Nozzles Overview Service is our mission

Thermoject® Nozzles Premium

Nano Standard Nano F-Front (front-sided heater mounting)

Features / Advantages and Benefits:•Thecompactheaterwithpressed-inthermocoupleensuresoptimalheattransmissionduetothehigh-qualityheatconductingmaterialitismadeof

•Screwgateinsertswithwear-protectivecoatingofferhighestmaintenancefriendlinessandalonglifetime

•Adoublesealingatthegateensureshighestproduc-tionreliability

•Uniformnozzletemperaturesinmulti-cavitymolds

Oursmallestnozzleseriesisprimarilyusedwherespaceforinstallationinthemoldislimited.Itisemployedinallindustrysegments,from0.2gto10gshotweight.*

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Nozzle description* A E +0.05 D +0.005 D1 +0.5

2011/041/ ** 59.70 41.0 7.0 11.0

2011/061/ (-F) ** 79.60 61.0 7.0 11.0

2011/081/ (-F) ** 99.55 81.0 7.0 11.0

2011/101/ (-F) ** 119.50 101.0 7.0 11.0

2011/121/ (-F) ** 139.45 121.0 7.0 11.0

2011/141/ (-F) 159.40 141.0 7.0 11.0

2011/161/ (-F) ** 179.30 161.0 7.0 11.0

2011/181/ (-F) 199.25 181.0 7.0 11.0

* See selection table. ** Preferred series can be supplied ex-warehouse.

Nano-Series

Mikro Standard Mikro F-Front (front-sided heater mounting)

Nozzle description* A E +0.05 D +0.005 D1 +0.5

2011/041/ ** 59.70 41.0 7.0 11.0

2011/061/ (-F) ** 79.60 61.0 7.0 11.0

2011/081/ (-F) ** 99.55 81.0 7.0 11.0

2011/101/ (-F) ** 119.50 101.0 7.0 11.0

2011/121/ (-F) ** 139.45 121.0 7.0 11.0

2011/141/ (-F) 159.40 141.0 7.0 11.0

2011/161/ (-F) ** 179.30 161.0 7.0 11.0

2011/181/ (-F) 199.25 181.0 7.0 11.0

* See selection table. ** Preferred series can be supplied ex-warehouse.

Mikro-Series

Features / Advantages and Benefits:•RheologicallybalancedflowchannelswithØ5mmminimizepressureloss

•Smalldiameterswithlongimmersiondepth

•Flexibleinstallationgeometriesatthegateareaforcomplicatedcavityinsert

•Screwgate

•Goodcolorchangequalities

•Shortcycletimes

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Oursmallestnozzleseriesisprimarilyusedwherespaceforinstallationinthemoldislimited.Itisemployedinallindustrysegments,from0.5gto30gshotweight.*

Nozzle description* A E +0.05 D +0.01 D1

2016/041/ (-F) 59.65 41.0 8.7 16.0

2016/061/ (-F) ** 79.60 61.0 8.7 16.0

2016/081/ (-F) ** 99.55 81.0 8.7 16.0

2016/101/ (-F) ** 119.50 101.0 8.7 16.0

2016/121/ (-F) ** 139.45 121.0 8.7 16.0

2016/141/ (-F) 159.40 141.0 8.7 16.0

2016/161/ (-F) 179.30 161.0 8.7 16.0

2016/181/ (-F) 199.25 181.0 8.7 16.0

2016/201/ (-F) 219.20 201.0 8.7 16.0

* See selection table. ** Preferred series can be supplied ex-warehouse.

Thermoject® Nozzles Premium

Allround: (I) Allround Shot-Series: (II)

Features / Advantages and Benefits:•Screwgateinserts

•Variableconstructusingstandardcomponents

•Goodcolorchangequalitiesthroughdirecttitaniumsealing(gatetypeRX)

•Shortcycletimes

Thisuniversallyandflexiblyemployablenozzleseriesisfoundinallindustrysegmentsforshotweightsfrommin.3g(2025/2027)tomax.2000g(2032/2036).

Nozzle description* E Ø D1 Ø D +0.01

Allround Standard 2025 2032

38-18365-265

2532

10.716.0

Allround Front 2025-F 2032-F

63-18365-265

2532

10.716.0

Allround Shot Standard 2027 ** 2036 **

63-18365-265

2736

10.716.0

Allround Shot Front 2027-F ** 2036-F **

63-18365-265

2736

10.716.0

* Only valid for gate RX. More gate styles see page gate inserts. ** Freely adjustable length E.

Allround / Allround Shot-Series

2025/.../RX

2025/.../DRT- A-version

Invariationwiththeheaterexitinthenozzleflange(III)orfront-sidedonthenozzleshaft(IV),thenozzleoffersamultitudeofcombinationpossibilities.

Cable outlet: Standard (III): Front (IV):

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TheAllroundseriesisavailablewithaslideseal(I)orwithascrewed-innozzle(II)AllroundShot.

Nozzle description* E Ø D1 Ø D +0.01

Allround Standard 2025 2032

38-18365-265

2532

10.716.0

Allround Front 2025-F 2032-F

63-18365-265

2532

10.716.0

Allround Shot Standard 2027 ** 2036 **

63-18365-265

2736

10.716.0

Allround Shot Front 2027-F ** 2036-F **

63-18365-265

2736

10.716.0

* Only valid for gate RX. More gate styles see page gate inserts. ** Freely adjustable length E.

Maxi- / Maxi Shot-Series

Features / Advantages and Benefits:•NozzlelengthAisavailablefreelyadjustablefrom115/125mm(HK)or100/115mm(OH)to600mm

•Availableintwodifferenttypes,HKandOH:HK=jackettube,shortOH=withoutjackettube

Features / Advantages and Benefits:•Weshipthehotrunnersystempre-wiredandreadyforplug-in,withallhosesandpipesinplace,readyforinstallation

•Heaterwithwedge-capfacilitateseasyreplacement

NozzleseriesMaxi(slidesealversion)andMaxiShot(screwversion)aremainlyusedformediumorlargemoldsizes,respectivelyforshotweightsfrommin.100gtomax.4000g*.

Nozzle description* A P1 P2

2050 HK 115-600 50 40

2050 OH 100-600 46 40

* See selection table.

Nozzle description* A P1 P2

2052 HK 125-600 52 40

2052 OH 110-600 50 40

* See selection table.

Type OH Type OH

Typ HK: Typ HK:

Maxi Shot-Series:

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Maxi-Series:

Thermoject® Nozzles Premium

Type OH: Type HK:

Features / Advantages and Benefits:•NozzlelengthAisavailablefreelyadjustablefrom110mmto600mm(2053)or800mm(2073)

•Therobustflangeallowsforstrongmachineforces

•Severalcontrolpointsensureahomogenoustemperatureprofile

•Lowpressurelossensuresagoodcolorchange

Features / Advantages and Benefits:•NozzlelengthAisavailablefreelyadjustablefrom110/150mmto800mm

•Availableintwodifferenttypes,HKandOH:HK=jackettube,shortOH=Withoutjackettube,forlimitedinstallationspace

TheJumbonozzleisanexternallyheatedhotrunnernozzleanditisespeciallydesignedfor"single" applicationsandhighshotweightsupto6000g.

ThescrewedversionoftheBigShotseriesismainlyfoundinlargermolds,respectivelyforshotweightsfrommin.400gtomax.6000g.*

Jumbo-Series Big Shot-Series

Nozzle description* A P1 P2

2076 HK 150-800 76 60

2076 OH 110-800 70 60

* See selection table.

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Theprecisionvalvegatetechnology,single-(KPE)andmulti(M)application,forhighestqualitydemandsopensnearlyunlimitedapplicationareasinthemin.0.5gtomax.2000gshotweightrange*.

Prima-Series MPrima-Series KPE

Features / Advantages and Benefits:•SingleapplicationKPEcomeswithanintegratedcooling.Thecoolingandthecontrolmediumcanbeconnectedeitherviathemoldplate(VF)ordirectly(VD).Thecompactstructurefacilitatesinstallation/removalandpreventsinstallationerrors

•Thenozzlescanbecontrolledeitherpneumaticallyorhydraulically

•Thepre-centeringofthecylindricalvalve-pinguaranteesarepeatable,highqualityimpressionontheplasticpartandalonglifetime

M-Series:

Nozzle description for M- / KPE-Series *

D1 +0.005 I

Prima M-l-8.7 Prima M-l-6.5

8.76.5

53,73,93,113,133

Prima M-15/3-l** 15 50,70

Prima M-l-15/3 Prima KPE-l-15/3

15 50,70

Prima M-l-19/3+19/4 Prima KPE-l-19/3+19/4

19 50,75

Prima M-l-22/6 Prima KPE-l-22/6

22 50,75,100,150

Prima M-l-28/7 Prima KPE-l-28/7

28 75,100,150

* See selection table. ** Reduced channel diameter.

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KPE-Series:

Thermoject® Nozzles Premium

Features / Advantages and Benefits:•Injectingwithoutacoldplug

•Wear-protectedtipensuresalonglifetime

•Allwear-and-tearpartsareexchangeable,thereforeverymaintenancefriendly

ExternallyheatedSideGatenozzleforangular,single gatingwithoutacoldplug.2differentpointedanglesand2differentlengthsareavailable.

ExternallyheatedSideGatenozzleforangular,double gatingwithoutacoldplug.2differentpointedanglesand2differentlengthsareavailable.

Side Gate-Series - 1 Tip Side Gate-Series - 2 Tips

Nozzle description A Heater length ØM

MSL-012-060-001-075-000 75° 60 12

MSL-012-100-001-075-000 75° 100 12

MSL-012-060-001-090-000 90° 60 12

MSL-012-100-001-090-000 90° 100 12

MSL-012-060-002-075-000 75° 60 12

MSL-012-100-002-075-000 75° 100 12

MSL-012-060-002-090-000 90° 60 12

MSL-012-100-002-090-000 90° 100 12

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ExternallyheatedSideGatenozzleforangular,four-foldconnectionwithoutacoldplug.2differentpointedangles,2differentsealdiameters,and2differentlengthsareavailable.

Side Gate-Series - 4 Tips

Features / Advantages and Benefits:•Injectingwithoutacoldplug

•Wear-protectedtipensuresalonglifetime

•Allwear-and-tearpartsareexchangeable,thereforeverymaintenancefriendly

Nozzle description A P±0.01 Heaterlength

ØM

MSL-012-060-004-075-020 75° 20 60 12

MSL-012-060-004-075-030 75° 30 60 12

MSL-012-060-004-075-040 75° 40 60 12

MSL-100-004-012-075-020 75° 20 100 12

MSL-012-100-004-075-030 75° 30 100 12

MSL-012-100-004-075-040 75° 40 100 12

MSL-012-060-004-090-020 90° 20 60 12

MSL-012-060-004-090-030 90° 30 60 12

MSL-012-060-004-090-040 90° 40 60 12

MSL-012-100-004-090-020 90° 20 100 12

MSL-012-100-004-090-030 90° 30 100 12

MSL-012-100-004-090-040 90° 40 100 12

MSL-008-060-004-075-015 75° 15 60 8

MSL-008-100-004-075-015 75° 15 100 8

MSL-008-060-004-090-015 90° 15 60 8

MSL-008-100-004-090-015 90° 15 100 8

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Thermoject® Nozzles Econ

Mini, C-Version: Uni, C-Version:

Features / Advantages and Benefits:•Maintenance-andservicefriendlystructure

•BestthermalseparationthroughThermoject®

principle

•Fastcycletimes

•Ifrequired,highestwearprotection

•Allnozzlesarecorrosionprotected

•High-qualitygatepointremainingonthecomponent

Thisuniversallyemployablenozzleseriesisfoundinallindustrysegmentsforshotweightsfrommin.50g(Mini)tomax.2000g*(Uni).

Nozzle description* E D H7 H

Mini 2022/036/ 36 22 13

Mini 2022/056/ 56 22 13

Mini 2022/076/ 76 22 13

Uni 2026/036/ 36 26 19

Uni 2026/061/ 61 26 19

Uni 2026/081/ 81 26 19

Uni 2026/101/ 101 26 19

Uni 2040/061/ 61 40 19

Uni 2040/081/ 81 40 19

Uni 2040/101/ 101 40 19

* See selection table.

Mini-Series Uni-Series

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Nozzle description* E D H7 H

Mini 2022/036/ 36 22 13

Mini 2022/056/ 56 22 13

Mini 2022/076/ 76 22 13

Uni 2026/036/ 36 26 19

Uni 2026/061/ 61 26 19

Uni 2026/081/ 81 26 19

Uni 2026/101/ 101 26 19

Uni 2040/061/ 61 40 19

Uni 2040/081/ 81 40 19

Uni 2040/101/ 101 40 19

* See selection table.

Multi-Series MS and MTG Easy Shot-Series

Features / Advantages and Benefits:•Economicalsystemvariantswithavariablenumberofgates

•Amultiplecavitymoldsystemcanbeimplementedwithminimumeffort.

•Allfunctionalpartsareexchangeable

Features / Advantages and Benefits:•Weshipthehotrunnersystempre-wiredandreadyforplug-in,withallhosesandpipesinplace,readyforinstallation

•EconomicalserieswithoutheatconductingtubeonlyavailableintypeDNZ-B,DNZL-BandNZ

•Forlimitedinstallationspaceinthegatearea.TypeEGavailable

Theexternallyheatedmultihotrunnernozzlesformultiplegating,lateral(MS)orfrontalgating(MTG),allowforspecialapplicationconfigurations.

ThescrewedversionoftheEasyShotseriesismainlyfoundinlargermolds,respectivelyforshotweightsfrommin.300gtomax.2500g.*

Type MS: Type MTG:

Type MTG

Type MS

Nozzle description* D2* D6 freely adjustable

Multi 26/80 MTG 25.8 15-17mm

Multi 33/80 MTG 32.8 17-22mm

Multi 40/80 MTG 39.8 22-31mm

Multi 26/80 MS 25.8 -

Multi 40/80 MS 39.8 -

* Individual D2-adjustment of the MS-nozzle is possible.

Nozzle description* A P

Easy Shot 2070 E 110-800 70

* See selection table.

11

CH and CP:

Features / Advantages and Benefits:•Thenewoperatingunitprovidesallunitswithanexactpinadjustment.Adjustmentofthepinpositionispossibleonthemachinewithoutdisassembly.Savestimeandimprovesyourpartquality.

•Suitablefor:-Mikro2016NZ(PinØ2)-Allround/AllroundShot2025/2027NZ/DNZ(PinØ3)-Allround/AllroundShot2032/2036NZ/DNZ(PinØ5)

Space-savingoperatingunitsintheclampingplateareavailableindifferentsizes,suitablefortheTHERMOJECT®

nozzleseries.Dependingonrequirements,availableinhydraulic(CH)orpneumatic(MP)variants.

Operating units in clamping plate CH and CP

Type H-hydraulic / P-pneumatic

ØD / Ød X Stroke

CH 48x46 H60bar Ø28/Ø18 48 10

CH 48x46 A H60bar Ø28/Ø18 48 10

CP 60x46 P6bar Ø45/Ø18 60 10

CP 60x46 A P6bar Ø45/Ø18 60 10

A = Only for anti-rotation

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MH and MP:

Operating units flanged and cooled on manifold MH and MP

Features / Advantages and Benefits:•Thenewpinadjustmentenablesexactadjustmentsto0.01mmwithoutdisassembly.Itiseasilyaccessiblefrombehind.Savestimeandimprovesyourpartquality.

•Post-productioncoolingtimeisnotrequiredduetoexcellentthermaldecoupling.Thislowerssetuptimesandincreasesproductivity.

•Suitablefor:*=Mikro2016NZ(PinØ2)=Allround/AllroundShot2025/2027NZ/DNZ(PinØ3)=Allround/AllroundShot2032/2036NZ/DNZ(PinØ5)

**=Maxi/MaxiShot2050/2052NZ/DNZ(PinØ6)=EasyShot/BigShot2070/2076NZ/DNZ(PinØ8)

Theflangedandcooledoperatingunitsonthemanifoldfacilitateinstallationinthemoldaspipesarefullyinstalledandtheconnectionsforthecoolingandoperatingmediumarereadilyavailable.Dependingonrequirements,availableinhydraulicorpneumaticvariants.

Type (BxH) H-hydr./ P-pneu.

ØD Stroke

MH 50x70/LP * (1) H Ø28/Ø18 10

MH 60x85/LP ** MH 60x85 A/LP** MH 60x100 D/LP** (1)

MH 60x100 PC/LP ** (1)

H Ø40/Ø25 18

MP 65x70/LP * (1) P Ø45/Ø18 10

MP 95x90/LP ** MP 95x90 A/LP ** MP 95x100 D/LP ** (1)

P Ø80/Ø25 18

A= Anti-rotation onlyD= Possibility of decoupling (oil-free) PC= position control (1)= Pin anti-rotation optional possible Pin adjustment ±1,0mm.

X

View X

drawn MH 50x70

13

Thewidevarietyofgateandpintypesofferstherighttypeforeveryapplicationtofulfillyourqualityrequirements.ThePSGteamislookingforwardtoconsultingwithyou!

Gate inserts for Thermoject®-Series

Mini 2022:Uni 2026 / 2040:

O* R*

DRX DRXL

DRT DRTL

RX* NZ*

DNZ DNZL

DO = Open gateDRX = Ring gateDRT = Ring gate TorpedoDNZ = Valve gateRX*/R* = Ring gateNZ* = Valve gate RC = Ring gate, color changeO* = Open gate

* with ante-chamber in the mold

Nano 2011: RX*

Allround 2025/2032: Allround Shot 2027/2036: DOA/DOK DOAL/DOKL

Mikro 2016: RX-A-Version* NZ-B-Version* RX-H-Version*

RC*-B-Version DRT-B-Version

O*

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Gate inserts for Thermoject®-Series

Thewidevarietyofgateandpintypesofferstherighttypeforeveryapplicationtofulfillyourqualityrequirements.ThePSGteamislookingforwardtoconsultingwithyou!

DO = Open gateDR = Ring gateDNZ = Valve gate

NZ* = Valve gate X1/X2* = Valve gate PrimaR* = Ring gate

* with ante-chamber in the mold

Maxi 2050:Maxi Shot 2052:Easy Shot 2070:Big Shot 2076:

DO DOL

DR DRL

DNZ DNZL

NZ (NZ-T)* R*

Prima KPE- and M-Series:

GatetypeX2forrapidlysolidifyingthermoplastics(partiallycrystalline).

GatetypeX1forslowlysolidifyingthermoplastics(amorphous).

X1 / X2

X1 > X2

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Features / Advantages and Benefits:•Process-relevantadjustmentsoftheneedle-lockingpressureispossiblethroughadjustingthespringpower.Backpressuresof220-350barcanbeset.Componentqualitywillimprove.

•Injectionpressuresupto3000bararepossible

•Thenewneedlesealingwithexchangeableneedleguidanceensuresalonglifetime,continualproduction,andsavescost.

ThisnewspringoperatedmachinenozzleisanewdevelopmentbasedonPSG‘smanyyearsofexperience.Itrespondstotheincreasedmarketdemandsforhighinjectionpressures,variableneedlelockingpressure,maintenancefriendliness,andlonglifetime.VS=VarioSpring

Fuchslocher valve gate nozzle Fox 48 VS

Technical Data:

Max. injection pressure: 3000bar

Max. locking pressure (back pressure): 220-350bar

Nozzle head length ID: 20/30/40mm

Nozzle head length Ø: 2.0-5.0mm

F1 = max.

F2 = min.

Thethreadadapterisexchangeable.Hence,thenozzlecanbeusedonothermachinesaswell.

Flexible needle locking pressure!

max. thread Ø48

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Fuchslocher valve gate nozzle Fox 48 CH A and CP A

Features/ Advantages and Benefits:•Theactiveneedlepull-backfunctionenablesacontrolledopeningindependentoftheinjectionpressureandafreemeltflow.Thisensuresfault-freecomponentsandcontinualproduction.Needlemovementisalwaysguaranteed.

•Theflangedoperatingunitmakesthenozzleimmidiatelyreadyforuse.Onlytheoperatingmedium(hydraulic,pneumatic)andthecoolingwaterneedtobeconnected.Thissparesyouextensiveadaptationandavoidserrors.

ThisisPSG‘sfirst machine shut-off nozzle with active needle pull-back.Thevalvepiniscontrolledbyaflangedcontrolunit.Thenozzlesareavailableinhydraulic,Fox48CHA,orpneumatic,Fox48CPA,makes.

Technical Data Fox 48 CH A Fox 48 CP A

Max. injection pressure: 3000bar 3000bar

Operating medium: Hydraulic Pneumatic

Operating pressure: 40bar 6bar

Needle locking pressure(Back pressure):

300bar 300bar

Nozzle head opening Ø: 3.0-6.0mm 3.0-6.0mm

Intelligentneedledesign(smallupliftareawhenclosed)andasophisticatedleverconstruct(largetransmissionratiothrough„single-armlever“onCPA)leadtoaveryspace-efficientnozzle.

Thenewneedlesealwithexchangeableneedleguidanceensuresalonglifetime,continualproduction,andsavescost.

Aktive needle pull-back!

max. thread Ø48

17

Features / Advantages and Benefits:•Aspecialmaterialcombinationallowsinjectionpres-suresofupto3000bar(ET=13)

•Thecompactnozzlestructurewithintegratedspringsfitsintothesmallestmachineswithnozzleopeningpressuresof120to160bar

•Thelever-operatedvariantcanachievehighernozzleopeningpressures.Dependingontheleverforce,upto400barcanbereached

Thisshut-offnozzleisespeciallyusedforsmallinjectionmoldingmachines.

Fuchslocher valve gate nozzle Type G 30

G 30 F - spring operatedG 30 H - lever operated

•Theproductionofsafeconstructionensuresalonglifetime

•RheologicallybalancedflowchannelsensurelowstressprocessingoftheplasticsAvailabletypes:-G30F-G30H

max

. thre

ad Ø

31m

ax. th

read

Ø26

max. thread Ø31max. thread Ø26

18

Fuchslocher valve gate nozzle Type G 48 / G 70

Features/ Advantages and Benefits:•Permissibleinjectionpressure(dependingontypeET)upto3000barispossible

•Universalshut-offsystemsforallmachinery

•Individualopeningandclosingofthenozzlesviadefinedspringsorhydraulic/pneumaticcylinders

•Seriesforhighvolumeflows

•Nodrippingofmelt

OurpioneerproductFuchslochervalvegatenozzleiscontinuouslyupdatedaccordingtotherequirementsoftheinjectionmoldingindustryandfurtherdevelopedinlinewithindustry-specificrequirements.

G 48 H - lever operated G 70 F - spring operated

•Highlywearresistantsurfacescombinedwithpolishedmeltchannels

•Optionally,thenozzlesareavailablewithforcedneedleguidanceandflangedcontrolcylinderAvailabletypes:-G48F-G48H-G70F-G70H

max

. thre

ad Ø

48*

max. thread Ø70

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Features / Advantages and Benefits:•Foreignobjects,metallicandnon-metallic,arereliablyfilteredoutwithoutdisturbingproduction

•Additionalshear-andmixingeffectshomogenizethemelt

•Minimalpressuredropinhighvolumeflowrateduetorheologicallybeneficialflowdiameters

•Permitseasycleaningofbothsystems,whetherinmachinenozzlemakeorintegratedinthespruebushofthehotrunnersystem

Ourfiltertechnologyensurescontinual,reliableproductionwhileoperatingthehotrunnersystems.Especiallyforsmallergatediametersandwhenprocessingre-groundmaterials.

Filter nozzles Miniclean MC

MC01

MC03

MC02

Description Filter gap S L +0,03 Ød Ød1 Ød2

Type MC010.2;0.3;0.6;0.8;1.0

45 14 8 2.5

Type MC020.2;0.4;0.6;0.8;1.0

45 20 12 2.8

Type MC030.2;0.4;0.6;0.8;1.0

50 25 16 3.8

*MC01 available ex warehouse.

Selectionaid:Max.shotweightsAt0.6mmfiltergapforpolystyrol(PS))

MC01-200gMC02-400gMC03-1200g

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Filter nozzles S / SR / UR

Features / Advantages and Benefits:•Service-friendlycleaningwhileinstalled:-S-nozzle:Exchangeofnozzleheadandfilter-torpedo(Replacementpartsinshipment)-SR/UR-nozzle:Byremovingthenozzleheadthefilterunitisplacedincleaningpositionandisflushedwiththenextshot

•Foreignobjects,metallicandnon-metallic,arereliablyfilteredoutwithoutdisturbingproduction.

•Additionalshear-andmixingeffectshomogenizethemelt

•Minimalpressuredropinhighvolumeflowratefromrheologicallybeneficialflowdiameters

•Filtergapfrom0.25mmavailable!

•Shotweightsupto4000gpossible

•Allthreadtypesavailable

Thisfiltertechnologyensuresthatforeignbodiesofanykind-uptosmallestparticlesizes-arefilteredout.

Selectionaid:Max.shotweightsAt0.6mmfiltergapforpolystyrol(PS))

MC01-200gMC02-400gMC03-1200g

Filter nozzle S

Filter nozzle SR

A2

A2

Filter nozzle UR

All thread types available

A2

All thread types available

All thread types available

Dimensions S I S II S III S IV S V

A 2 75 95 125 150 198

C 3 Ø68 Ø88 Ø108 Ø118 Ø138

Dimensions SR I SR II SR III SR IV

A 2 115 140 190 220

C 3 Ø68 Ø88 Ø108 Ø118

Dimensions UR I UR II UR III

A 2 115 140 170

C 3 Ø68 Ø88 Ø108

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Features / Advantages and Benefits:•Forscrews-Ø25-120mmavailable

•Bulkpurchaseofnotpigmentedmaterial

•Shortdeliverytimes

•Highreliabilityandcertaintyofdelivery

•Lowstoragecosts

•Increaseincompanyflexibility

MixxTip®allowstheself-coloringinkingofnaturalgranulatematerialdirectlyattheprocessoronthemachine.

MixxTip®

Tooptimizethemixresultwedeveloped,togetherwithBASFAG,amelt-mixerthatimprovesmelt-homo-genization.Itcanbeswappedagainstthestandardbackflowvalvewithoutmakingchangesatthebarrel.

MixxTip®issuitableforallcommonplasticslikeABS,PA,PS,PP,PEetc.andcanalsobeusedforshear-sensitivematerialslikePBTandPOM.Also,transparentmaterialssuchasPCcanbeprocessed.

22

General nozzle selection table for Thermoject® and Prima nozzle series

Pleasefindbelowtheindicativeshotweightsin[g]pernozzle(basedonanaverageflow-distance-to-wall-strengthratio)

We reserve the right to make technical changesPSG Plastic Service GmbH • P.O. Box 42 01 62 • 68280 Mannheim • GermanyPhone +49 621 7162-0 • Fax +49 621 7162-162 • www.psg-online.de • info@psg-online.de

07/11

Index for maximum shot weights in [g] per nozzle: (based on an average flow-distance-to-wall-strength ratio)

Side Gate Düsen * Shot weight per injection point

M(S)SL-008-004*M(S)SL-012-001* M(S)SL-012-002* M(S)SL-012-004*

1111

324126

1111

21263

1111

1632

60 / 100

Nozzle series Gate inserts:Ring gate:R, RX, DR, DRXOpen gate:O, DOValve gate:NZ, DNZ, X1, X2

Low- viscosity,e.g.: HDPE, LDPE, PE, PP, PS, SB, TPE-O

Medium-viscosity,e.g.: ABS, PA, POM-CO, PP-EPDM, SAN, ASA, PBT, SEBS

High viskositiy,e.g.: PC, PC-ABS, PC-PBT, PEI, PET, PMMA, POM-H, PPO(PPE), PPS, PSU, TPU, PVC (soft), TPE-E

Nozzle length(Standard program)

Minimum nozzle distances

(without flattening)

Shot weights [g] Shot weights [g] Shot weights [g] Nozzle length [mm] Nozzle distances[mm]

from to from to from to from to

NOZZLES PREMIUM:

NANO 2011 RX 0.2 10 0.2 5 0.2 3 41 181 20 (Front 23)

MIKRO 2016RX, RC 0.5 30 0.5 15 0.5 8 41 201

28.5NZ, DRT 0.5 20 0.5 10 0.5 5 41 201

ALLROUND 2025 /

ALLROUND SHOT 2027

DRX, DRT, DNZ, NZRX, RT, O

DOA, DOK

333

70100250

333

3550150

333

202570

61-636361

181-183183181

34 (2025)

33.5 (2027)

ALLROUND 2032 /

ALLROUND SHOT 2036

RT,RX,O,DRX,DRT,DNZ,NZ

DOA, DOK

20

20

1000

2000

20

20

500

1000

20

20

300

500

61-65

61

261-265

261

46 (2032)

42.5 (2036)

MAXI 2050

MAXI SHOT 2052

R, DR, DONZ, DNZ

200200

40002000

200200

25001250

200200

1500750 100 600 63.5 **

R, DR, DONZ, DNZ

100100

30001500

100100

1850900

100100

1100550 110 600 48.5 **

JUMBO 2063-E

JUMBO 2073-E

DR, DO 200 4000 200 2500 200 1500 95 800

DR, DO 400 6000 400 3500 400 2000 95 800

BIG SHOT 2076DR, DO

DNZ400400

60003000

400400

35001750

400400

20001000 110 800 70.5 **

Precision valve gate nozzles

PRIMA M-6,5-lPRIMA M-8,7-l

X1, X2 0.5 20 0.5 10 0.5 5 53 133 55.0 ***

PRIMA M-15/3-lPRIMA KP E/M-l-15/3PRIMA KP E/M-l-19/3PRIMA KP E/M-l-19/4PRIMA KP E/M-l-22/6PRIMA KP E/M-l-28/7

X1, X2X1, X2X1, X2X1, X2X1, X2X1, X2

0.51351050

25251502508002000

0.51351050

15151001504001000

11351050

8860100250600

505050505075

70707575150150

65.5 ***

66.5***

** Operating units aren´t considered for valve gate nozzles.*** Suitable for nozzles type M with one operating unit per nozzle.In case of reinforced plastics with 20% of the maximum shot weight, the total shot weight will be reduced by 20%.Fine selection table according to the data sheet.This nozzle selection table includes only general recommendations based on our stress analysis and years of experiences.For this data we can´t give a guarantee because our products are just a part of the manufacturing process. Please contact us in borderline cases.

Selection assistance / Specification sheets

General nozzle selection table

NOZZLES ECON:

MINI 2022 R, O 0.5 50 0.5 25 0.5 12 36 76 26.5

UNI 2026

UNI 2040

R, O 3 250 3 150 3 70 36 101 32.5

R, O 20 2000 20 1000 20 400 61 101 48.5 **

Multiple nozzles * Shot weight per injection point

MULTI 26/80 *MULTI 33/80 *MULTI 40/80 *

MTGMTGMTG

111

404060

111

202030

111

101015

61 10130.538.548.5

MULTI 26/80 *MULTI 40/80 *

MSMS

11

4060

11

2030

11

1015

61 101 30.548.5

EASY SHOT 2070 DNZ, NZ 300 2500 300 1500 300 800 110 800 70.5 **

23

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