national crane series 800d - runnion equipment … crane series 800d product guide asme b30.5...
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National Crane Series 800DProduct GuideASME B30.5Imperial 85%
Features
• 20,87 t (23 USt) rating
• 30,48 m (100 ft) four-section boom
• Self-lubricating “Easy Glide” wear pads
• Internal Anti-Two Block
Features
Four-section boomAt 30,48 m (100 ft) the Series 800D boom is the longest in its size range. The longer boom allows the operator to perform more lifts without the use of a jib, reducing setup time and improving efficiency.
Boom tipThe speedy-reeve boom tip and sheave blocks simplify rigging changes. Load line wedge socket removal is not required for reeving of multi-part line options.
Overload protectionAll National Crane boom trucks are equipped with overload protection. A Load Moment Indicator (LMI) is required on all machines equipped with jibs or personnel baskets.
Easy Glide boom wear padsThese wear pads reduce the conditions that cause boom chatter and vibration resulting in smoother crane operation.
Optional auger attachmentAvailable on the 890D only, the 14,000 ft/lb two-speed auger attachment has a maximum digging radius of 39 ft.
National Crane Series 800D• 20,87 t (23 USt) maximum capacity• 46,32 m (152 ft) maximum vertical reach• 33,22 m (109 ft) maximum vertical hydraulic reach
Features
Best in class performance and servicability
• The stronger standard torsion box improves rigidity, reduces truck frame flex and reduces the need for counterweight.
• Painting crane components before assembly reduces the possibility of rust, improves serviceability and enhances the appearance of the machine.
• State of the art control valve provides smoother operation. This design eliminates parts, reducing repair costs and improving the machines serviceability.
• Sheave bearings on the boom and retract cables can be greased through access holes in the boom side plates and the number of internal boom parts has been reduced to improve serviceability.
• Burst of Speed winch provides faster winch payout and pickup of unloaded cable.
• Adjustable swing speed is standard on the Series 800D. A control knob located on the swing motor brake release valve can be easily adjusted to the crane operator’s swing speed preference.
• Internal anti-two block wire comes standard. It routes the wire through the inside of the boom eliminating the possibility of snagging the wire on obstructions.
*Product may be shown with optional equipment.
Contents
Mounting configurations 5
Specifications 6
Capacities 8
Dimensions 13
Accessories 14
5Series 800D
Mounting configurations
Notes:• Gross Vehicle Weight rating (GVWR) is dependent on all components of the vehicle (axles,
tires, springs, frame, etc.) meeting manufacturers’ recommendations; always specify GVWR when purchasing trucks
• Diesel engines require a variable speed governor and energize-to-run fuel solenoid for smooth crane operation; electronic fuel injection requires EET engine remote throttle
• All mounting data is based on a National Series 800D with an 85 percent stability factor• The complete unit must be installed in accordance with factory requirements, and a test
performed to determine actual stability and counterweight requirements per SAE J765; contact the factory for details
• Transmission neutral safety interlock switch is required
The configurations are based on the Series 800D with an 85% stability factor. The complete unit must be installed in accordance with factory requirements and a test performed to determine actual stability and counterweight requirements since individual truck chassis vary. Trucks with a frame height in excess of 107 cm (42 in) after mounting will have a final mounted unit height more than 411,5 cm (13 ft 6 in). Chassis that do not meet these minimum stability weights may require counterweight.
Configuration 1 – 8100DWorking area ...........................................................................................................................................................180˚Gross Axle Weight Rating Front ..................................................................................................... 7257 kg (16,000 lb)Gross Axle Weight Rating Rear................................................................................................... 15 422 kg (34,000 lb)Gross Vehicle Weight Rating ...................................................................................................... 22 679 kg (50,000 lb)Wheelbase ............................................................................................................................................. 650 cm (256 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 488 cm (192 in)Frame Section Modulus (SM) under crane: 758 MPa (110,000 PSI) ..............................................260,6 cm3 (15.9 in3)Frame Section Modulus (SM) over rear stabilizers: 758 MPa (110,000 PSI) ...................................213,0 cm3 (13.0 in3)Stability Weight, Front ................................................................................................... 3856 kg (8500 lb) minimum*Stability Weight, Rear ..................................................................................................... 4128 kg (9100 lb) minimum*Estimated Average Final Weight ...................................................................................................18 507 kg (40,800 lb)
This configuration allows the installation of the Series 8100D on a chassis by using the subbase for a 6,71 m (22 ft) bed.
Configuration 2 – 8100D (add SFO for 360˚ stability)Working area ...........................................................................................................................................................360˚Gross Axle Weight Rating Front ..................................................................................................... 7257 kg (16,000 lb)Gross Axle Weight Rating Rear.....................................................................................................15 422 kg (34,000 lb)Gross Vehicle Weight Rating ...................................................................................................... 22 679 kg (50,000 lb)Wheelbase ............................................................................................................................................ 650 cm (256 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 488 cm (192 in)Frame Section Modulus (SM) under crane: 758 MPa (110,000 PSI) ............................................. 327,7 cm3 (20.0 in3)Frame Section Modulus (SM) over rear stabilizers: 758 MPa (110,000 PSI) .................................. 213,0 cm3 (13.0 in3)Stability Weight, Front ................................................................................................... 3856 kg (8500 lb) minimum*Stability Weight, Rear ..................................................................................................... 4128 kg (9100 lb) minimum*Estimated Average Final Weight ................................................................................................. 18 688 kg (41,200 lb)This mount requires front stabilizer for full capacity 360˚ around the truck. Front stabilizer gives the machine a solid base. This configuration requires a 6,71 m (22 ft) bed for rear overhang, and extended front frame rails for SFO mounting. NOTE: Chassis will require extended front frame rails for SFO mounting.
Configuration 3 – All boom lengths, other than 8100DWorking area ...........................................................................................................................................................180˚Gross Axle Weight Rating Front ..................................................................................................... 7257 kg (16,000 lb)Gross Axle Weight Rating Rear.....................................................................................................15 422 kg (34,000 lb)Gross Vehicle Weight Rating ...................................................................................................... 22 679 kg (50,000 lb)Wheelbase ............................................................................................................................................. 594 cm (234 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 419 cm (165 in)Frame Section Modulus (SM) under crane w/ 758 MPa (110,000 PSI) ..........................................260,6 cm3 (15.9 in3)Frame Section Modulus (SM) over rear stabilizers: 758 MPa (110,000 PSI) ...................................213,0 cm3 (13.0 in3)Stability Weight, Front .................................................................................................... 3402 kg (7500 lb) minimum*Stability Weight, Rear ...................................................................................................... 4128 kg (9100 lb) minimum*Estimated Average Final Weight (890D) .................................................................................. 17 600 kg (38,800 lb)**This configuration allows the installation of the Series 800D on a chassis with a subbase and bed combination which best fits the boom length. Depending on the boom length, the bed can be 18 ft, 20 ft or 22 ft. Not all bed lengths can be used with each boom due to rear overhang limits.
Configuration 4 – All boom lengths, other than 8100DWorking area ...........................................................................................................................................................360˚Gross Axle Weight Rating Front ..................................................................................................... 7257 kg (16,000 lb)Gross Axle Weight Rating Rear.....................................................................................................15 422 kg (34,000 lb)Gross Vehicle Weight Rating ........................................................................................................22 679 kg (50,000 lb)Wheelbase ............................................................................................................................................. 594 cm (234 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 419 cm (165 in)Frame Section Modulus (SM) under crane w/ 758 MPa (110,000 PSI) .............................................327,7 cm3 (20 in3)Frame Section Modulus (SM) over rear stabilizers: 758 MPa (110,000 PSI) ......................................213,0 cm3 (13 in3)Stability Weight, Front .................................................................................................... 3402 kg (7500 lb) minimum*Stability Weight, Rear ...................................................................................................... 4128 kg (9100 lb) minimum*Estimated Average Final Weight (890D) ......................................................................................17 780 kg (39,200 lb)This mount requires front stabilizer for full capacity 360˚ around the truck. Front stabilizer gives the machine a solid base. Bed length and subbase combinations must match boom length to limit rear overhang. Extended front frame rails required for SFO mounting. NOTE: Chassis will require extended front frame rails for SFO mounting.
Configuration 5 – Rear Mount (all boom lengths)Working area ...........................................................................................................................................................360˚Gross Axle Weight Rating Front ......................................................................................................7257 kg (16,000 lb)Gross Axle Weight Rating Rear.....................................................................................................18 143 kg (40,000 lb)Gross Vehicle Weight Rating ........................................................................................................25 401 kg (56,000 lb)Wheelbase ............................................................................................................................................. 620 cm (244 in)Cab to Axle/trunnion (CA/CT) ............................................................................................................ 432 cm (170 in)Frame Section Modulus (SM) under crane: 758 MPa (110,000 PSI) .................................................260 cm3 (15.9 in3)Stability Weight, Front .................................................................................................... 3856 kg (8500 lb) minimum*Stability Weight, Rear ...................................................................................................... 3991 kg (8800 lb) minimum*Estimated Average Final Weight (8100D) ....................................................................................19 504 kg (43,000 lb)
This configuration allows the rear-mount installation of the Series 800D. This configuration is 360˚ stable and allows the effective use of close working area to lift the heavier capacity loads. Maximum bed length is 4,87 m (16 ft). Requires single rear outrigger.
*Estimated axle scale weights prior to installation of crane, stabilizers and subbase for 85% stability.**If the distance from the front bumper (SFO) to center of rotation exceeds 366 cm (144 in), the 12,19 m (40 ft) overall truck length restriction will be exceeded. Overall length restrictions vary from state to state. In some states it is legal to be more than 12,18 m (40 ft) in length, and some states allow overlength permits.
1625 mm(64")MIN
*3856 kg(8500 lb )
*4128 kg(9100 lb)
RSOD4876 mm
(192")MIN
76 mm (3") MIN
**
1625 mm(64")MIN
SFO
*3856 kg(8500 lb)
*4128 kg(9100 lb)
RSOD
4876 mm(192")MIN
76 mm (3" ) MIN
**
1753 mm(69")MIN
*3402 kg(7500 lb)
*4128 kg(9100 lb)
RSOD
4191 mm(165")MIN
76 mm (3") MIN
1753 mm(69")MIN
SFO
*3402 kg(7500 lb)
*4128 kg(9100 lb)
RSOD
4191 mm(165")MIN
76 mm (3") MIN
1879 mm(74")MIN
*3855 kg(8500 lb)
*3991 kg(8800 lb)
4318 mm(170")MIN
1905 mm(75")MIN
SRO
AF2844 mm
(112")
6
Specifications
Boom and jib combinations data
Available in three basic models.Model 851D – Equipped with a 6,4 m - 15,5 m (21 ft - 51 ft) three-section boom. Maximum tip height is 18,9 m (62 ft).
Note: Maximum tip is measured with outriggers/stabilizers fully extended.
Model 890D – Equipped with a 8,23 m - 27,43 m (27 ft - 90 ft) four-section boom. This model can be equipped with a 7,62 m - 13,41 m (25 ft - 44 ft) two-section jib. Maximum tip height with 13,41 m (44 ft) jib is 43,58 m (143 ft).8,23 m - 27,43 m (27 ft - 90 ft) four-section boom.
8,23 m - 27,43 m (27 ft - 90 ft) four-section boom. 8FJ44M 7,62 m - 13,41 m (25 ft - 44 ft ) two-section jib
Model 8100D – Equipped with a 8,99 m - 30,48 m (29.5 ft - 100 ft) four-section boom. This model can be equipped with a 7,62 m - 13,41 m (25 ft - 44 ft) two-section jib. Maximum tip height with 13,41 m (44 ft) jib is 46,32 m (152 ft ).8,99 m - 30,48 m (29.5 ft - 100 ft) four-section boom.
8,99 m - 30,48 m (29.6 ft - 100 ft) four-section boom. 8FJ44M 7,62 m - 13,41 m (25 ft - 44 ft) two-section jib
7Series 800D
Specifications
800D winch data
Winch Cable supplied Average breaking strength
Lift and speed
Lift and speed
Lift and speed
Lift and speed
Lift and speed
Lift and speed
Standard planetary
winch
9/16" diameter rotation resistant
17 463 kg (38,600 lb)
3492 kg (7700 lb)
45 m/min (147 fpm)
6985 kg (15,400 lb)
22 m/ (73 fpm)
10 477 kg (23,100 lb)
15 m/min (49 fpm)
13 970 kg (30,800 lb)
11 m/min (38 fpm)
17 163 kg (38,500 lb)
9 m/min (29 fpm)
20 865 kg (46,000 lb)
8 m/min (25 fpm)
With “Burst-of-Speed”
9/16” diameter rotation resistant
17 463 kg (38,600 lb)
1360 kg (3000 lb)
62 m/min (206 fpm)
2721 kg (6000 lb)
31 m/min (103 fpm)
4082 kg (9000 lb)
20 m/min (68 fpm)
5443 kg (12,000 lb)
15 m/min (51 fpm)
6803 kg (15,000 lb)
12 m/min (41 fpm)
8164 kg (18,000 lb)
10 m/min (34 fpm)
Winch Bare drum pull Allowable cable pull
Standard rotation resistant rope 4627 kg (10,200 lb) 3493 kg (7700 lb)
Loadline deduct
Block type Rating Weight
Downhaul weight 3,49 t (3.85 USt) 68 kg (150 lb)
1-sheave block 10,48 t (11.55 USt) 138 kg (305 lb)
2-sheave block 17,46 t (19,25 USt) 161 kg (355 lb)
3-sheave block 27,21 t (30.00 USt) 261 kg (575 lb)
1 part line 2 part line 3 part line 4 part line 5 part line 6 part line• All winch pulls and speeds in this chart are shown on the fourth layer
• Winch line pulls would increase on the first, second and third layers
• Winch line speed would decrease on the first, second and third layers
• Winch line pulls may be limited by the winch capacity or the ANSI 5 to 1 cable safety factor
• Hook blocks are rated at maximum capacity for the block. Do not exceed rated cable pull with any block.
8THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE.
The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.
Capacities
851D: 51 ft boom with no jib
Load chart
CAUTION:• Do not operate crane booms, jib extensions, any accessories
or loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.
• Jib and boom capacities shown are maximum for each section.• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum
allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.
• Always level the crane with the level indicator located on the crane.
• The operator must reduce load to allow for factors such as wind, ground conditions, operating speeds and their effects on freely suspended loads.
• Overloading this crane may cause structural collapse or instability.• Weights on any accessories attached to the boom or loadline must
be deducted from the load chart capacities.• Do not exceed jib capabilities at any reduced boom lengths.• Do not deadhead lineblock against boom tip when extending
boom or winching up.• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.
Note: Shaded areas are structurally limited capacities.
0
10
40
60
0
HEI
GH
T IN
FEE
T20°
80°
RADIUS IN FEET
BO
OM
LEN
GTH
IN F
EET
21
51
43
36
29
70°
A B C10°
60°50°40°30°
0°-9°
20
30
50
10 20 30 40 50
5
8
10
12
14
16
20
25
30
35
40
45
46,000
32,800
27,800
24,500
21,400
18,400
11,200
LOADRADIUS(FEET)
LOADEDBOOMANGLE
21 ftBOOM
(lb)
A29 ft
BOOM (lb)
LOADEDBOOMANGLE
LOADEDBOOMANGLE
LOADEDBOOMANGLE
LOADEDBOOMANGLE
51 ftBOOM
(lb)
B36 ft
BOOM (lb)
C43 ft
BOOM (lb)
30,500
26,200
23,200
20,500
18,300
15,500
11,400
7200
72
67.5
63
58.5
53.5
42.5
23
0
29,000
25,100
22,100
20,000
17,500
15,100
12,500
9300
5400
76
72.5
69
65.5
62
54
43
29
0
23,800
21,100
18,800
16,600
14,000
12,000
10,000
7800
6000
4200
76
73
70
67
61
53
43.5
33
16
0
22,500
21,000
18,000
16,500
13,500
11,000
9600
8500
6800
5800
3200
78
76
73.5
71
66
59.5
53
46
37
25
0
73.5
64
57.5
50.5
42.5
33
0
9
Capacities
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.Series 800D
890D: 90 ft boom with no jib
Load chart
CAUTION:• Do not operate crane booms, jib extensions, any
accessories or loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.
• Jib and boom capacities shown are maximum for each section.
• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum
allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.
• Always level the crane with the level indicator located on the crane.
• The operator must reduce load to allow for factors such as wind, ground conditions, operating speeds and their effects on freely suspended loads.
• Overloading this crane may cause structural collapse or instability.
• Weights on any accessories attached to the boom or loadline must be deducted from the load chart capacities.
• Do not exceed jib capabilities at any reduced boom lengths.• Do not deadhead lineblock against boom tip when extending
boom or winching up.• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.
Note: Shaded areas are structurally limited capacities.
58101214162025303540455055606570758085
46,00033,00027,40023,50020,70018,30014,500
7400
LOADRADIUS
(ft)
LOADEDBOOMANGLE
27 ftBOOM
(lb)
LOADEDBOOMANGLE
90 ftBOOM
(lb)
LOADEDBOOMANGLE
LOADEDBOOMANGLE
LOADEDBOOMANGLE
LOADEDBOOMANGLE
A42 ft
BOOM(lb)
B54 ft
BOOM(lb)
C66 ft
BOOM(lb)
D78 ft
BOOM(lb)
75.572.569.566.56051.54231
0
23,90020,90018,30016,30013,20010,70088007050
3500
79777572.5686255.549413218.5
0
22,30019,10016,80014,80012,200990083506900585049003700
2000
787672.56863.558534740.532.522.5
0
15,40013,60011,25091507450640055004750405033502700
950
7976726864605550.545.539.5332512
12,60010,30084506800585052504400385033002900245019501150
7874.571.56864.561575349443933.526.517
10,000810065005550475041503600315027502400205017001350850
7770656054.54935
0
0
20
40
60
80
100
0
HE
IGH
T IN
FE
ET
20°
80°
RADIUS IN FEET
BO
OM
LE
NG
TH IN
FE
ET
27
90
78
66
54
42
Structural length limit line
60°
40°
A DB C
10°
-10°
20 40 60 80
70°
50°
30°
0°
10
Capacities
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.
890D: 90 ft boom with 44 ft jib
Load chart
NOTE:1. Operate with jib by radius when main boom is fully extended. If necessary increase boom angle to maintain loaded radius.2. Operate with jib by boom angle when main boom is not fully extended. Do not exceed rated jib capacities at any reduced boom lengths.
CAUTION:• Do not operate crane booms, jib extensions, any accessories or
loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.
• Jib and boom capacities shown are maximum for each section.• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum
allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.
• Always level the crane with the level indicator located on the crane.• The operator must reduce load to allow for factors such as wind,
ground conditions, operating speeds and their effects on freely suspended loads.
• Overloading this crane may cause structural collapse or instability.• Weights on any accessories attached to the boom or loadline must
be deducted from the load chart capacities.• Do not exceed jib capabilities at any reduced boom lengths.• Do not deadhead lineblock against boom tip when extending boom
or winching up.• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.
0
20
40
60
80
100
120
140
0
HEI
GH
T IN
FEE
T
80°
50°
100
RADIUS IN FEET
BO
OM
LEN
GTH
IN
FEE
T
2ND JIB44'
1ST JIB25'
27
90
78
66
54
42 A
C
B
70°
60°
47°
30°
40°
10°
0°-10°
Structural lengthlimit line
D
Structural limit linewith 25' jib deployed
Structural limit line with 44' jib deployed
20 40 60 80
100
52.5°
20°
9750785062505300450039003350290025002150180014501100600
250ADD TO
CAPACITIESWHEN NO JIB
STOWED (lb)
58101214162025303540455055606570758085
77706560
54.54935
0
46,00032,30026,70022,80019,90017,50013,700
6600
800
303540455055606570758085
LOADRADIUS
(ft)
LOADEDBOOMANGLE
27 ftBOOM
(lb)
LOADRADIUS
(ft)
LOADEDBOOMANGLE
44 ftJIB(lb)
LOADEDBOOMANGLE
90 ftBOOM
(lb)
LOADEDBOOMANGLE
LOADEDBOOMANGLE
LOADEDBOOMANGLE
LOADEDBOOMANGLE
A42 ft
BOOM(lb)
B54 ft
BOOM(lb)
C66 ft
BOOM(lb)
D78 ft
BOOM(lb)
LOADEDBOOMANGLE
25 ftJIB(lb)
75.572.569.566.560
51.54231
0
23,40020,40017,80015,80012,70010,20083006550
3000
500
797775
72.56862
55.5494132
18.5
0
21,90018,70016,40014,40011,800950079506500545045003300
1600
400
7876
72.568
63.5585347
40.532.522.5
0
15,05013,25010,90088007100605051504400370030002350
600
350
79767268646055
50.545.539.5
332512
12,30010,000
8150650055504950410035503000260021501650850
300
7874.571.568
64.5615753494439
33.526.5
17
480043003650300024502000160013001000750500
79777573716966
63.561
58.555.552.5
3100290027002500230021001800150012501050850650
76.574
71.568.56663605754
50.547
Note: Shaded areas are structurally limited capacities.
11
Capacities
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.Series 800D
8100D: 100 ft boom with no jib
Load chart
CAUTION:• Do not operate crane booms, jib extensions, any
accessories or loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.
• Jib and boom capacities shown are maximum for each section.
• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum
allowable loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.
• Always level the crane with the level indicator located on the crane.
• The operator must reduce load to allow for factors such as wind, ground conditions, operating speeds and their effects on freely suspended loads.
• Overloading this crane may cause structural collapse or instability.
• Weights on any accessories attached to the boom or loadline must be deducted from the load chart capacities.
• Do not exceed jib capabilities at any reduced boom lengths.
• Do not deadhead lineblock against boom tip when extending boom or winching up.
• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.
Note: Shaded areas are structurally limited capacities.
5810121416202530354045505560657075808590
7972.568
63.559544325
0
46,00031,50026,30022,60019,80017,50014,20010,500
5900
RADIUS(FEET)
BOOMANGLE
29 ftBOOM
(lb)BOOMANGLE
100 ftBOOM
(lb)BOOMANGLE
BOOMANGLE
BOOMANGLE
BOOMANGLE
A44 ft
BOOM(lb)
B58 ft
BOOM(lb)
C72 ft
BOOM(lb)
D86 ft
BOOM(lb)
7976
73.570.5686154453520
0
28,50023,80020,30017,80015,80012,80010,300850069005200
2900
787674
69.564
58.5534638
28.514
0
18,50016,20014,30011,7009400780065505550470038502650
1400
79.577.574.57066
61.556.551.5464033246.5
0
14,70013,00010,7008600700059505100440038003250270021501050
500
77.574
70.56763
59.55551
46.541
35.52920
9850795064505500470041003550310027002300190015501100
777471
67.564.5
6157.554504642373225
7350610051504500390034002900255021001900160013001050750
LOAD LOADED LOADED LOADED LOADED LOADED LOADED
0
20
40
60
80
100
120
0
HEI
GH
T IN
FEE
T
20°
10°
0°
80°
20 40 60 80 1 00RADIUS IN FEET
BO
OM
LEN
GTH
IN F
EET
29
100
86
72
58
44 A
C
B
70°
D60°
50°
40°
30°
-10°
12
Capacities
THIS CHART IS ONLY A GUIDE AND SHOULD NOT BE USED TO OPERATE THE CRANE. The individual crane’s load chart, operating instructions and other instructional plates must be read and understood prior to operating the crane.
8100D: 100 ft boom with 44 ft jib
Load chart
NOTE:1. Operate with jib by radius when main boom is fully extended. If
necessary increase boom angle to maintain loaded radius.2. Operate with jib by boom angle when main boom is not fully
extended. Do not exceed rated jib capacities at any reduced boom lengths.
CAUTION:• Do not operate crane booms, jib extensions, any accessories or
loads within 6,1 m (20 ft) of live power lines or other conductors of electricity.
• Jib and boom capacities shown are maximum for each section.• Do not exceed capacities at reduced radii.• Load ratings shown on the load rating charts are maximum allowable
loads with the outriggers properly extended on a firm, level surface and the crane leveled and mounted on a factory recommended truck.
• Always level the crane with the level indicator located on the crane.• The operator must reduce load to allow for factors such as wind,
ground conditions, operating speeds and their effects on freely suspended loads.
• Overloading this crane may cause structural collapse or instability.• Weights on any accessories attached to the boom or loadline must be
deducted from the load chart capacities.• Do not exceed jib capabilities at any reduced boom lengths.• Do not deadhead lineblock against boom tip when extending boom or
winching up.• Keep at least three wraps of loadline on drum at all times.• Use only specified cable with this machine.
Note: Shaded areas are structurally limited capacities.
0
20
40
60
80
100
120
140
160
0
HEI
GH
T IN
FEE
T
20°
10°
0°
80°
20 40 60 80RADIUS IN FEET
BO
OM
LEN
GTH
IN F
EET
2nd JIB44'
1st JIB25'
29
100
86
72
58
44 A
C
D
B
100
30°
40°
50°
54.5°
70°
60°58°
-10°
5810121416202530354045505560657075808590
7972.568
63.559544325
0
46,00030,70025,50021,80019,00016,70013,4009700
5100
3035404550556065707580
RADIUS(FEET)
BOOMANGLE
29 ftBOOM
(lb)RADIUS(FEET)
BOOMANGLE
44 ftJIB(lb)
BOOMANGLE
100 ftBOOM
(lb)BOOMANGLE
BOOMANGLE
BOOMANGLE
BOOMANGLE
A44 ft
BOOM(lb)
B58 ft
BOOM(lb)
C72 ft
BOOM(lb)
D86 ft
BOOM(lb)
BOOMANGLE
25 ftJIB(lb)
7976
73.570.5686154453520
0
27,90023,20019,70017,20015,20012,2009700790063004600
2300
787674
69.564
58.5534638
28.514
0
18,05015,75013,85011,2508950735061005100425034002200
950
79.577.574.57066
61.556.551.5464033246.5
14,35012,65010,350825066505600475040503450290023501800700
77.574
70.56763
59.55551
46.541
35.52920
955076506150520044003800325028002400200016001250800
80777471
67.564.5
6157.554504642373225
7450710058504900425036503150265023001850165013501050800500
7875.5
7370.56865
62.56057
54.5
39003400280023501850150013001100750600
807876747270
67.56563
60.558
27502500225020001850160013501050950800600
LOADEDLOAD LOADED LOADED LOADED LOADED LOADED LOAD LOADED LOADED
13
Dimensions
Series 800D
978 mm (38.49")
370 mm (14.56")GROUND LEVEL
1231 mm (48.47")
457 mm (18.00"]
1016 mm (40.00")
1099 mm (43.28") 1206 mm (47.49")
215 mm (8.47")
3200mm (126.0")
229 mm (9.00")
WINCH
9°
2370 mm (93.30")
1829 mm (72.02")
1005 mm (39.56")
534 mm (21.04")
1270 mm (50.00")
314 mm (12.35")457 mm (18.00")
1053 mm (41.44")
851D 6,40 m - 15,54 m (21.0' RET - 51' EXT)890D 8,23 m - 27,43 m (27.0' RET - 90' EXT) 8100D 8,99 m - 30,48 m (29.5' RET - 100' EXT)
R1115mm (R43.91")TAILSWING
MAINTAIN CLEARANCEFOR TAILSWING
80°
2325 mm (91.55")
3033 mm (119.42")
2151 mm (84.68") 1698 mm (66.85")
1095 mm (43.12") 495 mm (19.5")
G
Series G Dry weight*
With oil weight*
851D 71 cm (28 in)
6214 kg (13,700 lb)
6448 kg (14,215 lb)
890D 173 cm (68 in)
7468 kg (16,465 lb)
7704 kg (16,985 lb)
8100D 201 cm(79 in)
7797 kg(17,190 lb)
8033 kg (17,710 lb)
*Above weights do not include subbase, reservoir, front or rear stabilizers, jibs, PTO, pump, bed, boom rests, rear bumper, or any other mounting or crane options.
14
Accessories
Radio Remote Controls – Eliminate the handling and maintenance concerns that accompany • NB4Rcabled remotes. Operate to a range of about 76 m (250 ft), varying with conditions.
Heavy-duty Personnel Basket – One and two person baskets for main boom and jib are available. • BSA-1 • BSA-R1 (provides rotation) • BSAY-1 • BSAY-2
Hydraulic Oil Cooler – Automatic, self-contained radiator system with electric fans cools oil • OCunder continuous operation.
Single Front Outrigger – Center mount front stabilizer for 360° stability with 25 inch vertical stroke. • SFO
Bulkhead Options – Steel 30 in solid wall bulkhead. • BHSD
Spanish-Language Danger Decals, Control Knobs, • SDDand Operators’ Manuals – • SOM
Series 800D
Notes
15
©2013 ManitowocPrinted in USAForm No. 800DPart No. 800D/2M/0813 www.manitowoccranes.com
This document is non-contractual. Constant improvement and engineering progress make it necessary that we reserve the right to make specification, equipment, and price changes without notice. Illustrations shown may include optional equipment and accessories and may not include all standard equipment.
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