mvcp-4555-pp part manual for bp -maxmech

7/30/2019 Mvcp-4555-Pp Part Manual for Bp -Maxmech

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MAXMECHEQUIPMENTS PVT. LTD.

PART MANUAL FOR

`MAXMECH CONCRETE BATCHING MIXING PLANTMODEL: MVCP- 4555 - PP

MACHINE NO. : DATE :

REFERENCE :

CLIENT NAME :

ADDRESS :


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INDEX

1. LAYOUT DRAWING FOR MVCP-4555-PP.................. 3

2. MAIN CHASSIS ASSEMBLY.......................................... 4

3. AGGREGATE BUCKET ASSEMBLY ............................ 6

4. TRACK ASSEMBLY ......................................................... 8

5. HOPPER ASSEMBLY........................................................10

6. WINDOW ASSEMBLY .....................................................12

7. SKIP HOIST ASSEMBLY.................................................14

8. PAN MIXER ASSEMBLY. ................................................16

9. PLATFORM ASSEMBLY..................................................26

10. RADIAL SCRAPPER ASSEMBLY..................................28

11. MANUAL FEEDING HOPPER ASSEMBLY. ...............40

12.WATER PIPING ASSEMBLY. .........................................42

13. ADDITIVE ASSEMBLY....................................................44

14. PNEUMATIC ASSEMBLY ...............................................46

15. ELECTRICAL LIST............................................................48


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LIST FOR MAIN CHASSIS & TRACK ASSEMBLY

POS. NO. DESCRIPTION PART CODE QTY/MC.

A Main chassis assembly

A1 Top chassis 04 452 01 01 00 00 00 1

A2 Bottom Chassis 04 452 01 02 00 00 00 1

A3 Partition 04 452 01 03 00 00 00 1

C Track Assembly

C1 Track for bucket 04 301 03 01 00 00 00 1L+1R

C2 Limit switch for track 88 31 00 02 001 2

C3 Sensor for track 88 31 00 01 001 4


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LIST FOR AGGREGATE BUCKET ASSEMBLY


B Aggregate Bucket assembly 04 452 03 04 00 00 00 1

B1 Aggregate Bucket 04 452 03 04 00 00 00 1

B2 Pulley 04 301 03 04 99 01 00 2

B3 Roller for Bucket 04 301 03 04 99 02 00 4

B4 Shaft for roller(Lower side-Bucket) 04 301 03 04 99 03 00 2

B5 Shaft for roller(Upper side-Bucket) 04 301 03 04 99 04 00 2

B6 Spacer for Bearing 04 301 03 04 99 05 00 4

B7 Small-Spacer for Rodend Bearing 04 301 03 04 99 06 00 2B8 Big-Spacer for Rodend Bearing 04 301 03 04 99 07 00 2

B9 Guide plate for Wire rope 04 301 03 04 99 08 00 2

B10 Rodend Bearing for bucket 88 27 21 00 003 2

B11 Ball Bearing for bucket 88 27 01 00 117 8

B12 External circlip for bucket 88 36 10 01 045 4

B13 Internal circlip for bucket 88 36 10 02 085 4

B14 Grease nipple for bucket 88 32 19 01 002 4

B15 Grease nipple for bucket 88 32 19 01 002 4

B16 D-shakle for bucket 88 48 00 00 009 2


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LIST FOR TRACK & WEIGHING FRAME ASSEMBLY


C Track Assembly

C1 Track for bucket 04 301 03 01 00 00 00 1L+1R

D Weighing Frame Assembly

D1 Weighing Frame 04 452 03 02 00 00 00 1

D2 Support for Weighing Frame 04 301 03 03 00 00 00 1

D3 O' Mount 88 99 01 01 003 2

D4 Load cell for weighing fame 88 35 01 01 082 2

D5 Top bracket for weighing fame 04 301 03 06 00 00 00 4

D6 Load cell mounting bracket 04 301 03 05 00 00 00 4

D7 Joint piece for loadcell bracket 04 301 03 06 99 01 00 4


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LIST FOR CEMENT HOPPER, WATER HOPPER

& WEIGHING FRAME ASSEMBLY

POS. NO. DESCRIPTION PART CODE QTY/MC.E Cement Hopper assembly

E1 Cement Hopper 04 452 04 01 00 00 00 1

E2 Lid for Cement hopper 04 452 04 02 00 00 00 1

E3 Joint piece for load cell bracket 04 301 03 06 99 01 00 3

E4Connecting piece for Cementhopper

04 452 04 03 00 00 001

E5 Butterfly valve for cement hopper 88 65 02 01 300 1

E6 Vibrating motor for cement hopper 88 21 26 01 001 1

E7 Load cell for cement hopper 88 35 01 01 080 3

E8 Load cell mounting bracket 04 301 03 05 00 00 00 3

E9 Top bracket for weighing fame 04 301 03 06 00 00 00 3

F Water hopper assembly

F1 Water Hopper 04 452 04 04 00 00 00 1

F2 Lid for water hopper 04 452 04 05 00 00 00 1

F3 Joint piece for load cell bracket 04 301 03 06 99 01 00 3

F4 Connecting piece for Water hopper 04 301 04 06 00 00 00 1

F5 Butterfly valve for water hopper 88 65 02 01 200 1

F6 Load cell for water hopper 88 35 01 01 080 1

F7 Load cell mounting bracket 04 301 03 05 00 00 00 3

F8 Top bracket for weighing fame 04 301 03 06 00 00 00 3

GWeighing Frame for Cement &Water hopper assembly

G1 Weighing Frame for hopper 04 452 04 07 00 00 00 1

G2 Turn buckle for weighing frame 04 301 04 08 00 00 00 2


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LIST FOR WIRE ROPE DRUM, LEVER ARRANGEMENT & GUARD ASSEMBLY


J Wire rope Drum Assembly

J1 Wire rope Drum 04 452 02 02 00 00 00 1L+1R

J2 Washer for wire rope Drum 04 301 02 02 99 01 00 2

J3 Geared motor foe skip hoist 88 34 02 01 087 2

J4 Coupling for geared motor 88 63 01 01 058 1

J5 Wire rope for skip hoist 88 47 00 01 012 2

K Lever arrangement assembly

K1 Lever Assembly 04 452 02 04 00 00 00 2

K2 Side Guard for lever assembly 04 301 02 03 00 00 00 2

K3 Pin for lever 04 301 02 03 99 01 00 2

K4 Shaft for Roller 04 452 02 04 99 01 00 2

K5 Roller for Rope 04 452 02 04 99 02 00 2

K6 Washer for Roller 04 452 02 04 99 03 00 2K7 Small stud (Spring) 04 301 02 06 00 00 00 2

K8 Long stud (spring) 04 301 02 07 00 00 00 2

K9 Spring 88 99 05 01 001 2

K10 Ball Bearing for lever 88 27 01 00 049 4

K11 Ball Bearing for roller 88 27 01 00 105 4

K12 External Circlip for lever assembly 88 36 10 01 025 4

K13 Sensor for lever assembly 88 31 00 01 001 2

L Guard for skip hoist assembly

L1 Guard for Drum 04 452 02 08 00 00 00 2

L2 Guard for Geared motor 04 452 02 05 00 00 00 1


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LIST FOR DISCHARGE HOPPER, INLET HOPPER, MIXER TANK ASSEMBLY,

DISCHARGE WINDOW ASSEMBLY, INSPECTION WINDOW ASSEMBLY, WATER

INTAKE HOPPER ASSEMBLY, MIXER BASE ASSEMBLY & GEARED MOTOR MOUNTING

ASSEMBLY

POS.NO. DESCRIPTION PART CODE QTY/MC.

M Discharge Hopper assembly

M1 Discharge Hopper 04 452 05 16 01 00 00 1

M2 Lid for Discharge Hopper 04 452 05 16 02 00 00 1

N Inlet Hopper Assembly

N1 Inlet Hopper 04 452 05 15 01 00 00 1

N2 Window for Inlet Hopper 04 452 05 15 02 00 00 1

N3 Rubber Mounting Frame for Inlet hopper 04 452 05 15 03 00 00 1

N4 Weight for Inlet Hopper 04 452 05 15 04 00 00 2

N5 Rubber flat for Inlet hopper 88 99 01 01 108 1N6 Pedestal bearing for Inlet Hopper 88 27 25 00 008 2

O Pan mixer tank assembly

O1 Mixer tank 04 452 05 01 00 00 00 1

O2 Mixer Fix frame for pan mixer 04 452 05 02 00 00 00 1

O3 Mixer removable frame for pan mixer 04 452 05 03 00 00 00 1

O4 Front Cover for pan mixer 04 452 05 04 00 00 00 1

O5 Rear Cover for pan mixer 04 452 05 05 00 00 00 1

O6 Inspection window for pan mixer 04 452 05 06 00 00 00 1

O7 Cement inlet cover for pan mixer 04 452 05 07 00 00 00 1

O8 Cover for fix frame 04 452 05 08 00 00 00 1

O9 Rubber tube 88 99 01 01 106 2T Water intake hopper assembly

T1 Water Intake hopper 04 452 05 09 00 00 00 1

T2 Water pipe line for mixer 04 452 05 10 00 00 00 1

U General part for mixer assembly

U6 Solenoied valve for additive 88 32 15 01 003 2

U7 Solenoied valve for water 88 32 15 01 053 1

V Mixer base assembly

V1 Mixer base 04 301 05 11 00 00 00 1

P47 Ele. Motor for Pan mixer gearbox 88 21 26 01 016 1


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LIST FOR MIXER WORM TILES, SCRAPPER ARM & BOTTOM LINERS

POS.

NO. DESCRIPTION PART CODE QTY/MC.O9 Bottom tiles-C for pan mixer 88 23 22 01 011 3

O10 Bottom tiles-A for pan mixer 88 23 22 01 015 4

O11 Bottom tiles-B for pan mixer 88 23 22 01 012 6

O12 Bottom tiles-D for pan mixer 88 23 22 01 017 2

O13 Discharge gate Left side tiles 88 23 22 01 019 1

O14 Discharge gate right side tiles 88 23 22 01 018 1

O15 Side liner-G for pan mixer 88 23 22 01 010 60

O16 Square Bottom tiles-H for pan mixer 88 23 22 01 016 18

O17 Scrapper arm-I for pan mixer 88 23 22 01 020 3

O18 Side tile-J for pan mixer 88 23 22 01 013 1

O19 Side tile-K for pan mixer 88 23 22 01 009 1O20 Side tiles-L for pan mixer 88 23 22 01 014 2

O21 Support for scrapper 88 23 22 01 029 3


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LIST FOR MAIN GEARBOX ASSEMBLY

POS. NO. DESCRIPTION PART CODE Qty./Mc.

P Main gearbox assembly

P1 Main gear box body 04 302 12 01 01 00 00 1

P2 Main gear box body cover 04 302 12 01 02 00 00 1P3 Cover for Helical gear shaft in main gear box 04 302 12 01 03 00 00 1

P4 Cover for Spur gear shaft in main gear box 04 302 12 01 04 00 00 1

P5 Cover for Helical gear shaft in main gear box 04 302 12 01 05 00 00 1

P6 Cover for Spur gear shaft in main gear box 04 302 12 01 06 00 00 1

P7 Helical gear shaft in main gear box 04 452 12 01 07 00 00 1

P8 Spur gear shaft in main gear box 04 302 12 01 08 00 00 1

P9 Helical gear shaft in main gear box 04 302 12 01 09 00 00 1

P10 Spur gear shaft in main gear box 04 302 12 01 10 00 00 1

P11 Helical gear in main gear box 04 302 12 01 11 00 00 1

P12 Spur gear in main gear box 04 302 12 01 12 00 00 1

P13 Helical gear in main gear box 04 302 12 01 13 00 00 1P14 Hub for gear box 04 302 12 01 14 00 00 1

P15 Collar for shaft 04 302 12 01 15 00 00 1




P19 Washer for long shaft 04 302 12 01 19 00 00 1

P20 Nut for long shaft 04 302 12 01 20 00 00 1

P21 Ball bearing for Main gearbox 88 27 01 00 183 1

P22 Taper roller bearing for Main gearbox 88 27 13 00 056 2




P26 Oil seal for Main gearbox 88 39 00 01 139 1



P29 Mechanical seal for Main & Rotating gearbox 88 39 01 01 002 1 set

P30 O' Ring for Main gearbox 88 38 00 01 430 1



P33 Key for Spur gear shaft 88 36 20 24 040 1

P34 Key for shaft for Main gearbox 88 36 20 25 045 1

P35 Key for shaft for Main gearbox 88 36 20 26 090 1

P36 Set pin for Main gearbox 88 36 21 12 040 6P37 Dowel pin for Main gearbox 88 36 21 18 050 2

P38 Grease nipple for Main gearbox 88 99 17 00 001 2

P39 Grease nipple for Main gearbox 88 99 17 00 002 1

P40 Plug for gearbox for Main gearbox 88 99 16 00 002 2

P41 Drain plug for gearbox for Main gearbox 88 99 16 00 002 4


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LIST FOR ROTATING GEARBOX ASSEMBLY

Q Rotating gearbox assembly

Q1 Small gear box body 04 302 12 02 01 00 00 1

Q2 Small gear box cover 04 302 12 02 02 00 00 1

Q3Cover for(26-Teeth)Spur gear shaft in small gearbox 04 302 12 02 03 00 00 1

Q4 Spur gear shaft in small gear box 04 302 12 02 04 00 00 1

Q5 Spur gear in small gear box 04 302 12 02 05 00 00 1

Q6 Spur gear in small gear box 04 302 12 02 06 00 00 1

Q7 26-Teeth Spur gear spider 04 302 12 02 07 00 00 1

Q8 Coller-100x75x7.5 thk. (For 26-Teeth shaft) 04 302 12 02 08 00 00 1

Q9 Taper coller-85x70x17 thk (For 26-Teeth shaft) 04 302 12 02 09 00 00 1

Q10 Washer-120x40x10 thk. (For 26-Teeth) 04 302 12 02 10 00 00 1

Q11 Nut for 26-Teeth shaft 04 302 12 02 11 00 00 1

Q12 Taper roller bearing for Rotating gearbox 88 27 13 00 079 1

Q13 Taper roller bearing for Rotating gearbox 88 27 13 00 059 1

Q14 Oil seal for taper cover on Rotating gearbox 88 39 00 01 133 2

Q15 Oil seal for taper cover on Rotating gearbox 88 39 00 01 170 1

Q16 Key for shaft for Rotating gearbox 88 36 20 25 050 1

Q17 O' Ring for Rotating gearbox 88 38 00 02 655 1





Q22 Rotating gearbox output shaft cover 04 302 12 02 12 00 00 1

Q23 Rotating gearbox input shaft cover 04 302 12 02 13 00 00 1Q24 Oil seal for Rotating gearbox 88 39 00 01 143 1

Q25 O' ring for Rotating gearbox 88 38 00 01 740 1

Q26 Thrust Ball bearing for Rotating gearbox 88 27 18 00 026 1

Q27 Collar 04 302 12 02 14 00 00 1


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LIST FOR MIXER DISCHARGE GATE ASSEMBLY


R Discharge gate assembly

R1 Discharge gate 04 452 13 01 00 00 00 1

R2 Bearing housing for discharge gate 04 302 13 02 00 00 00 1

R3 Shaft for discharge gate 04 302 13 03 00 00 00 1

R4 Shaft mounting plate 04 302 13 03 03 00 00 1

R5 Limit switch mounting plate 04 302 13 04 00 00 00 1

R6 Cam for Limit switch 04 302 13 04 03 00 00 2

R7 Block for Limit switch-1 04 302 13 04 04 00 00 1

R8 Block for Limit switch-2 04 302 13 04 05 00 00 1

R9 Bearing for Discharge gate 88 27 23 00 029 2

R10 External Circlip for Cylinder 88 36 10 02 025 2

R11 Hydraulic cylinder for Discharge gate 88 32 66 01 001 1

R12 Oil seal for Discharge gate 88 39 00 01 099 1

R13External Circlip for Discharge gateshaft

88 36 10 02 0701

R14 Limit switch for discharge gate 88 31 00 02 001 2

R15 Limit switch guard for discharge gate 88 99 15 00 005 1

R16 Scrapper rubber for mixer gate 88 99 01 01 023 1

R17 Scrapper rubber mounting flat 04 452 13 05 00 00 00 1

R18 Guide rubber for mixer gate 88 99 01 01 105 1

R19Sq. rubber mounting plate fordischarge gate

04 452 13 04 06 00 001


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LIST FOR PLATFORM ASSEMBLY


Y Platform assembly

Y1 Platform (A) 04 452 06 01 00 00 00 1

Y2 Right Side Platform For Mixer (Platform-B) 04 452 06 02 00 00 00 1

Y3 Platform For Mixer (Platform-C) 04 452 06 03 00 00 00 1

Y4 Middle Platform For Mixer (Platform-D) 04 452 06 04 00 00 00 1L+1R

Y5 Left Side Platform For Mixer (Platform-E) 04 452 06 05 00 00 00 1

Y6 Platform for Cabin (Platform-F) 04 452 06 06 00 00 00 1

Y7 Bracket 04 452 06 07 00 00 00 6

Y8 Bracket for Ladder 04 452 06 08 00 00 00 1

Y9 Angle for Bracket 04 452 06 09 00 00 00 2

Y10 Railing for Platform 04 452 06 10 00 00 00 1

Y11 Ladder for Platform 04 452 06 11 00 00 00 1

Y12 Ladder for Radial scrapper 04 452 06 12 00 00 00 1Y13 Cabin support 04 452 10 04 00 00 00 1

Y14 Bracket for cabin 04 301 10 03 00 00 00 1

AI1 Operator cabin assembly 04 301 10 01 00 00 00 1


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LIST FOR RADIAL SCRAPPER ASSEMBLY


Z Radial scrapper bucket assembly

Z1 Radial scrapper bucket 04 301 23 00 00 00 00 1

AA Radial scrapper assembly

AA1 Base for scrapper box assembly 04 301 07 01 00 00 00 1

AA2 Scrapper box 04 301 07 03 00 00 00 1

AA3 Pedestal base plate 04 301 07 06 00 00 00 2

AA4 Boom mounting Pin assembly 04 301 07 24 00 00 00 2

AA5 Cabin for radial scrapper 04 301 07 34 00 00 00 1

AA6Pin mounting bracket for Verticalroller

04 301 07 21 00 00 001

AA7Pin supporting bracket for verticalroller

04 301 07 22 00 00 001

AA8 Pin for vertical roller 04 301 07 22 00 00 00 2AA9 Vertical roller 04 301 07 22 99 01 00 2

AA10 Spacer for vertical roller 04 301 07 22 99 02 00 4

AA11 Bearing for vertical roller 88 27 01 00 108 4

AA12 Grease nipple for vertical roller 88 32 19 01 003 2

AA13 Wire rope pulley for boom 04 301 07 27 00 00 00 5

AA14 Pin for wire rope pulley 04 301 07 27 99 02 00 1

AA15 Wire rope guide flange for boom 04 301 27 04 05 00 00 2

AA16 Bearing for wire rope pulley 88 27 01 00 111 10

AA17 Guide pulley for boom 04 301 27 03 01 00 00 4

AA18

Pin for Wire rope guide

pulley(boom)04 301 27 03 02 00 00

4

AA19Spacer for Wire rope guidepulley(boom)

04 301 27 03 05 00 008

AA20Locking plate for Guidepulley(boom)

04 301 27 03 06 00 002

AA21 Ball Bearing 88 27 01 00 049 8

AA22 Shaft for wire rope guide pulley 04 301 24 06 02 00 00 2

AA23Long spacer for wire rope guidepulley

04 301 24 06 04 00 002

AA24Small spacer for wire rope guidepulley

04 301 24 06 05 00 004

AA25Grease nipple for wire rope guidepulley 88 32 19 01 003 2

AA26 Rope guide roller for boom 04 301 27 05 01 00 00 1

AA27 Pin for rope guide roller 04 301 27 05 02 00 00 1

AA28 Small pedestal for rope guide roller 04 301 27 05 03 00 00 1

AA29 Big pedestal for rope guide roller 04 301 27 05 04 00 00 1

AA30 Spacer for rope guide roller 04 301 27 05 05 00 00 2

AA31 Ball Bearing 88 27 01 00 046 2

AD Radial Scrapper boom assembly

AD1 Front boom assembly 04 301 07 26 00 00 00 1

AD2 Rear boom assembly 04 301 07 25 00 00 00 1

AD3 Boom ladder 04 301 07 30 00 00 00 1

AD4 Wire rope 88 47 01 01 012 2AD5 U Clamp for wire rope 88 48 00 00 012 4


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LIST FOR CLUTCH SHAFT ASSEMBLY


AB Clutch shaft assembly

AB1 Clutch shaft 04 301 07 07 99 01 00 1

AB2 Chain wheel for Clutch shaft 04 301 07 07 99 02 00 1

AB3 Drive ring 04 301 07 07 99 03 00 2

AB4 Clutch plate with lining & rivets 04 301 07 07 99 04 00 8

AB5 Drive plate 04 301 07 07 99 05 00 2

AB6 Fix plate 04 301 07 07 99 06 00 2

AB7 Gear 04 301 07 07 99 07 00 2

AB8 Nut clamp 04 301 07 07 99 08 00 2

AB9 Female nut 04 301 07 07 99 09 00 2

AB10 Male nut 04 301 07 07 99 10 00 2

AB11 Pedestal for clutch shaft 04 301 07 07 99 11 00 2AB12 Sleeve for clutch shaft 04 301 07 07 99 12 00 2

AB13 Spacer for clutch shaft 04 301 07 07 99 13 00 2

AB14 Clutch shaft nut 88 25 25 07 075 1

AB15 Check nut 88 25 25 07 075 1

AB16 Bearing 88 27 17 00 075 2

AB17 Bearing 88 27 16 00 014 4

AB18 Thrust Bearing 88 27 18 00 117 2

AB19 Circlip- Int. 88 36 10 03 100 2

AB20 "O" ring 88 38 00 01 130 2

AB21 Grease Nipple 88 99 17 00 001 2

AB22 Dowel pin 88 36 21 08 025 4AB23 Wire rope 88 47 01 01 010 61

AB24 U CLAMP 88 48 00 00 009 6

AB25 Wire rope drum(LH+RH) 04 301 07 07 00 00 00 1L+1R


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AB26 Lever-1 04 301 07 10 00 00 00 1

AB27 Lever-2 04 301 07 11 00 00 00 1

AB28 Handle 04 301 07 12 00 00 00 1

AB29 Tie rod 04 301 07 15 00 00 00 2

AB30 Tensioning plate 04 301 25 07 00 00 00 2

AB31 Feedo Liner mounting flat 04 301 25 08 00 00 00 2

AB32 Bracket for Handle 04 301 07 13 00 00 00 2

AB33 Break Arm 04 301 07 16 00 00 00 2

AB34 Brake Arm Mounting Bracket 04 301 07 17 00 00 00 1

AB35 angle 04 301 25 12 01 00 00 2

AB36 Pin-1 04 301 07 10 99 01 00 8

AB37 Pin-2 04 301 07 10 99 01 00 2

AB38 Feedo Liner 88 99 03 01 001 2

AB39 Aluminum Rivets 88 99 03 01 512 46AB40 Bearing with internal gear 88 27 28 00 001 1


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AB41Idler Chain wheel for clutch shaftassembly

04 301 07 09 00 00 001

AB42 Chain wheel for gear box 04 301 07 08 99 01 00 1

AB43 Chain for clutch shaft assembly 88 61 02 01 004 1

AB44 Chain lock for clutch shaft assembly 88 62 12 01 004 1

AB45 Gearbox for clutch shaft assembly 88 34 01 04 004 1

AB46 Motor for clutch shaft assembly 88 21 26 04 044 1

AB47 V' belt for Clutch shaft assembly 88 99 03 01 C47 3

AB48 V' pulley for Motor 04 301 07 08 99 02 00 1

AB49 V' pulley for Gearbox 04 301 07 08 99 03 00 1

AB50 Bearing for Idler chain wheel 88 27 01 00 169 2

AB51 Pin for Idler chain wheel 04 301 07 09 99 02 00 1

AB52 Grease nipple 88 99 06 00 001 1


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LIST FOR SWING GEARBOX ASSEMBLY


AC Swing gearbox assembly

AC1 Out put bearing housing 04 301 07 20 99 01 00 1

AC2 Internal gear shaft 04 301 07 20 99 02 00 1

AC3 Oil seal cover 04 301 07 20 99 03 00 1

AC4 Eccentric shaft 04 301 07 20 99 04 00 1

AC5 Internal gear ring 04 301 07 20 99 05 00 1

AC6 Input bearing housing 04 301 07 20 99 06 00 1

AC7 Cluster gear 04 301 07 20 99 07 00 1

AC8 Spacer 04 301 07 20 99 08 00 1

AC9 Oil seal cover 04 301 07 20 99 09 00 1

AC10 Ball Bearing 88 27 01 00 131 4

AC11 Ball Bearing 88 27 01 00 122 2

AC12 Ball Bearing 88 27 01 00 119 2AC13 Double row spherical roller bearing 88 27 22 00 002 1

AC14 Oil seal 88 39 00 01 129 2

AC15 Oil seal 88 39 00 01 100 2

AC16 Ext. Circlip 88 36 10 01 050 1

AC17 Ext. Circlip 88 36 10 01 055 1

AC18 Ext. Circlip 88 36 10 01 070 2

AC19 Int. Circlip 88 36 10 03 100 1

AC20 Int. Circlip 88 36 10 03 125 1


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LIST FOR SWING GEARBOX ASSEMBLY


AC Swing gearbox assembly

AC21 Pinion housing 04 301 07 20 99 10 00 1

AC22 Pinion shaft 04 301 07 20 99 11 00 1

AC23 Pinion 04 301 07 20 99 12 00 1

AC24 Washer 04 301 07 20 99 13 00 1

AC25 Mounting plate for pinion housing 04 301 07 20 99 15 00 1

AC26 Motor mou plate 04 301 07 20 99 14 00 1

AC27 Motor 88 21 27 02 007 1

AC28 Brake 88 21 27 01 006 1


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LIST FOR MANUAL FEEDING HOPPER ASSEMBLY

& SCREW CONVEYOR ASSEMBLY

POS. NO. DESCRIPTION PART CODE QTY/MC.AE Manual feeding hopper assembly

AE1 Manual feeding hopper for cement 04 301 11 01 00 00 00 1

AE2 Connection for MF hopper 04 452 11 05 00 00 00 1

AF Screw conveyor assembly

AF1 Clamp for screw conveyor 04 452 11 09 00 00 00 1

AF2Pillar for cement & water hopperstand 04 301 29 02 00 00 00 1

AF3 2" NB Pipe (B-Class) 04 301 11 08 01 00 00 1

AF4 Bracket for pipe 04 301 11 09 00 00 00 1

AF5 40x10 Flat for Guide pipe 04 301 11 07 99 01 00 2

AF6 Support for Screw conveyor 04 452 11 08 00 00 00 1AF7 Screw conveyor for cement hopper 88 65 03 10 219 2


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LIST FOR WATER PIPING ASSEMBLY


AG Water piping assembly

AG1 Water tank 04 452 08 01 00 00 00 1

AG2 Monoblock pump 88 21 26 51 009 1

AG3 Tee-1 88 99 07 01 005 2

AG4 Tee-2 88 99 07 01 999 1

AG5 Elbow-1 88 99 08 00 001 5

AG6 Elbow-2 88 99 08 00 005 8

AG7 Valve 88 32 62 02 003 1

AG8 Ball valve 88 99 14 00 005 1

AG9 Pipe for Delivery line 88 99 06 17 005 1 set.

AG10 Pipe 88 99 06 17 001 1 set.


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LIST FOR ADDITIVE TANK ASSEMBLY


AH Additive tank assembly

AH1 Top Flange 04 301 09 01 00 00 00 1

AH2 Bottom flange 04 301 09 02 00 00 00 1

AH3 Support for Additive tank 04 301 09 03 00 00 00 1

AH4 Bracket for Additive tank 04 301 09 04 00 00 00 1

AH5 Stud for Additive tank 04 301 09 01 99 01 00 4

AH6 Flat for Bracket 04 301 31 05 02 00 00 1

AH7 Shell for Additive tank 88 99 04 01 001 1

AH8 load cell 88 35 01 01 003 1

AH9 O'Ring 88 38 00 02 500 2

AH10 O'Ring 88 38 00 01 805 2

AH11 Monoblock pump 88 21 26 61 003 1

AH12 Sandwich Mount 88 99 01 01 007 1AH13 Additive tank 04 301 09 05 00 00 00 1

AH14 Valve 88 32 62 02 001 2

AH15 Hose pipe-1 88 99 01 02 011 1

AH16 Hose pipe-2 88 99 01 02 012 1

AH17 Fitting-1 88 99 12 00 001 4

AH18 Fitting-2 88 99 12 00 002 1

AH19 Fitting-3 88 99 12 00 003 1

AH20 Bend-1 88 99 10 00 026 1

AH21 Bend-2 88 99 10 00 028 2

AH22 Coupling-1 88 99 09 00 001 5

AH23 Coupling-2 88 99 09 00 003 2AH24 Pipe 88 23 17 00 001 1 set.

AH25 Pipe 88 23 17 00 003 1set.


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LIST FOR PNEUMATIC ASSEMBLY


AJ1 Pneumatic assembly 04 452 13 00 00 00 00 1 set.

AJ2 Compressor 88 32 63 00 160 1


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LIST OF ELECTRIC ITEM

Pos.No.

Description Qty/mc.

1PLC Set (Make- Vipa) 1 set

A) FXIN (24MT) 1 no.

B) FXON (8EYT) 1 no.

C) FXIN (4ND) 1 no.

D) Touch screen (E200-02800F) 1 no.

2 Indicator meter (Make- Masibus) 4 nos.

3 Ex. Fan 1 no.

4 Grill kit (Push type) 3 nos.

5 Main switch (250AMP)(Make- Standard)

1 no.

6 Fuse link (Make- Standard) 3 nos.

7 C.T. 150/5(Round type)(Make-Shakti)

3 nos.

8 SPP-VSP-2 (Make- Minilac) 1 no.

9 Volt meter (0 to 500 V)(Make- S96 Meco)

1 no.

10 Volt meter (0 to 300 V)(Make- S96 Meco)

1 no.

11 AMP meter (0 to 150 A)(Make- S96 Meco)

1 no.

12 Volt select switch (EA-VSS-B13)(Make- Salzer) 1 no.

13 AMP select switch (EA-ASS-B13)(Make- Salzer)

1 no.

14 2Pole-4Way switch (S6-61070-B13)(Make- Salzer)

1 no.

15 Bus bar support (Red round) 6 nos.

16 Copper bus bar (170x25x5) 3 nos.

17 Transformer-800VAPri:-0, 380, 400, 420, 440Sec.:-0, 180, 220, 230, 240(Make- Bhatt mag.)

1 no.

18 Power supply unit (10AMP)(Input-230vAC Output-24vDC)

1 no.

19 Power supply unit (5AMP)(Input-230vAC Output-10vDC)

1 no.

20 Load cell Adder card (4 Way) 1 no.

21 Glass relay(3C/o24vDC With -Lead-MK-3P-IN)(Make- Omron)

26 nos.

22 Relay socket(11-Pin din rail type) (Make- Gilurd)

26 nos.

23 230vAC Timer (800-SD-2)(Make- Slectron) 1 no.

24 Limit switch (JLSL1) 1NO+1NC 4 nos.


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(Make- Jay balaji)

25 MPCB (Make- Schneider) 1 set

A) 0.4AMP to 0.63AMP 1 no.

B) 1AMP to 1.6AMP 1 no.

C) 1.6AMP to 2.5AMP 1 no.

D) 2.5AMP to 4AMP 3 nos.

E) 4AMP to 6.3AMP 2 nos.

F) 17AMP to 23AMP 5 nos.G) 40AMP to 63AMP 1 no.

H) GV2ME16 2 nos.

26 Additional contact (GVAD101D) 16 nos.

27 Additional contact (GV3A01) 1 no.

28 Contactor-230vAC(Make- T.C. France)

1 set

A) LLID09M7 14 nos.

B) LLID18M7 4 nos.

C) LLID32M7 7 nos.

D) LLID50M5 3 nos.

E) LLIF115 1 no.F) LLIF115 Contact coil(LXIFF-22D)

1 no.

29 Contactor add end block(Make- T.C. France)

1 set

A) 2NC 3 nos.

B) 2NO 4 nos.

C) 4NO 1 no.

30 Push button (Dia.22.5MMTC (Harmony style))(Make- Scuneide elect.)

31 Ind. Lamp-230Vac 1 set

A) Red-XB7 EV74PN 1 no.B) Yellow-XB7 EV75PN 1 no.

C) Blue-XB7 EV76PN 1 no.

D) Green Push botton-XB5AA31N (Simple) 15 nos.

E) Blue-XB5AA61N 2 nos.

F) Yellow-XB5AA51N 5 nos.

G) Twinse-XB5AL845N 2 nos.

H) Em. Stop-XB5AW74M2N 1 no.

I) Select Achu-XB5AK123MIN 1 no.

J) Select Achu Black- XB5AD21N-3 1 no.

K) Red project Black-XB5AL42N 3 nos.

L) Green lumini-XB5AW3371N 3 nos.M) "NO" Contact (ZBE-101N) 6 nos.

N) "NC" Contact (ZBE-102N.) 4 nos.

32 MCBS (S.P.) (Make- Miningerin) 1 set

A) 2AMP 1 no.

B) 6AMP 5 nos.

C) 10AMP 1 no.

D) 16AMP 1 no.

33 PVC Channel 1 set

A) 25x45 4 nos.

B) 45x45 8 nos.

C) 60x45 6 nos.34 Protected channel 8 nos.

35 Terminal channel 3 nos.


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50

36 4x10mm Screw (With Golden zinc) 200 nos.

37 Plain washer(5/32x7/16x22Gauge

200 nos.

38 "2" Clamp 6 nos.

39 Terminal end clamp 10 nos.

40 Contactor end clamp 20 nos.

41 Terminal end plate 1 set

A) 2.5mm 25 nos.B) 16mm 3 nos.

42 2.5mm Greg Terminal 300 nos.

43 Terminal shorting stud +Patti 50 nos.

44 6mm Terminal, Red-6, Yellow-6, Blue-6, Black-6 24 nos.



47 Fuse Terminal cudF-4 18 nos.

48 Glass Fuse 1AMP 18 nos.

49 Wire single core Flexible(Make- RR cable)

1 set.

A) 0.75mm Gray (9AMP) 5 coilB) 0.75mm Red (9AMP) 1 coil

C) 0.75mm Black (9AMP) 1 coil

D) 0.75mm Yellow (9AMP) 1 coil

E) 1.5mm Gray (16AMP) 1 coil

F) 6mm Gray (32AMP) 30 mtr.

G) 10mm Gray 30 mtr.

H) 16mm Gray 10 mtr.

50 Lugs 1 set.

A) 0.75mm End sleeve 1000 nos.

B) 1.5mm End sleeve 100 nos.

C) 6mm End sleeve 100 nos.D) 10mm End sleeve 100 nos.

E) 16mm End sleeve 50 nos.

F) 1.5mm Ring type Lugs M6 100 nos.

G) 6mm Ring type Lugs M6 100 nos.

H) 10mm Ring type Lugs M6 100 nos.

I) 16mm Ring type Lugs M6 25 nos.

J) 1.5mm Fork type Lugs 25 nos.

K) 1.5mm Snap on type Lugs 5 nos.

51 0.5mm 4Core shielded cable 50 mtr.

52 Ferrule (Make- RR cable) 45 nos.

A) 0 to 8 (EKEN-1mm) 5 Pkt.B) 0 to 8 (EKEN-1.5mm) 2 Pkt.

C) 0 to 8 (EKEN-6mm) 2 Pkt.

D) 0 to 8 (EKEN-10mm) 2 Pkt.

53 25x25mm Bunal sticker 10 Pkt.

54 150mm Tie 10 Pkt.

55 5mm Spiral band 1 Roll.

56 Bolt, Nut & Washer

A) 10mm Plain Washer 8 nos.

B) 10mm Spring Washer 4 nos.

C) 10mm Nut 4 nos.

D) 6x15mm Bolt 8 nos.E) 6mm Plain washer 8 nos.

F) 6mm Spring washer 8 nos.


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G) 6mm Nut 8 nos.

H) 8x10mm Bolt 6 nos.

I) 8x15mm Bolt 25 nos.

J) 10x15mm Bolt 4 nos.

57 Panel box with powder coating(With Service plate)

1set

58 Push button box 2 nos.

59 Wire tape-RYB 12 nos.60 1mm 3 Core Flexible

(Make- RR cable)30 mtr.

61 1mm 2 Core Flexible(Make- RR cable)

40 mtr.

62 1.5mm 4Core Flexible(Make- RR cable)

55 nos.

63 1mm 4Core Flexible(Make- RR cable)

70 nos.

64 0.50mm 4Core Shielded cable(Make- RR cable)

60 nos.

65 6mm 3Core Flexible cable(12.5Vat) (Make- RR cable) 35 nos.

66 10mm 3Core Around cable(1 Vat) (Make- RR cable)

21 nos.

67 PVC Cable Gland 64 nos.

mvcp-4555-pp part manual for bp -maxmech

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