north american acetyls- a time of change mayo 2012/… · north american acetyls- a time of change...
TRANSCRIPT
Jennifer Jewson
Marketing Manager, Acetyls Americas
North American Acetyls-
A Time of Change
lyondellbasell.com 2
Agenda
• LyondellBasell Overview
• Shale Gas
• Acetyls Market Overview
lyondellbasell.com 3
LyondellBasell is…
• One of the world’s largest olefins, polyolefins, chemicals and refining companies with revenues of $51 billion.
• 58 plants in 18 countries, more than 14,000 employees worldwide, sales in more than 100 countries.
• The global leader in polyolefins technology, production and marketing.
• A pioneer in propylene oxide and derivatives. A producer of fuels and refined products, including biofuels.
• Dedicated to ongoing research and development programs that meet the ever-changing requirements of our customers, including the creation of new catalysts, processes and products.
• A publicly traded company listed on the New York Stock Exchange (NYSE),
ticker symbol: LYB.
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Fast facts
• Third-largest independent chemical company in the world*
• Olefins and Polyolefins – Europe, Asia and International
• Olefins and Polyolefins – Americas
• Broad product portfolio
• Manufacturing flexibility
• Superior technology base
• Operational excellence
• Vertically integrated facilities
• Intermediates and Derivatives
• Technology
Five business segments
Delivers exceptional customer value across the petrochemical chain
• Refining and Oxyfuels
*Measured by revenue
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Diversified and vertically integrated portfolio
Technology Intermediates
& Derivatives
Olefins & Polyolefins
Europe Asia & International
Olefins & Polyolefins
Americas
Refining &
OxyFuels
Wellhead
Refining
Olefins
Olefin Derivatives
2nd Level Derivatives
Capturing
value along
the chain
Styrene
Glycols
Glycol Ethers
Butanediol
PP
Compounding
Ethylene Oxide
Acetyls Propylene Oxide
Polybutene-1 Oxy Fuels
Aromatics Fuels
Crude Natural Gas Liquids
Olefins
Glycols
Glycol Ethers
Refining
Te
ch
no
log
y
Catalloy Process Resins
Polypropylene Polyethylene
Olefins Crackers
Tech
no
log
y
PP
Compounding
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Natural Gas from Shale
• Supply
– 90% of the natural gas consumed in the US in 2010 was produced domestically
– The US possesses 2,214 trillion cubic feet (Tcf) of potential natural gas resources, enough to supply 90 years of use at the current consumption rates
– Natural gas from proven and unproven shale resources accounts for 542 Tcf of this resource estimate
• Demand
– New opportunities for the petrochemical industry, driving announcements for debottlenecks, restarts, and new construction
• Potential Concerns
– Fracking requires large amounts of water, which could reduce water supply
– Discussions around the hydraulic fracturing fluid if it is released
– Fracking produces large amounts of wastewater, which may contain dissolved chemicals and other contaminants
While concerns must be addressed, we believe shale gas presents a multitude
of opportunities for the Petrochemical industry and LYB
Sources: CMAI/IHS and EIA
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Source: EIA, 2011 Annual Energy Outlook
Supply growth from shale is expected to more than offset declines from
traditional supply sources
US Natural Gas Supply Outlook
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Tri
llio
n C
ub
ic F
ee
t /
Ye
ar
Shale Gas
Tight Gas
Coalbed Methane
Lower 48 Onshore Conventional
Lower 48 Offshore ConventionalAlaska
US Natural Gas Supply Outlook
Sources: CMAI/IHS and EIA
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Source: EIA
Source: EIA
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2
4
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Ene 2011 Jul 2011 Ene 2012 Jul 2012 Ene 2013 Jul 2013
Henry Hub Natural Gas Price
Historical spot price
STEO price forecast
NYMEX futures price
95% NYMEX futures price upper confidence interval
95% NYMEX futures price lower confidence interval
Note: Confidence interval derived from options market information for the 5 trading days ending March 1, 2012
Intervals not calculated for months with sparse trading in "near-the-money" options contracts
dollars per million Btu
Source: Short-Term Energy Outlook, March 2012
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Natural Gas Pricing Outlook
As a result of supply growth, gas prices are expected to remain muted in
the medium term
Source: EIA
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Nat
ura
l Gas
Pri
cin
g, $
/MM
BTU
s
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Natural Gas
CO
Oxygen
CO / H2
Ethylene
Oxygen
Syngas
Methanol
Acetic Acid
Vinyl Acetate
Methanol restarts
Methanex Medicine Hat
OCI Beaumont
LyondellBasell Channelview
Ethylene expansions
Westlake
Ineos
CP Chem
Dow Chemical
LyondellBasell / Equistar
OxyChem
Shell Chemical
Nova
Braskem / Idesa
Natural Gas and the Acetyls Process
Source: CMAI/IHS
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North American Methanol
• MTBE phase-out program resulted in a loss of approximately
1.8 million MT of methanol consumption
• Escalating natural gas prices in US (7-8 $/MMBTUs) made
methanol production uneconomical
• One large methanol unit remained in operation in 2010- LMC
which is a 85/15 JV of LyondellBasell/Linde
• Natural Gas from shale has now changed the domestic
production landscape with the announcements of restarts and
the relocation of existing plants
lyondellbasell.com
North American Supply/Demand Balance
12
Beaumont
850 KT 1Q
Channelview
780 KT 4Q
Methanex
1,000 KT 2H
Methanex
1,000 KT
Based on demand needs one would assume local production would run at full
rates and imports would move to other locations
Demand growth 2011-2016 3.4%
Source: CMAI/IHS
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Demand by Region/End Use 55.4 Million MT 2011
NEA
55%
SEA
4%
ISC
2%
NAM
11%
SAM
3%
EU
15%
MEAF
6%
CIS BALTIC
4%
Formaldehyde
34%
MMA
2%
Acetic Acid
10%
Gasoline/Fuel
12%
Chloromethanes
1%
MTBE/TAME
10%
DME
12%
MTO/MTP
2%
Methylamines
4%
Solvents
5%
DMT/Other
8%
2006-2011 Growth Rate = 7.7%
2011-2016 Forecast Growth Rate = 13.2 %
China accounts for 85% of the growth
Almost nonexistent
a few years ago
Source: CMAI/IHS
Almost 60% of the methanol demand is in Asia which also has the two fastest
growing applications: MTO/MTP and Fuel Blending
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Acetic Acid: 2012 Industry Cost Curve
Source: Internal
As a result of shale gas, North American Acetic Acid producers will have a cost
advantage over other regions
2012 Acetic Acid Industry Cost Curve (KTA)
2012 Demand
Capacity
$ p
er
ton
Middle East
Americas
EU / Asia (Non-China)China
Asia / EU
High Cost
Technology
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NE Asia
N. America
SE Asia
CIS & Baltics
S. America
MEAF
India
Europe
15
2011 Capacity: 16.9 MM MT
Growth Outlook: 5% AAGR
Industry Trends:
Limited number of technologies with leading
technology being methanol carbonylation
High degree of downstream integration
Future capacity growth in NE Asia and US
Europe increases net import position
China oversupplied
Customer / competitor consolidation
Merchant Markets:
VAM
PET bottles
Solvents and Coatings
Celanese
BP
Sterling Sinopec
Other
LB Acetyls
ZJC
Sopo
Acetic Acid - Fundamentals
2011 Capacity Share
2011 Capacity by Region
Source: CMAI/IHS
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Acetic Acid applications
Acetic Acid Vinyl Acetate Monomer
Purified Teraphtalic Acid Precursor for PET, Textiles and Films Acetic Anhydride
Cellulose Acetate
Others Peracetic Acid (disinfectant) Agrochemicals
22% 14%
18%
33%
Household food applications (special foodgrade) Source: Tecnon
Acetate Esters Inks and Coatings
Source: CMAI/IHS
lyondellbasell.com
World Acetic Acid Supply/Demand
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
-
4,000
8,000
12,000
16,000
20,000
24,000
28,000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Effective Op
erating R
ate (96%)
Vo
lum
e, K
T
New Capacity Base Capacity Total Demand Virgin Demand Effective Operating Rate
Capacity growth in Asia drives their operating rates into the low 60’s for 2012 and 2013
Source: CMAI/IHS
lyondellbasell.com
Acetic Acid Trade Balances
0
200
400
600
800
2010 2011 2016
-800 -600 -400 -200
0
2010 2011 2016
-800 -600 -400 -200
0
2010 2011 2016
0 200 400 600 800
2010 2011 2016
-800 -600 -400 -200
0
2010 2011 2016
0 200 400 600 800
2010 2011 2016
-200 0
200 400 600 800
2010 2011 2016
NE Asia
0 200 400 600 800
2010 2011 2016
SE Asia
-800 -600 -400 -200
0
2010 2011 2016
0 200 400 600 800
2010 2011 2016
Source: CMAI/IHS
lyondellbasell.com 19
Acetic Acid Demand Development By Application
► Annual acetic acid capacity growth • 2006-2011 8% • 2011-2016 3%
► Consumption by Region • Americas 20% • EU 12% • MEAF 3% • SEA 5% • NEA 54% • India 5%
► 2011-2016 estimated demand AAGR: • VAM 4% • Anhydride 3% • Ethyl Acetate 7% • PTA 6% • Butyl Acetate 4%
Acetic Acid has strong growth potential, with a diverse mix of downstream end-uses
0.0
2.0
4.0
6.0
8.0
10.0
12.0
14.0
16.0
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Millio
n M
T
Vinyl Acetate PTA Acetic Anhydride
Ethyl Acetate Butyl Acetate Others
Forecast
Source: CMAI/IHS
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VAM: 2012 Industry Cost Curve
VAM also has the added benefit of low-cost ethylene
2012 VAM Industry Cost Curve (KTA)
Capacity
$ p
er
ton
2012 Demand
Middle East
Americas
China
Asia (Non-China)
Europe / China (Acetylene)
Source: Internal
lyondellbasell.com
NE Asia
SE Asia
CIS & Baltics
N. America
MEAFIndia
Europe
21
2011 Capacity: 6.9 MM MT
Growth Outlook: 4% AAGR
Industry Trends: Moderate technology entry barrier
Ethylene based technology is growing faster than
acetylene route
China is major growth region from 2011 to 2016
Most producers have downstream integration
VAM capacity expansions will be where surplus acetic acid
is available
Derivative consolidation
Merchant Markets:
Coatings
Adhesives
Textiles
Film/molding
Packaging
Celanese
Dow
DuPontNan Pao
Other
LB Acetyls
Chang ChungSINOPEC
Vinyl Acetate - Fundamentals
2011 Capacity Share
2011 Capacity by Region
Source: CMAI/IHS
lyondellbasell.com
Vinyl Acetate Monomer Applications
VAM
Polyvinyl Acetate
Polyvinyl Alcohol
EVOH
Barrier Resin
EVA
Film, Moldings
48%
41%
2%
6%
Floor Heating Tubes Food Packaging
Binders for Coatings
Polyvinyl butyral
Safety Glass
Adhesives
Source: Tecnon
Other
3%
Source: CMAI/IHS
lyondellbasell.com 23
World VAM Supply/Demand
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
-
2,000
4,000
6,000
8,000
10,000
12,000
14,000
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Effective
Op
eratin
g Rate
(96
%)
Vo
lum
e, K
T
New Capacity Base Capacity Demand Effective Operating Rate
Source: CMAI/IHS
lyondellbasell.com
VAM Trade Balances
0 100 200 300 400
2010 2011 2016
-400 -300 -200 -100
0
2010 2011 2016
-400 -300 -200 -100
0
2010 2011 2016
0 100 200 300 400
2010 2011 2016
-200
-100
0
100
200
2010 2011 2016
-200
-100
0
100
200
2010 2011 2016
-200
-100
0
100
200
2010 2011 2016
NE Asia SE Asia
-400 -300 -200 -100
0
2010 2011 2016
-200 -100
0 100 200
2010 2011 2016
-600 -500 -400 -300 -200 -100
0
2010 2011 2016
Source: CMAI/IHS
lyondellbasell.com 25
VAM Demand Development by Application
► Annual VAM capacity growth • 2006-2011 3% • 2011-2016 6%
► Consumption by Region • Americas 20% • EU 17% • MEAF 3% • SEA 5% • NEA 52% • India 2%
► 2011-2016 estimated demand AAGR: • PVAc 4% • PVOH 5% • EVA 5% • EVOH 4% • Other 4%
VAM has strong growth potential in developing regions, particularly in construction and automotive segments
0.0
1.0
2.0
3.0
4.0
5.0
6.0
7.0
8.0
2006 2007 2008 2009 2010 2011 2012 2013 2014 2015 2016
Mil
lio
n M
T
Polyvinyl Acetate Polyvinyl Alcohol EVA EVOH Others
Forecast
Source: CMAI/IHS
lyondellbasell.com 26
Conclusions
• Natural gas from shale is abundant in North America
– Restarts, debottlenecks and new construction have been announced
– North America has become the second lowest cost region for Acetyls
• Acetic Acid has strong growth potential, with a diverse mix of
downstream end-uses
• VAM has strong growth potential in the developing world,
particularly in construction and automotive segments
As a fully integrated acetyls player with global reach, LYB is well positioned to leverage North America’s cost position and the shale gas advantage