new automation technology 2012 - ferret · drive technology digital compact servo drives, ......

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Drive TechnologyThe drive system for high dynamic positioning tasks

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Linear Servomotors 786

Synchronous Servomotors

Digital Compact Servo DrivesStepper Motors

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Drive TechnologyDigital Compact Servo Drives, Synchronous Servomotors, Linear Motors,

Stepper Motors and Planetary Gears

beckhoff.com/DriveTechnology

System description Servo Drives

Servo Drives AX5000

System description

Digital Compact Servo Drives

AX5000

Accessories for Servo Drives

AX5000

Servo Drives

AX2000, AX2500


AX2000


AX2500

Accessories for Servo Drives

AX2000, AX2500

Servo and Stepper Motors


and planetary gear units


AM3000


AM3100


AM3500


AM2000

Planetary gear unit AG2200


Linear Servomotors

ALxxxx

Linear Servomotors AL2000




Stepper Motors and

planetary gear units

Stepper Motors AS1000


Accessories for motor series

AMxxxx, ALxxxx, ASxxxx

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New Automation TechnologyBECKHOFF

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Synchronous Servomotors see pageLinear Servomotors see page

See page

Servo DrivesThe AX5000 Servo Drive product line is optimised for exceptional functionality and cost-effectiveness. Featuring integrated, high-speed control technology with a current control cycle of down to 62.5 µs, the AX5000 drives support fast and highly dynamic positioning tasks. The drives utilise EtherCAT as a high-performance communication system, providing an ideal interface with PC-based control technology while supporting coupling with other fi eldbus systems.

The AX2000 and AX2500 Servo Drives have variable fi eldbus connection for simple integration into various control worlds.

ServomotorsBeckhoff offers servomotors in different variants. The synchronous servomotors range from the AM2000, for positioning tasks with high requirements for dynamics and stability, via the AM3000, for applica-tions with maximum requirements for dynamics and performance, to the AM3500 with increased moment of inertia for synchronisation and optimum mass adaptation. The motors from the AM3100 series round off the range of low-power motors. The linear servomotors are avail-able in two versions: the AL2xxx, with iron core and varying magnetic track width, and the ironless AL38xx

Beckhoff Drive Technology

770740

www. beckhoff.com/Servomotorswww. beckhoff.com/Servo-Drives

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New Automation Technology We reserve the right to make technical changes.BECKHOFF

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Accessories for motor series see page

See pageAccessories for AX2xxx Servo Drives see pageAccessories for AX5xxx Servo Drives see page

AccessoriesBeckhoff offers suitable accessories both for the Servo Drives and for the motor series.

Stepper MotorsThe stepper motors of the AS1xxx series are a cost-effective alterna-tive to synchronous servomotors for the small and medium capacity range. Different stepper motor types with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automation applications.

www. beckhoff.com/Stepper-motors

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New Automation TechnologyWe reserve the right to make technical changes. BECKHOFF

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– 1- or 2-channel Servo Drives– high-speed EtherCAT communication– rated current up to 12 A or 2 x 6 A– optimised for multi-axis applications– variable motor output current for 2-channel drives

AX5101–AX5112, AX52xx | Digital Compact Servo Drives

Servo Drives

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See pageSee page

See page See page

e page ee page

www. beckhoff.com/Servo-Drives

– high-speed EtherCAT communication– rated current: 18/25/40 A– fl exible motor type selection

– high-speed EtherCAT communication– rated current: 60/72/90/110/143/170 A– high performance with small dimensions– fl exible motor type selection

AX5160–AX5193 | Digital Compact Servo Drives: performance class up to 120 kW

AX5118–AX5140 | Digital Compact Servo Drives: 1-channel

AX20xx | Digital Compact Servo Drives– rated current 3…80 A– variable fi eldbus connection

AX25xx | Digital Compact Servo Drives– rated current master module: 3/6 A– rated current axis module: 3/6 A– variable fi eldbus connection– multi-axis system

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AX5000 | Digital Compact Servo Drives

Motor feedback: Sin/Cos 1 Vpp, EnDat, Hiperface, BiSS, TTL

Motor feedback: resolver

External braking resistor or DC-Link

8 digital I/Os, e.g. enable, limit switch, capture input, error message

Brake control/motor temperature monitoring

EtherCAT system bus

Power supply 100 V AC -10% … 480 V AC +10% / DC power supply

Motor outputs

Optional slot for interface boards, e.g. additional feedback

Optional slot for STO/SS1 or optional TwinSAFE safety cards

Motor feedback (only for AX52xx 2-axis module): Sin/Cos 1 Vpp,

EnDat, Hiperface, BiSS, TTL

Motor feedback (only for AX52xx 2-axis module): resolver

Status display, e.g. axis identifi er or error messageNavigation buttons

(enter, up/down)

Operating material identifi cation

24 V DC control and braking voltage


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www. beckhoff.com/AX5000

AX5101–AX5112 |

1-channel, up to 12 A

rent control cycle of down to 62.5 µs, the AX5000 drives support fast and highly dynamic positioning tasks. The drives utilise EtherCAT as a high-performance communi-cation system, providing an ideal interface with PC-based control technology while supporting coupling with other fi eldbus systems.

The EtherCAT drivesThe AX5000 Servo Drive product line from Beckhoff sets new standards in drive per-formance. The AX5000 series is avail able in single- or multi-channel form and is opti-mised for exceptional function ality and cost-effectiveness. Fea turing integrated, high-speed control technology with a cur-

The 2-channel Servo Drives with variable motor output current optimise the packaging density and the cost per drive channel. The compact design and simple and safe instal-lation through the “AX-Bridge” quick con-nection system signifi cantly simplify control cabinet assembly.

AX52xx | 2-chan -

nel, up to 2 x 6 A

AX5118–AX5140 |

1-channel, 18/25/40 A

AX5160, AX5172 |

1-channel, 60/72 A

AX5190, AX5191 |

1-channel, 90/110 A

AX5192, AX5193 |

1-channel, 143/170 A

– fast control technology– current control: min. 62.5 µs– speed control: min. 125 µs– position control: min. 250 µs

– high-speed EtherCAT system communication

– 1- or 2-channel Servo Drive– optimised for multi-axis applications– variable motor output current in 2-channel drives

– active DC-Link and brake energy management

– variable motor interface with– multi-feedback interface– fl exible motor type selection– scalable, wide range motor current measurement

– high-speed capture inputs

– wide voltage range 100…480 V AC

– integrated mains fi lter

– integration of safety functions (optional)– restart lock– TwinSAFE: intelligent safety functions for Motion Control

– compact design for simple control cabinet installation (300 mm depth)

– AX-Bridge – the quick connection system for power supply, DC-Link and control voltage

– variable cooling concept (fanless, forced cooling, cold plate)

Technical highlights


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2-axis AX52xx Servo Drive for two motors

with a total current up to 12 A

1-axis AX51xx Servo Drive for motors up to 170 A

rated current (additional variants are in preparation)

The AX5000 Servo Drive series enhances the Beckhoff drive range with a generation of drives for fast and highly dynamic positioning tasks. The universal drive concept is suitable for almost any application and system requirement.

AX51xx | 1-channel Servo Drive– Servo Drive for one drive axis– rated current: 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A, 60 A, 72 A,

90 A, 110 A, 143 A, 170 A (up to 315 A in preparation)– wide voltage range: 100 V AC -10 %…480 V AC +10 %– AX5160…AX5193: 3 x 400 V AC -10 %…3 x 480 V AC +10 %

AX52xx | 2-channel Servo Drive– Servo Drive for two drive axes– rated current: 2 x 1.5 A, 2 x 3 A, 2 x 6 A– fl exible allocation of the total device current to both axes– wide voltage range: 100 V AC -10 %…480 V AC +10 %

AX5021 | Brake moduleThe brake module consists of an internal braking resistor with a continuous power of 250 W, forced cooling and a brake chopper. An external braking resistor with a continuous power of 6 kW can be connected to the brake chopper. The module has an auxiliary capacitance of 705 µF in order to buffer brake energy and to avoid the activation of the brake resistor if possible. Installation of the braking resistor outside the control cabinet avoids additional heat generation within the cabinet. Connection of the brake module with the multi-axis system is straightforward via the AX-Bridge module. The integrated EtherCAT interface enables parameterisation and diagnosis via the System Manager.

AX5000 | System overview

The double width of the AX5118 up to the AX5140

(rated current 18/25/40 A) compared to AX5x01–AX5112

supports modular control cabinet installation.


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Multi-feedback interface for all common

feedback systems and connection option

for an additional encoder

Ultra high-speed communication via

EtherCAT enables update times of 100 µs

for 100 axes.

Connection module with power rail system for

multi-axis systems, current carrying capacity

up to 85 A.

Optimised for multi-axis applicationsThe AX5000-Bridge system enables simple and fast connection to several AX5000 devices with a multi-axis system through pluggable feed and connection modules:– integration of power supply, DC-Link, 24 V DC control

and braking voltage– connection module with power rail system, current carrying

capacity up to 85 A– straightforward installation and disassembly without

additional wiring effort– visible and safe contacting

Active DC-Link and brake energy managementWith the AX-Bridge, the DC-Links are automatically connected through: This ensures economic energy balancing between axes.– short-circuit-proof– intelligent utilisation of all available system ballast resistors– avoiding power loss

Braking resistorThe integrated braking resistor is suffi cient for most applications. In multi-axis systems the overall braking capacity of all braking resistors is available. The brake module enables external ballast resistors with a continuous output up to 6 kW to be connected, making extreme applications possible.

Familiar drive profi leThe SERCOS interface is acknowledged and appreciated worldwide as a high-performance real-time communication interface, particularly for Motion Control applications. The SERCOS profi le for Servo Drives is standardised in IEC 61491. It is also used for EtherCAT and is imple-mented in the AX5000. This means that for users with SERCOS experi-ence, the drive will seem familiar, since the process data layout and the IDN parameter and status machine were retained.

High-speed control algorithmsThe AX5000 Servo Drives are designed for fast and highly dynamic positioning tasks:– current controller with cycle times down to 62.5 µs

for highly dynamic regulation of ironless linear motors or low-induction motors

– speed controller 125 µs– position controller 250 µs

High-speed EtherCAT system communicationThe AX5000 was developed specifi cally for use with EtherCAT, the real-time Ethernet system. The outstanding features of EtherCAT are particularly benefi cial for Drive Technology:– Ethernet right down to the I/O terminal and drives– high-precision system synchronisation through distributed clocks– high-speed capture with time stamp, e.g. for print mark control– ultra high-speed communication with update times of:

– 100 axes in 100 µs– 1,000 distributed I/Os in 30 µs

– transparent line topology with fl exible branches– simple system wiring using Industrial Ethernet patch cables

2-channel Servo Drive with variable motor output currentOne highlight of the AX5000 series is the dual power section that enables operation of two motors with the same or different current within a single Servo Drive. An asynchronous motor with a rated current of 3 A and a linear motor with a rated current of 9 A can be operated with a 2 x 6 A Servo Drive, for example. The total current is relevant for the device utilisation.– For two-channel devices (AX5206) the channel current

is adjustable between 1…9 A.– “Active current sensing” automatically and optimally

adapts the current resolution to the connected current.

AX5000 | High-speed Servo Drives


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Variable motor interfaceThe AX5000 offers fl exible and universal connection options. Almost all feedback systems and motor types are supported. The AX5000 supports electronic name plates (mechanically and electronically relevant motor data) of servomotors, which simpli-fi es commissioning and operation. The AX5000 is very fl exible with regard to supported motor types; different motor sizes and types can be connected without additional measures, e.g.:– synchronous motors– linear motors– torque motors– asynchronous motors

Multi-feedback interfaceAX5000 supports the right feedback system for any application:– resolver– SinCos encoder 1 VPP

– TTL encoder with/without hall (analog)– single- or multi-turn encoder with Hiperface,

EnDat or bidirectional sensor interface (BiSS)– connection option for further feedback

– HTL encoder– EnDat 2.2– BiSS C

Flexible motor current measurementThe AX5000 enables a scalable, wide range motor current measure-ment with high-resolution measuring range specifi cation. A 6 A ampli-fi er can control a 1 A motor without loss of measuring resolution. For 2-channel devices the total device current is signifi cant: 12 A = 2 x 6 A or 1 x 3 A + 1 x 9 A.

High-speed capture inputsEach AX5000 Servo Drive features eight additional on-board, programmable digital I/Os:– choice of standard functions such as enable, output stage lock

or axis-limit switches– Due to the short response time of 11 µs, two of these inputs

can also be used as capture inputs with time stamp.– Possible applications include precise referencing and measure-

ment processes or print mark control.– Three digital outputs for controlling the motor brake or fault

reporting are also integrated.– Additional integrated functions include smooth start-up,

overvoltage detection, short circuit protection and phase failure monitoring.

Diagnostic and parameter displayThe AX5000 features a backlit, two-line plain text display. This display enables fast device diagnosis and maintenance on site. In two-channel devices the axis identifi er is also displayed. Navigation buttons enable simple and convenient operation of the diagnostic display.

Wide voltage rangeThe AX5000 can be connected to a wide range of voltage systems worldwide without additional components, including 1 x 100 V AC, for the Japanese market or 3 x 480 V AC for North America, for exam-ple. This signifi cantly reduces the inventory management effort for the machine manufacturer and minimises the risk of damage through incorrect mains connection.– can be used in all supply networks worldwide– No additional transformers or mains chokes are required.

AX5000 | One for all

Connection module with

power rail system for multi-

axis systems, current carrying

capacity up to 85 A

Power supply module

AX5901 with snap-on connec-

tion for the Servo Drive

Power distribution module

AX5911 with snap-on connection

for power supply, DC-Link and

control voltage


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Safe system stop in the event of power failureA power failure can lead to uncontrolled run-out of drive axes, which means that linear axes or lifting axes would hit the limit stop unbraked. The 24 V DC supply of the AX5000 has two channels so that separate power supplies can be used for control electronics and brake control. This enables the supply voltage for the control electronics to be buffered via the UPS of the Industrial PCs until all axes are stopped safely.

Compact design for simple control cabinet installationThe AX5000 Servo Drive series (up to 40 A) enables simple and fast connection of several drives to form a multi-axis system via AX-Bridge modules. The pluggable supply and connection module combines supply voltage, DC-Link, 24 V DC control and braking voltage. It ena-bles fast installation and commissioning. The system consists of:– AX5901 power supply module with snap-on connection on

the Servo Drive– AX5911/AX5912 power distribution module for multi-axis

systems with integrated power rails

Optimum cooling conceptThe specially developed heat sink enables fanless operation of the AX5000 through natural convection of up to 2 x 3 A rated current. Devices with higher output feature integrated, temperature-controlled ventilation.

Integrated mains fi lterThe device features integrated fi lters for power supply and 24 V auxiliary supply for operation directly from the mains. No additional shielding is required for the mains cable.

Integration of safety functions (optional)Optional cards are available for different safety categories:The AX5801 option card offers personal protection against inadvertent restart of the drive axis (STO/SS1):– certifi ed according to DIN EN ISO 13849-1:2006 (Cat 4, PL e)– Safe Torque Off (STO) according to IEC 61800-5-2– control through digital outputs– mains voltage and motor line remain connectedThe AX5805 option card provides further drive-integrated safety functions according to IEC 61800-5-2. Control is performed via EtherCAT; no further wiring is required.– certifi ed according to DIN EN ISO 13849-1:2008 (Cat 4, PL e)– supported safety functions:

– stop functions (STO, SOS, SS1, SS2)– speed functions (SLS, SSM, SSR, SMS) with up to 8 speeds– position function (SLP, SCA, SLI) with reference cams– acceleration functions (SAR, SMA)– rotating direction functions (SDIp, SDIn)– SLT and SBC (in preparation)

AX5000 | Integrated safety

Variable motor interface

856

For further information on TwinSAFE and the TwinSAFE products see page


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AX5118, AX5125, AX5140

AX51xx | Digital Compact Servo Drives (1-channel)

AX51xx

The AX5000 Servo Drive series is available in single- or multi-channel form and is optimised in terms of function and cost-effectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology.

The AX51xx 1-channel Servo Drives are designed for rated currents up to 170 A (additional variants up to 315 A are in prep-aration).

The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the “AX-Bridge” quick connection system. The pluggable supply and connection module com-bines power supply, DC-Link

and 24 V DC control and braking voltage.

A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards.

The AX5000 was developed specifi cally for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly benefi cial for Drive Technology. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices.

Features– high-speed EtherCAT

system communication– rated current (1-channel

Servo Drive): 1.5 A, 3 A, 6 A, 12 A, 18 A, 25 A, 40 A

– wide voltage range: 1 x 100 -10 %…3 x 480 V AC +10 %


– multi-feedback interface– fl exible motor type selection– scalable, wide range motor

current measurement– high-speed capture inputs– diagnostic and parameter

display– integrated mains fi lter

Cat. C3, according to EN 61800-3

– optional safety functions: restart lock, intelligent TwinSAFE safety functions

– compact design for simple control cabinet installation

– AX-Bridge – the quick con-nection system for power supply, DC-Link and control voltage

– optimised cooling


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AX51xx

Technical data AX5101 AX5103 AX5106 AX5112 AX5118 AX5125 AX5140

Rated output current at 50 °C

(1-phase connection)

1 x 1.5 A 1 x 3 A 1 x 4.5 A – – – –



1 x 1.5 A 1 x 3 A 1 x 6 A 1 x 12 A 1 x 18 A 1 x 25 A 1 x 40 A

Minimum rated motor current

at full current resolution

0.35 A 1 A 1 A 6 A 12 A 12 A 18 A

Rated supply voltage 3 x 100 V AC -10 %…3 x 480 V AC +10 %

1 x 100 V AC -10 %…1 x 240 V AC +10 %

3 x 100 V AC -10 %…

3 x 480 V AC +10 %

3 x 100 V AC -10 %…

3 x 480 V AC +10 %

DC-Link voltage max. 890 V DC

Peak output current (1) 4.5 A 7.5 A 13 A 26 A 36 A 50 A 80 A

Rated apparent power

for S1 operation (selection)

120 V (1-/3-phase connection)


400 V (only 3-phase connection)

480 V (only 3-phase connection)

0.3 kVA

0.6 kVA

1.0 kVA

1.2 kVA

0.6 kVA

1.2 kVA

2.1 kVA

2.5 kVA

1.2 kVA

2.4 kVA

4.2 kVA

5.0 kVA

2.5 kVA

4.8 kVA

8.3 kVA

10.0 kVA

3.4 kVA

7.2 kVA

12.5 kVA

15.0 kVA

4.8 kVA

10.0 kVA

17.3 kVA

20.8 kVA

8.3 kVA

16.0 kVA

28.0 kVA

33.0 kVA

Continuous braking power (2) 50 W 50 W 150 W 90 W 200 W 200 W 200 W

Max. braking power (2) 14 kW 14 kW 14 kW 14 kW 27 kW 27 kW 27 kW

Power loss (3) 35 W 50 W 85 W 160 W 255 W 340 W 550 W

System bus EtherCAT

Weight 4.0 kg 4.0 kg 5.0 kg 5.0 kg 11.0 kg 11.0 kg 14.0 kg

Further information www.beckhoff.com/AX51xx

(1)RMS for max. 7 seconds, (2)internal brake resistor, (3)S1 operation, incl. power supply, without brake chopper

Ordering information AX51xx-0000-0x00

AX5101-0000-0x00 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 1.5 A, EtherCAT interface

AX5103-0000-0x00 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 3 A, EtherCAT interface





AX5140-0000-0200 Digital Compact Servo Drive, 1-axis module, 100…480 V AC, rated output current 40 A, EtherCAT interface

Dimensions AX5101 AX5103 AX5106 AX5112 AX5118 AX5125 AX5140

Height without connectors 274 mm 274 mm 274 mm 274 mm 274 mm 274 mm 300 mm

Width 92 mm 92 mm 92 mm 92 mm 185 mm 185 mm 185 mm

Depth without connectors 232 mm 232 mm 232 mm 232 mm 232 mm 232 mm 232 mm

Ordering information AX5xxx | Options

AX5021-0000 ballast unit with internal braking resistor and connection option for an external ballast resistor (up to 6 kW)

as well as an additional DC link expansion capacity for storing of brake energy

Only compatible with HW version 2.0 (AX5xxx-0000-0200)

x = 0: HW version 1.0 (compatible with AX5801)

x = 2: HW version 2.0 (compatible with AX5805, AX57xx and AX5021)


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AX52xx

The AX5000 Servo Drive series is available in single- or multi-channel form and is optimised in terms of function and cost-effectiveness. Integrated control technology supports fast and highly dynamic positioning tasks. EtherCAT as a high-performance communication system enables ideal interfacing with PC-based control technology.

The AX52xx 2-channel Servo Drive enables operation of two motors with identical or even with different power, up to a total current of 12 A. The multi-axis drives with variable motor output allocation offer optimised packaging density and costs per drive channel.

The AX5000 system enables simple and fast connection of several AX5000 devices to form a multi-axis system through the “AX-Bridge” quick connection system. The plug-

gable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage.

A wide range of motor types can be connected to the AX5000. Motors of different size and type can be connected without additional measures. Examples include synchronous, linear, torque and asynchronous motors. The multi-feedback interface supports all common standards.

The AX5000 was developed specifi cally for use with the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly benefi cial for Drive Technology. They include short cycle time, synchronicity and simultaneity. EtherCAT enables very short cycle times, even in networks containing a large number of devices.


system communication– rated current (2-channel

Servo Drive): 2 x 1.5 A, 2 x 3 A, 2 x 6 A

– wide voltage range: 1 x 100 -10 %…3 x 480 V AC +10 %


– multi-feedback interface– fl exible motor type selection– scalable, wide range motor


display– integrated mains fi lter

Cat. C3, according to EN 61800-3

– optional safety functions: restart lock, intelligent TwinSAFE safety functions

– compact design for simple control cabinet installation

– AX-Bridge – the quick connection system for power supply, DC-Link and control voltage

– optimised cooling concept

AX52xx | Digital Compact Servo Drives (2-channel)


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AX52xx

Ordering information AX520x-0000-0x00

AX5201-0000-0x00 Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 1.5 A, EtherCAT interface

AX5203-0000-0x00 Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 3 A, EtherCAT interface

AX5206-0000-0x00 Digital Compact Servo Drive, 2-axis module, 100…480 V AC, rated output current 2 x 6 A, EtherCAT interface

Dimensions AX5201 AX5203 AX5206

Height without connectors 274 mm 274 mm 274 mm

Width 92 mm 92 mm 92 mm

Depth without connectors 232 mm 232 mm 232 mm

Technical data AX5201 AX5203 AX5206

Rated output current at 50 °C 2 x 1.5 A 2 x 3 A 2 x 6 A (*)

Minimum rated channel current


0.35 A 1 A 1 A

Max. rated channel current



3 A 4.5 A 9 A

Max. rated channel current



3 A 6 A 9 A

Rated supply voltage 3 x 100 V AC -10 %…3 x 480 V AC +10 %

1 x 100 V AC -10 %…1 x 240 V AC +10 %


Peak output current (1) 2 x 5 A 2 x 10 A 2 x 13 A

Peak output current as total

device current (1)

10 A 20 A 26 A


for S1 operation (selection)



400 V (only 3-phase

connection)

480 V (only 3-phase

connection)

0.6 kVA

1.2 kVA

2.1 kVA

2.5 kVA

1.2 kVA

2.4 kVA

4.2 kVA

5.0 kVA

2.5 kVA

4.8 kVA

8.3 kVA

10.0 kVA

Continuous braking power (2) 50 W 150 W 90 W

Max. braking power (2) 14 kW

Power loss (3) 55 W 85 W 160 W

System bus EtherCAT

Weight 5.0 kg 6.0 kg 6.0 kg


(1)RMS for max. 7 seconds, (2)internal brake resistor, (3)S1 operation, incl. power supply, without brake chopper (*)For 1-phase mains the total current is limited to 9 A.

Ordering information AX5xxx | Options



Only compatible with HW version 2.0 (AX5xxx-0000-0200)

x = 0: HW version 1.0 (compatible with AX5801)

x = 2: HW version 2.0 (compatible with AX5805, AX57xx and AX5021)


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AX51xx

AX51xx | Digital Compact Servo Drives: Performance class up to 120 kWDemand for higher output has increased signifi cantly in all sectors, for example in order to replace a pneumatic or hydraulic drive motor with a more main-tenance-friendly electrical axis, or in order to meet stringent dynamic demands even for high loads. For this reason, higher power servo drives have been added to the AX5000 drive family. These amplifi ers, with nominal device currents of up to 170 A (315 A in preparation), fi t seamlessly into the world of the smaller AX5000.

The AX5000 amplifi ers are available in three sizes with rated currents of 60 A, 72 A, 90 A, 110 A, 143 A and 170 A (315 A in preparation). In each

case, the controllers deliver 1.5 to 2 times the rated current for up to 3/7 seconds and are designed for 3-phase operation at 400 to 480 V AC.

The versions up to 72 A feature integrated mains fi lters for compliance with EN 61800-3 requirements. Provision is made for the connection of an external ballast resistor. The EtherCAT connection to the PC-based con-trol technology enables optimum utilisation of available resources.

The AX5000 is very fl exible with regard to the motors that can be connected: different motor sizes and types such as synchro-nous, linear, torque and asynchro-nous motors can be connected without additional measures.

The multi-feedback interface supports all common standards.

The AX5000 was developed specifi cally for the EtherCAT real-time Ethernet system. The outstanding features of EtherCAT are particularly benefi cial for drive technology. They include short cycle time, synchronicity and simultaneity. EtherCAT ena-bles very short cycle times, even in networks containing a large number of devices.


system communication– available in three sizes– rated currents: 60 A, 72 A,

90 A, 110 A, 143 A, 170 A (315 A in preparation)

– Supply voltage: 3 x 400…480 V AC ±10 %; the ratings are reduced by 10 % when connecting 480 V AC.

– multi-feedback interface– fl exible motor type selection– scalable wide range motor


display– integrated mains fi lters

up to 72 A rated current, Cat. C3 according to EN 61800-3

– optional safety functions:– restart lock– intelligent TwinSAFE

safety functions

AX5160, AX5172 AX5190, AX5191 AX5192, AX5193


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Ordering information AX51xx-0000-0200

AX5160-0000-0200 Digital Compact Servo Drive, 1-axis module, 3 x 400…480 V AC, rated output current 60 A, EtherCAT interface






Technical data AX5160 AX5172 AX5190 AX5191 AX5192 AX5193



60 A 72 A 90 A 110 A 143 A 170 A

Rated supply voltage 3 x 400…480 V AC ±10 %


Peak output current (1) 120 A 144 A 180 A 165 A 215 A 225 A


for S1 operation 400 V

(only 3-phase connection)

42.0 kVA 50.0 kVA 62.0 kVA 76.0 kVA 99.0 kVA 118.0 kVA

Braking power external

Power loss (2) 830 W 1010 W 1300 W 1600 W 2100 W 2500 W

System bus EtherCAT

Weight 13.0 kg 13.0 kg 28.0 kg 28.0 kg 32.0 kg 32.0 kg

Further information www.beckhoff.com/AX5160

(1)RMS for max. 3 seconds (AX5160, AX5172); RMS for max. 7 seconds (AX5190…AX5193), (2)S1 operation, incl. power supply, without brake chopper

Dimensions AX5160 AX5172 AX5190 AX5191 AX5192 AX5193

Height without connectors 345 mm 345 mm 540 mm 540 mm 540 mm 540 mm

Width 190 mm 190 mm 280 mm 280 mm 280 mm 280 mm

Depth without connectors 240 mm 240 mm 242 mm 242 mm 322 mm 322 mm

AX51xx

For availability status see Beckhoff website at: www.beckhoff.com/AX5160

Mains fi lter, mains choke and brake resistor must be ordered separately.

Typical combinations

AX5000

Mains choke Mains fi lter Braking resistor

(x = 1, 3 or 6)

AX5160-0000-0200 AX2090-ND50-0060 not necessary for C3 AX2090-BW51-x000

AX5172-0000-0200 AX2090-ND50-0072 not necessary for C3 AX2090-BW51-x000

AX5190-0000-0200 AX2090-ND50-0090 AX2090-NF50-0100 AX2090-BW51-x000





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AX5901 |

Power supply

module

AX5911, AX5912 |

Power distribution

module

Regenerative energyIn dynamic multi-axis applications, excessive DC-Link voltages may occur due to alternate acceleration and deceleration of the drive axes. This brake energy can either be dissipated or converted. For the AX5000, a brake module with additional capacity is avail-able for dealing with this task.

AX-Bridge quick connection systemThe AX-Bridge quick connection system enables simple and fast connection of several AX5000 devices to form a multi-axis system. The pluggable supply and connection module combines power supply, DC-Link and 24 V DC control and braking voltage.

AX5701/AX5702 | Encoder option card– AX5701: one additional encoder input TTL/1 VPP/BiSS,

Hiperface, EnDat (only for AX51xx)– AX5702: two additional encoder inputs TTL/1 VPP/BiSS,

Hiperface, EnDat (only for AX52xx)

AX5721/AX5722 | Encoder option card– AX5721: one additional encoder input EnDat 2.2,

BiSS C or SSI (only for AX51xx)– AX5722: two additional encoder inputs EnDat 2.2,

BiSS C and/or SSI (only for AX52xx)

AX5731/AX5732 | Encoder option card– AX5731: one additional encoder input HTL (only for AX51xx)– AX5732: two additional encoder inputs HTL (only for AX52xx)

AX5901/AX5902 | Power supply module– supply module with snap-on connection for the AX5000– connection of supply or DC-Link voltage and 24 V DC

for control and brake energy

AX5911/AX5912 | Power distribution module– clip-on quick connection system for power supply,

DC-Link and control voltage– connection module for multi-axis system with integrated

power rails– current carrying capacity of the power rails up to 85 A– simple, wireless connection of several Servo Drives– fast installation and commissioning

AX5000 | Options and accessories

AX5000 Accessories

Accessories for AX5xxx Servo Drives

B C DA E


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AX5000 Accessories

For availability status see Beckhoff website at: www.beckhoff.com/AX5000

Connectors for AX5000 Servo Drive

F G H I

L M N OK

J

Ordering information AX5xxx | Options Pict.



AX5701-0000 encoder option card: one additional encoder input TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX51xx)

AX5702-0000 encoder option card: two additional encoder inputs TTL/1 VPP/BiSS, Hiperface, EnDAT (only for AX52xx) A

AX5721-0000 HTL extension, 1-channel

AX5722-0000 HTL extension, 2-channel

AX5731-0000 EnDat 2.2 and BiSS C extension, 1-channel

AX5732-0000 EnDat 2.2 and BiSS C extension, 2-channel

AX5801-0000 TwinSAFE drive option card, further information see page B

AX5805-0000 TwinSAFE drive option card, further information see page

AX5901-000x AX-Bridge power supply module for connection of supply or DC-Link voltage and 24 V DC for control

and brake energy (pluggable) (AX5x01…AX5125), 85 A

C

AX5902-000x AX-Bridge power supply module for connection of supply or DC-Link voltage and 24 V DC for control

and brake energy (pluggable) (AX5140), 85 A

AX5911-000x AX-Bridge power distribution module, quick connection system for power supply,

DC-Link and control voltage (pluggable), for AX5x01…AX5112, 85 A

AX5912-000x AX-Bridge power distribution module, quick connection system for power supply,

DC-Link and control voltage (pluggable), for AX5118 and AX5125, 85 A

Option x = 0: CE version, x = 1: UL version with additional fuses

869

869

C

E

D

Ordering information ZS4500-20xx | Connectors Pict.

ZS4500-2001 X01 mains input connector, 4-pin socket, AX5101-AX5125 (included in the scope of the AX5000 supply),

max. 6 mm² F

ZS4500-2002 X02 DC-Link connector, 2-pin socket (included in the scope of the AX5000 supply), max. 6 mm² G

ZS4500-2003 X03 24 V DC supply connector, 3-pin socket (included in the scope of the AX5000 supply), max. 6 mm² H

ZS4500-2006 X06 BLFZ connector, single row without LED (included in the scope of the AX5000 supply), max. 1.5 mm² I

ZS4500-2007 X06 BLIO connector, single row with LED, max. 1.5 mm² J

ZS4500-2008 X06 BLIO connector, triple-row with LED, max. 1.5 mm² K

ZS4500-2010 plug kit: X01, X02, X03, X06 (included in the scope of the AX5000 supply)

ZS4500-2011 encoder connector X11/X21, D-Sub, 15-pin with enclosure L

ZS4500-2012 resolver socket X12/X22, D-Sub, 15-pin with enclosure M

ZS4500-2013 motor connector plug X13/X23, 4-pin, 4 mm², with shroud, up to 25 A N

ZS4500-2014 connector X14/X24, 5-pin, motor brake and thermal protection contact, max. 1.5 mm² O

ZS4500-2020 connector set for AX5801 (spare part), 4-pin socket, 6-pin socket

ZS4500-2043 motor connector plug X13, 4-pin, 16 m² with shroud (for AX5140)


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AX5000 Accessories

Connectors for Servomotors AMxxxx, ALxxxx and cablesOrdering information ZS4000-20yy | Connectors Pict.

ZS4000-2010 EMC power connector (socket) for servo cable (counterpart for motor box), BG1, up to winding code P (18 A) A

ZS4000-2011 EMC power connector (socket) for servo cable (counterpart for motor box), BG1.5, for winding code Q (25 A) B

ZS4000-2020 EMC resolver (socket) connector for resolver cable (counterpart for motor box) C

ZS4000-2021 EMC encoder connector (socket) for encoder cable (counterpart for motor box) D

ZS4000-2030 EMC thermo-protective male connector (pins) for thermo-protective wire, D-sub, 9-pin, with housing, straight E

ZS4000-2040 EMC power coupling (pins), counterpart for motor cable, BG1 F

ZS4000-2041 EMC power coupling (pins), counterpart for motor cable, BG1.5 G

ZS4000-2050 EMC resolver coupling (pins), counterpart for resolver cable H

ZS4000-2051 EMC encoder coupling (pins) for servomotors, counterpart for encoder cable I

ZS4000-2060 resolver socket (pins), angled 90°, for AM2000 J

ZS4000-2061 encoder socket (pins), angled 90°, for AM2000 K

ZS4000-2062 resolver socket (pins), rotatable, angled 90°, for AM3000 L

ZS4000-2063 encoder socket (pins), rotatable, angled 90°, for AM3000 M

ZS4000-2070 power socket (pins), angled 90°, for AM2000 N

ZS4000-2071 power socket (pins), rotatable, angled 90°, for AM3000, BG1, up to winding code P (18 A) N

ZS4000-2072 power socket (pins), rotatable, angled 90°, for AM3000, BG1.5, for winding code Q (25 A) O

ZS4000-2080 resolver socket (pins), straight, for AM2000 P

ZS4000-2081 encoder socket (pins), straight, for AM2000 Q

ZS4000-2090 power socket (pins), straight, for AM2000 R

ZS4000-2100 metal fl ange for motor cable to adjust the connector, two parts with sealing S

ZS4000-2101 metal fl ange for feedback cable to adjust the connector, two parts with sealing T

EC

F

P

C

H JG I

K NML

R SQ T

A B D

O


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AX5000 Accessories

Ordering information AX2090-BW5x-xx00 | Ballast resistors Pict.

AX2090-BW50-0300 external ballast resistor for AX5x01 to AX5112 (stand-alone), 300 W/47 Ω, 92 x 120 x 349 mm (W x H x D), 2 kg C

AX2090-BW50-0600 external ballast resistor for AX5x01 to AX5112 (stand-alone), 600 W/47 Ω, 92 x 120 x 549 mm (W x H x D), 3 kg

AX2090-BW50-1600 external ballast resistor for AX5x01 to AX5112 (stand-alone), 1600 W/47 Ω, 185 x 120 x 649 mm (W x H x D), 5.8 kg

AX2090-BW51-1000 external ballast resistor for AX5118 to AX5193 (stand-alone) and AX5021, 1000 W/23 Ω, 92 x 120 x 749 mm (W x H x D), 4 kg

AX2090-BW51-3000 external ballast resistor for AX5118 to AX5193 (stand-alone) and AX5021, 3000 W/23 Ω, 355 x 255 x 490 mm (W x H xD), 8 kg

AX2090-BW51-6000 external ballast resistor for AX5118 to AX5193 (stand-alone) and AX5021, 6000 W/23 Ω, 455 x 255 x 490 mm (W x H x D), 12 kg

AX5000 ballast resistors

Recommended interface cables:

for AX2090-BW50-xxxx = ZK4000-2101-2xxx (1.5 mm²)

for AX2090-BW51-xxxx = ZK4000-2102-2xxx (2.5 mm²)

AX5000 mains fi lterOrdering information AX2090-NF50-0xxx | Mains fi lter Pict.

AX2090-NF50-0014 mains fi lter C2 for AX5000 Servo Drives up to 14.6 A, 46.4 x 231 x 70 mm (W x H x D), 0.9 kg A

AX2090-NF50-0032 mains fi lter C2 for AX5000 Servo Drives up to 32.8 A, 58 x 265 x 90 mm (W x H x D), 1.75 kg

AX2090-NF50-0063 mains fi lter C2 for AX5160 Servo Drives up to 63 A, 62 x 305 x 180 mm (W x H x D), 5 kg

AX2090-NF50-0100 mains fi lter C2/C3 for AX5172/AX5190 Servo Drives up to 100 A, 75 x 336 x 200 mm (W x H x D), 6 kg

AX2090-NF50-0150 mains fi lter C2/C3 for AX5191/AX5192 Servo Drives up to 150 A, 90 x 380 x 220 mm (W x H x D), 6.8 kg

AX2090-NF50-0180 mains fi lter C2/C3 for AX5193 Servo Drives up to 180 A, 200 x 410 x 120 mm (W x H x D), 7 kg

AX5000 mains chokes

Ordering information ZK1090-9191-0xxx | EtherCAT patch cable

ZK1090-9191-0001 EtherCAT bridge AX5x01 to AX5112, length 0.17 m

ZK1090-9191-0002 EtherCAT bridge AX5118 to AX5140, length 0.26 m

ZK1090-9191-0005 EtherCAT patch cable, length 0.5 m






EtherCAT patch cable

Ordering information AX2090-ND50-00xx | Mains chokes Pict.

AX2090-ND50-0060 mains choke for AX5160 Servo Drive, 60 A, 0.25 mH, UK 2 %, 190 x 200 x 120 mm (W x H x D), 7 kg B

AX2090-ND50-0072 mains choke for AX5172 Servo Drive, 72 A, 0.20 mH, UK 2 %, 190 x 240 x 110 mm (W x H x D), 10 kg





A B C


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AX5000 Accessories

Motor cables 1.5 mm² for AL2000/AM2000/AM3000 (up to winding

code “L”)/AM3500 at AX5x01 to AX5112 (1.5 A to 12 A)Ordering information Motor cable with 1.5 mm² wire gauge, fi xed installation

ZK4500-0003-xxxx cables for fi xed installation with 50,000 bending cycles, max. 180 m/min, max. 5 m/s²,

min. bending radius = 200 mm (18 x OD),

length < 25 m,

4 x 1.5 + (2 x 0.75) mm², from spring 2012: 4 x 1.5 + 2 x 0.75 + 2 x 0.34 mm² (Rev. 1.0)

ZK4500-0003-0050 example for 5 m length

ZK4502-0003-xxxx length ≥ 25 m

ZK4509-0003-xxxx not assembled

ZK4501-0003-xxxx extension cable

Ordering information Motor cable with 1.5 mm² wire gauge, highly fl exible, suitable as trailing cable Pict.

ZK4500-0023-xxxx highly dynamic, suitable as trailing cable (5 million bending cycles), max. 240 m/min, max. 30 m/s²,

min. bending radius = 90 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m,

length < 25 m,

4 x 1.5 + (2 x 0.75) mm², from spring 2012: 4 x 1.5 + 2 x 0.75 + 2 x 0.34 mm² (Rev. 1.0) A




ZK4501-0023-xxxx extension cable B

ZK4500-0423-xxxx stainless steel motor plug

Ordering information AX2090-MD50-00xx | Motor chokes

AX2090-MD50-0012 motor choke for AX5000, motor cable ≥ 25 m, up to 12 A rated current, max. 100 m,

with integrated connection cable (150 mm)

AX2090-MD50-0025 motor choke for AX5000, motor cable ≥ 25 m, up to 25 A rated current, max. 50 m,

with integrated connection cable (150 mm)

AX5000 motor chokes

Ordering information Motor cable with 1 mm² wire gauge, highly fl exible, suitable as trailing cable

ZK4500-0212-xxxx motor cable with yTec plug for AM301x-xxxx-0005,

highly dynamic, suitable as trailing cable (5 million bending cycles), max. 240 m/min, max. 30 m/s²,

min. bending radius = 85 mm (70 x OD), max. chain length horizontal 20 m, vertical 5 m,

4 x 1 + 2 x (2 x 0.75) mm², from spring 2012: 4 x 1 + 2 x 0.75 + 2 x 0.34 mm² (Rev. 1.0)

Motor cables 1 mm² for AM301x-xxxx-0005 at AX5x01 to AX5x03

A B

A

B


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AX5000 Accessories

Ordering information Motor cable with 2.5 mm² wire gauge, fi xed installation Pict.



length < 25 m,

4 x 2.5 + (2 x 1) mm², from spring 2012: 4 x 2.5 + 2 x 1 + 2 x 0.34 mm² (Rev. 1.0) A





Ordering information Motor cable with 2.5 mm² wire gauge, highly fl exible, suitable as trailing cable Pict.


bending radius = 105 mm (7 x OD), max. chain length horizontal 20 m, vertical 5 m,

length < 25 m,

4 x 2.5 + (2 x 1) mm², from spring 2012: 4 x 2.5 + 2 x 1 + 2 x 0.34 mm² (Rev. 1.0) A






Motor cables 2.5 mm² for AM2000/AM3000 (up to winding code “P”)/

AM3500 at AX5118/AX5125

A B

Motor cables 4 mm² for AM3000 (winding code “Q”) at AX5125

D

Ordering information Motor cable with 40 mm² wire gauge, highly fl exible, suitable as trailing cable Pict.



4 x 4 + 2 x 1 + (2 x 1.5 mm²), length < 25 m C




ZK4501-0015-xxxx extension cable D

C

Motor cables 10 mm² for AM3000 (winding code “Q”) at AX5140Ordering information Motor cable with 10 mm² wire gauge, highly fl exible, suitable as trailing cable



4 x 10 + 2 x 1 + 2 x 1.5 mm², assembled at both ends



ZK4501-0017-xxxx extension cable


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AX5000 Accessories

Ordering information Encoder cable with 7 x 2 x 0.14 mm² + 2 x 0.5 mm² wire gauge Pict.


min. bending radius = 140 mm (18 x OD) A


ZK4511-0000-xxxx extension cable for fi xed installation B


ZK4510-0020-xxxx highly fl exible, suitable as trailing cable (10 million bending cycles), max. 240 m/min, max. 30 m/s²,

min. bending radius = 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertical = 5 m A


ZK4511-0020-xxxx extension cable, highly dynamic, suitable as trailing cable B


ZK4510-0210-xxxx dynamic encoder cable with yTec plug (4 x 2 x 0.25 mm²)


Absolute encoder cables AL2xxx/AM3xxx and AL2250 to AX5000

Ordering information Motor cable for Servo Drives from AX5125

ZK4509-0016-0xxx 6 mm², for AX5125, fl exible, suitable as trailing cable with 10 million bending cycles, 4 x 6 + (2 x 1 + 2 x 1.5 mm²)

ZK4509-0017-0xxx 10 mm², for AX5140, fl exible, suitable as trailing cable with 10 million bending cycles, 4 x 10 + (2 x 1 + 2 x 1.5 mm²)

ZK4509-0018-0xxx 16 mm², for AX5172, fl exible, suitable as trailing cable with 10 million bending cycles, 4 x 16 + 2 x (2 x 1.5 mm²)




Motor cables, not assembled, for higher performance

A B

Resolver cable AM2000/AM3000/AM3500 to AX5000Ordering information Resolver cable with 4 x 2 x 0.25 mm² wire gauge Pict.

ZK4530-0010-xxxx dynamic, suitable as trailing cable (10 million bending cycles), max. 120 m/min, max. 4 m/s²,

bending radius = 75 mm (10 x OD) C


ZK4531-0010-xxxx extension cable D


ZK4530-0210-xxxx resolver cable with yTec plug for AM301x-xxxx-0005

ZK4530-0410-xxxx stainless steel resolver plug

C D

Motor cables 10 mm² for AM308x at AX5140Ordering information Motor cable with 10 mm² wire gauge, highly fl exible, suitable as trailing cable



4 x 10 + 2 x 1 + 2 x 1.5 mm², assembled at one end (controller end)



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AX5000 Accessories

Ordering information TDmlAX-5000-0000-0200 | Documentation

TDmlAX-5000-0000-0200 AX5000 commissioning and installation manual

Documentation

Ordering information Encoder cable with 7 x 2 x 0.14 mm² + 2 x 0.5 mm² wire gauge


min. bending radius 55 mm (7 x OD), max. chain length: horizontal = 20 m, vertical = 5 m,

for connection of the connector box AL2250-0001 to AX5000 for encoder with zero pulse

Special connector box encoder cables AL2250

(for encoder with zero pulse) to AX5000

Ordering information Thermal protection cables with 4 x 0.14 mm² wire gauge

ZK4540-0020-xxxx thermal protection cable, highly fl exible, suitable as trailing cable, assembled at both ends, 4 x 0.14 mm²,

10 million bending cycles, max. 240 m/min, max. 30 m/s², min. bending radius = 55 mm (7 x OD)

Thermal protection cables ALxxxx to AX5000

Special absolute encoder cables AM2xxx to AX5000

Note: required if no connector box is used.

Ordering information Encoder cable with 7 x 2 x 0.14 mm² + 2 x 0.5 mm² wire gauge


min. bending radius = 55 m (7 x OD), max. chain length: horizontal = 20 m, vertical = 5 m




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AX2000, AX2500 | Digital Compact Servo Drives

Variable fi eldbus connection for the easy integration into a variety of control environments

RS232 interface for parameterisa-tion and CANopen interface

Control signals (electrically isolated) – ready to operate, relays, set value inputs, monitor outputs, digital inputs/outputs, enable input, analog/digital signal grounds

24 V DC auxiliary supply voltage

Mains connection, connection for external ballast resistor

Input for high-resolution feedback unit, sine-cosine encoder or absolute encoder

Encoder emulation,input for encoder control (master-slave operation),

pulse-direction input

Input for feedback unit (resolver)

Connection for motor and brake

DC intermediate circuit

AX20xx


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www. beckhoff.com/AX2xxx

AX2503–AX2516 |

Master module

AX2523/AX2526 |

Axis module

Servo Drive AX2000The standard versions of the Servo Drives AX2000 are available in six current ratings. Interference suppression fi lters are integrated into the power feeds for operation directly from the mains up to AX2020, as are sup-pression fi lters for the 24 V auxiliary volt-age supply. The digital Servo Drives offer a large number of convenient functions. These include adjustable setvalue ramps, two analog monitor outputs, four program-mable digital inputs (two of which are defi ned, as standard, as limit switch inputs) and two digital outputs.

Integrated safety is also strongly emphasised. In the Servo Drives, the electri-cally secure isolation is in accordance with EN 50178 between the mains or motor connections. The electronics signal is achieved with appropriate “creepage” paths and complete potential separation. Further integrated functions offer soft

Fully digital Servo Drives as an intelligent backboneServo Drives from the AX2000/AX2500 series are integrated as components of drive systems in electrical equipment or machines. The devices drive the brushless Synchronous Servomotors AM2000 and Linear Servomo-tors AL2000 with regulation of torque, speed or position.

The digital Servo Drives are available in two versions. The AX2000 series is a powerful variant with Servo Drives designed for nominal current of up to 70/80 A. The AX2500 series Servo Drives are modularly expandable and optimised for applications where space is tight. The maximum nominal current is 6 A. Both series are fully software-compatible among each other and are inte-grated in the TwinCAT control software.

starting, overvoltage detection, short-circuit protection and phase failure monitoring.

Servo Drive AX2500The AX2500 series is integrated into the Beckhoff modular drive concept as an exten-sion of the AX2000 Servo Drive series. The AX2500 Servo Drives are fully software compatible with the AX2000 and provide maximum output in the smallest space. In its maximum confi guration the multi-axis system comprises eight axes, i.e. a master module with seven axis modules. The master module contains power supply unit, mains fi lter for power and auxiliary voltage, ballast circuit and resistor as well as a power output stage and can also be operated stand-alone. The subsequent additional axis modules are simply plugged directly into the master mod-ule and are connected in the intermediate DC circuit via a socket strip.


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AX20xx | Digital Compact Servo Drives

AX2000

The Digital Servo Drives combine power electronics with a com-pact practical size. The character-istics such as small dimensions, integrated EMC fi lters up to AX2020 and plug-in connectors allow simple and cost-effective installation into control cabinets.

An internal 32 bit micro-processor provides high quality

control, with sampling times down to 62 µs. The variable fi eldbus connection permits easy integration into a variety of con-trol environments. Together with the Synchronous Servo motors of the AM2xxx, AM3xxx and AL2xxx/AL3800 series, the Com-pact Servo Drives offer an ideally matching digital drive system.

Features– The integrated encoder and

resolver interfaces allow the connection of a resolver or a high-resolution single- or multi-turn sine cosine encoder as a feedback unit.

– CE, UL, cUL– all shielding connections

directly on the amplifi er

– Intermediate circuits can be connected in parallel with ballast distribution.

– programmable via RS232 interface


Rated output current 3 A 6 A 10 A 20 A 40 A 70 A/80 A

Rated supply voltage 3 x (230…480) V AC ±10 %, 50…60 Hz

Rated intermediate

circuit DC voltage

(310…675) V DC

Rated output current

(rms value ±3 %)

3 Arms 6 Arms 10 Arms 20 Arms 40 Arms 70 Arms/80 Arms

Peak output current

(max. approx. 5 s ±3 %)

6 Arms 12 Arms 20 Arms 40 Arms 80 Arms 140 Arms/160 Arms

Rated connected load

for S1 operation

2 kVA 4.2 kVA 7 kVA 14 kVA 30 kVA 50 kVA

Continuous output

of regen circuit (RBint)

80 W 200 W 200 W 200 W – –

Continuous output

of regen circuit (RBext) max.

500 W 1.5 kW 1.5 kW 1.5 kW 6 kW 6 kW

Weight 4.0 kg 4.0 kg 5.0 kg 7.5 kg 19.5 kg 21 kg


Fieldbus connectivity

Interface AX2000 -B110 -B200 -B310 on-board -B520 -B750 on-board -B900

Ethernet


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AX2000

AX25xx | Digital Compact Servo Drives

AX2500

The AX2500 series is a modular drive system. The supply module comprises a power supply, a mains fi lter for power and aux-iliary voltage, a ballast circuit and resistor and a power output stage. The following axis mod-ules are simply plugged directly onto the supply module and connected with each other in the intermediate DC circuit via a

socket strip, which is also used for looping through the 24 V DC auxiliary voltage.

The variable fi eldbus con-nection enables simple integra-tion into various control worlds: PROFIBUS DP, SERCOS interface, CANopen, real-time Ethernet and Lightbus. The AX2500 Servo Drive can be used for motors with resolver or with single-turn/

multi-turn absolute encoder. The operation of linear and asynchronous motors is also possible. Ready-made motor and feedback lines are offered as accessories.

Features– modular servo system– mains connection– mains fi lter included cen-

trally in the supply module– CE, UL, cUL– only two different housing

widths for supply module/axis module 100 mm/50 mm

– mounting on DIN rail for 300 mm control cabinets


Function master module master module master module master module axis module axis module

Rated output current 3 A 6 A* 3 A 6 A* 3 A 6 A*

Rated supply voltage 1 x 115…1/3 x

230 V AC ±10 %,

50…60 Hz

1 x 115…1/3 x

230 V AC ±10 %,

50…60 Hz

3 x (230…400)

V AC ±10 %,

50…60 Hz

3 x (230…400)

V AC ±10 %,

50…60 Hz

– –

Rated intermediate circuit

DC voltage

(160…310) V DC (160…310) V DC (310…560) V DC (310…560) V DC (160…560) V DC (160…560) V DC

Rated output current

(rms value ±3 %)

3 Arms 6 Arms* 3 Arms 6 Arms* 3 Arms 6 Arms*

Peak output current

(max. approx. 5 s ±3 %)

9 Arms 12 Arms* 9 Arms 12 Arms* 9 Arms 12 Arms*

Maximum installed

power for S1 operation,

multi-axis systems

7 kVA 7 kVA 12 kVA 12 kVA – –

Continuous output

of regen circuit (RBint)

40 W 40 W 40 W 40 W – –


*AX2090-L025 attached fan required

Fieldbus connectivity

Interface AX2500 -B200 -B310 -B510 -B750 on-board -B900

Ethernet


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AX2xxx Accessories

Motor cables ALxxxx/AMxxxx to AX2000

Motor cables ALxxxx/AMxxxx to AX2500

Ordering information ZK4000-21y1-2zzz | Motor cable with 1.5 mm² cross-cut (up to AX2010)

ZK4000-2111-2050 motor cable, assembled at both ends for AX2000 Servo Drive, 4 x 1.5 mm² + 2 x 1 mm², l = 5 m






ZK4000-2101-2zzz motor cable, not assembled, 4 x 1.5 mm² + 2 x 1 mm²,

zzz = ordering indication of the length of material in decimetres, e.g. ZK4000-2101-2100 = 10 metres

Ordering information ZK4000-21y2-2zzz | Motor cable with 2.5 mm² cross-cut (as of servomotor AM297K) (for AX2020)







ZK4000-2102-2zzz motor cable, not assembled, 4 x 2.5 + 2 x 1 mm²,


Ordering information ZK4000-27y1-2zzz | Motor cable with 1.0 mm² cross-cut

ZK4000-2711-2050 motor cable, assembled at both ends for AX2500 Servo Drive, 4 x 1.0 + 2 x 1 mm², l = 5 m





ZK4000-2701-2zzz motor cable, not assembled, 4 x 1.0 + 2 x 1 mm²,


Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed,

and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres.

Note: with motor cables > 25 m the motor choke AX2090-MD20 is required! All cables are UL and CSA listed,

and suitable as trailing cable (10 million bending cycles), special length on request, maximum length = 100 metres.

AX2xxx accessories

Ordering information ZK4000-210x-2zzz | Motor cable for AX2040/AX2070

ZK4000-2104-2zzz motor cable AX2040, not assembled, 4 x 6 mm² + 2 x 1.5 mm²,

zzz = ordering indication of the length of the material in decimetres, e.g. ZK4000-2104-2100 = 10 metres






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AX2xxx Accessories

Resolver cables AMxxxx to AX2000/AX2500

Encoder cables AMxxxx/ALxxxx to AX2000/AX2500

Ordering information ZK4000-22yy-2zzz | Resolver cables

ZK4000-2210-2050 resolver cable, assembled at both ends, 4 x 2 x 0.25 mm², l = 5 m






ZK4000-2200-2zzz resolver cable, not assembled, 4 x 2 x 0.25 mm²,


Ordering information ZK4000-26yy-2zzz | Feedback cable

ZK4000-2610-2050 encoder cable, assembled at both ends, 7 x 2 x 0.14 + 2 x 0.5 mm², l = 5 m






ZK4519-0020-zzzz encoder cable, not assembled, 7 x 2 x 0.14 + 2 x 0.5 mm²


Note: all cables have UL and CSA approval, suitable for use in trailing cables with 10 million bending cycles,

special lengths on request, the maximum cable length is 50 metres.



Encoder cables for Linear Servomotors ALxxxx*Ordering information ZK4000-24yy-2zzz | Feedback cable

ZK4000-2410-2050 encoder cable, assembled at controller end, 7 x 2 x 0.14 + 2 x 0.5 mm², l = 5 m






ZK4519-0020-zzzz encoder cable, not assembled, 7 x 2 x 0.14 + 2 x 0.5 mm²


*Only necessary if no connector box is used and encoders from other manufacturers are used.




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AX2xxx Accessories

Connectors for Servo Drive AX2500Ordering information ZS4000-25yy | Connectors

ZS4000-2504 mating connector, power supply (X0)

ZS4000-2501 mating connector, BTB (X1)

ZS4000-2503 mating connector, I/O (X3)

ZS4000-2500 mating connector, motor (X6)

Connectors for Servo Drive AX2000Ordering information ZS4000-200y | Connectors

ZS4000-2000 mating connector, mains (X0-A), part of the delivery

ZS4000-2001 mating connector, mains (X0-B), part of the delivery

ZS4000-2002 connector (male), resolver (X2) D-sub, 9-pin, with housing

ZS4000-2003 mating connector, I/O (X3), part of the delivery

ZS4000-2004 mating connector, 24 V (X4), part of the delivery

ZS4000-2005 EMC-connector (female), ROD/SSI (X5), PC/CAN (X6), D-Sub, 9-pin, with housing

ZS4000-2006 EMC-connector (male), encoder (X1), 15-pin, with housing

ZS4000-2007 mating connector, DC-Link (X7), part of the delivery

ZS4000-2008 mating connector, ballast resistor (X8), part of the delivery

ZS4000-2009 mating connector, motor (X9), kit

Thermal protection cables ALxxxx* to AX2000/AX2500

*Only necessary if no connector box is used.



Ordering information ZK4000-25yy-2zzz | Thermal protection cables

ZK4000-2510-2050 thermal protection cable, assembled at both ends, 4 x 0.14 mm², l = 5 m






ZK4000-2500-2zzz thermal protection cable, not assembled, 4 x 2 x 0.14 mm²,


Interface cables for AX2000/AX2500Ordering information ZK4000-230y-zzzz | Interface cables

ZK4000-2300-0030 interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin,

length 3 metres

ZK4000-2300-0050 interface cable PC/Servo Drive AX2000/AX2500 with 9-pin PC connector, including adapter D-sub 25-pin on D-sub 9-pin,

length 5 metres


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AX2xxx Accessories

I/O interface card for AX2000Ordering information AX2090-IO01 | I/O interface card

AX2090-IO01 I/O interface card (14 inputs, 8 outputs) to start motion tasks

Ordering information AX2090-S003 | Software

AX2090-S003 operator software for AX2000/AX2500, online documentation

Software for Servo Drive AX2000/AX2500

Note: in the case of using the I/O-interface card the installation of a fi eldbus interface is not possible.

Ballast resistors for Servo Drive AX2000

Motor choke for Servo Drive AX2000/AX2500

Ordering information AX2090-BWyy-zzzz | Ballast resistors

AX2090-BW01-0250 external ballast resistor for Servo Drive AX2003–AX2020 250 W/33 Ω



AX2090-BW05-2000 external ballast resistor for Servo Drive AX2040 2000 W/15 Ω






Ordering information AX2090-MD20 | Motor choke

AX2090-MD20 motor choke for Servo Drive AX2003-AX2020 and AX25xx with motor cable > 25 m

Ordering information AX2090-NDxx | Mains chokes

AX2090-ND60-0000 mains choke for Servo Drive AX2040, 60 A, without UL approval

AX2090-ND60-0001 mains choke for Servo Drive AX2040, 60 A, with UL approval

AX2090-ND75-0000 mains choke for Servo Drive AX2070, 75 A, without UL approval

AX2090-ND130-000z mains choke for Servo Drive AX2040/AX2070, 130 A, without UL approval

Ordering information AX2090-NF0x | Mains fi lter

AX2090-NF05-0042 mains fi lter for Servo Drive AX2040, 42 A, without UL approval

AX2090-NF06-0075 mains fi lter for Servo Drive AX2070, 75 A, without UL approval

AX2090-NF06-0130 mains fi lter for Servo Drive AX2040/AX2070, 130 A, without UL approval

Mains chokes for Servo Drive AX2000

Mains fi lter for Servo Drive AX2000

Note: No motor chokes are required for AX2040/AX2070.


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Servo and Stepper Motors

– AM3000 for applications with highest demands on dynamics and performance

– AM3100 for dynamic applications in the small performance range

– AM3500 with higher moment of inertia for syn-chronism and optimal ratio of load/motor inertia

– AM2000 for positioning tasks with high demands on dynamics and stability


See page 772


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See page

www. beckhoff.com/Servomotorsoff.cocococococococom/m/m/m/m/m/m/m/SeSeSeSeSeSeSeServrvrvrvrvrvvrvomomomomomomomomototototototototororororororororssssssss

794

– cost-effective alternative for the small and medium capacity range

– torque: 0.38…5 Nm– high holding torque

Stepper Motors

See page

– AL2xxx: iron core motor with different magnetic path widths (50/80/130 mm)– AL38xx: ironless, magnetic yoke width 48 mm

Linear Servomotors

786


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AMxxxx | Synchronous Servomotors

Die cast aluminium housing– high stability– homogeneous temperature distribution

Powder coated– scratchproof– high quality

Neodymium iron boron magnets– for maximum torque– high overload capacity

Low cogging– optimum velocity response

Double magnet fi xing– optimum velocity response

Encapsulated stator– optimum heat transport for ideal utilisation of the motor

Generously dimensioned radial bearings– maximum axial and radial loadability– long bearing lifetimes

AM30xx


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AM35xx AM31xx AM2xxx

www. beckhoff.com/Servomotors

Highly dynamic, brushless Synchro-nous Servomotors AM2000, AM3000, AM3100, AM3500The Synchronous Servomotors are brushless, three-phase motors meeting EN 60034-7 and have permanent magnets in the rotor. This high quality neodymium magnetic mate-rial makes a signifi cant contribution to the motors’ exceptional dynamic properties. A three-phase winding is housed in the sta-tor, and is electrically powered by the Servo Drive. The motor is brushless; the motor com-mutation is implemented electronically in the Servo Drive.

Temperature sensors in the stator wind-ings and corresponding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feed-back signals and feed sine-wave currents to the motors.

Power transmission is implemented in accordance with EN 42955 via the cylindrical shaft end with a retaining thread, optional with a feather key groove. The motors accord with insulation material class F according to

IEC 60085, and are manufactured to balance quality A according to EN 60034-14. The pro-tection class of the motors is IP 65/64. This can be raised to IP 65/65 if a shaft sealing ring is employed.

The low-inertia servomotors from the Beckhoff AM3000 series, which are based on new material and manufacturing tech-nologies, are predominantly used in highly dynamic motion applications. The aim of most motor development efforts is to generate more torque with a design that is as compact as possible. The challenge is that loads to be moved do not decrease accordingly – on the contrary, with each machine generation, the trend is toward ever higher loads. The aggra-vation of the inertia ratio between load and motor has a negative impact on control qual-ity – in extreme cases, the mechanical system can become unstable. In order to avoid the costs resulting from this, motors from the AM3500 series are used. The higher inertia cushions the mechanical system.

The salient pole-wound servomotors from the AM3100 series are suitable for operation on the EL7201 servo terminal. The single-tooth winding technology leads to a maximum torque yield in spite of very

compact dimensions. Three windings opti-mised in the winding data on the servo terminal, with rated outputs of 50 W (rated voltage 24 V DC) as well as 90 W and 130 W (rated voltage 48 V DC), result in a perfectly co-ordinated servo axis in combinatino with the servo terminal. The servomotors, which are equipped with ring magnets, are particu-larly suitable for applications where space is extremely limited and high demands are placed on the dynamics. In the standard ver-sion, the AM3100 servomotors are equipped with resolver and a smooth shaft. They can be optionally equipped with a holding brake, even in the smallest size. Planetary gears and ready-prepared connecting cables are avail-able as accessories.

The AM2000 servomotors have angled connectors for the power supply and the feedback signals. The AM3000 and AM3500 feature continuously rotatable connectors. Beckhoff offers the resolver, encoder and power leads as a pre-assembled accessory.

Type AG2xxx planetary gear units are offered as accessories for the AM2xxx and AM3xxx servomotors.


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AM30xx | Synchronous Servomotors

AM3000

Pole-wound motor seriesWith pole winding, the copper wire is in close contact with the iron core. The wire insulation can be much thinner, since no pressing of the winding head is required. These measures lead to a signifi cant increase in the proportion of “active“ copper, which determines the torque value, so that the performance of the AM3000 series is approx. 25–35 % higher. An additional benefi t is that the motors are signifi cantly shorter than con-ventional models.

Sealed windingThe AM3000 servomotors are characterised by an extremely low moment of inertia, robust design and high overload capac-ity. The winding is sealed in order to eliminate air between the individual wires, since the ther-mal resistance of air is higher than that of epoxy resin. This fur-ther increases mechanical resil-ience, e.g. in case of vibrations.

Single-piece motor housingServomotors dissipate a large proportion of the heat generated via the mounting fl ange. It is therefore important to keep the heat transfer resistance as small as possible. For this reason, the housings of the AM3000 motor series are made from a single piece, since material transitions increase the thermal resistance and have a negative infl uence on the stability of the motor.

The AM3000 Synchronous Servomotors are available with eight different fl ange sizes. For each size, once the fl ange size has been defi ned, there is scope for variation in the length. The motors are offered with torques between 0.18 and 180 Nm and with a wide range of nominal speeds, so that for each application and gear ratio the motor with the optimum dimensions can be selected.

Features– Rotable plug connectors:

The plug connectors for power and feedback are freely rotatable, making wiring of the whole machine easier.

– terminal box for AM308x– tight tolerances: resulting in

a highly symmetric structure inside the motor reducing cogging to an absolute mini-mum

– feedback option (similar to the AM2000 series): resolver, single-turn and multi-turn absolute encoders

– The motors are available with smooth shaft or with groove and feather key.

– protection class IP 65, shaft feed through IP 54, optional IP 65/IP 65

– UL/CSA

Option– planetary gear units in

different variants


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AM3000

The table is continued on the next page.

AM3000

AM30uv-wxyz-000a Stand-

still

torque

Stand-

still

current

Rated speed at rated supply voltage Rotor moment of inertia Weight

(without

brake)

Weight

(with

brake)

230 V AC 400 V AC 480 V AC (without

brake)

(with

brake)

AM3011-wB00-0001 0.18 Nm 1.16 A 8000 min-1 – – 0.017 kg cm² – 0.35 kg –

AM3012-wC00-0001 0.31 Nm 1.51 A 8000 min-1 – – 0.031 kg cm² – 0.49 kg –

AM3013-wC00-0001 0.41 Nm 1.48 A 8000 min-1 – – 0.045 kg cm² – 0.63 kg –

AM3013-wD00-0001 0.40 Nm 2.40 A – – – 0.045 kg cm² – 0.63 kg –

AM3021-wCyz-000a 0.48 Nm 1.58 A 8000 min-1 – – 0.107 kg cm² 0.118 kg cm² 0.82 kg 1.09 kg

AM3022-wCyz-000a 0.84 Nm 1.39 A 3500 min-1 8000 min-1 8000 min-1 0.161 kg cm² 0.172 kg cm² 1.10 kg 1.37 kg

AM3022-wEyz-000a 0.87 Nm 2.73 A 8000 min-1 – – 0.161 kg cm² 0.172 kg cm² 1.10 kg 1.37 kg


AM3023-wDyz-000a 1.16 Nm 2.19 A 5000 min-1 8000 min-1 8000 min-1 0.216 kg cm² 0.227 kg cm² 1.38 kg 1.65 kg


AM3024-wDyz-000a 1.41 Nm 2.21 A 4000 min-1 8000 min-1 8000 min-1 0.270 kg cm² 0.281 kg cm² 1.66 kg 1.93 kg

AM3031-wCyz-0000 1.15 Nm 1.37 A 2500 min-1 5000 min-1 6000 min-1 0.330 kg cm² 0.341 kg cm² 1.55 kg 1.90 kg

AM3031-wEyz-0000 1.20 Nm 2.99 A 6000 min-1 – – 0.330 kg cm² 0.341 kg cm² 1.55 kg 1.90 kg


AM3032-wDyz-0000 2.04 Nm 2.23 A 2500 min-1 5500 min-1 6000 min-1 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg

AM3032-wHyz-0000 2.10 Nm 5.50 A 7000 min-1 – – 0.590 kg cm² 0.601 kg cm² 2.23 kg 2.58 kg


AM3033-wEyz-0000 2.79 Nm 2.58 A 2000 min-1 4500 min-1 5000 min-1 0.850 kg cm² 0.861 kg cm² 2.90 kg 3.25 kg



AM3041-wHyz-0000 2.06 Nm 5.60 A 6000 min-1 6000 min-1 6000 min-1 0.810 kg cm² 0.878 kg cm² 2.44 kg 3.07 kg

AM3042-wCyz-0000 3.35 Nm 1.40 A – 1500 min-1 2000 min-1 1.45 kg cm² 1.581 kg cm² 3.39 kg 4.02 kg


AM3042-wGyz-0000 3.53 Nm 4.80 A 3500 min-1 6000 min-1 6000 min-1 1.450 kg cm² 1.518 kg cm² 3.39 kg 4.02 kg



AM3043-wHyz-0000 4.82 Nm 5.40 A 3000 min-1 6000 min-1 – 2.090 kg cm² 2.158 kg cm² 4.35 kg 4.98 kg




AM3044-wJyz-0000 6.00 Nm 8.80 A 4000 min-1 6000 min-1 6000 min-1 2.730 kg cm² 2.798 kg cm² 5.30 kg 5.93 kg






AM3052-wKyz-0000 8.60 Nm 9.30 A 3000 min-1 5500 min-1 6000 min-1 6.220 kg cm² 6.393 kg cm² 5.80 kg 6.90 kg


AM3053-wHyz-0000 11.51 Nm 6.60 A – 3000 min-1 3500 min-1 9.120 kg cm² 9.293 kg cm² 7.40 kg 8.50 kg


AM3054-wGyz-0000 14.30 Nm 5.00 A – 1500 min-1 2000 min-1 11.92 kg cm² 12.093 kg cm² 9.00 kg 10.1 kg



AM3054-wLyz-0000 14.10 Nm 12.50 A 2500 min-1 4500 min-1 – 11.92 kg cm² 12.093 kg cm² 9.00 kg 10.1 kg

AM3062-wGyz-0000 11.90 Nm 4.90 A – 1800 min-1 2000 min-1 16.9 kg cm² 17.51 kg cm² 8.90 kg 10.9 kg



AM3062-wMyz-0000 12.20 Nm 13.40 A 3000 min-1 6000 min-1 6000 min-1 16.90 kg cm² 17.51 kg cm² 8.90 kg 10.9 kg



AM3063-wNyz-0000 17.00 Nm 17.40 A 3000 min-1 5000 min-1 6000 min-1 24.20 kg cm² 24.81 kg cm² 11.1 kg 13.1 kg


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Further information www.beckhoff.com/AM30xx

u: fl ange code

v: motor length

Option w = 0: smooth shaft (preferred type)

w = 1: shaft with groove and feather key according to DIN 6885

w = 2: shaft with IP 65 sealing ring and smooth shaft

w = 3: shaft with IP 65 sealing ring and shaft with groove and feather key

Option x = winding code A…T

Option y = 0: resolver, 2-pole

y = 1: single-turn absolute encoder, Heidenhain EnDAT

absolute position within one revolution, electronic identifi cation plate

AM302x…AM304x: 512 sine periods per revolution

AM305x…AM308x: 2,048 sine periods per revolution

y = 2: multi-turn absolute encoder, Heidenhain EnDAT

absolute position within 4,096 revolutions, electronic identifi cation plate



y = 3: single-turn absolute encoder, Hengstler BiSS



y = 4: multi-turn absolute encoder, Hengstler BiSS



Option z = 0: without holding brake

z = 1: with holding brake for AM302x…AM308x

Option a = 0: rotatable angular connectors for motor and feedback cable (only for AM302x up to AM307x)

a = 1: connection cable 0.5 m with non-detachable plugs (only for AM301x/AM302x), only for resolver

a = 3: vertical connectors for motor and feedback cables (only for AM302x up to AM307x)

a = 5: yTec plug (only for AM301x)

a = 6: motor connection via terminal box (only for AM308x)

AM3000

AM30uv-wxyz-000a Stand-

still

torque

Stand-

still

current

Rated speed at rated supply voltage Rotor moment of inertia Weight

(without

brake)

Weight

(with

brake)

230 V AC 400 V AC 480 V AC (without

brake)

(with

brake)

AM3063-wHyz-0000 16.60 Nm 5.60 A – 1500 min-1 1800 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg


AM3064-wLyz-0000 21.00 Nm 12.80 A 1500 min-1 3000 min-1 3500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg

AM3064-wPyz-0000 20.40 Nm 18.60 A 2500 min-1 4500 min-1 5500 min-1 31.60 kg cm² 32.21 kg cm² 13.3 kg 15.3 kg



AM3065-wNyz-0000 24.30 Nm 17.80 A 2000 min-1 3500 min-1 4000 min-1 40.00 kg cm² 40.61 kg cm² 15.4 kg 17.4 kg


AM3072-wKyz-0000 29.70 Nm 9.30 A – 1500 min-1 1800 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg

AM3072-wMyz-0000 30.00 Nm 13.00 A – 2000 min-1 2500 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg


AM3072-wQyz-0000 29.70 Nm 20.90 A – 3500 min-1 4000 min-1 64.50 kg cm² 66.14 kg cm² 19.7 kg 21.8 kg

AM3073-wMyz-0000 42.00 Nm 13.60 A – 1500 min-1 1800 min-1 92.10 kg cm² 93.74 kg cm² 26.7 kg 28.8 kg



AM3074-wLyz-0000 53.00 Nm 12.90 A – 1200 min-1 1400 min-1 119.7 kg cm² 121.34 kg cm² 33.6 kg 35.7 kg

AM3074-wPyz-0000 52.50 Nm 18.50 A – 1800 min-1 2000 min-1 119.7 kg cm² 121.34 kg cm² 33.6 kg 35.7 kg


AM3082-wTyz-0006 75.00 Nm 48.00 A – 2500 min-1 3000 min-1 172.0 kg cm² 177.00 kg cm² 65.0 kg 73.0 kg

AM3083-wTyz-0006 130.0 Nm 62.00 A – 2200 min-1 2500 min-1 334.0 kg cm² 339.00 kg cm² 85.0 kg 93.0 kg

AM3084-wTyz-0006 180.0 Nm 67.00 A – 1800 min-1 2000 min-1 495.0 kg cm² 500.00 kg cm² 105 kg 113 kg


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a b

kd r

Technical drawings at www.beckhoff.com/DriveTechnology

Accessories see page

Dimensions a b d k (resolver)

(without

brake)

k (resolver)

(with brake)

k (encoder)

(without

brake)

k (encoder)

(with brake)

l r

AM3011 30 mm 8 mm 25 mm 69.6 mm – – – 46 mm 40 mm

AM3012 30 mm 8 mm 25 mm 88.6 mm – – – 46 mm 40 mm

AM3013 30 mm 8 mm 25 mm 107.6 mm – – – 46 mm 40 mm

AM3021 40 mm 9 mm 20 mm 95.4 mm 129.5 mm 95.4 mm 129.5 mm 63 mm 58 mm

























798

AM3000AM3000

Special fl ange, special shaft and other accessories on request

With the exception of the shaft seal, the options cannot be installed in the fi eld. Options such as shaft seal,

holding brake, EnDAT or BiSS can lead to a reduction of the nominal rating.


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AM3100

AM31xx | Synchronous ServomotorsMotor series for the EL7201 servo terminalBeckhoff extends its range of motors with the AM3100 series. These pole-wound servomotors with maximum torque yield are designed for operation with the Beckhoff EL7201 servo terminal. The series covers three types with rated outputs of 50 W (rated voltage 24 V DC) as well as 90 W and 130 W (rated volt-age 48 V DC).

In the standard version, the AM3100 servomotors are equipped with a resolver and a smooth shaft. They can be optionally equipped with a holding brake, even in the small-est size. Planetary gears and ready-made connecting cables are available as accessories.

The high dynamics of the AM3100 servomotors open up a multitude of possible applica-tions: for example, in industrial robots for pick-and-place appli-cations or in general mechanical engineering, where a compact design and high positioning accuracy are necessary.

The Beckhoff TwinCAT auto-mation software enables the convenient parameterisation of the servomotors.

Features– salient pole-wound

synchronous servo motors– stall torque 0.16 to 0.65 Nm– windings optimised for

operation in combination with our EL7201 servo terminal

– IP 65 housing for almost all applications

– optional backlash-free permanent magnetic brake

– low cogging due to sym-metrical magnetic structure

– low rotor inertia– Use of ring magnets reduces

the rotor inertia and ensures safe magnetic fi xing for high speeds.

– high overload capacity– Connection via plug

and ready-prepared cable facilitates wiring.

– suitable planetary gears available

For further information on the servo terminal

see page 404


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AM3000AM3100


u: fl ange code

v: motor length

Option w = 0: smooth shaft

Option x = key number for rated speed

Option y = 0: resolver


z = 1: with holding brake

Option a = 1: cable 0.3 m, with mini CPC plug for power, M12 plug for feedback

AM31uv-wxyz-000a Standstill

torque

Standstill

current

Rated speed at rated supply voltage Rotor moment

of inertia24 V DC 48 V DC

AM3111-0300-0001 0.16 Nm 3.22 A 3000 min-1 5000 min-1 0.026 kg cm²







(without brake)

k (resolver)

(with brake)

l r

AM3111 30 mm 8 mm 25 mm 91 mm 122 mm 46 mm 40 mm



a b

kd r


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AM35xx | Synchronous Servomotors

AM3500

New motor technologies enable more and more dynamic motors with lower inertia. The aim of most motor development efforts is to generate more torque with a design that should be as compact as possible. The chal-lenge is that loads to be moved do not reduce proportionally – on the contrary, with each machine generation the trend is towards higher loads. Motor design initially involves calcula-tion of the torque, which means that the mass inertia ratio has to be determined. The mass inertia ratio can be calculated from the quotient of reduced load moment of inertia and rotor moment of inertia of the motor.

For highly dynamic applica-tions this ratio should not exceed 5:1; for ratios exceeding 10:1 the motor design should be reconsidered. The CYMEX design software makes calculation of the external inertia particularly easy. The mass inertia ratio is automatically considered as soon as a motor is selected.

For improving the inertia ratio, it may be advisable to introduce gearing or to increase the gear ratio for existing gearing, since the reduction in load moment of inertia is proportional to the square of the gear ratio. How-ever, the resulting lower speed/velocity is often unsuitable, leav-ing selection of a larger motor as the only solution. Beckhoff presents the new AM3500 motor series in order to avoid the associated higher costs for the motor and servo controller. These motors are particularly suitable for highly dynamic applications with high loads. In conjunction with higher rotor inertia, they offer the same benefi ts as the AM3xxx motor series in the form of the pole-wound stator wind-ing, which signifi cantly reduces the overall size. The fl anges, con-nectors and shafts of the new range are compatible with the tried and tested AM3000 motors. The new models are available with fl ange sizes 3 to 6 and torques between 1.9…15 Nm.

The rated speed range is 3,000…6,000 rpm. Resolvers or absolute encoders (single or multi-turn) are available as feedback system. The standard protection class is IP 64; IP 65 is available as an option.

Features– high overload capacity– maximum power density

through stator pole winding– increased moment of inertia

for highly dynamic applica-tions at higher loads

– compact design– very low torque ripple– fl exible feedback systems

such as resolver or absolute encoder

– rotatable plug connectors facilitate assembly

– simple commissioning through predefi ned default values or electronic identifi -cation plate

– protection class IP 65, shaft feed through IP 54, optional IP 65/IP 65


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Flange- and shaft-compatible with the corresponding size of the AM3000 series

u: fl ange code, v: motor length

Option w = 0: smooth shaft

w = 1: shaft with groove and feather key according to DIN 6885

Option x = 0: rated speed 3,000 min-1

x = 1: rated speed 6,000 min-1 (only till AM3551)


y = 3: single-turn absolute encoder, Hengstler BiSS, absolute position within one revolution,

electronic identifi cation plate, 2,048 sine periods per revolution

y = 4: multi-turn absolute encoder, Hengstler BiSS, absolute position within 4,096 revolutions,

electronic identifi cation plate, 2,048 sine periods per revolution



Special fl ange, special shaft and other accessories on request

AM3500

AM35uv-wxyz Standstill

torque

Standstill

current

Rated torque Rated current Rotor moment

of inertia

(without brake)

Rotor moment

of inertia

(with brake)

AM3541-w0yz 1.9 Nm 1.7 A 1.6 Nm 1.5 A 2.0 kg cm2 2.2 kg cm2













(without brake)

k (resolver)

(with brake)

k (encoder)

(without brake)

k (encoder)

(with brake)

l r

AM3541 80 mm 19 mm 40 mm 159 mm 181 mm 189 mm 211 mm 100 mm 84 mm








a b

kdr


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AM2xxx | Synchronous ServomotorsThe AM2000 series of brush-less Synchronous Servomotors are of outstanding quality; they are highly dynamic, the rotors have low moments of inertia, they have excellent rotational characteristics and impressive overload capacity. The Synchro-nous Servomotors, in connection with digital Servo Drives from the AX2000/AX2500 series, are excellently suited for positioning tasks that make high demands on dynamics and stability. The servomotor rotors are fi tted with neodymium permanent magnets. This magnetic material is an important factor in making it possible to drive these motors in a highly dynamic fashion. The motors are fi tted with two-pole hollow shaft resolvers and as an

option may be obtained with a holding brake.

Temperature sensors in the stator windings and cor-responding signal output via a zero-potential (break) contact monitor the coil temperature. The motors normally have an integrated resolver to provide feedback (optional single-turn or multi-turn absolute encoder). The Servo Drives evaluate the feedback signals and feed sine-wave currents to the motors.

The motors have angled connectors for the power sup-ply and the feedback signals. Beckhoff offers the resolver, encoder and power leads as a ready-assembled accessory.

The motors are optionally available with an integrated

stop brake. This holding brake (24 V DC) locks the rotor when power is removed. When the brake is released, the rotor can turn without residual torque. Operation is free from backlash. The stop brake can be driven directly by the Servo Drive.

Features– high dynamic perfor-

mance caused by neo-dymium magnets

– fl ange dimensions meet IEC standard, fi t j6, accuracy according to DIN 42955, tolerance class R

– vibration class N according to DIN EN 60034-14

– insulation material class F according to DIN 57530

– style IM B5 according to DIN EN 60034-7

– shaft end without keyway to DIN 748

– protection class IP 65– protection class IP 65,

shaft feed through IP 54, optional IP 65/IP 65

– nominal mains voltage 400/460 V

– long service life through brushless technology

– integrated resolver– optional single-turn or

multi-turn absolute encoder– optional special winding

AM2000


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AM2000

AM2000-wxyz Standstill

torque

Standstill

current

Rated speed at rated supply voltage Rotor moment

of inertia

Weight230 V AC 400/480 V AC

AM217S-0000 0.1 Nm 0.6 A 6000 min-1 – 0.06 kg cm² 0.7 kg

AM217M-0000 0.2 Nm 0.93 A 6000 min-1 – 0.12 kg cm² 0.8 kg

AM217S-2000 0.1 Nm 0.6 A 6000 min-1 – 0.06 kg cm² 0.7 kg

AM217M-2000 0.2 Nm 0.93 A 6000 min-1 – 0.12 kg cm² 0.8 kg

AM227M-wxy0 0.32 Nm 0.8 A 3000 min-1 4000 min-1 0.08 kg cm² 1.1 kg


AM227L-wxy0 0.8 Nm 0.82 A 3000 min-1 4500 min-1 0.14 kg cm² 1.5 kg


AM237S-wxy0 0.5 Nm 1A 4000 min-1 6000 min-1 0.45 kg cm² 1.9 kg

AM237S-wxy1 0.5 Nm 1 A 4000 min-1 6000 min-1 0.83 kg cm² 2.3 kg

AM237M-wxy0 1 Nm 1.6 A 4000 min-1 6000 min-1 0.7 kg cm² 2.3 kg


AM237L-wxy0 1.5 Nm 1.6 A 3000 min-1 4000 min-1 1 kg cm² 2.9 kg




AM247L-wxy0 3 Nm 2.3 A 1500 min-1 3000 min-1 1.6 kg cm² 3.5 kg

AM247L-wxy1 3 Nm 2.3 A 1500 min-1 3000 min-1 1.98 kg cm² 3.9 kg

AM257K-wxy0 2.6 Nm 1.9 A 1500 min-1 3000 min-1 2.1 kg cm² 4.5 kg

AM257K-wxy1 2.6 Nm 1.9 A 1500 min-1 3000 min-1 3.16 kg cm² 5.25 kg

AM257S-wxy0 4.6 Nm 2.8 A 1500 min-1 3000 min-1 3.1 kg cm² 5.7 kg

AM257S-wxy1 4.6 Nm 2.8 A 1500 min-1 3000 min-1 4.16 kg cm² 6.3 kg





AM277K-wxy0 11 Nm 6 A 1500 min-1 3000 min-1 12 kg cm² 9.8 kg

AM277K-wxy1 11 Nm 6 A 1500 min-1 3000 min-1 15.6 kg cm² 11.3 kg

AM277S-wxy0 17 Nm 10 A 1500 min-1 3000 min-1 18 kg cm² 14 kg

AM277S-wxy1 17 Nm 10 A 1500 min-1 3000 min-1 21.6 kg cm² 15.5 kg

AM277M-wxy0 22 Nm 13.7 A 1500 min-1 3000 min-1 13.1 kg cm² 17 kg


AM297K-wxy0 26 Nm 16 A 1500 min-1 3000 min-1 82 kg cm² 28 kg

AM297K-wxy1 26 Nm 16 A 1500 min-1 3000 min-1 91.5 kg cm² 31.3 kg

AM297S-wxy0 32 Nm 20 A 1500 min-1 3000 min-1 104 kg cm² 32.5 kg

AM297S-wxy1 32 Nm 20 A 1500 min-1 3000 min-1 113.5 kg cm² 35.8 kg

AM297M-wxy0 40 Nm 23.4 A 1500 min-1 3000 min-1 139.4 kg cm² 40 kg


Dimensions and further information www.beckhoff.com/AM2xxx

Option w = 0: smooth shaft, w = 1: shaft with groove and feather key according to DIN 6885, w = 2: connection cable with plug

Option x = 0: standard winding

x = 1: special winding


y = 1: single-turn absolute encoder, Heidenhain EnDAT


AM227x: 512 sine periods per revolution


y = 2: multi-turn absolute encoder, Heidenhain EnDAT





Special fl ange, special shaft and other accessories on request, accessories see page 798


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AG2200 | Planetary gear units for AM2000/AM3000/AM3500 Synchronous ServomotorsThe compact, high-precision planetary gear units for the AM2000/AM3000/AM3500 Synchronous Servomotor range are used mainly in applications where large mass inertia has to be overcome, or where the iner-tia ratio between load and motor prevents dynamic motion. The inertia ratios, i.e. the required torques and motors can be calculated conveniently via the CYMEX calculation tool, which also offers an option for check-

ing whether the selected motor can be adapted to the gear unit.

The planetary gear units are fi tted to the respective motor in the factory and delivered as a complete motor/gear unit.

Features– maximum economic

effi ciency– low price– absolutely maintenance-

free, thanks to unique lubrication concept

– long service life (> 20,000 h)

– high effi ciency (> 95 % at full load)

– maximum power density– low running noise and

smooth operation through maximum production quality

– suitable for cyclic or continuous operation

– fl exible mounting position– protection class IP 64– output shaft with feather key– 5 sizes 050…155

– 12 gear ratios i = 3, 4, 5, 7, 10 (single-stage), i = 15, 16, 25, 30, 50, 70, 100 (two-stage)

– acceleration torque between 11 and 450 Nm

– maximum speed up to 8,000 rpm

– low torsional backlash (≤ 8…15 arcmin)

Ordering information Rated

torque

Acceleration

torque

Torsional backlash

standard/reduced

Typ. combination

with AM2000

Typ. combination

with AM3xxx

AG2200-+LP050-M01-x-w1y max. 5 Nm max. 12 Nm ≤ 12/10 arcmin AM227x/AM237x AM301x/AM302x

AG2200-+LP050-M02-x-w1y max. 5 Nm max. 12 Nm ≤ 15/13 arcmin AM227x/AM237x AM301x/AM302x

AG2200-+LP070-M01-x-w1y max. 18 Nm max. 35 Nm ≤ 12/8 arcmin AM237x/AM247x AM302x…AM3x4x

AG2200-+LP070-M02-x-w1y max. 18 Nm max. 35 Nm ≤ 15/10 arcmin AM237x/AM247x AM302x…AM3x4x

AG2200-+LP090-M01-x-w1y max. 45 Nm max. 90 Nm ≤ 12/8 arcmin AM247x/AM257x AM3x4x/AM3x5x




AG2200-+LP155-M01-x-w1y max. 320 Nm max. 450 Nm ≤ 12/8 arcmin AM277x/AM297x AM3x6x/AM307x

AG2200-+LP155-M02-x-w1y max. 320 Nm max. 450 Nm ≤ 15/10 arcmin AM277x/AM297x AM3x6x

Further information www.beckhoff.com/AG2200

M01: single-stage x = gear ratio 4, 5, 7, 10 (LP50); 3, 4, 5, 7, 10 (LP70…120); 5, 10 (LP155)

M02: two-stage x = gear ratio 16, 20, 25, 35, 50, 70, 100 (LP50); 15, 16, 20, 25, 30, 35, 50, 70, 100 (LP70…120); 25, 50, 100 (LP155)

w = 0: smooth shaft (only available with reduced backlash), w = 1: shaft with groove and feather key

y = 0: reduced torsional backlash, y = 1: standard torsional backlash

AG2200


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AG2250 | Planetary gear units for AM3100 Synchronous Servomotors


x = gear ratio 3, 4, 5, 7, 10

AG2250

Ordering information Rated

torque

Torsional backlash

standard/reduced

Typ. combination

with AM3xxx

AG2250-+PLE40-M01-3-1B1-AM311x 11 Nm < 24 arcmin AM311x



AG2250-+PLE40-M01-7-1B1-AM311x 8.5 Nm < 24 arcmin AM311x







AG2250-+WPLE40-M01-3-1B1-AM311x 4.5 Nm < 30 arcmin AM311x

AG2250-+WPLE40-M01-4-1B1-AM311x 6 Nm < 30 arcmin AM311x






AG2250-+WPLE60-MO1-5-1B1-AM312x 24 Nm < 22 arcmin AM312x



The AG2250 series is specially matched to the AM3100 motor series and completes the small, low-priced drive technology range. The gears are particularly suitable for applications where extremely low torsional backlash

is not necessary. The AG2250 series also contains angled planetary gears for the space-saving attachment of motors at a right angle.

Features– low torsional backlash– high output torques– high effi ciency– single-stage planetary

gear, transmission ratios 3, 4, 5, 7, 10

– single-stage angled planetary gear, trans-mission ratios 3, 4, 5, 7, 10

– fl exible mounting position– lifetime lubrication– suitable for motors from

the AM3100 series


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AL20xx | Iron core motor,

magnetic path width 80 mm

ALxxxx | Linear Servomotors

Coil unit

Magnet plate (sealed)


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www. beckhoff.com/Linear-motors





AL38xx | Ironless,

magnetic yoke width 48 mm

Compact power packages: Linear Servomotors AL2xxx, AL3xxxThe AL2000, AL2400 and AL2800 Linear Servomotors complement the AM2000 servomotors and can be used wherever rotary design reaches mechanical limits during installation, or where special drive characteristics, in terms of dynamics, synchronism or acceleration, are required. Linear Servomotors are easy to set up and are not subject to mechanical wear. Several motors can be used simultaneously on the same path, which offers a distinct advantage for designers. Moreover, there are virtually no limits on travel options. With their high acceleration characteristics, Linear Servo-motors can achieve positioning velocities of up to 10 m/s – with a high force constant and a very good force/mass ratio.

All three series of motors have the same pole spacing. This has the advantage that the procedure for adjusting the drive ampli-fi ers and the adaptation to a linear encoder or the MES system is always the same, which saves time during commissioning. In princi-ple, it is possible to operate several primary

sections on one magnetic track. This signifi -cantly reduces the installation and compo-nent costs and opens up application options that would not normally be considered for linear motors.

In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the per-manent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The benefi ts of iron-less linear motors are particularly signifi cant in semiconductor and plasma/LCD panel pro-duction, where highly synchronous operation and positioning quality are required.

Scaleless feedback system for AL2xxx Linear ServomotorsThe operation of linear motors requires a feedback system for the commutation and for monitoring of the speed and position. Normally, this measuring system consists of a reader head and a scale, mounted paral-lel to the travel path. The additional expendi-

ture for the complete system increases with the length of the travel path. For this reason, Beckhoff has developed a measuring system that monitors the magnetic fi eld of the per-manent magnets of the magnetic plate and provides the AX2000/AX2500/AX5000 series Servo Drive with incremental transducer signals for commutation, speed and position control. The measuring system provides one sinusoidal oscillation per logical motor revo-lution. A logical motor revolution corresponds to the distance between two homopolar magnets, i.e. for example between two north poles. With 24 mm, this distance is very short for the AL2xxx series linear motors, resulting in very high resolution. This leads to particu-larly synchronous operation and low running noise. The achievable precision between ±0.1 mm is adequate for simple positioning tasks and largely depends on the mechani-cal precision and position of the travel path magnets. The infl uence of temperature fl uc-tuations and external interference fi elds is compensated.


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AL2xxx | Linear ServomotorsThe 3-phase synchronous Linear Servomotors from the AL2xxx range consist of a coil unit and a magnet plate. The coil unit contains a grooved, laminated core with inlaid copper windings. It is normally used as the moving part. The magnet plate contains the steel plate to which the per-manent magnets are fi xed.

The motors of the AL2xxx series all having exactly the respective same width (incl. magnetic assembly), can be op-erated using the same magnet plates. The magnet plates can be combined in any desired way. The magnet plates are fully sealed and therefore have an almost perfectly level and robust surface.

The coil units are also pot-ted, satisfy protection class IP 64, and are therefore suitable for use in aggressive environments. Coil units are fi tted with a 0.5 m cable bundle and optionally with pre-assembled connectors, so that they can be quickly con-nected to the connector box or the servo drive via plugged con-nections. This greatly reduces

the diffi culty of implementing the cabling and makes a sig-nifi cant contribution to avoiding errors.

In combination with the Servo Drives AX2xxx or AX5000, the AL2xxx series linear motors are particularly suitable for dynamic movements where high acceleration is required over short distances.

All linear motors of the series AL2xxx have the same magnet pitch (24 mm). The motor connection is compat -ible with the other types of the AL2xxx series.

Features– accelerations up to 30 g– no mechanical wear– complete absence of

backlash, giving stiff control response

– extremely precise positioning, high repeatability

– direct force,little latching force

– very low thermal resistance, allowing high capacity utilisation

– protection from thermal overload through integrated temperature sensors

– Operation with the AX2xxx/AX5000 is made extremely simple through default values.

– connection to the AX2xxx/AX5000 through pre-assembled cables

AL20xx– speeds of 4 m/s or 10 m/s– peak forces of 225 N

to 1,800 N– operation alternatively

with or without water cooling possible

AL24xx– speeds of 8 m/s– peak forces of 120 N

to 240 N

AL28xx– speeds of 2.5 m/s or 6 m/s– peak forces of 2,250 N

to 6,750 N

Scaleless feedback system for Linear ServomotorsThe MES system registers the magnetic fi eld of the permanent magnets of the magnet plate. It sends, with the aid of built-in electronics, encoder signals for commutation as well as speed and position control to the AX2xxx/AX5000 series Servo Drive. The MES provides one sine wave per 24 mm pole pitch and a precision of 1/10 mm.

Connector boxAs a further accessory, Beckhoff offers an adapter box with motor, feedback and thermal protection line connected on one side. The pre-assembled motor and encoder lines can be attached on the other side.

AL2xxx

AL20xx AL24xx

AL28xx


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AL20xx


Dimensions b la h

AL2003 77 mm 98 mm 40 mm

AL2006 77 mm 146 mm 40 mm

AL2009 77 mm 195 mm 40 mm

AL2012 77 mm 244 mm 40 mm

AL2015 77 mm 290 mm 40 mm

AL2018 77 mm 336 mm 40 mm

AL2024 77 mm 468 mm 40 mm

Option x = 0: N type, max. 4 m/s, x = 1: S type, max. 10 m/s

Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature)

Ordering information AL21xx-0000 magnet plate

AL2110-0000 magnetic assembly (lb = 192 mm, weight 3.8 kg/m), for AL20xx motors



Technical data AL2003 AL2006 AL2009 AL2012 AL2015 AL2018 AL2024

Winding type S N | S N | S N | S N | S N | S N | S

Motor confi guration 3-phase synchronous Linear Servomotors (400…480 V AC)

Peak force 3 sec. (FP) 225 N 450 N 675 N 900 N 1125 N 1350 N 1800 N

Peak current (IPa) 5 A 6.5 | 13 A 8 | 15 A 13 | 26 A 13 | 33 A 20 | 41 A 26 | 52 A

Contin. force w. water cool.(Fcw) 105 N 210 N 315 N 420 N 525 N 630 N 840 N

Contin. force w. air cooling (Fca) 75 N 150 N 225 N 300 N 375 N 450 N 600 N

Continuous current (Ica) 1.6 A 1.6 | 3.3 A 3.6 | 6.8 A 3.3 | 6.5 A 3.3 | 8.2 A 4.8 | 10 A 6.5 | 13 A

Continuous power loss (Pca) 80 W 155 W 226 N 310 W 370 W 453 W 620 W

Force constant (Kf) 46 N/A 93 | 46 N/A 87 | 46 N/A 93 | 46 N / A 112 | 46 N / A 93 | 44.9 N / A 93 | 46 N / A

Motor constant (Km) 185 N²/W 370 N²/W 570 N²/W 740 N²/W 970 N²/ W 1140 N²/W 1480 N²/ W

Magnet pitch 24 mm

Winding resistance per phase (Rf) 3.9 Ω 7.8 | 2 Ω 4.4 | 1.2 Ω 3.9 | 1 Ω 4.3 | 0.75 Ω 2.5 | 0.59 Ω 1.9 | 0.48 Ω

Winding inductance per phase (Lf) 30 mH 60 | 15 mH 33 | 9 mH 30 | 7.5 mH 35 | 6.5 mH 19 | 4 mH 15 | 3.7 mH

Thermal resistance (Rth) 0.96 °C/W 0.48 °C/W 0.32 °C/W 0.24 °C/W 0.20 °C/W 0.16 °C/W 0.12 °C/W

Magnetic attraction force (Fa) 500 N 900 N 1325 N 1700 N 2000 N 2850 N 3400 N

Weight of the coil (Mp) 0.9 kg 1.5 kg 2.0 kg 2.6 kg 3.2 kg 3.8 kg 5.1 kg

Air gap with cover 0.4 mm

Temperature sensor PTC 1 kΩ

Corresponding Servo Drive AX2003

AX5x03

AX2003 |

AX2006

AX5x03 |

AX5x06

AX2006 |

AX2010

AX5x06 |

AX5112

AX2006 |

AX2010

AX5x06 |

AX5112

AX2006 |

AX2010

AX5x06 |

AX5112

AX2006 |

AX2010

AX5x06 |

AX5112

AX2010 |

AX2020

AX5112 |

AX5118

Further information www.beckhoff.com/AL20xx

Ordering information AL20xx-000x-000y coil unit

AL2003-0001-000y Linear Servomotor, 400…480 V, FP = 225 N, FC = 75 N

AL2006-000x-000y Linear Servomotor, 400…480 V, FP = 450 N, FC = 150 N






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AL20xx | Linear Servomotors


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Dimensions b la h

AL2403 51 mm 93 mm 40 mm

AL2406 51 mm 143 mm 40 mm


Technical data AL2403 AL2406


Peak force 3 sec. (FP) 120 N 240 N

Peak current (IPa) 3.9 A 7.9 A

Continuous force

with air cooling (Fca)

45 N 90 N

Continuous current (Ica) 1.6 A 3.1 A

Continuous power loss (Pca) 55 W 110 W

Force constant (Kf) 39 N/A

Motor constant (Km) 90 N²/W 180 N²/W

Magnet pitch 24 mm

Winding resistance

per phase (Rf)

5.6 Ω 2.8 Ω

Winding inductance

per phase (Lf)

35 mH 18 mH

Thermal resistance (Rth) 1.4 °C/W 0.7 °C/W

Magnetic attraction force (Fa) 270 N 490 N

Weight of the coil (Mp) 0.55 kg 0.9 kg



Corresponding Servo Drive AX25x3 | AX2003

AX5x03

AX25x3/AX25x6 | AX2003/AX2006

AX5x03/AX5x06


Ordering information AL240x-000x-000y coil unit

AL2403-0001-000y Linear Servomotor, 230 V, FP = 120 N, IP = 3.9 Arms

AL2406-0001-000y Linear Servomotor, 230 V, FP = 240 N, IP = 7.9 Arms





S type, max. 8 m/s

Option y = 0: without connector plug, y = 1: with connector plugs (motor and temperature)

Accessories see page 798


AL24xx


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AL28xx

Dimensions b la h

AL2812 130 mm 244 mm 45 mm

AL2815 130 mm 290 mm 45 mm

AL2830 130 mm 562 mm 45 mm

AL2845 130 mm 852 mm 47 mm

Technical data AL2812 AL2815 AL2830 AL2845

Winding type N | S N | S N | S N | S


Peak force 3 sec. (FP) 1800 N 2250 N 4500 N 6750 N

Peak current (IPa) 13 A | 26 A 13.5 A | 33 A 26 A | 66 A 41 A | 98 A

Continuous force

with air cooling (Fca)

580 N 725 N 1450 N 2175 N

Continuous current (Ica) 4.1 A | 8.2 A 4.2 A | 10.2 A 8.5 A | 20 A 13.4 A | 32.3 A

Continuous power loss (Pca) 430 W 550 W 1100 W 1814 W

Force constant (Kf) 186 N/A | 93 N/A 225 N/A | 93 N/A 225 N/A | 93 N/A 225 N/A | 93 N/A

Motor constant (Km) 1750 N²/W 2150 N²/W 4300 N²/W 6450 N²/W

Magnet pitch 24 mm

Winding resistance

per phase (Rf)

6.6 Ω | 1.6 Ω 7.8 Ω | 1.3 Ω 3.9 Ω | 0.66 Ω 2.6 Ω | 0.44 Ω

Winding inductance

per phase (Lf)

52 mH | 13 mH 63 mH | 10.5 mH 32 mH | 5.3 mH 21 mH | 3 mH

Thermal resistance (Rth) 0.16 °C/W 0.13 °C/W 0.065 °C/W 0.04 °C/W

Magnetic attraction force (Fa) 3400 N 4000 N 8000 N 12450 N

Weight of the coil (Mp) 5 kg 6 kg 12 kg 18 kg



Corresponding Servo Drive AX2006 | AX2010

AX5x06 | AX5112

AX2006 | AX2020

AX5x06 | AX5118

AX2020 | AX2040

AX5112 | AX5125

AX2020 | AX2070

AX5118





Option x = 0: N type, max. 2.5 m/s, x = 1: S type, max. 6 m/s

Option y = 0: without connector plug, y = 1: with connector plugs (only possible with AL2812 and AL2815!)


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Ordering information AL28xx-000x-000y coil unit

AL2812-000x-000y Linear Servomotor, 400…480 V, FP = 1800 N, FCa = 580 N

AL2815-000x-000y Linear Servomotor, 400…480 V, FP = 2250 N, FCa = 725 N

AL2830-000x-0000 Linear Servomotor, 400…480 V, FP = 4500 N, FCa = 1450 N

AL2845-100x-0000 Linear Servomotor, 400…480 V, FP = 6750 N, FCa = 2175 N, water cooling



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AL38xx | Ironless Linear Servomotors

AL38xx

In contrast to the AL2000 series, the linear motors from the AL3000 series have no iron core. This has the advantage that the coil part is not attracted by the permanent magnets and that cogging, i.e. the occurrence of cogging thrust due to magnetic forces between the permanent magnets and the iron core, is avoided. The bene fi ts of ironless linear motors are particularly signifi cant in semiconductor and plasma/LCD panel produc-tion, where highly synchronous operation and positioning quality are required. The lack of an iron core has the additional benefi t of reduced weight and induc-tance of the coil part, leading to

improved dynamics. Overall, an ironless linear motor is therefore the ideal drive, because it gener-ates no interfering side effects in addition to the direct, backlash-free connection with the load. This enables the control loop gain to be set signifi cantly higher in order to achieve the required positioning accuracy.

Features– absolutely stiff, backlash-free

coupling of load and motor– no cogging, highly synchro-

nous operation– high dynamics through low

inductance– high dynamics through

lower weight of the coil part

– high force density– direct, fast force generation,

thereby no position over-shoot

– signifi cantly higher position-ing accuracy through high control loop gain possible

– maintenance-free drive, no abrasion, no wear, ideal for cleanroom applications

– maximum velocity 2.7 m/s (N type) or 6.6 m/s (S type)


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1516.5 16.5

124.

8

23

Dimensions la

AL3803 134 mm

AL3806 248 mm

AL3809 362 mm

AL3812 476 mm

AL3818 704 mm


Technical data AL3803 AL3806 AL3809 AL3812 AL3818

Winding type N | S N | S N | S N | S N

Motor confi guration 3-phase synchronous Linear Motors 230 V AC

Peak force 3 sec. (FP) 700 N 1400 N 2100 N 2800 N 4200 N

Peak current (IP) 5.6 A | 13.9 A 11.3 A | 28 A 16.9 A | 42 A 22.6 A | 56 A 34 A

Contin. force w. air cooling (Fca) 104 N 208 N 312 N 416 N 624 N

Continuous current (Ic) 1.14 A | 2.8 A 2.27 A | 5.6 A 3.4 A | 8.4 A 4.5 A | 11.2 A 6.8 A

Continuous power loss (Pc) 82 W 165 W 247 W 330 W 494 W

Force constant (Kf) 124 N/A | 50.3 N/A 124 N/A | 50.3 N/A 124 N/A | 50.3 N/A 124 N/A | 50.3 N/A 124 N/A

Motor constant (Km) 323 N²/W 647 N²/W 970 N²/W 1293 N²/W 1940 N²/W

Speed max. 2.7 m/s | 6.6 m/s 2.7 m/s | 6.6 m/s 2.7 m/s | 6.6 m/s 2.7 m/s | 6.6 m/s 2.7 m/s

Magnet pitch 57 mm

Winding resistance per phase (Rf) 15.8 Ω | 2.6 Ω 7.9 Ω | 1.29 Ω 5.3 Ω | 0.86 Ω 4 Ω | 0.65 Ω 2.6 Ω

Winding inductance per phase (Lf) 28 mH | 4.6 mH 14 mH | 2.3 mH 9 mH | 1.5 mH 7 mH | 1.2 mH 4.7 mH

Thermal resistance (Rth) 1.04 °C/W 0.52 °C/W 0.35 °C/W 0.26 °C/W 0.17 °C/W

Magnetic attraction force (Fa) 0 N

Weight of the coil (Mp) 0.55 kg 0.95 kg 1.35 kg 1.75 kg 2.55 kg


Corresponding Servo Drive AX2003 | AX2006*

AX5x03 | AX5x06*

AX2006 | AX2020

AX5x06 | AX5112

AX2010 | AX2020*

AX5112 | AX5125

AX2010* | AX2040

AX5112 | AX5125*

AX2020

AX5118


Ordering information AL38xx-000x-0000 coil unit

AL3803-000x-0000 Linear Servomotor, 230 V AC, FP = 700 N, FC = 104 N




AL3818-0000-0000 Linear Servomotor, 230 V AC, FP = 4200 N, FC = 624 N

Ordering information AL39xx-0000 magnet yoke




Option x = 0: N type, max. 2.7 m/s, x = 1: S type, max. 6.6 m/s; motors only available without connector plug

AL38xx

*Peak force slightly reduced


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AS1xxx | Stepper Motors and planetary gear units

Planetary gear unit

Stepper Motor 1.8°/200 full steps

Pre-assembled connection cable


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www. beckhoff.com/Stepper-motors

Stepper Motors

Stepper Motor EtherCAT Terminals see pageStepper Motor module (EtherCAT Box) see pageStepper Motor Bus Terminals see page

402

452

558

Planetary gear units

Stepper Motors AS1000Stepper Motors are synchronous motors with a high number of poles, which can therefore be regarded as direct drives. Advantages include high holding torque and very good positioning capability. Individ-ual steps or partial steps can be approached directly (i.e. without return system) through intelligent control of the stator windings in full step or microstep mode. This distin-guishes Stepper Motors from servomotors and makes them a cost-effective alternative. Excessive acceleration and fast load cycles can result in the Stepper Motors no longer being able to follow the rotary fi eld and “losing steps”. The encoder option can improve matters in this situation. Stepper Motors have their maximum torque in the lower speed range and an overriding hold -ing torque at standstill. In many applications this makes a holding brake unnecessary. The stepper motor terminals from the Beckhoff I/O system can store suitable

current curves for any speed or load profi le, for optimum adjustment of the thermal motor load.

Beckhoff Stepper Motors are used as actuators or auxiliary axes in machine construction and automation applications. In conjunction with the KL2531 and KL2541 stepper motor terminals, the EL7031 and EL7041 EtherCAT stepper motor terminals or the EP7041 stepper motor box and TwinCAT automation software, cost-effective axes can easily be integrated into the overall application.

In order to simplify the electrical connec-tion, the Stepper Motors are equipped with pre-assembled plug connectors. Planetary gear units, incremental encoders and pre-assembled connection cables are available as accessories.

The Stepper Motors of the AS1xxx series are a cost-effective alternative to Synchro-nous Servomotors for the small and medium capacity range. Different Stepper Motor types

with torques ranging between 0.38 Nm and 5 Nm can be used as actuators or auxiliary axes for machine construction and automa-tion applications.

Planetary gear unitsBeckhoff offers special planetary gears for Stepper Motors in order to increase the torque or to improve the inertia ratio. Stepper Motors whose fl anges have dimensions of 56 mm or above can be fi tted with low-backlash planetary gears. If the planetary gear is ordered along with the Stepper Motor, the combination of motor and gear is delivered fully assembled.


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AS1xxx | Stepper Motors

AS1000

Technical data AS1010-0000 AS1020-0xyz AS1030-0000 AS1050-0xyz AS1060-wxyz

Rated supply voltage 24…50 V DC

Rated current (per phase) 1.0 A 1.0 A 1.5 A 5.0 A 5.0 A

Standstill torque 0.38 Nm 0.5 Nm 0.6 Nm 1.2 Nm 5.0 Nm

Winding resistance (per phase) 4.10 Ω 4.80 Ω 0.80 Ω 0.28 Ω 0.36 Ω

Winding inductance (per phase) 9.50 mH 9.50 mH 3.80 mH 0.86 mH 2.80 mH

Rotor moment of inertia 0.056 kg cm² 0.074 kg cm² 0.21 kg cm² 0.36 kg cm² 3.0 kg cm²

Resolution 1.8°/200 full steps

Dimensions (r x length) 42 mm x 39 mm 42 mm x 48 mm 56 mm x 53 mm 56 mm x 75 mm 86 mm x 97 mm

Weight 0.31 kg 0.39 kg 0.68 kg 1.00 kg 2.85 kg

Bus Terminal KL2531/EL7031 EL7031/EP7041 KL2531/EL7031 KL2541/EL7041 KL2541/EL7041

Further information www.beckhoff.com/AS1010

Option w = 0: smooth shaft with 2 fl ats (AS1030/AS1050 only smooth shaft); w = 1: shaft with groove and feather key according to DIN 6885

(only AS1060); option x = 0: single shaft, x = 1; second shaft (only AS1020/AS1050/AS1060)

Option y = 0: no incremental encoder; y = 1: incremental encoder 24 V DC, 200 inc/rev; y = 2: 1,024 inc/rev

Option z = 0: standard; z = 1: customer-specifi c

Dimensions a b d k l m o r

AS1010 22 mm 5 mm 24 mm 39 mm 31 mm – – 42 mm

AS1020 22 mm 5 mm 24 mm 48 mm 31 mm 33 mm 24 mm 42 mm

AS1030 38.1 mm 6.35 mm 20.6 mm 54 mm 47.14 mm – – 56 mm

AS1050 38.1 mm 6.35 mm 20.6 mm 75.8 mm 47.14 mm 33 mm 24 mm 56 mm

AS1060 73 mm 14 mm 30 mm 96.5 mm 69.6 mm 33 mm 24 mm 85.5 mm

a b

d k mo

lr

l r


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x = 4: gear ratio 1:4 (more precisely 3.7 or 63/17 as a fraction), x = 7: gear ratio 1:7 (more precisely 6.75 or 27/4 as a fraction)

Dimensions a b c d k l M

AG1000-+PM52.x

to AS1030/AS1050

32 mm 12 mm 52 mm 25 mm 99.8 mm 40 mm M5

AG1000-+PM81.x to AS1060 50 mm 19 mm 81 mm 49 mm 151.2 mm 65 mm M6

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AG1000 | Planetary gear units for stepper motors

AG1000

Ordering information AG1000-+PM52.x to AS1030/AS1050 AG1000-+PM81.x to AS1060

Rated torque 4 Nm 20 Nm

Acceleration torque 6 Nm 30 Nm

Gear backlash ≤ 0.7° ≤ 0.5°

Max. radial load 200 N 400 N

Max. axial load 60 N 80 N

Weight 0.7 kg 1.8 kg


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Option z = 0: without connector plug, z = 1: with connector plug

Feedback system (MES) for ALxxxxOrdering information AL2200-000z | Feedback system

AL2200-000z magnetic encoder system for AL2xxx series Linear Servomotors (MES)

AM/AL/AS Accessories

AL2xxx with Beckhoff encoder (MES) without connector box

The AL2250 connector box facilitates wiring between linear motor and the Servo Drive. It is mounted on the linear slide and moves with the motor. The motor cable, the thermal protection contact cable and the encoder cable are inserted into the box through cable glands and connected to the terminal strip. The temperature contact is linked to the motor and encoder cable, so that no thermal protection contact cable is required. The standard motor and encoder cables are connected on the other side of the box.

Connector box for ALxxxx

AL2xxx with Beckhoff encoder (MES) and AL2250 connector box

Cable AX2000 AX2500 AX5000

Motor cable ZK4000-2111 ZK4000-2711 ZK4500-0023

Thermal protection

contact cable

ZK4000-2510 ZK4000-2510 ZK4540-0020

Encoder cable for MES ZK4000-2610 ZK4000-2610 ZK4510-0020

Ordering information AL2250-000x | Connector box

AL2250-000x connector box for motor, encoder and thermal protection cable (AX2x00/AX5000) (x = 0: AX2x00/x = 1: AX5000)

Cable AX2000 AX2500 AX5000

Motor cable ZK4000-2111 ZK4000-2711 ZK4500-0023

Encoder cable for MES

or absolute encoder

ZK4000-2610 ZK4000-2610 ZK4510-0020

Encoder cable for encoder

with zero pulse

ZK4000-2610 ZK4000-2610 ZK4520-0020

Accessories for motors AMxxxx/AL2xxx/ASxxxx

AL2xxx Linear Servomotor AL2250 connector boxAL2xxx Linear Servomotor

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AM/AL/AS Accessories

Motor cables for AS1000 Stepper Motors to KL2531/41 or EL70x1

Encoder cables for AS1000 Stepper Motors to KL2531/41 or EL70x1

Motor cables for AS1000 Stepper Motors to EP7041 EtherCAT Box

Encoder cables for AS1000 Stepper Motors to EP7041 EtherCAT Box

Ordering information ZK4000-6200-xxxx | Motor cables

ZK4000-6200-2010 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 1 m, shielded




Ordering information ZK4000-5100-xxxx | Encoder cables

ZK4000-5100-2010 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 1 m, shielded




Ordering information ZK4000-6261-xxxx | Motor cables

ZK4000-6261-0005 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 0.5 m, shielded


ZK4000-6261-0020 motor cable, assembled at both ends for AS1000 Stepper Motors, 4 x 0.5 mm², l = 2 m , shielded

Ordering information ZK4000-5151-xxxx | Encoder cables

ZK4000-5151-0005 encoder cable, assembled on both sides for AS1000 Stepper Motors, 5 x 0.35 mm², l = 0.5 m, shielded



The maximum motor cable length is 10 m.

Connectors for Servomotors AMxxxx, ALxxxx and cables see page 756

Motor cables for AM3100 servomotors to EL7201 EtherCAT Terminal

Resolver cables for AM3100 servomotors to EL7201 EtherCAT Terminal

Ordering information ZK4704-0411-xxxx l Motor cable with 0.75 mm² wire gauge, fl exible, suitable as trailing cable

ZK4704-0411-xxxx dynamic, suitable as trailing cable (10 million bending cycles), max. 50 m/s, max. 5 m/s²

ZK4704-0411-2010 motor cable, assembled at both ends for AM3100 servo motors, 4 x 0.75 + 2 x 0.5 mm², l = 1 m, shielded





Ordering information ZK4724-0410-xxxx l Resolver cable with 0.25 mm² wire gauge, fl exible, suitable for trailing cable

ZK4724-0410-xxxx dynamic, suitable as trailing cable (10 million bending cycles), max. 10 m/s, max. 3 m/s²

ZK4724-0410-2010 resolver cable, assembled at both ends for AM3100 servo motors, 3 x 2 x 0.25 mm², l = 1 m, shielded






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