note: the use ofcdn.modexshow.com/seminars/assets-2014/320.pdf · •case studies •q/a ....
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© 2014 MHI®
Copyright claimed as to audiovisual works of seminar sessions and
sound recordings of seminar sessions. All rights reserved.
Sponsored by: Presented by:
Rudi Lueg
Director of Technology
Do you really need
a Warehouse
Management System?
NOTE: The use of
the following opening
title slide is
MANDATORY in
each PowerPoint
presentation for in-
show continuity and
post-show on-
demand web
viewing. Please
include seminar title,
sponsor logo and
speaker names/titles.
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Do you still need a WMS?
it depends
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In 30 minutes you will know:
• Characteristics of ERP, WMS and WCS
• The rise of WMS and WCS
• Strategy for the right architecture
• Functionality Overview
• Best Practice
• Design Tips
• Case Studies
• Q/A
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Definition
Enterprise
Resource
Planning
Warehouse
Control
System
Warehouse
Management
System
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Enterprise Resource Planning
Business Management Software that companies use to
manage business processes, including:
• Product planning and development
• Manufacturing
• Marketing and Sales
• Inventory Management
• Shipping
Bidgoli, Hossein, (2004). The Internet Encyclopedia, Volume 1, John Wiley & Sons, Inc. p. 707
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Warehouse Management System
WMS is a key part of the supply chain and primarily aims to control
the movement and storage of materials within a warehouse and
process the associated transactions including:
• Shipping
• Receiving
• Putaway
• Picking
Piasecki, Dave. "Glossary of Inventory Management and Warehouse Operation Terms". InventoryOps.com.
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Warehouse Control System
A software application that assigns and directs a variety of
tasks within a warehouse environment to ensure smooth
and efficient operation.
Warehouse control software generally collects information
and transmits it to a warehouse management system.
It is capable of interfacing with data collection devices such
as scanners and automation equipment such as conveyor
belts.
businessdictionary.com
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Prospective
ERP WMS WCS
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What’s your business?
Complexity
Size
Features
Push
Pull DTC
Omni
Pallets
Full
Case
Break
Case
Eaches
WMS: Yes
WMS: No
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What do you need? R
ece
ivin
g
• Returns
• QC
• Routing
Pu
taw
ay
• Identify
• Move
Inve
nto
ry M
an
ag
em
en
t
• Cycle Count
• Replenish
• Locate
• Slotting
Fu
lfill
me
nt
• Picking
• Packing
• VAS
Sh
ipp
ing
• QC
• Cross Dock
• Manifest
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What do you need?
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What else to consider?
Functions
Performance
Compliance
TCO
Future Needs
Sustainability
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Asses what you have
• System age
• How many workarounds
• Open issues or bugs
• Slowdowns
• Up-time
• Maturity
• Vendor reliability
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7 S
tep
s
Analyze Your Needs
Specify Requirements
Identify Suppliers
Do Research
Kick the Tires
Recommend
Talk to Your Peers
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Best Practice
• Asses your needs first
• Prioritize what you have
• Research what's out there
• Assign functions to systems
• Get going!
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Design Tips
• Document interfaces in-house
• Decouple systems
• No overlapping functions
• Use a system where it works
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What functions you need?
ERP WMS WCS
Order Put
away Ship Recv Invt Auto
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Do you consider automation?
ERP WMS WCS
Order
Put
away
Ship Recv
Invt
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Order Put
away Ship Recv
Invt
Do you consider automation?
ERP WMS WCS
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• Top 50 Internet Retailer/ Catalog Companies – Owned by Warren Buffett
– Nation's largest direct merchant of value-priced party supplies, arts and crafts, toys and novelties
• 750,000 SF
• 30,000 SKU’s
• 78,000,000 units per year
• Best day: 404,000 units
• Accuracy 99.9%
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ERP WMS WCS
Order Put
away Ship Recv
Invt
Voice
Tilt Tray
Ship
Sorter
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• Family owned
• Multistate Distributor for Wine, Sprits and
Beer
• 555,000 SF
• 8,000 SKU’s
• 85,000 cases per night
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ERP WMS WCS
Order Put
away Ship Recv
Invt
Voice
Tilt Tray
Ship
Sorter
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ERP WMS WCS
Order Put
away Ship Recv
Inventory Unit &
Ship
Sorter
2 Very Different Apparel Retailers
Locator
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Summary
Complexity
Size
Features
Push
Pull DTC
Omni
Pallets
Full
Case
Break
Case
Eaches
WMS: Yes
WMS: No
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For More Information:
Speaker email: [email protected]
Website: www.whsystems.com
Or visit MODEX 2014 Booth 4726
NOTE: This ending slide is OPTIONAL. Items that can be included are your
speaker’s email address/home page, the Exhibiting Member Company’s name,
home page and Booth Number.