nc-based energetic materials - stability, decomposition

129
⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ 2007 Bohn / 1 NC-based energetic materials - stability, decomposition, and ageing Dr. Manfred A. Bohn Fraunhofer-Institut für Chemische Technologie (ICT) Postfach 1240, D-76318 Pfinztal-Berghausen, Germany Presentation on the Meeting Nitrocellulose - Supply, Ageing and Characterization April 24 to 25, 2007 AWE, Aldermaston, England

Upload: others

Post on 24-Dec-2021

11 views

Category:

Documents


0 download

TRANSCRIPT

Page 1: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 1

NC-based energetic materials - stability, decomposition,

and ageing

Dr. Manfred A. Bohn

Fraunhofer-Institut für Chemische Technologie (ICT)

Postfach 1240, D-76318 Pfinztal-Berghausen, Germany

Presentation on the Meeting

Nitrocellulose - Supply, Ageing and Characterization

April 24 to 25, 2007

AWE, Aldermaston, England

Page 2: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 2

Content

Abstract

Stability ’versus‘ ageing

Stability tests for NC and NC-based materials

Bergmann-Junk, Abel, Vacuum Stability, Mass Loss, Dutch Mass Loss Test

Aspects of NC decomposition

Thermolysis, hydrolysis, chain splitting, bond dissociation enthalpies

Accelerated ageing - objectives

Measurements on NC alone – Comparison of results of four stability tests

Modelling - benefits

Modelling of primary (added at production) stabilizer consumption

models ‘S: exponential + linear’, ‘S: nth order’, ‘S: extended’

Applications

Prediction of a real ageing over 16 years of a singlebase propellant used in automotive seat belt

restraint systems

Combined modelling of stabilizer consumption and the course of consecutive products

Forming reactivities of consecutive products of DPA

Modelling of molar mass decrease of NC

model 1: chain splitting by decomposition of chain element (= monomer unit)

model 2: chain splitting by bond breaking, number of chain elements is constant

Application, examples and meaning

molar mass decrease and shift of ductile-brittle transition temperature

molar mass decrease and decrease of mechanical strength

Ageing of New Type gun propellants

Literature

Page 3: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 3

Abstract

Nitrocellulose (NC) has itself re-established as an essential ingredient in recent gun

propellant formulations containing RDX and newer type of plasticizers. All the efforts to

replace NC by other polymeric binders have been successful in a rather small part only.

Surely NC decomposition is present also in the modern formulations and the ageing of

such propellants has to be considered carefully. To master the ageing of NC based

energetic materials knowledge of the basic decomposition behaviour of NC is necessary.

Data of bond dissociation energies and activation energies of NC decomposition will be

compiled and discussed. Experimental results and quantum mechanically obtained data are

used for this. The way or the severity of NC decomposition will be discussed and

formulated in a scheme. Kinetic models to describe NC decomposition are presented for

mass loss and molar mass degradation.

Stabilization is a main issue with NC-based materials. Stabilizer reactions and their

modelling are presented. With examples of ageing of gun propellants and rocket

propellants including new type of gun propellants containing RDX, the way of prediction

of the use time (life time) is shown. Several experimental methods as mass loss, stabilizer

consumption, molar mass degradation, heat generation can be used and their suitability

and the special demands for prediction purposes are demonstrated.

Page 4: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 4

Stability ‘versus’ Ageing

Stability tests use reduced time-temperature loads compared to ageing investigations,

typically only one temperature and one time period.

Stability tests determine the momentary state of the material.

In contrast the determination of ageing behaviour gives a prediction possibility based on

information obtained from an extended time-temperature behaviour of the material.

For both aspects molecular decomposition is the base, especially with chemical stability.

With ageing also physical phenomena are included as migration of surface treatment

agents (burning phlegmatizer for gun propellant grains)

Page 5: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 5

Stability tests

The older tests are based mainly on the generation of NOx caused by a time – temperature load

Using the effects of NO2 – namely oxidizing and forming of HNO3 , many tests have been developed

and most of these are connected with famous names:

Abel, Bergmann-Junk, Hanson-Metz, Vieille, Methyl-Violet-Test

time to visible NOx (the well-known 65.5°C (=150 °F) surveillance test, introduced by the

US Navy, about 1905)

Self ignition temperature, Silvered Vessel-Test (Dewar-Test)

Then somewhat later mass loss and gas generation (vacuum stability test) were used

The NC-decomposition causes

● formation of permanent gases

● formation of NOx

● generation of reaction heat

● polymer chain degradation

Newer methods use the same basic effects but the detection is much improved

● NOx-Chemiluminescence

● GPC (SEC)

● microcalorimeter (heat generation rate), ARC (adiabatic self heating)

● gas analysis by FTIR-EGA, GC, GC-MS

Page 6: NC-based energetic materials - stability, decomposition

Bergmann-Junk-Test (Bergmann-Junk-Siebert-Test)

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 6

Developed from E. Bergmann and A. Junk in Germany, improved by Siebert

≤ 10 to 12 ml/g *)161155Db rocket propellant

5

5

5

2

Substance

amount

[g]

≤ 10 to 12 ml/g *)8115Db gun propellant with blasting oil

content greater than 10 mass-%

≤ 10 to 12 ml/g *)16115Db gun propellant with blasting oil

content up to 10 mass-%

≤ 10 to 12 ml/g *)5132Sb gun propellant (propellant not

containing blasting oils)

≤ 12.5 ml/g 2132Nitrocellulose

Criterion:

consumption of 0.01n NaOH

to neutralize HNO3 formed by

absorbed and oxidized NO2

Test

time

[h]

Test

temp.

[°C]

substance

*) limit value is often fixed for the individual propellant in the range 10 to 12ml per g of propellant

This test is not used with triple base propellants

Page 7: NC-based energetic materials - stability, decomposition

Bergmann-Junk-Test (Bergmann-Junk-Siebert-Test)

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 7

Dimensions in mm

Page 8: NC-based energetic materials - stability, decomposition

Abel-Test - German conditions and typical results

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 8

1

1.3

2

Sample

amount

[g]

≥ 3080TNT

≥ 1080Nitrocellulose

≥ 1580

Nitroglycerine,

BTTN, TMETN,

DEGN

test

limit

[min]

test

temp.

[°C]

Substance

Time taken at this point

of colour change

KJ starch paper, wetted by water -

glycerine (1:1) to half length. At the

interface colour change occurs caused by

NO2 in oxidizing iodide to iodine and this

forms a coloured product with starch.

Page 9: NC-based energetic materials - stability, decomposition

Vacuum stability test – German test conditions and criteria

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 9

≤ 1.2401002.5Non-NC high explosives

≤ 2401002.5for NC-based propellants

Recent tendency to unify conditions

≤ 1.2 to 240902.5Db rocket propellant

≤ 1.2 to 2401002.5

High explosives as PETN, HMX,

RDX, explosive charges, HTPB-

composite propellants

2.5

2.5

Substance

amount [g]

≤ 1.2 to 24090Db gun propellant with blasting

oil

≤ 1.2 to 240100Sb gun propellant (propellant

not containing blasting oils)

Criterion for ‘stable’

ml/g at STP

Test

time [h]

Test temp.

[°C]substance

2 ml/g or 5ml/2.5g is the upper allowed limit. Between 1.2 and 2 ml/g the stability is considered as borderline. Preferred are values ≤ 1.2ml/g or ≤ 3ml/2.5g

STP: standard temperature (=0°C) and standard pressure (=1 atm)

Page 10: NC-based energetic materials - stability, decomposition

Mass Loss Tests

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 10

Mass loss (ML) at 90°C for GP and RPIn most cases one ages 2g (up to 5g) of propellant in tubes with loosely inserted ground stoppers over 18 daysSample can be used as delivered (if not to wet !, water content not higher than 1.5 mass-%)

Criterion: ML ≤ 3 % and no red-brown fumes (NOX) up to 18 daysinitial mass loss can be subtracted, ML after one day as baseline

Applicable for all types of propellants (single, double, triple, semi-nitramine, new type,…)

For 50 years at

25°C

For 15 years at

25°C

48.6 days

28.0 days

16.2 days

5.4 days

1.8 days

Other test times - test temperatures (always

with 3 % limit)

162 days70°C

93.5 days75°C

54 days80°C

18 days90°C

6 days100°C

Necessary equipment

• well temperature controlled oven• glass tubes with ground stoppers• analytical balance, well positioned

Page 11: NC-based energetic materials - stability, decomposition

Dutch Mass Loss Test

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 11

Mass loss after 72 h, reduced by the mass loss after the first 8 h in open tube

4g of sample in tubes closed with ground stoppers

at 105°C: double and triple base GP and RP

at 110°C: single base GP

Criterion: ML (72h-8h) ≤ 2%, all GP and RP

In principle also usable with high explosives as RDX, HMX, PETN

Also used for semi-nitramine and new-type propellants

Pure substances can be tested at 110°C

For other formulations the test temperature depends on ingredients;

with energetic plasticizers 105°C is suitable

Other conditions and test criterion remain the same

Page 12: NC-based energetic materials - stability, decomposition

Assessment of ageing and stability with mass loss

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 12

mass loss at 90°C

0

1

2

3

4

5

6

7

8

9

0 10 20 30 40 50 60 70 80 90

test time [d]

ML [%]

GP, L5460, 120mm

GP Q 5560, 27mm MRCA

new type GP (contains RDX)

limit: ≤ 3%, 18 d

Three types of GP doublebase GP L5460 shows after20d strong ML increase with visible NOx

triplebase GP Q 5560 shows smooth increase of ML without showing visible NOx

new type GP (see later) shows smooth increase of ML without showing NOx

Page 13: NC-based energetic materials - stability, decomposition

mass loss test at 90°C

0

1

2

3

4

5

6

0 2 4 6 8 10 12 14 16 18 20 22 24

time [d]

ML [%]

K6210L5460

at 18 days ML <= 3%

db GP L5460 (120mm)

db ball powder K6210

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 13

Comparison of mass loss: ball powder K6210 – 120mm GP L5460

Difference in stability can be revealed clearly with ML (18 days at 90°C corresponds to 50 years at 25°C isothermal)

db GP K6210 is stabilized with DPA (diphenylamine). In spite of not fulfilling the strong criterion it can be used

safely for certain time. Doblebase GP L5460 is stabilized with AK II (akardite II).

Page 14: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 14

Comparison of heat generation rate: ball powder K6210 – 120mm GP L5460

db ball powder K 6210, Qex = 4059 J/gdb 120mm GP L5460, Qex = 4720 J/g

0

10

20

30

40

50

60

70

80

90

0 1 2 3 4 5 6 7 8 9 10 11 12

time [d]

dQ/dt [µW/g]

0

7

14

21

28

35

42

49

56

63

70Q [J/g]

dQ-K6210dQ-L5460Q-K6210Q-L5460

80°C

L5460

K6210

Difference in stability can be revealed also clearly with heat generation rate (dQ/dt) and heat generation (Q)

Page 15: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 15

Aspects of NC decomposition

Page 16: NC-based energetic materials - stability, decomposition

What determines the NC decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 16

NC and NC-based products decompose chemically.

This is because of the relatively small bond dissociation enthalpy in the nitrate ester group.

carbon – nitro group

nitro group

carbon - oxygen

carbon - hydrogen

carbon - carbon

nitrate ester

name

295C-NO2 (aromatic)

343C − O

416C − H

305N − O (in NO2)

342C − C

165 to 170CO − NO2

average bond dissociation

enthalpy at 25°C [kJ/mol]chemical bond

Page 17: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 17

Decomposition of NC

Assumption: by splitting-

off of one NO2 group

from any ester group the

corresponding glucose

ring will be destroyed.

This means the mean

molar masses of NC

decrease all the time

caused by the slow

intrinsic decomposition of

NC, which cannot be

stopped by stabilizers.

Page 18: NC-based energetic materials - stability, decomposition

Weighing of reaction rates by the investigation temperature via activation energy

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 18

Arrhenius plot of the threemain decomposition types of NC

temperature range 10°C to 120°C

-38

-34

-30

-26

-22

-18

-14

0.0024 0.0028 0.0032 0.0036

1/T [1/K]

ln(kA [1/s])

ester thermolysis, 163 kJ/mol

ester hydrolysis, 100 kJ/mol

chain hydrolysis, 56 kJ/mol

ET+EH

ET+EH+CH

60°C

90°C

40°C

-CO-NO2 -CO• + •NO2

-CO-NO2 -COH + HNO2

The weighing has an important effect: at higher temperatures the process with the higher activation

energy dominates the decomposition, at lower temperatures it is the one with smaller activation energy.

Page 19: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯Stabcon 2005 Bohn / 19

Stabilizer consumption: activation energy as function of temp.

decrease of stabilizer

DPA in single base GP

A5020 (20 mm machine

gun, older lot) /1/

change in Ea at about

65°C

higher temp. range has

more thermolytical

ester group

decomposition

lower temp. range has

more hydrolytical ester

group decomposition

Page 20: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯Stabcon 2005 Bohn / 20

Molar mass decrease of NC: activation energy as function of temp.

decrease of molar mass of

NC in single base GP A5020

(20mm machine gun, older

lot) /1/

change in Ea at about 65°C

higher temp. range has

more thermolytical ester

group decomposition with

consecutive chain scission

lower temp. range has

more hydrolytical NC chain

splitting

Remark: the lot of A5020

investigated was already an

older one, means products

with effect on hydrolysis

present

Page 21: NC-based energetic materials - stability, decomposition

PVN-M (polyvinylnitrate)EatyQ as function of conversion (reached Q)

70°C to 110°C and temp. range sections

100

105

110

115

120

125

0 25 50 75 100 125 150 175 200 225 250 275 300 325 350 375 400

Q [J/g]

EatyQ [kJ/mol]

70-11070-9090-110

90-110°C

70-90°C

70-110°C

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 21

Temperature range dependence of Ea for PVN (polyvinylnitrate)

Obtained from heat generation measurements

Also with other nitric acid ester compounds a temperature dependence of Ea is observable /2/

Page 22: NC-based energetic materials - stability, decomposition

Decomposition scheme

of nitric acid esters NE

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 22

NE ⎯⎯ →⎯ NEk P + R-NE + ∆HRID intrinsic decomposition

NE + P ⎯⎯⎯ →⎯ autok 2 P + R-NE + ∆HRAD autocatalytic decomp.

S + P ⎯⎯ →⎯ SPk P-S + ∆HRS stabilizer reaction

Nitrate esters NE decompose intrinsically, means by themselves, because of the small bond energy in the nitrate ester group, about 170 kJ/mol for thermolytical split-off of NO2; Further more one has formation of water and acids, and additional products asgases and organics.

The decomposition products NO2 and acids act as catalysts P in decomposing NE; a furtherdecomposition reaction channel is opened – the so named autocatalytic decomposition.

The stabilizer S binds the NO2 and nitric acid and makes the autocatalysts P in-effective. No autocatalytic decomposition appears during active phase of stabilization. – But the intrinsic decomposition goes on and causes mass loss, energy loss, chain splitting of NC, gas and heat generation.

Page 23: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 23

Experimental bond dissociation enthalpies

170.7 ± 4.2Alkyl nitrite170.3 ± 2.1Alkyl nitrate

174.9 ± 3.8Methyl nitrite172.4 ± 4.2Methyl nitrate

167.8 ± 7.5n-Propyl nitrite177.0 ± 4.2n-Propyl nitrate

171.5 ± 7.5iso-Propyl nitrite172.0 ± 4.2iso-Propyl nitrate

kJ/molNitrite RO - NOkJ/molNitrate RO - NO2

From CRC Handbooks

209.250

192.546

184.144

175.742

167.440

159.038

150.636

142.334

133.932

125.530

121.329

117.228

108.826

100.424

92.022

83.720

kJ/molkcal/mol

Relation kcal to kJ

1 kcal = 4.184 kJ

Please be aware of the difference in the terms

Bond dissociation enthalpy

refers to a specified bond which is split

Bond enthalpy

refers to the energy obtained when the

molecule is split into the elements

see for example with hydrazine in /3/

Page 24: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 24

NC-simulate and NC-

radicals to calculate

the bond dissociation

enthalpies of the

split-off of NO2

radical from the three

glucose ring positions

2, 3 and 6 Pos. 2NC-simulate

Pos. 3

Pos. 6

NO2 radical

Page 25: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 25

PVN-simulate and PVN-radical to calculate the bond dissociation enthalpy of the

split-off of NO2 radical

PVN (polyvinylnitrate) simulate Split-off of NO2 from middle position

PVN was seen as a replacement for NC in former time.

Today it is a speciality energetic polymer, used as additive in TNT HE charges.

Page 26: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 26

Bond dissociation enthalpies at 298.15 K in different molecular environment

87.2Iso-propyl peroxonitrite: i-PropOO-NO; split-off of NO radical

64.5Iso-propyl peroxonitrite: i-PropO-ONO; split-off of NO2 radical

92.5Iso-propyl peroxonitrate: i-PropO-ONO2; split-off of NO3 radical

118.6Iso-propyl peroxonitrate: i-PropOO-NO2; split-off of NO2 radical

179.9n-Propyl nitrate

170.3Iso-Propyl nitrate

185.0Methyl nitrate

170.0PETN

174.5Nitroglycerine, split-off of NO2 from side position

171.2Nitroglycerine, split-off of NO2 from middle position

170.8PVN simulate (polyvinylnitrate)

174.4ME-NC-6NO2, (BDE in the nitrate group at position 6) 1.3

133.0ME-NC-3NO2, (BDE in the nitrate group at position 3) 1.0

160.8ME-NC-2NO2, (BDE in the nitrate group at position 2) 1.2

[kJ/mol]SubstanceCalculation method:

DFT, BLYP, GGA all

electron treatment

Calculated values correc-

ted by normalizing to

experimental average

value of alkyl nitrate of

170.3 kJ/mol; error in calc.

values ± 8 kJ/mol

DFT: (electron) density

functional theory

B: Becke gradient correc-

ted exchange potential

LYP: Lee, Yang, Parr

gradient corrected elec-

tron correlation potential

GGA: generalized gradient

approximation

Further conditions see /4/

Page 27: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 27

Relation between nitrate, peroxo nitrite and peroxo nitrate

O NOOCH2

CH3

CH3

CH3

O

CH3

CH2 O NO2

OCH2

CH3

CH3

NO2

OCH2

CH3

CH3

O.

OCH2

CH3

CH3

.

NO2.

NO2.

NO2.

N OO.+

NO3.

NO.

119 kJ/mol

65 kJ/mol 87 kJ/mol

92 kJ/mol

170 kJ/mol

Page 28: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 28

Accelerated ageing

Objectives

● To reach equivalent ageing in much shorter times than at target temperature,

for example at 25°C

● To find out the ageing process(es)

● To determine activation energies for the ageing process(es) or other parameters

to quantify the temperature dependence of the ageing

● To use the temperature dependence describing parameters to predict the ageing

at any time-temperature load

● To simulate real ageing using time-temperature profiles

ageing means generally: property change with time and temperature

Page 29: NC-based energetic materials - stability, decomposition

Arrhenius Plot according to STANAG 4582 (so-named heat flow (HFC) STANAG)

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 29

Arrhenius plot of reaction rate constant kQ(T) according to STANAG 4582

-7

-5

-3

-1

1

3

5

7

9

11

13

0.0022 0.0024 0.0026 0.0028 0.003 0.0032 0.0034 0.0036

1/T [1/K]

ln(kQ [µW/g])

ln(kq1 [µW/g])ln(kq2 [µW/g])ln(kq [µW/g])Ea divide

TS=60°C

15°C

135°C120 kJ/mol 80 kJ/mol

kQ2 with EaQ2 = 80 kJ/molZQ2 = 3.4099 E+13 µW/g

kQ1 with EQ1 = 120 kJ/molZQ1 = 6.3719 E+19 µW/g

the composed Arrhenius line is used

Page 30: NC-based energetic materials - stability, decomposition

HFC-STANAG 4582 (Heat generation rate (HGR)-STANAG)

Main points

Fixing of test times tT and upper limits for HGR (heat flow) (dQ/dt)L at a series of test temperatures TT

To fulfil the HGR limits during test time at test temperature gives a safe time interval against autoignition of 10 years at isothermally 25°C

1065

954

345

192

119

105

56

30

Acceleration

with regard to

10 years at 25°C

350

314

114

63.1

39.0

34.5

18.5

9.8

(dQ/dt)L

[µW/g]

3.4390

3.8389

10.680

19.075

30.871

34.870

64.965

12360

tT

[d]TT

[°C]

The test times and HGR limits are valid only for a decomposition kinetics as it is shown by NC-based propellants

HGR limits have been determined with a finite element programme for the solution of the heat balance equation for the autoignition of a big caliber (230 mm in diameter) cartridge

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 30

Page 31: NC-based energetic materials - stability, decomposition

Arrhenius relation between ‘test (tt,Tt)‘ and ‘in-service (tE,TE)‘

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 tBohn 31

⎟⎟⎠

⎞⎜⎜⎝

⎛⎟⎟⎠

⎞⎜⎜⎝

⎛−⋅+⋅=

⎟⎟⎠

⎞⎜⎜⎝

⎛⎟⎟⎠

⎞⎜⎜⎝

⎛−⋅−=

∝⎟⎟⎠

⎞⎜⎜⎝

⎛⎟⎟⎠

⎞⎜⎜⎝

⎛−⋅−=

⎟⎟⎠

⎞⎜⎜⎝

⎛−⋅=

tEtE

122

1

121

2

ii

T

1

T

1

R

Eaexptt

T

1

T

1

R

Eaexp

t

t

k

1t

T

1

T

1

R

Eaexp

k

k

RT

EaexpZk

With one activation energy valid in the considered temperature range TE to Tt

Reaction rate constant

reciprocal proportional

to time to reach a state

or conversion

By forming the ratio the time-

temperature scaling is achieved

Caution

this procedure may be

simplifying to strong

Page 32: NC-based energetic materials - stability, decomposition

Extrapolation of test conditions to in-service conditions with factor F (works in

both directions: ac-celeration and de-celeration)

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 32

factor F= k(T) / k(T-10K) for dT = 10°C

1

2

3

4

5

6

7

8

9

10

0 10 20 30 40 50 60 70 80 90 100 110 120

T [°C]

F [-]16014012010080

Ea [kJ/mol]

Factor 3 for 10°C temperature change corresponds to activation energy range of 80 to 120 kJ/mol

in the temperature range 20°C to 95°C

Page 33: NC-based energetic materials - stability, decomposition

Relation between test time - test temperature and in-service time - temperature

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 33

d25.365/F]d[t]a[t FET T/)TT(TE

∆−⋅=

tE time in years at temperature TE

tT test time in days at test temperature TT

F reaction rate change factor per 10°C temperature change

De-celeration with temp. decrease / ac-celeration with temp. Increase

TT test temperature in °C

TE in-service temperature in °C

∆TF temperature interval for actual value of F, here ∆TF is always 10°C

For chemically caused ageing processes the following formula has proven by experience as

suitable (Ea about 80 to 120 kJ/mol, temperature range 20°C to 95°C)

Page 34: NC-based energetic materials - stability, decomposition

Comparison of the STANAG extrapolation with the factor 3 extrapolation

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 34

time-temperature relationsnormalized to tE = 10 years at TE = 25°C

0.01

0.1

1

10

100

1000

10000

100000

0 10 20 30 40 50 60 70 80 90 100 110 120

Tt [°C]

time tt [d]

t [d] Ea1t [d] Ea2t [d] Ea1+Ea2tt [d] F-325°C referenceEa divide

with Ea2 = 80 kJ/mol

with Ea1 = 120 kJ/molshifted up to intersection at 60°C

curves with Ea1 and Ea2, intersecting at 60°C

factor 3 extrapolation

10 years at 25°C120 kJ/mol80 kJ/mol

TS=60°C

Page 35: NC-based energetic materials - stability, decomposition

Overview of some used test times – test temperatures extrapolated to 25°C

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 35

time-temperature relationstE =10 years at TE = 25°C

extensions to other in-service timesEa1 = 120 kJ/mol, Ea2 = 80 kJ/mol

0.01

0.1

1

10

100

1000

10000

100000

0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

Tt [°C]

time tt [d]

1 x te [d] = 10 a 0.5 x te [d]2 x te [d] 4 x te [d] 8 x te [d] DMLT-110°C, 72hDMLT-105°C, 72h VST-100°C, 48hVST 100°C, 40h VST 90°C, 40hML 90°C, 18d DHGT 85°C, 7dAbel, 80°C, 1 h BJ, NC, 132°C, 2hBJS, GP, 115°C, 8h STANAG 4541STANAG 4117 25°C referenceEa divide

STANAGs

ML, 90°C, 18d

DMLT, 110°C, 105°C

VST, 100°C, 90°C

Abel, 80°C

Bergmann-Junk

40 a

10 a

5 a

20 a120 kJ/mol80 kJ/mol

TE = 25°C

TS = 60°C

Dutch HGR-Test

80 a

, 60°C, 60d

, 65°C, 120d

Example how to read: This point gives 5 years at 25°C

Page 36: NC-based energetic materials - stability, decomposition

Implicit limit in the HFC STANAG

350

314

114

63.1

39.0

34.5

18.5

9.8

(dQ/dt)L

[µW/g]

103.73.4390

103.93.8389

104.410.680

103.619.075

103.830.871

103.734.870

103.764.965

104.112360

QL [J/g]t

T[d]

TT

[°C]

Limit for the allowed energy loss of a gun (GP) or rocket (RP) propellant: ≤ 3%

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 36

% of

QEX(gw)

1.53

0.38

Limit is

3% of

QEX(gw)

[J/g]

QEX(gw)

[ QEX(lw) ]

[J/g]

Q

[J/g]

HGR

[µW/g]

3730

[ 4040 ]

4238

[ 4610 ]

at 80°C, after 10.6 d

11257.168.2K6210

db ball, 9mm

12716.112.8L5460

db, 120mm

QEX(gw) value with reaction water gaseous

QEX(lw) value with reaction water liquid

Energy loss limit is for the actual use of the propellant

more important than the danger of its autoignition

For 10 years at 25°C

To extend the predicted time from

10 to 20 years implies to use the

double test times but also only half

the values for (dQ/dt)L

Page 37: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 37

Measurements on NC alone – Comparison of stability tests

Page 38: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 38

NC lot 1: HGR and HG at 90°C, measured under air and under argon

NC-190°C

-10000

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

100000

-2 1 4 7 10 13 16 19 22 25

time [d]

dQ/dt [µW/g]

-400

0

400

800

1200

1600

2000

2400

2800

3200

3600

4000

Q [J/g]

dQ-NC53-ArdQ-NC53-Ar-2dQ-NC53-LuzeroQ -NC53-ArQ -NC53-Ar-2Q -NC53-Lu

N=12.5 mass-%QEX-wliqu = 3931 J/gQEX-wgas = 3619 J/g

in argon

in air

Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g

Page 39: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 39

NC lot 1: HGR and HG at 90°C, measured under air and under argon

NC-190°C

comparison betweenair - argon

-300

0

300

600

900

1200

1500

1800

2100

2400

2700

3000

-1 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

time [d]

dQ/dt [µW/g]

-10

0

10

20

30

40

50

60

70

80

90

100Q [J/g]

dQ-NC53-ArdQ-NC53-LudQ-NC53-Ar-2zeroQ -NC53-ArQ -NC53-LuQ -NC53-Ar-2

Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g

Page 40: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 40

NC lot 2: HGR and HG at 90°C, measured under air and under argon

NC-290°C

-150

0

150

300

450

600

750

900

1050

1200

1350

1500

-0.1 0 0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1 1.1 1.2 1.3

time [d]

dQ/dt [µW/g]

-1.5

0

1.5

3

4.5

6

7.5

9

10.5

12

13.5

15Q [J/g]

under air

under argon132°C, 2 h correspond to 90°C, 3.75 d with F = 2.5 90°C, 8.07 d with F = 3.0

Measured at 90°C with TAMTM in closed steel ampoules with glass inserts, sample amounts about 0.2g

Page 41: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 41

Heat generation rates of dry and unstabilized NC samples – region 0 to 2 days

NC, 90°Ccomparison of NC-lots in air

-10000

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

100000

110000

120000

-0.2 0 0.2 0.4 0.6 0.8 1 1.2 1.4 1.6 1.8 2

time [d]

dQ/dt [µW/g]

dQ-NC-1dQ-NC-2dQ-NC-3dQ-NC-4dQ-NC-5dQ-NC-6dQ-NC-7zero

Measured at 90°C with TAMTM in closed steel ampoules with glass inserts in air, sample amounts about 0.2g

Page 42: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 42

Heat generation rates of seven dry and unstabilized NC samples

NC, 90°Ccomparison of NC-lots in air

-10000

0

10000

20000

30000

40000

50000

60000

70000

80000

90000

100000

110000

120000

-1 0 1 2 3 4 5 6 7 8 9 10 11 12

time [d]

dQ/dt [µW/g]

dQ-NC-1

dQ-NC-2

dQ-NC-3

dQ-NC-4

dQ-NC-5

dQ-NC-6

dQ-NC-7

zero

Measured at 90°C with TAMTM in closed steel ampoules with glass inserts in air, sample amounts about 0.2g

Page 43: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 43

Mass loss of dry and unstabilized NC lot 1 in the ‘linear range’ of pre-

autocatalysis (means a reaction of zero order)

NC-1mass loss in stoppered vials

90°C, airregion of 'pre-autocatalysis'

0

0.2

0.4

0.6

0.8

1

1.2

1.4

1.6

0 0.5 1 1.5 2 2.5 3 3.5 4 4.5

time [d]

ML [%]

P1 [%]P2 [%]M [%]

ML [%] = 0.165 [%/d] * t [d] + 0.5724 [%]R2 = 0.904

visible NOx appeared;this is named as start of 'autocatalysis'

The ‘linear range’ of pre-autocatalysis means a reaction of zero order in ML

Page 44: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 44

Mass loss of dry and unstabilized NC lot 1 at 90°C up to autocatalysis

NC-1mass loss in stoppered vials

90°C, airregion up to 'autocatalysis'

0

5

10

15

20

25

30

35

40

45

50

0 1 2 3 4 5 6 7 8 9 10 11

time [d]

ML [%]

P1 [%]P2 [%]M [%]

visible NOx appeared

Pre-autocatalysis range

Range of a

utoca

talys

is,

(esp

ecially

at b

eginnin

g)

Page 45: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 45

Comparison of stability data of seven NC lots obtained with four methods

correlation of NC stability data

0.0

1.0

2.0

3.0

4.0

5.0

6.0

7.0

8.0

9.0

10.0

1 2 5 6 3 7 4

NC sample

time to NOx [d]time to max HGR [d]BJ-value [ml/g 0.01 n

NaOH]

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9kml [%/d]

BJ value [ml/g 0.01n NaOH]t(90°C) to NOx [d]t(90°C) to max HGR [d]kml [%/d]

Bergmann-Junk

time to visible NOx

ML reaction rate constant

time to max. HGR

NC lot

Page 46: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 46

Photographs of NC residues after ageing at 90°C in mass loss vials

Brown to black

residues after the

‘cool‘ burning-out

of the NC samples.

Sample amount

about 0.6g to 0.8g

No ignition

occurred in any

case !

Page 47: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 47

Photographs of NC residues in glass inserts after measurements in TAM at 90°C

Brown to black

residues after the

‘cool‘ burning-out

of the NC samples.

Sample amount

about 0.2g

No ignition

occurred in any

case !

Page 48: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 48

Scheme of NC decomposition considering temperature-time exposure see /5/

Page 49: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 49

Mitigation of ageing

Page 50: NC-based energetic materials - stability, decomposition

Chemical formulas of the most used stabilizers in NC-based propellants

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 50

HN

NH NO2

N

NO

C2H5

C2H5

N

N

O=C

O=C

N

N

CH3

CH3

O=C

N

N

CH3

H

H

C2H6

O=C

N

N

N

NO2

CH3H

OH

OH

DPA

2NDPA,2-NO2-DPA

N-NO-DPAN-nitroso-DPA

EC, Centralite I

MC, Centralite II

Ak II, Akardite II

Ak III, Akardite III Resorcinol

MNA, pNMA

Page 51: NC-based energetic materials - stability, decomposition

STANAGsSTANAGs for assessment of chemical stability / ageing using stabilizerfor assessment of chemical stability / ageing using stabilizer consumptionconsumption

STANAG 4117SB with DPA

SB with DPA and ECDB with EC

STANAG 4541DB with DPA only

(≤ 15% NG)

STANAG 4542DB with 2-NO2-DPA

(≥ 15% NG)

STANAG 4527all NC-based propellants

multi-temperature test

60 days at 65.5°Cor 120 days at 65.5°C 60 days at 60°C 35 days at 60°C 40 – 90°C

120 d: DPAeff ≥ 0.3 mass-%abs. decr. ≤ 0.5 mass%

120 d: EC ≥ 0.3 mass-%rel. decrease ≤ 50%

DPAeff ≥ 0.5 mass-%; rel. decrease ≤ 50%

2-NO2-DPA ≥ 0.2 mass-%abs. decr. ≤ 0.5 mass-%

• Kinetic modelling with0th or 1st order

• Arrhenius parameter• definition of evaluation

is incomplete

• Existing standards use different test conditions, the reason is their historical developmentit seems today not justified to define different test criteria as it was done in former times each NC-based propellant should be assessed in the same way.

But: there exist different ranges of stability with different type of propellants !!

• Not all propellants are covered by these STANAGs named above • Kinetic analysis and calculation of chemically determined safe time period is defined not precise enough• Therefore: a unification was developed with AOP 48 Edition 2 which will replace all these STANAGs⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯

2007 Bohn 51

Page 52: NC-based energetic materials - stability, decomposition

Standards to assess chemically determined use time with stabilizStandards to assess chemically determined use time with stabilizer consumptioner consumption

STANAG 4117SB with DPA

SB with DPA and ECDB with EC

STANAG 4541DB with DPA(≤ 15% NG)

STANAG 4542DB with 2-NO2-DPA

(≥ 15% NG)

STANAG 4527all NC-based propell.

multi-temperature test

AOP 48 Edition 1• Compilation of the 4 procedures from the 4 earlier STANAGs• No changes of test procedures• In ratification

STANAG 4620"Empty document"Refers to AOP 48In ratification

AOP 48 Edition 2• Same test procedure for all typical stabilizers and GP types• Test conditions harmonized to other STANAGs (4582-HFC,

4147-Ed.3-Compatibility)• In preparation, anwhile near to ratification (May, 2007 )

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯ ⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 52

AOP 48 encourages the use

of kinetic description of

stabilizer consumption

with a model of nth order,

see later.n| )t(Sk

dt

)t(dS⋅−=

me

⎯⎯⎯

bo
Eingefügter Text
Information about AOP 48 Ed 2 is acknowledged to beat Vogelsanger, Nitrochemie Wimmis, CH
bo
Notiz
Accepted festgelegt von bo
bo
Notiz
Marked festgelegt von bo
Page 53: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 53

Modelling of stabilizer consumption

Page 54: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 54

See /6/

Benefits of modelling the ageing

• minimize the risk of a mis-evaluation

• increase the reliability of the prediction of the ageing effects by a better description of

the measured data and by an inherently correct extrapolation along the time axis

• recognize a faulty measuring arrangement if the measured data are not conform to the

model

• identify a faulty production of a GP or RP

• support the find out of ageing reactions or ageing processes

• support the find out of measures against the effects of ageing processes

• support the planning and the realization of the acquisition of experimental data and of the

procurement of substance data to assess ageing and safety

• support the decision about the employability of energetic components and of formulations

• full use of the service time capacity of a GP or RP

Page 55: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 55

Kinetic description of stabilizer consumption - principles

Reaction scheme

NE ⎯⎯ →⎯ NEk P + R-NE intrinsic decomposition

NE + P ⎯⎯⎯ →⎯ autok 2 P + R-NE autocatalytic decomposition

S + P ⎯⎯ →⎯ SPk P-S stabilizing reaction

a good stabilizer suppresses the autocatalytic decomposition of nitrate ester NE

by catching product P

A correct description of stabilizer depletion needs at least two reaction rate

constants:

kNE for NE decomposition

kSP for the stabilizer reaction: P reacts with S

Facts on stabilizer consumption, presented in way of reaction scheme /6,14/

Page 56: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 56

Kinetic description of consumption of the primary stabilizer S – reaction scheme I

)t(S)t(Pkdt

)t(dS

)t(S)t(Pk)t(P)t(NEk)t(NEkdt

)t(dP

)t(P)t(NEk)t(NEkdt

)t(dNE

SP

SPautoNE

autoNE

⋅⋅−=

⋅⋅−⋅⋅+⋅+=

⋅⋅−⋅−=

This DEq system is very probably not solvable analytically in closed form.

It is integrated and iterated numerically to determine the values of the three rate

constants.

reaction scheme RS I

NE ⎯⎯ →⎯ NEk P + R-NE intrinsic decomp.

NE + P ⎯⎯⎯ →⎯ autok 2 P + R-NE autocat. decomp.

S + P ⎯⎯ →⎯ SPk P-S stabilizer reaction

Primary stabilizer is the

stabilizer added at production

System of DEq for the above

reaction scheme

/7,11, 14/

Page 57: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 57

Kinetic description of consumption of the primary stabilizer S – RS II

reaction scheme RS II

NE ⎯⎯ →⎯ NEk P + R-NE intrinsic decomp.

S + P ⎯⎯ →⎯ SPk P-S stabilizer reaction

)t(P)t(Skdt

)t(dS )3(

)t(P)t(Sk)t(NEkdt

)t(dP )2(

)t(NEkdt

)t(dNE )1(

SP

SPNE

NE

⋅⋅−=

⋅⋅−⋅=

⋅−=

Corresponding differential equation system

Approximation:

stabilizer S suppresses the autocatalytic decomposition and the corresponding reaction can

be deployed

Primary stabilizer is the

stabilizer added at production

Page 58: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 58

Kinetic description of consumption of the primary stabilizer S – RS II

)t(P)t(Skdt

)t(dS )3(

)t(P)t(Sk)t(NEkdt

)t(dP )2(

)t(NEkdt

)t(dNE )1(

SP

SPNE

NE

⋅⋅−=

⋅⋅−⋅=

⋅−=

Simplified solution of DEq system of reaction scheme RS

Assumption: P(t) is constant, P(t) = Pc ; this holds at the beginning of stabilizer consumption

)tkexp()0(S)t(S

Pckk with )t(Skdt

)t(dS

SP

SPSPSP

⋅′−⋅=

⋅=′⋅′−=

Stabilizer is consumed according to reaction of first order

means exponential decrease of stabilizer consumption

Further simplification:

for short times the first order reaction can be approximated by zero order reaction

)tk1()0(S)t(S SP ⋅′−⋅= Linear decrease of stabilizer concentration, but only at the very beginning

Page 59: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 59

Kinetic description of consumption of the primary stabilizer S – RS II

)0(S)0(P)0(NEC

:constant nintegratio the is C and

tke)0(NEC)t(S)t(P

:solution the with

tke)0(NEk)t(NEk

dt

)t(dS

dt

)t(dP

:give eq.(3) and eq.(2)

)tkexp)0(NE)t(NE

:solution the has eq.(1)

NE

NENENE

NE(

−+=

⋅−⋅−=−

⋅−⋅⋅=⋅=−

⋅−⋅=

tk

e)0(NEC)t(S)t(Skdt

)t(dS NE

SP ⎟⎠⎞⎜

⎝⎛ ⋅−⋅−+⋅⋅−=

)t(P)t(Skdt

)t(dS )3(

)t(P)t(Sk)t(NEkdt

)t(dP )2(

)t(NEkdt

)t(dNE )1(

SP

SPNE

NE

⋅⋅−=

⋅⋅−⋅=

⋅−=

the expression for P(t) from the right is

inserted in eq.(3) of DEq-system. This

results in an expression containing

only S(t)

NE(0): initial conc. of nitrate ester

P(0): initial conc. of product P

S(0): initial conc. of stabilizer S

Way of solution of not simplifying the DEq system, means with P(t) not assumed as

constant – it results in just one differential equation for the stabilizer decrease /7/

Page 60: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 60

Kinetic description of consumption of the primary stabilizer S – RS II

)tk1()0(NE)tkexp(NE(0)

)0(NEC

NENE ⋅−⋅≅⋅−⋅•≅•

( )tk)0(NE)t(S)t(Skdt

)t(dSNESP ⋅⋅+⋅⋅−≈

( )

t2

kk)0(NEerf

k)0(NE

k

2)0(S

1

tkk)0(NEexp)t(S

SPNE

NE

SP

2SPNE

⎟⎟⎠

⎞⎜⎜⎝

⎛⋅⋅⋅⋅

⋅⋅π+

⋅⋅⋅−=

0erf(0) ;z for ....9!4

z

7!3

z

5!2

z

3!1

zz

2 )z(erf

9753

=∞<⎟⎟⎠

⎞⎜⎜⎝

⎛+−

⋅+

⋅−

⋅+

⋅−⋅

π=

Introducing reasonable approximations

C is dominated by NE(0)

the exponential can be well approximated by

Taylor series up to second term

Resulting rate equation for S

Integrated rate equation

This is a kinetically correct description of stabilizer depletion, because two reaction

steps are involved - decomposition of NC and stabilizer reaction - so two reaction rate

constants must appear in the description.

Way of solution of the single differential equation for stabilizer decrease

Page 61: NC-based energetic materials - stability, decomposition

————————————————————————————————————————————————2007 Bohn / 61

Modelling with RS II, model ’S: extended‘

Good description of

the data of DPA

consumption in a

single base

propellant with

model ‘S: extended‘

Page 62: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 62

Model ‘S: exponential + linear’ part 1 of 2 see /8/

Combination of the reactions of first and zero order

)T(k )T,t(S)T(k dt

)T,t(dS01

T

−⋅−=⎟⎠⎞

⎜⎝⎛

( )( )RT/EaexpZ)T(k

RT/EaexpZ)T(k

000

111

−⋅=

−⋅= Arrhenius behaviour

Integrated rate equation

( ))T(k

)T(k t)T(kexp

)T(k

)T(k )0(S)T,t(S

1

01

1

0 −⋅−⋅⎟⎟

⎜⎜

⎛+=

Reactions of first order or zero order alone cannot give satisfying descriptions of stabilizer

decrease. To achieve at a better description the combination was tried.

Page 63: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 63

Calculation of service times tyS(T)

Definition of degree of stabilizer consumption

)0(S

)T,t(SyS = therewith the times tyS(T) to reach yS can be calculated

⎟⎟⎟⎟⎟⎟

⎜⎜⎜⎜⎜⎜

⋅+

⋅+

⋅=

)T(k)0(S

)T(ky

)T(k)0(S

)T(k1

ln)T(k

1)T(ty

1

0S

11

0

1

S times to reach yS these are the looked for usetimes

⎟⎟

⎜⎜

⎛+

⋅⋅= 1

)T(k

)T(k)0(Sln

)T(k

1)T(t

0

1

1

0 times to reach yS = 0

Model ‘S: exponential + linear’ part 2 of 2

the model has a good extrapolation ability

Page 64: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 64

Stabilizer consumption: decrease of 2-nitro-DPA in a RP

description with

model 'S: expon. +

linear' in comparison

with description

according to first

order reaction

Data points marked

with arrows must have

been omitted with first

order reaction (model

‘S: exponential’) to

achieve acceptable

description at the

beginning, but not

with the model

'S: exponential + linear'

Page 65: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 65

Model ‘S: exponential + linear’ for stabilizer consumption - extrapolation ability

Extrapolation ability of

model ’S: exponential +

linear‘

Black line: all points

have been used

Red line: points up to

red arrow have been

used

Blue line: points up to

blue arrow have been

used

Green line: points up to

green arrow have been

used

The resulting scattering

is within narrow range

Page 66: NC-based energetic materials - stability, decomposition

Models to describe stabilizer consumption

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 66

‘S: extended’ /7, 14/

suitable, to handle with advanced fit

codes (OriginTM, Origin Lab Corp.)

two reactions,

NE decomp. and

consump. of S

5

‘S: nth order’ (AOP 48 model)

well suitable, easy to handle

nth order,

one reaction4

‘S: linear’

conditioned suitable, easy to handle

zero order,

one reaction3

‘S: exponential’

not suitable, easy to handle

first order,

one reaction2

‘S: exponential + linear’ /8/

very suitable, easy to handle

first + zero order,

two reactions1

name of model

suitability, how to handlekinetic typekinetic rate equationEq.

( )tk)0(NE)t(S)t(Skdt

)t(dSNESP ⋅⋅+⋅⋅−=

n| )t(Skdt

)t(dS⋅−=

01 k)t(Skdt

)t(dS−⋅−=

)t(Skdt

)t(dS1 ⋅−=

0kdt

)t(dS−=

Page 67: NC-based energetic materials - stability, decomposition

Models to describe stabilizer consumption – integrated expressions

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 67

‘S: extended’ /7, 14/

suitable, fairly to handle

with advanced fit codes

t0(T) → ∞5

‘S: nth order’

suitable, easy to handle4

‘S: linear’

conditioned suitable, easy

to handle

3

‘S: exponential’

not suitable, easy to handlet0(T) → ∞2

‘S: exponential + linear’ /8/

suitable, easy to handle1

name of model

suitability, how to handletime t0 to yS = S(t)/S(0) = 0equationEq.

( ))T(k

)T(k t)T(kexp

)T(k

)T(k )0(S)T,t(S

1

01

1

0 −⋅−⋅⎟⎟⎠

⎞⎜⎜⎝

⎛+=

( )

t2

kk)0(NEerf

k)0(NE

k

2)0(S

1

tkk)0(NEexp)t(S

SPNE

NE

SP

2SPNE

⎟⎟⎠

⎞⎜⎜⎝

⎛⋅

⋅⋅⋅

⋅⋅

π+

⋅⋅⋅−=

( )[ ]

n1

|

n1

1

)0(S

)T(k)T(k ithw

t)T(kn11)0(S)T,t(S

⎟⎠⎞

⎜⎝⎛−

=

⋅⋅−−⋅=

⎟⎟⎠

⎞⎜⎜⎝

⎛+

⋅⋅= 1

)T(k

)T(k)0(Sln

)T(k

1)T(t

0

1

1

0

)T(k

)0(S)T(t

0

0 =

( )t)T(kexp)0(S)T,t(S 1 ⋅−⋅=

1n for only

n1

1

)T(k

1)T(t0

<

⎟⎠⎞

⎜⎝⎛

−=

t)T(k)0(S)T,t(S 0 ⋅−=

Page 68: NC-based energetic materials - stability, decomposition

Description of stabilizer consumption with model ‘S: extended’

comparison of single temp. fit (sT) and all temp. fit (aT)

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 68

Model ‘S: extended‘

can describe

pronounced tailing

sometimes found

Data of stabilizer

consumption of

propellant P2

determined in

1987/1988 after

accelerated ageing

at 70°C, 80°C and

90°C.

Page 69: NC-based energetic materials - stability, decomposition

Description of stabilizer consumption with model ‘S: nth order’ (AOP 48 Ed. 2

model) - only all temperature (aT) fit is shown

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 69

P2 NC-propellantdescription with model 'S: nth order'

all temp. fit

-0.1

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

0 10 20 30 40 50 60 70 80 90 100 110 120 130

time [d]

DPA [mass-%]

90°C experiment80°C experiment70°C experimentzero90°C n th order80°C n th order70°C n th order

70°C

80°C

90°C128.6 d

33.0 d

9.1 d

Because the

reaction order n is

<1, the times t0(T)

to reach S(t,T) = 0

can be calculated

Page 70: NC-based energetic materials - stability, decomposition

Description of stabilizer consumption with model ‘S: exponential + linear’

comparison of ‘single temperature fit’ (sT) and ‘all temperature fit’ (aT)

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 70

P2 NC-propellantstabilizer consumption

determined at begin of natural ageing (1987)description with model

'S: expon. + linear'

-0.1

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

0 10 20 30 40 50 60 70 80 90 100 110 120 130

time [d]

DPA [mass-%]

90°C experiment80°C experiment70°C experimentzero90°C expon.+lin.-aT to=7.05 d80°C expon.+lin.-aT to=25.86 d70°C expon.+lin.-aT to=102.36 d90°C expon.+lin.-sT to=6.63 d80°C expon.+lin.-sT to=25.83 d70°C expon.+lin.-sT to=107.02 d

70°C

80°C

90°C

107.02 d

25.83 d6.63 d

7.05 d 25.86 d

102.36 d

time t0(T) to

reach S(t,T) = 0

can be

calculated

always.

The t0(T) times

are shorter

than the ones

calculated with

model ‘S: nth

order’

Page 71: NC-based energetic materials - stability, decomposition

Model ‘S: nth order’ (AOP 48 model) application with two stabilizers of different

reactivity

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 71

Model ‘S: nth

order‘ can cause

artificial shapes

of stabilizer

decrease curves

A bend upwards

with n<0 is not

reasonable for

stabilizer

consumption, as

shown with the

blue curve in

figure on the

right.

Page 72: NC-based energetic materials - stability, decomposition

Model ‘S: exponential + linear’ application with two stabilizers of different

reactivity

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 72

All models must

be applied in

two steps, each

stabilizer is

described

separately

DPA is much

more reactive

than Ak II.

As long as DPA

is active Ak II is

not changed in

concentration

Page 73: NC-based energetic materials - stability, decomposition

Comparison of models: because of conservative character in extrapolation

model ‘S: exponential + linear’ is taken for evaluation

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 73

P2 NC propellantcomparison of three models

all temperature fitsdata for 70°C extracted

-0.1

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

0 20 40 60 80 100 120 140 160 180

time [d]

DPA [mass-%]

70°C experimentzero70°C expon.+lin.-aT to=102.36 d70°C nth order-aT te=128.6 d70°C extended-aT te=160 d

'S: extended''S: exponential + linear'

'S: nth order''S: extended'

The times t0(T)

are shortest with

model

’S: exponential +

linear‘

The tailing of

model ‘S: nth

order’ is already

too strong to

include the

stabilizer

decrease up to

zero content in

the calculations

with profiles

Note: AOP 48, Ed 2

recommends not to

use model ‘S: nth

order‘ at S(t) below

20% of S(0)

Page 74: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 74

Prediction of a real ageing over 16 years of a singlebase

propellant used in automotive seat belt restraint systems

What is needed for this task:

• The representative time-temperature profile (usually compiled for one year) at ageing

site (best would be continuous measurements of the temperature course)

• Accelerated ageing of propellant sample to parameterize its stabilizer decrease

• A model description of the stabilizer consumption which follows it up to zero content

of primary (means added at the production) stabilizer

• The Arrhenius parameters for the stabilizer decrease obtained with the model

description

• Application of the model description with the time-temperature profile data

• Measurements on stabilizer consumption during the course of real ageing of the

propellant

See also /9,10/

Page 75: NC-based energetic materials - stability, decomposition

Arrhenius parameters obtained with model for stabilizer consumption

‘all temperature fit’ – propellant P2, model ‘S: exponential + linear’

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 75

rate constant k0rate constant k1

0.9935R2

(from fit directly)

18.796138.919.001138.10.78all temp. fit

lg(Z0 [m.-%/d])Ea0

[kJ/mol]lg(Z1 [1/d])

Ea1

[kJ/mol]

S(0)

[mass-

%]

model

Data of stabilizer consumption of propellant P2 determined in 1987/1988 after

accelerated ageing at 70°C, 80°C and 90°C.

Now after 19 years they are used to make the prediction for the real ageing

result of propellant P2, which was aged in Florida over 16 years in set belt

cartridges /10/

Page 76: NC-based energetic materials - stability, decomposition

Experimental data on evolution of stabilizer concentrations

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 76

Concentrations of DPA and DPA consecutive products of single base P2

propellant in mass-% as function of ageing time at the test center in Miami

/9,10/.

0.0172,4,4’-Trinitro-DPA

0.0302,2’-Dinitro-DPA

0.0002,4’-Dinitro-DPA

0.3000.1700.0204-Nitro-DPA

0.2300.1600.1000.0102-Nitro-DPA

0.1100.3700.135N-NO-DPA

0.0000.0300.5850.6900.780DPA

16 a9 a4 a1 abase

line

ageing time at test center

Stabilizer

Page 77: NC-based energetic materials - stability, decomposition

Introduction

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2006 Bohn / 77

Company TRW Alfdorf, Germany has arranged a

long term natural ageing program with belt

restraint units equipped with ‘life’ gas generator

units of two types taken from the regular

production /9,10/

In regular intervals samples were taken out and investigated

• Pressure-time curves made by TRW

• Chemical ageing and stability tests made by ICT

The ageing ended in October 2003. An ageing time of 16 years was realized at

ambient conditions.

But the propellants experienced elevated temperatures because of the housing of the

belt restraint units

The ageing started in October 1987 in a test center near Miami, Florida, USA.

The restraint units have been mounted in such a way to simulate the situation in a car

Page 78: NC-based energetic materials - stability, decomposition

Time-temperature profiles for Miami, Florida, USA

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 78

time-temperature profiles

0

5

10

15

20

25

30

35

40

10 15 20 25 30 35 40 45 50 55 60

T [°C]

time interval [d]

Miami BMPMiami AMB

55°C

Miami BMP: Tm = 34.3°C

33°C

Miami AMB: Tm = 24.9°C

Page 79: NC-based energetic materials - stability, decomposition

Model ‘S: exponential+ linear’ for use with time-temperature profile data or

continuous time-temperature measurements

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 79

( ))T(k

)T(kt)T(kexp

)T(k

)T(k)T,t(S)T,t(S

i1

i0ii1

i1

i01i1iii −∆⋅−⋅⎟⎟

⎞⎜⎜⎝

⎛+∆=∆ −−

∑=∆=

n

1iit)cycle profile one of( t

∑=∆⋅=

n

1iiS tjty

i = 1, 2, 3 ...n number of profile section i

S(∆ti-1,Ti-1) for j=1 and i=1 S(∆ti-1,Ti-1) = S(0)

for j>1 and i=1 the value of S after profile passing j

is the start value for profile passing j+1

∆ti time interval of profile section i

Ti temperature of profile section i

j number of one full profile passing (profile cycle)

(with profile BMP it is one year)

With continuous temperature data (these have also time ∆ti at Ti until next Ti+1) this same

procedure is taken

Page 80: NC-based energetic materials - stability, decomposition

Prediction of stabilizer consumption in GG-P2 according to BMP profile load

and 4 loads with temperature-shifted BMP, model ‘S: exponential + linear’

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2006 Bohn / 80

propellant loaded by different profiles based on BMP profile

-0.1

0

0.1

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

0 4 8 12 16 20 24 28 32 36

time [a]

DPA [mass-%]BMP shifted by -4°CBMP shifted by -2°CBMPBMP shifted by +2°CBMP shifted by +4°Czero0.2* S(0)experim. data

BMP BMP -2°C

BMP -4°C

BMP +2°C

BMP +4°C

S(0)*0.2

11

815

21

29

Page 81: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 81

Modelling of stabilizer consumption

and the course of consecutive products

See also

/7,11,12,13, 14/

Page 82: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 82

How to handle the total stabilizing capability of a typical stabilizer

Determination of

DPA consumption

and the evolution

of consecutive

products of DPA

by Dr. Fred Volk

(about begin of the

1980s)

Page 83: NC-based energetic materials - stability, decomposition

Modelling of stabilizer and its consecutive products – RS III

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 83

reaction scheme III (RS III)

NC kNC⎯ →⎯⎯ P + R

NC + P kauto⎯ →⎯⎯⎯ 2 P + R

DPA + P kNNO⎯ →⎯⎯ N-NO-DPA

DPA + P k N4⎯ →⎯⎯ 4-nitro-DPA

DPA + P k N2⎯ →⎯⎯ 2-nitro-DPA

N-NO-DPA kDPNNO⎯ →⎯⎯⎯ DPA + P

N-NO-DPA + P kNNO−⎯ →⎯⎯⎯ DPANNO-

4-nitro-DPA + P k N4 −⎯ →⎯⎯ DPA4N-

2-nitro-DPA + P k N2 −⎯ →⎯⎯ DPA2N-

N2PN2DPAPN2N2

N4PN4DPAPN4N4

NNODPNNONNOPNNODPAPNNONNO

DPAPN2N4NNONNODPNNODPA

PN2N2N4N4NNONNO

DPAPN2N4NNO

NNODPNNOPNCautoNCNCP

PNCautoNCNCNC

xxkxxkdt

dx

xxkxxkdt

dx

xkxxkxxkdt

dx

xx)kkk(xkdt

dx

x)xkxkxk(

xx)kkk(

xkxxkxk dt

dx

xxkxkdt

dx

−−−

−=

−=

−−=

++−=

++−++−

++=

−−=

Reaction scheme for the course of DPA and its consecutive products up to the first nitration step /

nitrosation step /7/

Page 84: NC-based energetic materials - stability, decomposition

Modelling of stabilizer and its consecutive products - P(t) is not constant.

RS III (continued) - with data newly measured from aged singlebase GP see /7/

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 84

singlebase GP, 90°CRS III

xP(0)=0.00075KK = 0.99

0

0.001

0.002

0.003

0.004

0.005

0.006

0.007

0.008

0.009

0 5 10 15 20 25 30

time [d]

reactant [mol/mol ONO2]

DPA calc.DPA exp.N-Nitroso-DPA calc.N-Nitroso-DPA exp.4-Nitro-DPA calc.4-Nitro-DPA exp.2-Nitro-DPA calc.2-Nitro-DPA exp.

Full lines: model description with the above reaction scheme

Broken lines: connect the measured data for each of the four substances

Page 85: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 85

Stabilizer and its consecutive products, RS III (continued) – values of the rate

constants obtained by the modelling

kauto = 10 kNC and kDPNNO ≠ 0 (N-NO-DPA to DPA) all reaction rate constants in 1/d

temp. = 90°C, different initial concentrations xP(0) for product P

constant xP(0) [mol/(mol ONO2)] xP(0) as fit paramet.

0.0 0.0005 0.00075 0.00128

kNC 0.00173 0.00159 0.00155 0.00157

kNNO 340.8 300.1 258.6 156.0

k4N 104.3 98.3 88.9 57.9

k2N 44.9 35.7 32.5 20.9

kDPNNO 0.089 0.0718 0.0513 0.0135

kNNO- 20.8 25.75 27.31 25.43

k4N- 22.1 26.1 25.0 18.2

k2N- 9.66 10.43 9.79 6.66

R2

st.dev. 2.07 E-4 1.67 E-4 1.56 E-4 1.50 E-4

Page 86: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 86

Modelling of high nitrated DPA products, P(t) is not constant – RS IV – part 1

singlebase GPRS IV

xP(0)=0.0005part 1

0

0.001

0.002

0.003

0.004

0.005

0.006

0.007

0.008

0.009

0 5 10 15 20 25 30

time [d]

reactant[mol/mol ONO2]

DPA calc.DPA exp.N-nitroso-DPA calc.N-nitroso-DPA exp.4-nitro-DPA calc.4-nitro-DPA exp.2-nitro-DPA calc.2-nitro-DPA exp.

Just for presentation, the result is shown in two figures. The first part looks like the result of RS III,

but it is not. The modelling has included all products up to tri-nitrated species at once! /7/

Page 87: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 87

Modelling of high nitrated DPA products, P(t) is not constant – RS IV – part 2

singlebase GPRS IV

xP(0)=0.0005part 2

0

0.0005

0.001

0.0015

0.002

0.0025

0.003

0 5 10 15 20 25 30

time [d]

reactant[mol/mol ONO2]

4,4'-dinitro-DPA calc.4,4'-dinitro-DPA exp.2,4'-dinitro-DPA calc.2,4'-dinitro-DPA exp.2,2'-dinitro-DPA calc.2,2'-dinitro-DPA exp.2,4,4'-trinitro-DPA calc.2,4,4'-trinitro-DPA exp.

Page 88: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 88

Relative reactivities of consecutive products with regard to DPA

From the modelling of the consecutive products of DPA their relative reactivity with

respect to DPA can be formulated /7/.

The advantages

• determined in a gun propellant matrix (single base GP) at 90°C

• based on reaction kinetics, reaction with the autocatalytic product

8 E-52.4.4’-TN-DPA

0.0162.4’-DN-DPA

0.0042.2’-DN-DPA

0.0084.4’-DN-DPA

0.0552-N-DPA

0.0744-N-DPA

0.041N-NO-DPA

1.0DPA

relative reactivity ERX obtained by RS IV

N-NO-DPA has a lower

reactivity than the mono-

nitro-DPAs

And it has a much lower

reactivity than DPA itself

Page 89: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 89

Mechanistic modelling of

stabilizer reaction with RS I see /13/

0.00270 0.00275 0.00280 0.00285 0.00290 0.00295 0.0030-11.0

-10.5

-10.0

-9.5

-9.0

-8.5

-8.0

-7.5

-7.0

-6.5

-6.0

-5.5

90°C

85°C

80°C

75°C

70°C

65°C

ln(kNC[1/d])DPA decrease in a single base GPkNC determ. according to RS I

Ea = 145.8 ± 4.8 kJ/mollg(Z[1/d]) = 18.097 ± 0.72KK = 0.9978

1/T [1/K]

0.00270 0.00275 0.00280 0.00285 0.00290 0.00295 0.0032.5

3.0

3.5

4.0

4.5

5.0

5.5

6.0

6.5

7.0

7.5

DPA decrease in a single base GPkDPA determ. according to RS I

85°C

90°C

80°C

75°C

70°C

65°C

ln(kDPA[1/d])

Ea = 132.4 ± 28 kJ/m ollg(Z[1/d]) = 21.915 ± 4.1KK = 0.9226

1/T [1/K]

Ea of stabilization reaction is with

132 kJ/mol in accordance with the

loss of aromaticity of benzene ring

(resonance energy)

Activation energy Ea of NC decompos.

is with 146 kJ/mol composed of two

reactions: thermolysis and hydrolysis

Page 90: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 90

Modelling of molar mass decrease of NC

Generally there are two main models to describe the statistical chain splitting of NC or any polymer

Model 1 chain scission by decomposition of a chain element (= monomer unit)

with time the mass of the polymer sample decreases

the number of chain elements is decreasing

model 1 was developed at ICT

Model 2 chain scission by opening of the bond (bond splitting) between two monomer units

with time the mass of the polymer sample stays constant

the number of chain elements (monomer units) stays constant

model 2 is several times given in the literature, sometimes it is referred as Ekenstam model

See also /14,15/

Page 91: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 91

Development of the kinetic model for polymer degradation – model 1 - part 1 /15/

nC

EE -E -E -E -

.NN-1

.

2EE -E -....E -E -

i+1

1EE -E -E - ...E -E -E -

i4321

number of polymer chain in

the sample, from 1 to nC

number of

chain

elements E,

from 1 to N

total number of chain elements: N(0)

total number of chains: nC(0)

Pn=Mn/m: degree of polymerization

m: molar mass of chain element E

( )t)T(kexp)0(N)T,t(N M ⋅−⋅=

m

)0(Mn)0(n)0(Pn)0(n)0(N CC ⋅=⋅=

m

)T,t(Mn)T,t(n)T,t(Pn)T,t(n)T,t(N CC ⋅=⋅=

Model 1: chain scission by chain element (=monomer unit)

decomposition

Page 92: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 92

Development of the kinetic model for polymer degradation – model 1 - part 2

)T,t(N)0(N)T,t(K −=

t)T(k + Mn(0)

m+1ln

)T,t(Mn

m1ln M ⋅⎟

⎠⎞

⎜⎝⎛=⎟

⎠⎞

⎜⎝⎛ +

⎟⎟

⎜⎜

⎛⎟⎠⎞

⎜⎝⎛+⎟

⎠⎞

⎜⎝⎛⋅−=

⎟⎟⎟⎟

⎜⎜⎜⎜

⎛⎟⎠⎞

⎜⎝⎛

2

M

T

m

)T,t(Mn

m

)T,t(Mn)T(k

dt

m

)T,t(Mnd

t)T(k + Mn(0)

m

)T,t(Mn

mM ⋅=

Approximated formulas

2

M

T

m

)T,t(Mn)T(k

dt

m

)T,t(Mnd

⎟⎠⎞

⎜⎝⎛⋅−=

⎟⎟⎟⎟

⎜⎜⎜⎜

⎛⎟⎠⎞

⎜⎝⎛

Formation of one new chain by each decomposition of one chain element

corresponding rate expression

( )t)T(kexp)0(Mn

m1

)T,t(Mn

m1 M ⋅+⋅⎟

⎠⎞

⎜⎝⎛ +=⎟

⎠⎞

⎜⎝⎛ +

)T,t(N)0(N)0(n)T,t(n CC −+=

m

)T,t(Mn1

m

)0(Mn1

)0(n)T,t(n CC

+

+⋅= ( )t)T(kexp

)T,t(N

)0(N

)0(Pn

11

)T,t(Pn

11

)0(Mn

m1

)T,t(Mn

m1

m

)T,t(Mn)T,t(n

m

)0(Mn)0(n

M

C

C

⋅+==+

+=

+

+=

Page 93: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 93

Development of the kinetic model for polymer degradation – model 1 - part 3

t)T(k + )0(MwAn

D(0)m+1ln =

)T,t(MwAn

)T,t(Dm1ln M ⋅⎟

⎠⎞

⎜⎝⎛

⋅⋅

⎟⎠⎞

⎜⎝⎛

⋅⋅

+

t)T(kAn)0(Mw

)0(Dm

)T,t(Mw

)T,t(DmM ⋅⋅+

⋅=

⋅Mn

MwD =

⎟⎟⎟⎟

⎜⎜⎜⎜

⋅⋅+

⋅⋅+

)0(Dm

)0(MwAn1

)0(Dm

)0(MwAn

y

1

ln)T(k

1 = )T(ty Mn

MMn

Model conditions

• statistical chain splitting.

• the chain splitting occurs by decomposition of chain elements; with NC the triggering

is the thermolytic and /or hydrolytic degradation of the ≡CO-NO2 groups

• the total number of chain elements is much greater than the number of chains

• the total number of chain elements decreases with first order, rate constant kM(T)

time tyMn is the looked for life time;

this is the time to reach the degree of

degradation yMn=Mn(t)/Mn(0)

An: conversion factor from absolute to relative Mn values: Mnabs = An Mnrel

Page 94: NC-based energetic materials - stability, decomposition

Kinetic model for polymer degradation based on model 2 – part 1

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 94

)T,t(B)T(kdt

)T,t(B(dB

T

⋅−=⎟⎠⎞

⎜⎝⎛

total number of bonds at time zero: B(0)

total number of chain elements: N(0)

total number of chains: nC(0)

number of bonds in chain j: Bj(0)

number of chain elements in chain j: Nj(0)

( )B t T B k T tB( , ) (0) exp ( )= ⋅ − ⋅

( )t)T(kexp

)0(Pn

11

)T,t(Pn

11

)0(Mn

m1

)T,t(Mn

m1

B ⋅−=−

−=

)0(n)0(N)1)0(N()0(B)0(B Cjj −=−== ∑∑

T)N(t, = N(0) with )T,t(n)T,t(N)T,t(n)0(N)T,t(B CC −=−=

)0(N

)0(n1

)0(N

)T,t(n1

)0(n)0(N

)T,t(n)0(N

)0(B

)T,t(B

C

C

C

C

−=

−−

=)T,t(Mn

m

)0(N

)T,t(nC =

)0(Mn

m

)0(N

)0(nC =

Model 2: chain scission by bond breaking between chain elements (monomer units)

Page 95: NC-based energetic materials - stability, decomposition

Kinetic model for polymer degradation based on model 2 – part 2

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 95

( )t)T(kexp

)0(Pn

11

)T,t(Pn

11

)0(Mn

m1

)T,t(Mn

m1

B ⋅−=−

−=

−ln

( , ) (0)( )1 1−

⎛⎝⎜

⎞⎠⎟

= −⎛⎝⎜

⎞⎠⎟− ⋅

m

Mn t T

m

Mnk T tB ln

dMn t T

m

dtk T

Mn t T

m

Mn t T

m

T

B

( , )

( )( , ) ( , )

⎛⎝⎜

⎞⎠⎟

⎜⎜⎜⎜

⎟⎟⎟⎟

= − ⋅ −⎛⎝⎜

⎞⎠⎟ +

⎛⎝⎜

⎞⎠⎟

⎝⎜

⎠⎟

2

ty Tk T

An Mw(0

m D y

An Mw(0

m D

MnB

Mn( )

( )ln

)

(0)

)

(0)

= − ⋅

⋅⋅

⋅⋅

⎜⎜⎜⎜

⎟⎟⎟⎟

1

1

1

t)T(k)0(Mn

m

)T,t(Mn

mB ⋅+=

Approximated formulas

2

B

T

m

)T,t(Mn)T(k

dt

m

)T,t(Mnd

⎟⎠⎞

⎜⎝⎛⋅−=

⎟⎟⎟⎟

⎜⎜⎜⎜

⎛⎟⎠⎞

⎜⎝⎛

Signs in formula are different to the model

based on chain element decomposition

Signs in formula are different to the model

based on chain element decompositionIn approximated form model 2

and model 1 are equal

Page 96: NC-based energetic materials - stability, decomposition

Definition of terms – mean molar masses

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 96

∑∑∑

=⋅

=

i i

i,u

ii,u

ii,u

i

ii,u

M

)M(hm

)M(hm

)M(hn

M)M(hn

Mn

∑∑

∑∑ ⋅

=⋅

⋅⋅=

ii,u

i

ii,u

i

ii,u

i

iii,u

)M(hm

M)M(hm

M)M(hn

MM)M(hn

Mw

∑∑

∑∑

∑∑ ⋅

=⋅

⋅⋅=

⋅⋅

⋅⋅⋅=

ii,u

i

ii,u

i

ii,u

i

iii,u

i

iii,u

i

iiii,u

)M(hz

M)M(hz

M)M(hm

MM)M(hm

MM)M(hn

MMM)M(hn

Mz

Mz: mean molar mass averaged according to the z-mass of the polymer fraction i (z weighing)

Mw: mean molar mass averaged according to the mass

of the polymer fraction i (mass weighing)

Mn: mean molar mass averaged according to the mol

number in the polymer fraction i (mol number weighing)

The polymer fraction i is characterized by some quantities; it is thought to be molecular uniform,

means it has only molecules of one molar mass Mi and the number of mols is ni

The polymer sample is characterized by a distribution function hxi, which can be of different kind

Page 97: NC-based energetic materials - stability, decomposition

Definition of terms - distribution functions

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn/ 97

hni(M) polymer fraction mol number related

normalized molar mass distribution

ni is mol number in polymer fraction i∑∑==

i i

i,u

i

i,u

ii,u

i,u

i

M

)M(hm

M

)M(hm

)M(hn

)M(hn)M(hn

hmi(M) polymer fraction mass related molar

normalized molar mass distribution

mi = Mi*ni

mi is the mass of polymer fraction i

hzi(M) polymer fraction z-weight related

normalized molar mass distribution

zi = Mi*mi = Mi*Mi*ni

zi is the z mass of polymer fraction i

∑∑==

i i

i,u

i

i,u

ii,u

i,u

i

M

)M(hz

M

)M(hz

)M(hm

)M(hm)M(hm

∑=

ii,u

i,u

i)M(hz

)M(hz)M(hz

hnu,i and hmu,i and hzu,i are un-normalized distribution functions

Page 98: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 98

Examples of molar mass degradation

Page 99: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 99

Modelling of the molar mass decrease of NC – model 1

Modelling of NC

degradation in a

double base rocket

propellant

on the ordinate the

model expression of

model 1 is shown

The full lines are the model

Page 100: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 100

Modelling of NC

degradation in a

double base rocket

propellant

on the ordinate

mean molar mass

Mw is shown, back

calculated from the

model expression of

model 1

the description of

the data is very good

Modelling of the molar mass decrease of NC – model 1

The full lines are the model

Page 101: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 101

Model for degradation of molar mass of NC - extrapolation ability – model 1

This graph shows the

good extrapolation

ability of the model 1.

The figure has two lines:

red and black.

The red one is

determined by using the

model 1 with data up to

30 days.

The black one is

determined with data

up to 60 days.

Both curves coincide.

Page 102: NC-based energetic materials - stability, decomposition

PVN-MMMD based on polymer fraction mass

80°C

-0.0005

0

0.0005

0.001

0.0015

0.002

0.0025

0.003

0.0035

0.004

0.0045

1.E+03 1.E+04 1.E+05 1.E+06 1.E+07

M [g/mol]

hm(M)

un-aged80°C 1d80°C 2d80°C 3d80°C 7d80°C 10d80°C 14d80°C 18dzero

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 102

Molar mass distribution functions of aged PVN – determined by GPC /2/

The systematic in the

ageing is expressed in

a common crossing

‘point’ of the curves

at about M = 1.3E+05

g/mol

PVN, polyvinylnitrate, an energetic speciality polymer

Page 103: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 103

Molar mass degradation of PVN - description with model 1

PVN-Mdescription of Mn with kinetic modelbased and statistical chain splitting

high molecular part

80000

100000

120000

140000

160000

180000

200000

220000

0 10 20 30 40 50 60

time [d]

Mn [g/mol]

80°C Mn-calc75°C Mn-calc70°C Mn-calc

80°C

75°C

70°C

Page 104: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 104

Molar mass degradation of PVN – description with model 1

PVN-MMMD evaluation with model

high molecular part, Mn(0) = 189600 g/mol

-13

-12.5

-12

-11.5

-11

0.00282 0.00284 0.00286 0.00288 0.0029 0.00292 0.00294

1/T [1/K]

ln(kMn [1/d])

EaMn = 146.1 ± 13 kJ/mollg(ZMn [1/d]) = 16.748 ± 2R2 =0.9918

70°C

75°C

80°C

For the chain

scission in PVN

an activation

energy of 146

kJ/mol is

determined /2/.

Such Ea values are

found also NC

based propellants

Page 105: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 105

Application and meaning of molar mass decrease

Page 106: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 106

Molar mass decrease - brittle ductile transition

shift of the brittle-ductile

transition temperature to

higher temperature values

with decreasing molar

mass = decreasing chain

length of NC

ageing causes increase in

brittle tendency

danger during firing

rounds with large grain GP

Page 107: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 107

Example for molar mass decrease - brittle ductile transition

GP KN6540 (M30

type), triple base

GP, 110mm tank

gun

stress - strain

curves of non-

aged and aged

samples as func-

tion of temper-

ature determined

at high strain rate,

about 5000%/sec

the brittleness

increases with

ageing

.

non-aged

aged, 80°C, 29d

Page 108: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 108

Molar mass decrease - brittle ductile transition

GP KN6540 (M30

type), triple base GP,

110mm tank gun

shift of the brittle

ductile transition

temperature with

ageing to higher

values

.

brittle stress

ductile, yield stress

non-aged

aged, 80°C, 29d

Page 109: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 109

Correlation of molar mass decrease and decrease of mechanical strength

Page 110: NC-based energetic materials - stability, decomposition

Correlation between molar mass

decrease, stabilizer decrease and

decrease of strain at break and

tensile stress at break for the

doublebase RP DBE 44/36 /16/

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn 110

Ageing of db rocket propellant – correlation between molar mass decrease of NC

and decrease mechanical properties

Page 111: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 111

Ageing of new type gun propellants

See also /17/

Page 112: NC-based energetic materials - stability, decomposition

NO2

N CH2 CH3N

NO2

CH3

n n+1 n+2

Types of gun propellants - overview

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 112

Main types of GP (numbers give applied ranges in mass-%)

Single base NC( N content 13 to 13.4 mass-%) 90-95, stabilizer 1-2, plasticizer 2-5, graphite

Double base NC (N content 12.3 to 12.6 mass-%), 30 to 60, blasting oils 25 to 50 (NG, DEGN, special types also with TMETN, BTTN), stabilizer 1-2, graphite

Triple base NC (N-content 12.3 to 12.6 mass-%) 30 to 40, blasting oils 20 to 30 nitroguanidine 25 to 40, stabilizer 1 to 2, plasticizer 5 to 10, graphite

Semi nitramine NC (N-content 12.3 to 12.6 mass-%) 30 to 40, blasting oils 20 to 30, RDX 25 to 40, stabilizer 1 to 2, plasticizer 5 to 10, graphite

New-type of ICT NC (N-content 12.3 to 12.6 mass-%) 30 to 40, DNDA (dinitro-diaza)-typeplasticizer 20 to 30, RDX 25 to 40, stabilizer 1 to 2, graphite

All show a standard decomposition behaviour with respect to NC and blasting oil decomposition.

But in triple base GP the NO2 is in part captured by nitroguanidine (NQ), because of reaction between NO2 and the NH groups of NQ. This and the dilution effect for NC by NQ leads to the fact that with triple base propellants no visible NO2 can be observed and no strong autocatalysis.

HC

NH2

NNO2

HN

Page 113: NC-based energetic materials - stability, decomposition

Type of gun propellants - shapes

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Pecul 113

Main types of GP according to shape and treatment

cylindrical grain with several holes, mostly 1, 7, 19

long tube

short tube

flake

stripe

ball (sphere, ellipsoids)

cube

ring

horseshoe

nudle (short rods)

Surface treatment:

phlegmatization to adapt burning behaviour

energetic enforcement by blasting oil treatment (Wimmis EI type)

Page 114: NC-based energetic materials - stability, decomposition

Energetic plasticizer DNDA

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 114

NO2

N CH2 CH3N

NO2

CH3

NO2

N CH2CH2 CH3N

NO2

CH3

CH3 CH2

NO2

N CH2CH2 CH3N

NO2

2,4-dinitro-2,4-diaza-pentane, DNDA 5 (54°C)

2,4-dinitro-2,4-diaza-hexane, DNDA 6 (32°C)

3,5-dinitro-3,5-diaza-heptane, DNDA 7 (75°C)

DNDA 57: liquid dinitro-diaza plasticizer

Mixture of three components: DNDA5 : DNDA6 : DNDA7, about 43 : 45 : 12 mass-%

DNDA 57 (Tm = -9°C) gels with NC

recent plasticizer based on the n,(n+2)-Di Nitro - n,(n+2)-Di Aza group NO2

N CH2 CH3N

NO2

CH3

n n+1 n+2

Page 115: NC-based energetic materials - stability, decomposition

Defining the LTC effect for gun propellants

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 115

LTC: low temperature coefficient (coefficient with small value)

means

A gun propellant which shows small to very small dependence of

maximum chamber pressure pmax on charge temperature TC

temperature range of interest is from -40°C (-54°C) to +63°C (+71°C)

These New Type GP of ICT show this interesting effect of low temperature coefficient

of maximum chamber gas pressure

This effect can be used the reduce weight of the gun system (small and light vehicles)

or to increase the charge mass to enhance the muzzle velocity of the projectile

Page 116: NC-based energetic materials - stability, decomposition

Comparison of typical gas pressure curves of conventional and LTC propellants

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 116

4 0 0 0

-50 -40 -30 -20 -10 0 10 20 30 40 50 60propellant temperature (°C)

max

imum

gas

pre

ssur

e

LTC Propellant

Conventional Propellant

Pm

Page 117: NC-based energetic materials - stability, decomposition

Some characteristic data of GP formulations

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 117

19

7

For comparison the data of two typical conventional GP

19

19

7

7

7

7

web

857375810403078172noMRCA (Q 5560, tb)

753461011393390168noJA2 ( L 5460, db)

929417710802540199yesTLP 6

931412410602510189yesTLP 5W

938407111852908198yesTLP 4G

939420111802910193yesTLP 3N

939419811782906220yesTLP 2N

961376811702905185yesTLP 1N

VEX at 25°C

[ml/g]

QEX

[J/g]

force

[J/g]

adiab. flame

temp. Tad [K]

autoignition

temp. [°C]

LTC

effectGP

Adiabatic flame temperature Tad, force, heat of explosion QEX and gas volume VEX have been

calculated by ICT Thermodynamic Code using the data of the ICT Thermochemical Data Base

Page 118: NC-based energetic materials - stability, decomposition

Adiabatic self heating determined by an ARCTM of typical conventional and of

new type GP, including the XM39 GP with a binder based on CAB

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 118

Comparison of adiabatic self heat rate

single base CAB-LOVA

M 30JA2

TLP 4GTLP 6

TLP 5W

TLP 1NTLP 2N

0.01

0.1

1

10

100

125 135 145 155 165 175 185 195 205

T [°C]

h [°C/min]

CAB-LOVA

Page 119: NC-based energetic materials - stability, decomposition

Assessment of ageing and stability with mass loss

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 119

mass loss at 90°C

0

1

2

3

4

5

6

7

8

9

0 10 20 30 40 50 60 70 80 90 100

test time [d]

ML [%]

JA2

MRCA

1N

5W

6

3N

2N

4G

limit: ≤ 3%, 18 d

Page 120: NC-based energetic materials - stability, decomposition

Modelling of ML data with model ‘ML: minor 1st ord.; main 1st ord. + autocat.’

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 120

Decomposition of main component A Decomp. of minor comp. V

Decomposition of main

component according to ‘1st

order + autocatalytic‘( ) ( )( )t)T(k)1F()T(kexp)T(kF)T(k)T(k

)T(k)1F()T(k)T,t(M

21212

21Ar

⋅⋅++⋅⋅++⋅++

=

( ) ( )⎭⎬⎫

⎩⎨⎧

⋅−−⋅+−⋅⎟⎠⎞

⎜⎝⎛ ++

−−⋅⋅= )t)T(kexp(1a )T,t(M1)0(M

M)0(M)0(M)a1(

m

m100% )T,t(ML VVAr

NSBV

A

C

⎯→⎯ 1k B + C + S inherent decomp. of main comp. A: C = gases, S= solids

⎯→⎯ 2k2 B + C + S autocatalytic decomp. of main comp. A;

⎯⎯→⎯ Vk V_ decomp. of minor comp. V; describes initial ML

A

A + B

V

Reaction scheme

Reaction kinetic formulation gives the following equation for total mass loss ML

B acts autocatalytically

MN: mass of a

non-reacting

ingredient N in A

Parameters to be determined from the measurement curve:

k1, k2, kV, (aV)

See also /6/

Page 121: NC-based energetic materials - stability, decomposition

Assessment of ageing and stability with mass loss

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 121

Modelling of ML data with kinetic model

‘ML: minor: 1st order; main: 1st order+ autocat.‘

NT-GP 6

Page 122: NC-based energetic materials - stability, decomposition

Times tyML to reach 3% mass loss in years calculated with Arrhenius parameters

obtained from mass loss measurements at 70°C, 80°C and 90°C

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯−−−−−⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 122

771919197777web

391.228.3465.175.662.375.167.168.187.835°C [a]

26.34.531.911.99.211.110.610.310.650°C [a]

2.20.82.82.21.61.92.01.81.665°C [a]

time tyML to reach 3% mass loss ML in years at preset temperatures

20.10213.28219.83712.88813.56

13.45

7

12.86

5

13.28

6

15.23

5log(ZML [1/d])

149.0102.0147.9102.2105.7105.6101.8104.3116.5EaML [kJ/mol]

JA2, HTJA2MRCA65W4G3N2N1N

See /17/ for more explanations

Page 123: NC-based energetic materials - stability, decomposition

Assessment of ageing and stability by heat generation rate (dQ/dt) and heat

generation Q at 90°C - Part 1: NT-GP 1N, 2N, 3N and 4G

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 123

heat generation rate (left ordinate) andheat generation (right ordinate, bold lines)

at 90°C

0

20

40

60

80

100

120

140

160

180

200

0 1 2 3 4 5 6 7 8

time [d]

dQ/dt [µW/g]

0

5

10

15

20

25

30

35

40

45

50Q [J/g]

1N

1N

3N 2N

4G

4G

2N

3N

Q are the curves directed to the right upwards

Page 124: NC-based energetic materials - stability, decomposition

Assessment of ageing and stability by heat generation rate (dQ/dt) and heat

generation (Q) at 90°C - Part 2: NT-GP 5W, 6 and JA2, MRCA,.

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 124

heat generation rate (left ordinate) and heat generation (right ordinate, bold lines)

at 90°C

0

20

40

60

80

100

120

140

160

0 1 2 3 4 5 6 7

time [d]

dQ/dt [µW/g]

0

5

10

15

20

25

30

35Q [J/g]

6

5W

JA2

MRCA

6

MRCA

JA2

5W

Page 125: NC-based energetic materials - stability, decomposition

Times tyEL to reach 3% energy loss EL

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 125

20714611573154142954235°C [a]

20.313.814.69.618.115.811.75.450°C [a]

2.451.622.221.532.572.121.740.8565°C [a]

time tyEL to reach 3% energy loss EL in years at preset temperatures

20.05620.42617.84717.63318.43619.05918.21717.971log(ZQ

[µW/g])

128.2130.0113.9111.5118.2121.6115.6112.3EaQ [kJ/mol]

71919197777web

46103758417741244071420141983768QEX [J/g]

JA2MRCA65W4G3N2N1N

Times tyEL in years calculated with Arrhenius parameters obtained from heat

generation rate measurements at 60°C, 70°C, 80°C and 90°C.

Reference quantity Qref is the individual heat of explosion QEX

See /17/ for more explanations

Page 126: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 126

Literature – part 1 of 3

/1/ M.A. Bohn, F. Volk.

Aging Behavior of Propellants Investigated by Heat Generation, Stabilizer Consumption, and Molar Mass Degradation.Propellants, Explosives, Pyrotechnics 17 (1992) 171-178.

/2/ M.A. Bohn, J. Aniol, M. Dörich, K. Hartlieb, H. Pontius

Stability, Ageing and Usetime Prediction of Polyvinylnitrate (PVN).Paper 73 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe,Germany.

Proceedings 2006, pages 73-1 to 73-18. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal.

/3/ M.A. Bohn, T.M. Klapötke

DFT and G2MP2 Calculations of the N-N Bond Dissociation Enthalpies and Enthalpies of Formation of Hydrazine, Monomethylhydrazine and Symmetrical and Unsymmetrical Dimethylhydrazine.Z. Naturforschung 59b, 148-152 (2004)

/4/ M.A. Bohn and M.E. Grillo

Quantum mechanical calculations used to reveal decomposition ways of Ammonium Dinitramide (ADN).Paper 74 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe, Germany.

Proceedings 2006, pages 74-1 to 74-17. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal.

/5/ M.A. Bohn, F. Volk, O. Brauer

Determining the Safe Lifetime of a Plasticized Nitrocellulose.Proceed of the 8th International Syposium on ‘Loss Prevention and Safety Promotion in the Process Industries’ Vol. II

Ed. J.J. Mewis, H.J. Pasman, E.E. De Rademaeker

Elsevier Science B.V., Amsterdam, New York, Oxford Tokyo, 1995.

/6/ M.A. Bohn

Kinetic Description of Mass Loss Data for the Assessment of Stability. Compatibility and Aging of Energetic Components and Formulations Exemplified with ε-CL20. Propellants Explosives Pyrotechnics 27. 125-135 (2002).

Page 127: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 127

Literature – part 2 of 3

/7/ M.A. Bohn, N. Eisenreich

Kinetic Modelling of the Stabilizer Consumption and of the Consecutive Products of the Stabilizer in a Gun Propellant.Propellants, Explosives, Pyrotechnics 22, 125-136 (1997).

/8/ M.A. Bohn

Prediction of Life Times of Propellants - Improved Kinetic Description of the Stabilizer Consumption.Propellants, Explosives, Pyrotechnics 19, 266-269 (1994).

/9/ M.A. Bohn

Ammunition monitoring in field situations by stabilizer consumption and molar mass decrease as predictive tools.Paper 25 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe, Germany.

Proceedings 2006, pages 25-1 to 25-19. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal.

/10/ M.A. Bohn, F. Volk, S. Lütze, S. Strempel, K.-H. Köppel

Monitoring of the Natural Ageing over 16 years of two Single Base Propellants Used in Car Safety Systems.Paper 72 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe, Germany.

Proceedings 2006, pages 72-1 to 72-18. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal.

/11/ M.A. Bohn

Kinetic modelling of the concentrations of the stabilizer DPA and some of its consecutive productsas function of time and temperature.J. Thermal Analysis and Calorimetry 65, 103-120 (2001).

/12/ M.A. Bohn

Modelling of Stabilizer Reactions in Gun and Rocket Propellants.in ‘Ageing Studies and Lifetime Extension of Materials’ pages 449 - 466. Editor: L.G. Mallinson.

Kluwer Academic / Plenum Publishers, New York, Boston, Dordrecht, London, Moscow, 2001.

Page 128: NC-based energetic materials - stability, decomposition

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 128

Literature – part 3 of 3

/13/ M.A. Bohn, N. Eisenreich

Temperaturabhängigkeit der Zersetzung der Nitrocellulose bestimmt mit Modellierung des TGA-Massenverlusts und Stabilisatorverbrauchs (Temperature dependence of the decomposition of nitrocellulose determined by TGA mass loss and stabilizer consumption).Paper 62 in Proceed. of the 31st Internat. Annual Conference of ICT 2000. pages 62-1 to 62-10. June 27-June 30, 2000,

Karlsruhe, Germany. Fraunhofer-Institut für Chemische Technologie (ICT). D-76318 Pfinztal-Berghausen. Germany.

/14/ M.A. Bohn

The Use of Kinetic Equations to Evaluate the Ageing Behaviour of Energetic Materials – Possible Problems.Proceed. 11th Symp. on ‘Chemical Problems Connected with the Stability of Explosives’ (held in Båstad, May 24 to 28,

1998), pages 89-151. Editor: Jan Hansson, Ola Listh. 1999, Sundbyberg, Sweden.

/15/ A. Pfeil, H.H. Krause, N. Eisenreich.

The Consequences of Beginning Slow Thermal Decomposition on the Molecular Weight of Nitrated Cellulose.

Thermochimica Acta 85 (1985) 395-398.

/16/ F. Volk, M.A. Bohn, G. Wunsch.

Determination of Chemical and Mechanical Properties of Double Base Propellants during Aging.Propellants, Explosives, Pyrotechnics 12 (1987) 81-87.

/17/ M.A. Bohn, D. Müller

Insensitivity aspects of NC bonded and DNDA plasticizer containing gun propellants.Paper 47 on the 37th International Annual Conference of ICT, June 27 to 30, 2006, Karlsruhe, Germany.

Proceedings 2006, pages 47-1 to 47-11. Fraunhofer-Institut für Chemische Technologie (ICT), D-76318 Pfinztal.

Page 129: NC-based energetic materials - stability, decomposition

.

⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯⎯2007 Bohn / 129

Thank you for your attention