m/s. philoden agrochem pvt. ltd. - gujarat …gpcb.gov.in/pdf/philoden_agrochem_eia_part_1.pdfm/s....

M/s. PHILODEN AGROCHEM PVT. LTD. SURVEY NO. 73, BEHIND GEB SUB‐STATION,

VILLAGE – KARKHADI TAL PADRAVILLAGE KARKHADI, TAL. PADRA, DIST: VADODARA (Guj)

DRAFT RAPID ENVIRONMENTAL IMPACT AND RISK ASSESSMENT REPORT FOR PROPOSED EXPANSION OF DYES &

PIGMENTS IN EXISTING UNITPIGMENTS IN EXISTING UNIT

SUMMER‐2011EIA Consultant

PREPARED BY: ECO CHEM SALES & SERVICE

NABET ACCREDIATED CONSULTANT BY QCI (MOEF OFFICE MEMORANDUM DATED 30TH

SEPTEMBER, 2011, OUR CONSULTANT M/S. ECO , ,CHEM SALES & SERVICE, SURAT, IS LISTED IN

LIST 'A' –ACCREDITED/ CONDITIONALLY ACCREDITED CONSULTANTS (S.NO. 20))

Ashoka Pavillion “A”, Opp. Kapadia Health Club, Surat

11

INDEX

SR. NO. TITLE PAGE NO.

LIST OF TABLES 17

LIST OF FIGURES 19

COPY OF TOR LETTER 22

TOR COMPLIANCE 27

1 CHAPTER 1: INTRODUCTION

1.1 BACKGROUND 1‐1

1.1.1 PROMOTERS AND THEIR BACK GROUND 1‐1

1.1.2 REGULATORY FRAMEWORK 1‐2

1.1.3 TOTAL COST OF THE PROJECT ALONGWITH TOTAL CAPITAL

COST AND RECURRING COST/ANNUM FOR ENVIRONMENTAL

POLLUTION CONTROL MEASURES.

1.2 JUSTIFICATION OF THE PROJECT AND INFRASTRUCTURE

FACILITIES & PROJECT SETTING

1‐13

1.2.1 JUSTIFICATION OF THE PROJECT & INFRASTRUCTRUE

FACILITIES

1‐13

1.2.2 KEY INFRASTRUCTURAL FEATURES AND SETTLEMENTS 1‐15

1.3 PURPOSE OF EIA 1‐20

1.4 OBJECTIVES OF EIA 1‐20

1.5 METHODOLOGY FOR EIA 1‐20

1.5.1 BASELINE ENVIRONMENTAL CONDITION 1‐20

1.5.2 IDENTIFICATIONS SOURCE OF POLLUTION 1‐22

1.5.3 EVALUATION OF POLLUTION CONTROL & ENVIRONMENTAL

MANAGEMENT SYSTEMS

1‐22

1.5.4 EVALUATION OF IMPACT 1‐22

15.5 PREPARATION OF ENVIRONMENTAL MANAGEMENT PLAN 1‐23

1.6 STRUCTURE OF REPORT 1‐23

2 CHAPTER 2: PROJECT DESCRIPTION

12


2.2 SELECTION OF SITE 2‐1

2.3 MAIN PHASE OF THE PROJECT 2‐1

2.3.1 CONSTRUCTION ACTIVITIES 2‐1

2.3.2 MANUFACTURING ACTIVITIES 2‐1

2.4 MANUFACTURING PROCESS, CHEMICAL REACTION & MASS

BALANCE AND RAW MATERIALS

2‐2

2.5 RAW MATERIAL STORAGE AND HANDLING 2‐148

2.6 WATER AND WASTEWATER 2‐148

2.6.1 ETP DETAILS 2‐152

2.7 AIR POLLUTION AND CONTROL SYSTEM 2‐160

2.8 NOISE LEVEL AND CONTROL SYSTEM 2‐160

2.9 HAZARDOUS WASTE GENERATIONS AND DISPOSAL SYSTEM 2‐160

2.10 DETAILS OF UTILITIES 2‐164

2.11 ELECTRICITY REQUIREMENT 2‐164

2.12 DETAILS OF GREENBELT 2‐164

2.13 SOLVENT MANAGEMENT PLANT 2‐165

3 CHAPTER 3: DESCRIPTION OF THE ENVIRONMENT

3.1 ESTABLISHMENT OF IMPACT ZONE 3‐1

3.2 METEOROLOGY 3‐2

3.3 MICRO‐METEOROLOGY OF THE AREA 3‐2

3.3.1 TEMPERATURE DETAILS 3‐3

3.3.2 RELATIVE HUMIDITY 3‐4

3.3.3 RAINFALL 3‐5

3.3.4 WIND SPEED 3‐6

3.4 AIR ENVIRONMENT 3‐10

3.4.1 DESIGN OF NETWORK FOR AMBIENT AIR QUALITY

MONITORING LOCATIONS

3‐10

3.4.2 RECONNAISSANCE 3‐10

3.4.3 METHODOLOGY FOR AMBIENT AIR QUALITY MONITORING 3‐11

13

3.5 NOISE ENVIRONMENT 3‐19


3.5.2 METHODOLOGY FOR NOISE MONITORING 3‐19

3.5.3 NOISE LEVELS AT NEAREST CHOKDI 3‐23

3.6 WATER ENVIRONMENT 3‐24


3.6.2 METHODOLOGY FOR WATER QUALITY MONITORING 3‐24

3.7 LAND ENVIRONMENT 3‐31

3.7.1 METHODOLOGY FOR SOIL MONITORING 3‐31

3.7.2 SOIL CLASSIFICATIONS 3‐35

3.8 LAND USE PATTERN 3‐38

3.8.1 METHOD OF PREPARATION 3‐38

3.8.2 AREA UNDER DIFFERENT LANDUSE 3‐39

3.9 GEOLOGICAL DATA 3‐41


3.9.2 DESCRIPTION OF GEOLOGICAL CLASSIFICATION AND AREA

UNDER DIFFERENT FORMATIONS

3‐41

3.9.3 GEOLOGICAL MAP 3‐41

3.10 ECOLOGICAL INFORMATION 3‐43

3.10.1 VEGETATION COVER AND FOREST BOUNDARIES WITHIN

VADODARA DISTRICT

3‐43


3.10.3 AREA UNDER DIFFERENT VEGETATION CLASSIFICATION 3‐44

3.10.4 AREA UNDER FORESTS AND SANCTUARY 3‐45

3.11 FLORA 3‐47

3.12 FAUNA 3‐48

3.13 DRAINAGE PATTERN 3‐49

3.14 GROUND WATER HYDROLOGY 3‐51

3.15 SOCIO ‐ ECONOMIC ENVIRONMENT 3‐55

3.15.1 SETTLEMENTS AND DEMOGRAPHIC PATTERN 3‐55

3.16 LITERACY RATE 3‐59

14

3.17 OCCUPATIONAL STRUCTURE 3‐61

3.18 AMENITIES 3‐63

4 CHAPTER 4: ANTICIPATED ENVIRONMENTAL IMPACTS & MITIGATION

MEASURES

4.1 IDENTIFICATION OF IMPACTS 4‐1

4.2 EVALUATION AND PREDICTION OF IMPACT 4‐1

4.2.1 WATER ENVIRONMENT 4‐4

4.2.2 AIR ENVIRONMENT 4‐4

4.2.3 NOISE ENVIRONMENT 4‐15

4.2.4 LAND USE AND SOIL QUALITY 4‐16

4.2.5 HOUSING 4‐16

4.2.6 INFRASTRUCTURE AND SERVICES 4‐16

4.2.7 ENVIRONMENTAL HAZARDS 4‐17

4.2.8 ECOLOGY 4‐17

4.3 MATRIX REPRESENTATION 4‐21

4.3.1 CUMULATIVE IMPACT CHART 4‐21

5 CHAPTER‐5: ENVIRONMENTAL MONITORING PLAN

5.1 ENVIRONMENTAL MONITORING PLAN 5‐1

5.2 POST PROJECT MONITORING PLAN 5‐2

5.3 LABORATORY FACILITIES 5‐4

6. CHAPTER‐6: ADDITIONAL STUDIES (RISK ASSESSMENT)


6.2 METHODOLOGY 6‐1

6.3 STORAGE AND HANDLING OF HAZARDOUS CHEMICALS 6‐3

6.4 HEALTH & SAFETY MEASURES 6‐9

6.4.1 HAZARD IDENTIFICATION 6‐12

6.5 CONSEQUENCE ANALYSIS 6‐12

6.5.1 DAMAGE CRITERIA 6‐13

15

6.5.2 MAXIMUM CREDIBLE LOSS ACCIDENT SCENARIOS 6‐15

6.5.3 CONSEQUENCE ANALYSIS CALCULATIONS 6‐16

6.5.4 SOFTWARE USED FOR CALCULATINS 6‐17

6.6 SCENARIOS 6‐20

6.6.1 DETAILED SUMMARY OF RESULTS 6‐22

6.7 HAZARDOUS MATERIALS TRANSPORTATION SAFETY

GUIDELINES

6‐36

6.8 RECOMMENDATIONS 6‐42

6.9 DISASTER MANAGEMENT PLAN 6‐44

6.9.1 DEFINING THE NATURE OF EMERGENCY 6‐44

6.9.2 OBSERVER 6‐45

6.9.3 CHIEF EMERGENCY CONTROLLER 6‐46

6.10 HAZOP STUDY 6‐47

6.10.1 OBJECTIVE 6‐47

6.10.2 PURPOSE OF HAZOP 6‐47

6.10.3 FEATURE OF HAZOP 6‐47

6.10.4 HAZOP STUDY PROCEDURE 6‐48

6.10.5 PLANNING OF HAZOP 6‐53

7 CHAPTER‐7: ENVIRONMENTAL MANAGEMENT PLAN


7.2 OBJECTIVES OF ENVIRONMENTAL MANAGEMENT PLAN 7‐1

7.3 ENVIRONMENTAL MANAGEMENT CELL 7‐2

7.4 ENVIRONMENT MANAGEMENT PLAN 7‐4

7.4.1 WATER ENVIRONMENT 7‐4

7.4.2 AIR ENVIRONMENT 7‐6

7.4.3 NOISE ENVIRONMENT 7‐9

7.4.4 LAND ENVIRONMENT 7‐10

7.4.5 HEALTH AND SAFETY 7‐14

7.5 TOTAL COST OF THE PROJECT ALONGWITH TOTAL CAPITAL

COST AND RECURRING COST/ANNUM FOR

7‐17

16

ENVIRONMENTAL POLLUTION CONTROL MEASURES

7.6 RECYCLING, REUSE AND CLEANER PRODUCTION OPTIONS 7‐18

7.7 MEASURES FOR CONSERVATION OF ENERGY 7‐18

7.8 NATURAL RESOURCES CONSERVATION 7‐18

7.9 SKILLED AND TRAINED MANPOWER 7‐19

7.10 SOCIO‐ECONOMIC DEVELOPMENTAL ACTIVITIES 7‐19

8 CHAPTER‐8: EXECUTIVE SUMMARY

8.1 INTRODUCTION 8‐1

8.2 TITLE OF THE PROJECT 8‐1

8.3 LAND ACQUIRED 8‐1

8.4 LAND BREAK‐UP 8‐2

8.5 COST OF THE PROJECT & CAPITAL AND RECURRING COST

TOWARDS ENVIRONMENT PROTECTION MEASURES

8‐2

8.6 PROPOSED FACILITIES AND PRODUCTION CAPACITIES IN

TABULAR FORM

8‐3

8.7 LIST OF RAW MATERIALS 8‐5

8.8 SITE SPECIFIC METEOROLOGICAL DATA 8‐7

8.9 AIR ENVIRONMENT 8‐8

8.10 WATER ENVIRONMENT 8‐10

8.11 NOISE ENVIRONMENT 8‐15

8.12 LAND ENVIRONMENT 8‐16

8.13 STORAGE DETAILS OF HAZARDOUS CHEMICALS 8‐17

8.14 POWER REQUIREMENT 8‐18

8.15 GREEN BELT DEVELOPMENT 8‐18

9 CHAPTER‐9: COMPANY PROFILE (EIA CONSULTANT) 9‐1

LIST OF ANNEXURES A‐1

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LIST OF TABLES

TABLE

NO.

TITLE PAGE NO.

1.1 TOTAL COST OF PROJECT 1‐3

1.2 LAND BREAK UP OF THE PLANT 1‐4

1.3 LIST OF PRODUCTS ALONG WITH PRODUCTION CAPACITY (EXISTING

AND PROPOSED)

1‐11

1.4 DISTANCE OF NEAREST KEY INFRASTRUCTURE FEATURES FROM

PROJECT SITE

1‐15

2.1 WATER CONSUMPTION AND WASTEWATER GENERATION 2‐148

2.2 LIST OF ETP UNITS 2‐154

2.3 THE DETAILS OF SOURCE OF EMISSION 2‐160

2.4 DETAILS OF HAZARDOUS WASTE GENERATION & DISPOSAL 2‐161

2.5 THE DETAILS OF UTILITIES 2‐164

3.1 TEMPERATURE DETAILS 3‐3

3.2 RELATIVE HUMIDITY (%) DETAILS 3‐4

3.3 RAINFALL DETAILS 3‐5

3.4 WIND SPEED 3‐6

3.5 SITE SPECIFIC METEOROLOGICAL DATA 3‐7

3.6 DETAILS OF AMBIENT AIR QUALITY MONITORING LOCATIONS 3‐12

3.7 AMBIENT AIR QUALITY STATUS 3‐14

3.8 A DETAILS OF AMBIENT NOISE QUALITY MONITORING LOCATIONS 3‐20

3.9 B NOISE LEVELS 3‐22

3.9 NOISE LEVELS AT NEAREST CHOKDI 3‐23

3.10 SAMPLING LOCATIONS FOR MONITORING SURFACE AND GROUND

WATER QUALITY

3‐25

3.11 WATER QUALITY 3‐27

3.12 SAMPLING LOCATIONS: SOIL QUALITY 3‐31

3.13 PHYSICO‐CHEMICALS CHARACTERISTICS OF SOIL 3‐33

3.14 SOIL CHARACTERISTICS UNDER PROJECT AREA 3‐36

3.15 AREAS UNDER DIFFERENT LANDUSE 3‐39

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3.16 GEOLOGICAL FEATURES 3‐41

3.17 DETAILS OF FOREST COVER OF VADODARA DISTRICT 3‐43

3.18 DETAILS OF VEGETATION CLASSIFICATION WITHIN THE STUDY AREA 3‐45

3.19 FLORA 3‐47

3.20 FAUNA 3‐48

3.21 DEMOGRAPHIC DATA 3‐56

3.22 POPULATION DENSITY 3‐57


3.24 OCCUPATIONAL STRUCTURE 3‐62

3.25 DETAILS OF AMMENITIES AVAILABLE IN STUDY AREA (WITHIN 10 KM RADIUS)

3‐65

4.1 DETAILS OF EMISSION FROM STACK (EXISTING & PROPOSED) 4‐6

4.2 SUMMERY OF ISCST3 MODEL OUTPUT FOR PM, SO2, NOx (EXISTING) 4‐13

SUMMERY OF ISCST3 MODEL OUTPUT FOR PM, SO2, NOx (PROPOSED) 4‐14

4.3 PREDICTED AMBIENT AIR QUALITY AFTER PROPOSED EXPANSION 4‐15

4.4 IMPACT IDENTIFICATION MATRIX 4‐22

4.5 OPERATION STAGE POTENTIAL IMPACTS & MITIGATIVE MEASURES 4‐23

4.6 ENVIRONMENTAL IMPACT MATRIX 4‐24

4.7 CUMULATIVE IMPACT CHART 4‐25

5.1 PROJECT ENVIRONMENT MONITORING PLAN 5‐2

6.1 STORAGE DETAILS Of HAZARDOUS CHEMICALS 6‐4

6.2 PROPERTIES OF CHEMICALS 6‐6

6.3 POSSIBLE ACCIDENT SCENARIOS 6‐20

6.4 PROCESS HAZARDS &ITS CONTROL 6‐51

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LIST OF FIGURES

FIGURE NO. TITLE PAGE NO.

1.1 LOCATION OF PLANT IN GUJARAT 1‐5

1.2 LAYOUT OF THE PLANT 1‐10

1.3 KEY INFRASTRUCTURE FEATURES AND SETTLEMENTS 1‐18

1.4 SATELLITE IMAGERY 1‐19

3.1 A WIND ROSE DIAGRAM 3‐8

3.1 B STABILITY CLASS DISTRIBUTION 3‐9

3.2 LOCATION OF AMBIENT AIR QUALITY MONITORING STATIONS 3‐13

3.3 LOCATION OF NOISE LEVEL MONITORING STATIONS 3‐21

3.4 LOCATIONS OF WATER SAMPLING STATIONS 3‐26

3.5 LOCATIONS OF SOIL SAMPLING STATIONS 3‐32

3.6 SOIL CHARACTERISTICS MAP 3‐37

3.7 LANDUSE / LANDCOVER 3‐40

3.8 MAJOR GEOLOGICAL FEATURES 3‐42

3.9 GRAPHICAL REPRESENTATION OF FOREST COVER OF VADODARA DISTRICT

3‐43

3.10 FOREST MAP 3‐46

3.11 DRAINAGE PATTERN 3‐50

3.12 HYDROLOGY MAP 3‐54

3.13 DETAILS OF POPULATION DENSITY AND SEX RATIO 3‐58


4.1 EQUAL CONCENTRATION CONTOUR PLOT 4‐7 TO 4‐12

6.1 QRA METHODLOGY 6‐2

6.2 ALARP PRINCIPLE 6‐3

6.3 SITE PLAN 6‐6

7.1 ORGANOGRAM OF ENVIRONMENT MANAGEMENT CELL 7‐3

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ABBREVIATIONS

µg/m3 Micro gram per meter cube oC Degree centigrade BG Bank Guarantee BOD Bio‐chemical Oxygen Demand CO Carbon Monoxide COD Chemical Oxygen Demand CPCB Central Pollution Control Board CREP Corporate Responsibility for Environmental Protection DMP Disaster Management Plan ECC Emergency Control Center EIA Environment Impact Assessment EMP Environment Management Plan EPA Environment Protection Act Fe Iron FRP First response Procedure g/kg Gram per Kilogram GDP Gross Domestic Product GI Galvanized Iron Gm/cm3 Gram per centimeter cube GPCB Gujarat Pollution Control Board HC Hydro Carbon Kg/y Kilogram per Year KL Kilo Liter KL/d Kilo liter per day Km Kilometer Km/hr Kilometer per hour KW Kilo Watt l/yr Liter per year m meter m/s Meter per Second mg/L Milli gram per Litre mg/NM3 Milli gram per Normal Meter Cube MoEF Ministry of Environment and Forests Mt Metric Ton Mt/m Metric Ton per Month Mt/y Metric Ton per Year MW Mega Watt NAAQS National Ambient Air Quality Standards NABET National Accreditation Board for Education & Training NABL National Accreditation Board for Testing & Calibration Laboratories NOx Oxides of Nitrogen OH&S Occupational Health and Safety ppm Parts per million QCI Quality Council of India REIA Rapid Environment Impact Assessment

21

RSPM Respirable Suspended Particulate Matter (PM10) SEAC State Expert Appraisal Committee SEIAA State Environment Impact Assessment Authority SO2 Sulphur Dioxide SPM Suspended Particulate Matter TDS Total Dissolved Solids TOR Terms of Reference VM Volatile Matter VOC Volatile Organic Compounds

22

TOR Letter

27

COMPLIANCE OF TERM OF REFERENCES SR. NO.

TERMS OF REFERENCES COMPLIANCE

1. Executive summary of the project Please refer Chapter‐8 2. Justification of project Justification of project is given Section

1.2, Chapter ‐1 (Page No. 1‐13) 3. Promoters and their back ground Please refer Section 1.1.1, Chapter ‐1

(Page No. 1‐1) 4. Regulatory framework Please refer Section 1.1.2, Chapter ‐1

(Page No. 1‐2) 5. A map indicating location of the project and distance

from severely polluted area. Please refer Figure 1.1 (Contd.), Chapter‐1 (Page No. 1‐9)

6. Project location and Plant layout Please refer Figure 1.1 & 1.2 (Contd.), Chapter‐1 (Page No. 1‐6 to 1‐10)

7. Infrastructure facilities including power sources Please refer Section 1.2, Chapter ‐1 (Page No. 1‐13)

8. Total cost of the project alongwith total capital cost and recurring cost/annum for environmental pollution control measures.

Please refer Section 7.5, Chapter ‐7 (Page No. 7‐17)

9. Project site location along with site map of 10 km area and site details providing Various industries, surface water bodies, forests etc.

Please refer Figure 1.1, Chapter‐1 (Page No. 1‐7 to 1‐8)

10. Present Land use based on satellite imagery for the area of 10 km radius.

Please refer Figure 1.4, Chapter ‐1 (Page No. 1‐19) & land use is refer as Figure 3.7, Chapter ‐3 (Page No. 3‐40)

11. Location of National Park/Wild life sanctuary/Reserve Forest within 10 km radius of the project.

There is no any location of National Park/Wild life sanctuary/Reserve Forest within 10 km radius of the project.

12. Details of the total land and break‐up of the land use for green belt and other uses.

Please refer Table: 1.2, Chapter ‐1 (Page No. 1‐4)

13. List of products alongwith the production capacities and list of solvents and its recovery plan.

Please refer Table: 1.3, Chapter ‐1 (Page No. 1‐11)

14. Detailed list of raw material required and source. Mode of storage and transportation.

Please refer Section 2.4 & 2.5, Chapter ‐2 (Page No. 2‐2 to 2‐148)

15. Details of the existing Sulphonation plant alongwith the environment clearance, consent to establish/operate and point‐wise compliance report.

There is no existing sulphonation unit

16. Manufacturing process details alongwith the chemical reactions and process flow chart.

Please refer Section 2.4, Chapter ‐2 (Page No. 2‐2 to 2‐147)

17. Action plan for the transportation of raw material and products.


18. Site‐Specific micro‐meteorological data using temp., relative humidity, wind speed and direction and rainfall is necessary

Please refer Section 3.3, Chapter ‐3 (Page No. 3‐3 to 3‐7)

19. Environment Clearance for the existing unit issued by the Ministry (Reasons, if not obtained), Consent to operate and Authorization accorded by the GPCB alongwith point‐wise compliance report.

Please refer Annexure ‐7

20. Ambient air quality monitoring at 6 locations within Company was carried out ambient air

28

the study area of 5 km, aerial coverage from project site as per NAAQES notified on 16th September, 2009. Location of the one AAQMS in downwind direction.

quality monitoring at 7 locations within the study area of 5 km, aerial coverage from project site as per NAAQES notified on 16th September, 2009. Location of the one AAQMS in downwind direction. Please refer Table: 3.7, Chapter‐3 (Page No. 3‐14)

21. One season site‐specific micro‐meteorological data using temperature, relative humidity, hourly wind speed and direction and rainfall and AAQ data (except monsoon) for PM10, SO2, NOx including HC and VOCs. should be collected. The monitoring stations should take into account the pre‐dominant wind direction, population zone and sensitive receptors including reserved forests. Data for water and noise monitoring should also be included.

Please refer Chapter ‐3 for One season site‐specific micro‐meteorological data using temperature, relative humidity, hourly wind speed and direction and rainfall and AAQ data (except monsoon) for PM10, SO2, NOx including HC and VOCs, data for water and noise also.

22. Air Pollution control measures proposed for the effective control of gaseous emissions within permissible limits.

Please refer Section 7.4.2, Chapter‐7(Page No. 7‐6)

23. Name of all the solvents to be used in the process and details of solvent recovery within permissible limits.

Please refer Section 2.13, Chapter ‐2(Page No. 2‐165)

24. Design details of ETP, incinerator, if any alongwith control of Dioxin & Furan, boiler, scrubbers/bag filters etc.

Please refer Section 2.6.1, Chapter ‐2 (Page No. 2‐152) for ETP and Incinerator and Section 7.4.2, Chapter‐7 (Page No. 7‐6) for boiler, scrubbers/bag filters etc.

25. Details of water and air pollution and its mitigation plan

Please refer Section 7.4.1 & 7.4.2, Chapter ‐7 (Page No. 7‐4 to 7‐8)

26. Action plan to control ambient air quality as per NAAQES Standards notified by the Ministry on 16th September, 2009.

Please refer Section 7.4.2, Chapter‐7(Page No. 7‐6)

27. An action plan to control and monitor secondary fugitive emissions from all the sources as per the latest permissible limits issued by the Ministry vide G.S.R. 414(E) dated 30th May, 2008.

Please refer Section 7.4.2, Chapter‐7 (Page No. 7‐7)

28. Determination of atmospheric inversion level at the project site and assessment of ground level concentration of pollutants from the stack emission based on site – specific meteorological features. Air quality modeling for proposed plant.

Please refer Figure 4.1, Chapter ‐4 (Page No. 4‐7 to 4‐12)

29. Efforts to be made to bring down water consumption by 50% of 176 m3/day for which, permission for the drawl of ground water from the CGWA/Competent Authority should be obtained. Water balance chart including quantity of effluent generated recycled and reused and effluent discharge.

Please refer Section 2.6, Chapter‐2 (Page No. 2‐151)

30. Action plan for Zero Discharge of effluent as proposed should be included. Explore the recycling of process water.

Company will install RO unit and Incinerator for disposal of effluent. Company will explore the possibility of recycle of process water.

29

31. Ground water monitoring minimum at 6 locations should be carried out. Geological features and Geo‐hydrological status of the study area and ecological status (Terrestrial and Aquatic).

Company is carried out 7 Ground water sample and 2 surface water sample for Ground water monitoring. Geological features and Geo‐hydrological status of the study area and ecological status is given in Section 3.9, Chapter ‐3 (Page No. 3‐41)

32. The details of solid and hazardous wastes generation, storage, utilization and disposal particularly related to the hazardous waste having calorific value. Detailed characteristic of the hazardous waste should be included.

Please refer Table: 2.4 & Table: 2.4A, Chapter‐2 (Page No. 2‐161 to 2‐162)

33. Precautions to be taken during storage and transportation of hazardous chemicals should be clearly mentioned and incorporated.


34. A copy of the Memorandum of Understanding signed with cement manufacturers indicating clearly that they will utilized all the organic solid waste generated.

Company will be checked the calorific value of hazardous waste. Then company will explore the possibility of reuse as fuel in cement industry.

35. Design of captive land fill alongwith design details asper CPCB guidelines, if applicable. Location of secured land fill/TSDF. Ground water monitoring around the land fill site.

There will not any TSDF Site, So it is not applicable to company. We will send hazardous waste to nearest TSDF site M/s. NECl, Nandesari.

36. Authorization/Membership for the disposal of liquid effluent in CETP and solid/hazardous waste to TSDF.


37. Risk assessment for storage for chemicals/solvents and phosgene. Action plan for handling & safety system, whenever any cyanide is involved in process.

Storage for chemicals/solvents is given Table: 6.1, Chapter ‐6 (Page no.6‐4) & Risk assessment for storage for chemicals/solvents is given in Section 6.6, Chapter ‐6 (Page No. 6‐20)

38. An action plan to develop green belt in 33 % area M/s. Philoden Agrochem Pvt. Ltd. will develop green belt within factory premises. About 7670 sq. meter of the total land area is available Company is proposing 2460 sq. meter for green belt. It is approx. 32% of total area.

39. Action plan for rainwater harvesting measures at plant site should be included to harvest rainwater from the roof tops and storm water drains to recharge the ground water.

Please refer Section 7.4.1, Chapter ‐7 (Page No. 7‐5)

40. Occupational health of the workers needs elaboration including evaluation of noise, heat, illumination, dust, any other chemicals, metals being suspected in environment and going into body of workers either through inhalation, ingestion or through skin absorption and steps taken to avoid musculo‐skeletal disorders (MSD), backache, pain in minor and major joints, fatigue etc. Occupational hazards specific pre‐placement and periodical monitoring should be

Please refer Section 7.4.5, Chapter ‐7 (Page No. 7‐14)

30

carried out. 41. Socio‐economic development activities should be in

place. Please refer Section 7.10, Chapter‐7 (Page No. 7‐19)

42. Note on compliance to the recommendations mentioned in the CREP guidelines.


43. Detailed Environment management Plan (EMP) with specific reference to details of air pollution control system, water & wastewater management, monitoring frequency, responsibility and time bound implementation plan for mitigation measure should be provided.

Please refer Chapter‐7 for Environment management Plan (EMP) with specific reference to details of air pollution control system, water & wastewater management, monitoring frequency, responsibility and time bound implementation plan for mitigation measure.

44. EMP should include the concept of waste‐minimization, recycle / reuse / recover techniques, Energy conservation, and natural resource conservation.

Please refer Section 7.6, 7.7 & 7.8, Chapter‐ 7 (Page No. 7‐18)

45. Total capital cost and recurring cost/annum for environmental pollution control measures.

Please refer Table: 1.1, Section 1.1, Chapter ‐1 (Page No. 1‐3)

46. Any litigation pending against the project and/or any direction/order passed by any Court of Law against the project, if so, details thereof.

There is no any litigation pending against the project and/or any direction/order passed by any Court of Law against the project, if so, details thereof.

47. Public hearing issues raised and commitments made by the project proponent on the same should be included separately in EIA/EMP Report in the form of tabular chart with financial budget for complying with the commitments made.

48. A tabular chart with index for point wise compliance of above TORs.

It is given above.

General Points 1. All documents should be properly indexed, page

numbered All the chapters and annexure of EIA/EMP report has properly numbered and indexed. Being complied.

2. Period/date of data collection should be clearly indicated.

Ambient Air Quality Monitoring and Analysis Period – March to May, 2011 (summer season). Noise level Monitoring date ‐ May 18 to 22, 2011. Ground and Surface water samples date ‐ May 17 to 22, 2011. Soil Samples Collection date ‐ May 17 to 22, 2011. Please Refer Chapter‐3.

31

3. Authenticated English translation of all material provided in Regional languages.

EIA/EMP Report summary and Project Report summary (Hard copy and Soft Copy in CD) has provided separately in Regional Language (Gujarati).

4. The letter/application for EC should quote the MoEF file No. and also attach a copy of the letter.

Project Proponent letter/application for EC File No. Nil dated 5th March, 2011. MoEF File No. J‐11011/561/2010‐IA II (I)

5. The copy of the letter received from the Ministry should be also attached as an annexure to the final EIA‐EMP report.

Please refer Compliance of TORs in Index (Page No.22)

6. The final EIA‐EMP report submitted to the Ministry must incorporate the issues in this letter. Then index of the final EIA‐EMP report must indicate the specific chapter and page no. of the EIA‐EMP Report.

We have incorporated all the issues as per MoEF Letter in EIA/EMP report and also given compliance of all the points. We have provided index indicated specific chapter and page no of EIA‐EMP Report. Being Complied.

7. While preparing the EIA report, the instructions for the proponents and instructions for the consultants issued by MoEF vide O.M. No. J‐10013/41/2006‐IA.II (I) dated 4th August, 2009 which are available on the website of this Ministry should also be followed.

We have followed instructions as per MoEF Letter vide O.M. No. J‐10013/41/2006‐IA.II (I) dated 4th August, 2009. Being Complied.

8. The consultants involved in the preparation of EIA/EMP report after accreditation with Quality Council of India (QCI)/ National Accreditation Board of Education and Training (NABET) would need to include a certificate in this regard in the EIA/EMP reports prepared by them and data provided by other organization/Laboratories including their status of approval etc. In this regards circular no. J‐11013/77/2004‐IA II (I) dated 2nd December, 2009 posted on the Ministry’s website http://www.moef.nic.in may be referred.

Eco‐Chem Sales & Services Ashoka Pavilion”A”, Opp. Kapadia Health Club, Bhatar Road, Surat. List ‘A’‐ Accrediated/Contionally Accredited Consultants’ Sr.No. 20

9. ‘Certificate of Accreditation’ issued by the QCI to the environmental consultant should be included.

Please refer Page No. 1 of EIA Report

m/s. philoden agrochem pvt. ltd. - gujarat …gpcb.gov.in/pdf/philoden_agrochem_eia_part_1.pdfm/s....

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