Linderholm
J.Mellblom
Dispatch
Storage
Building
3:rd part
certifications
MaintenanceProduct
Development
P.Stjernswärd
Production
L.Schultz
Manufaturing
J.Nilsson
Projects
M.Hansson
(Conslultant)
R.Lindell
(Consultant)
Quality
assurance
S.Hansson
D.Olsson
Production
engineering
T.Petersson
Production
Logistics
E.Inhammar
Prototype
technician
D.Olsson
Assembly
Team 1
I.Mustafic
Assembly
Team 2
H.Olsson
Assembly
Team 3
I.Grahn
Logistics
J.Mellblom
Research and
Development
S.Szepessy
Design
T.Eliasson
Alfdex in Tumba
Alfdex AB
M.Ekeroth
Marketing
M.Ekeroth
alfdex
Development
Engineer
O.Törnblom
Design
M.Walter
Design
P.Leander
External Resources
Alfa Laval Tumba AB
Design
T.Andersson
Marketing co-
ordination
F.Lans (La)
Marketing co-
ordination
A. Schmiterlöw
Finance
Human
Resources
IT-IS
Strength &
Materials
A.Stafrén
Laboratory
Technician
K.Lindh
Separation
C.G. Carlsson
Materials
B.Axelsson
L.Smuk
S.Blomberg
Alfdex
Management Group
Mats Ekeroth
Carl-Eric
LinderholmLars Schultz
Mats Olsson Stefan Szepessy
Alfdex Cross functional teams
alfdex
Logistics
Jonny mellblolm
Eva Inhammar
Cecilia Weberg
MRB
Stefan Hansson
Daniel Olsson
Johnny Saxne
Jonny Mellblom
Jesper Nilsson
Sales
Through Haldex
Hydraulics/Alfa Laval
Production
Quality Planning
Stefan Hansson
Daniel Olsson
Anders Örtegren
Tony Petersson
Product Changes
Johnny Saxne
Jonny Mellblom
Cecilia Weberg
Carl-Eric Linderholm
Jesper Nilsson
Tony Petersson
Stefan Hansson
Lars Schultz
Fredrik Lans
Mats Olsson
Customer
Engineering Activities
Mats Olsson
Stefan Szepessy
Mats-Örjan Pogen
Thomas Eliasson
Anders Örtegren
Mikael Walter
Johnny Saxne
Olle Törnblom
Per Stjärnswärd
Per Leander
Ola Ahlquist
Thomas Andersson
Fredrik Lans
Andreas Schmiterlöw
Operations
Lars Schultz
Jonny Mellblom
Jesper Nilsson
Carl-Eric Linderholm
Work Environment
Lars Schultz
Almir Kozo
Helene Olsson
Jesper Nilsson
Tony Petersson
Production Planning
Cecilia Weberg
Lars Schultz
Jesper Nilsson
5S
Eva Inhammar
Chumsai Fercau
Jay Pogen
Malgorzata Miller
Åsa Sandberg
TPM
Tony Petersson
Pierre Svensson
Slava Höi
Eva Inhammar
NGA
Thomas Eliasson
Mats-Örjan Pogen
Per Stjärnswärd
Olle Törnblom
Customer Adapt
Design
Mikael Walter
Thomas Andersson
Pär Leander
Olle Törnblom
Product Support
Thomas Eliasson
Johnny Saxne
Stefan Hansson
Anders Örtegren
Cross-functional
teams
Team in
Landskrona
Team in
Tumba
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Cross-functional teams
Alfdex
Management Group
Mats Ekeroth
Carl-Eric
LinderholmLars Schultz
Mats Olsson Stefan Szepessy
Alfdex Cross functional teams
alfdex
Logistics
Jonny mellblolm
Eva Inhammar
Cecilia Weberg
MRB
Stefan Hansson
Daniel Olsson
Johnny Saxne
Jonny Mellblom
Jesper Nilsson
Sales
Through Haldex
Hydraulics/Alfa Laval
Production
Quality Planning
Stefan Hansson
Daniel Olsson
Anders Örtegren
Tony Petersson
Product Changes
Johnny Saxne
Jonny Mellblom
Cecilia Weberg
Carl-Eric Linderholm
Jesper Nilsson
Tony Petersson
Stefan Hansson
Lars Schultz
Fredrik Lans
Mats Olsson
Customer
Engineering Activities
Mats Olsson
Stefan Szepessy
Mats-Örjan Pogen
Thomas Eliasson
Anders Örtegren
Mikael Walter
Johnny Saxne
Olle Törnblom
Per Stjärnswärd
Per Leander
Ola Ahlquist
Thomas Andersson
Fredrik Lans
Andreas Schmiterlöw
Operations
Lars Schultz
Jonny Mellblom
Jesper Nilsson
Carl-Eric Linderholm
Work Environment
Lars Schultz
Almir Kozo
Helene Olsson
Jesper Nilsson
Tony Petersson
Production Planning
Cecilia Weberg
Lars Schultz
Jesper Nilsson
5S
Eva Inhammar
Chumsai Fercau
Jay Pogen
Malgorzata Miller
Åsa Sandberg
TPM
Tony Petersson
Pierre Svensson
Slava Höi
Eva Inhammar
NGA
Thomas Eliasson
Mats-Örjan Pogen
Per Stjärnswärd
Olle Törnblom
Customer Adapt
Design
Mikael Walter
Thomas Andersson
Pär Leander
Olle Törnblom
Product Support
Thomas Eliasson
Johnny Saxne
Stefan Hansson
Anders Örtegren
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A joint version was developed
September 2002 April 2003
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Ostindiefararen Götheborg
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South Korea and Japan have, since 2002 & 2005 a legislation.
In North America “EPA 07” was introduced 2007 followed by “EPA 10” and “EPA 13”.
EU introduced Euro 6 in January 2014.
Market drivers – Legislation On-road
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How did the volume (units) develop?
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Alfdex customers
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Alfdex market share 2016
75%
25%
Alfdex
Others
USA Europe
Annual production volume is just above half a million separators
75%
25%
Alfdex
Others
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Alfdex locations
The Alfdex separator is manufactured in Landskrona (south of Sweden) since 2004.
The Alfdex separator is developed in Tumba (Stockholm area).
Sales in Itasca (Chicago area)
135 employees whereof 125 in Landskrona
Sales and assembly in Kunshan, China
Sales in Itasca, USA
R&D in Tumba, Sweden
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South Korea and Japan have, since several years a CCV legislation.
In North America “EPA 07” was introduced 2007 followed by “EPA 10” and “EPA 13”.
EU introduced Euro 6 in January 2014.
Market drivers – Legislation On-road
Legi
slat
ion
in B
RIC
co
un
trie
s st
arti
ng
Jan
uar
y 2
02
0
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These are the customers we do not have!
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Why successful?
1. Two competencies, one knowing the technology the other the market.
2. Governance at the right level, the board members from the group management leaving the Alfdex management to govern the company.
3. Of course, the right product at the right time supported by strong patents.
4. As always, blood, sweet & tears.
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Thank you!