PRE FEASIBILITY REPORT

OF

M/S. Ever Shine Décor P. Ltd.

Survey No. : 40, Village Indrad, Taluka Kadi,

District Mehsana, Gujarat.

Mob No.: 09898186603

Email: bhupeshgopani@gmail.com

Prepared By:

T. R. ASSOCIATES

C-605/A, Ganesh Meridian, Opp. Kargil Petrol Pump,

S. G. Highway, Ahmedabad.

Mo. No.: 98253 71099

Email ID: trassociates@hotmail.com;

trassociates@ymail.com

March 2015

1. Executive summary

M/s. Ever Shine Décor P. Ltd. is proposing to manufacture P. F. Resin, M. F.

Resin, & U. F. Resin at Survey No. : 40, Village Indrad, Taluka Kadi, District

Mehsana, Gujarat. Proposed unit will manufacture resin for production within its

premises as well as sell purpose.

The total land area of company is 7588 m2 out of which 2480 Sq. Mt. land will be

used for greenbelt area development. The estimated cost of the Resin project is 1.0

Crore. Total budget allocation towards Environmental Management Facilities will be

Rs. 15 Lacs. Total 33 persons will be employed including skilled persons, unskilled

persons and office staff.

M/s. T. R. Associates is carried out EIA/EMP studies for Environmental Clearance.

Production details are given below:

No. Product Total Quantity

( MT/Month)

1. Phenol Formaldehyde Resin 200

2. Melamine Formaldehyde Resin 200

3. Urea Formaldehyde Resin 240

Salient Features with in 10 km radius surroundings area as follows:

S.No Important Features Description

1 Location Survey No. : 40, Village Indrad, Taluka Kadi, District Mehsana, Gujarat.

2 Topomap F43A7

3 Longitude 72°25'4.90"E

4 Latitude 23°17'21.69"N

5 MSL 70 m

6. Nearest power station UGVCL (Uttar Gujarat Vij Company Ltd.)

7 Proponent Name Mr. Bhupeshbhai P. Patel - 09898186603

8 Corporate office address C-2/A, Sterling City, Bopal, Ahmedabad

9 Temperature range 140 C to 430 C

10 Annual Rain fall 803 mm

11 Nearest Road SH 133 (0.95 Km)

12 Nearest Railway station Pansar– 6.6 Km

13 Nearest city Chhatral (2.7 km)

14 Nearest village Indrad (1.5 km)

15 National HW NO NH 8C (20.9 Km)

16 State HW No SH 133 (0.95 Km)

17 Seismic Zone Zone-III (Less Active)

18 National Parks / Sanctuary None within 10 Km radius.

2. Project Proponent and their back ground.

Mr. Bhupendrabhai Patel has more than 5 years experience in field of

manufacturing Resin.

Brief description of nature of the project.

It is a small scale project for production of resin which is used for Laminated Sheets.

Need for the project and its importance to the country and or region.

Formaldehyde resins are used predominantly in the wood products industry as

adhesives. Growth of these resins is strongly correlated to construction/remodeling

activity (which accounts for over 50% of consumption), and to a lesser degree, to the

automotive industry.

The proposed products like Resins (Melamine Formaldehyde, Urea Formaldehyde

and Phenol Formaldehyde) mainly used to produce Electrical Insulation Board and

H.P. Decorative Laminated Sheets. These sheets have good market demand to

develop the home and office for furniture.

Demand-Supply Gap.

The average production of decorative laminates has crossed approximately 130

million sheets inclusive of all thicknesses but the gap between installed capacity and

demand is growing bigger. During FY 2011-2012 phases that gap narrowed with

sudden demand in lower thickness segment but later capacities came in place and

the Decorative laminate market became a pressure driven market.

The below graph shows the gap which indicates more supply means pressure on

pricing, profits etc. It is caution for any new comer that if he enters, he should be

prepared for "More investments, more efforts and a long wait for margins".

The burgeoning market demands of urban and semi-urban India are estimated at Rs

5,00,000 crore. The demand-supply gap has already attracted foreign players to

India; and the e-retailing boom offers immense business opportunities. But a mere

15% of India's woodworking industry is organized. Its semi-skilled carpenters, self-

styled interior decorators and small-scale local manufacturers will need to be

trained and organized to meet future market demands and exploit business

opportunities.

Imports v/s Indigenous production.

Indian market is open and big that is why every kind of import is booming. Indian

plywood and panel trade has become global place as the consumption of different

imported ply panels are on the rise. Unlike before Indians are now welcomed by

plywood manufacturer of china. Earlier India was a self dependent country for

commercial or high quality plywood, but sharp drop in domestic manufacturing

output has resulted in material sourcing from countries like Burma, Malaysia,

Indonesia, China, Vietnam etc. Now Indian plywood market is somehow curtailed or

competed by incoming panel products from China. Be it film face, decorative,

Laminate or MR plywood everything is now being imported partially or more and is

sold. Indian industrialist must understand the fact that its no more a regional shift, it

is a global shift. Indian technology should be upgraded an updated at par with

international standards.

The working environment in India has changed tremendously. Earlier the trade fairs

were hardly participated by foreign timber, lumber and plywood manufacturing

companies where as now it is flooded with global suppliers.

Export Possibility.

There is only local market of resin. It is an intermediate product for manufacturing

of Laminated Sheets. Liquid resins are quite expensive for export. So we have only

local sale market for distribution.

Employment Generation (Direct and Indirect) due to the project.

This project will provide direct employment to 33 people whereas it will provide

employment to many others indirectly. Plywood and Laminated sheet Industries

provide employment to large number of people.

3. Project Description

(i) Type of project including interlinked and interdependent projects.

Resins including P.F. resin, M.F. resin & U.F. resin are used in production of

laminated sheets and plywood. So Plywood Industries and Laminated sheets

Industries will be interdependent on resin Industries.

(ii) Location

Latitude: 23°17'21.69"N

Longitude: 72°25'4.90"E

Google Image of Proposed Location.

Key Plan of proposed site

Project site

(iii) Project description with process details

1. Phenol Formaldehyde Resin:

Manufacturing Process

First all raw materials like phenol, formaldehyde & caustic will be added into closed

vessel.

Stirring & heating will be done up to 60 C. After 60C stop heating.

Reflux is done for 30 minutes up to 98 C.

Vacuum distillation will be started.

Water will be removed from the vessel as per the batch size.

Cooling down to 40C.

Methanol will be added for dilution purpose.

Phenol Formaldehyde Resin will be ready for use in Laminate sheets.

Reaction Chemistry

Process Flow Diagram

Process Flow Diagram

Limped Reaction Vessel

Stirring and heating up

to 60 C

Reflux for 30 Minutes

Vacuum Distillation

Cooling

Dilution

Product: Phenol

Formaldehyde Resin

Phenol

Formaldehyde

Caustic Flakes

Methanol

Water

2. Melamine Formaldehyde Resin:

Manufacturing Process

First all the raw materials melamine & formaldehyde will be added in Limped

reaction vessel.

Stirring & heating will be done upto 95 C for 1 Hr.

Cooling down to 40 C.

Melamine Formaldehyde Resin will be ready for use in Laminate sheets.

Reaction Chemistry

N

N

N

NH2

NH2 NH2

+ CH2 ON

N

N

N

OH

CH2

OH

CH2

fast

melamine formaldehyde

melamine formaldehyde resin

Process Flow Diagram

Limped Reaction Vessel

Stirring and Heating up

to 95C for 1 hr

Cooling at 40C

Product: Melamine

Formaldehyde Resin

Melamine Formaldehyde

3. Urea Formaldehyde Resin:

Manufacturing Process

First all the raw materials Urea & Formaldehyde will be added in Limped

reaction vessel.

pH will be adjusted to pH 9.0 by adding acetic acid.

Stirring & heating will be done upto 95 C for 50 Minutes.

Heating will be continued until tolerance (10:40) is achieved.

pH will be adjusted to 9 by adding Caustic.

Cooling down to room temperature.

Urea Formaldehyde Resin will be ready for use and sale purpose.

Reaction Chemistry

Process Flow Diagram

Stirring and Heating up

to 95C for 50 Minutes

Cooling

Urea Formaldehyde

Resin

Limped Reaction Vessel

Urea Formaldehyde

pH adjusted to 9

Acetic Acid

pH adjusted to 9 Caustic

List of Raw Materials

Sr. No. Name of the

product

Name of Raw Materials Quantity in

MT/Month

1 Phenol

Formaldehyde

Resin

Phenol 188

Formaldehyde 74

Acetic acid 1

Caustic 1

2 Melamine Resin Formaldehyde 120

Melamine 80

3 Urea Formaldehyde

Resin

Urea 96

Formaldehyde 144

Acetic Acid 1.2

Caustic 1.2

4. Resource optimization/ recycling and reuse envisaged in the project, if any,

should be briefly outlined.

Our main raw materials urea and formaldehyde are easily available from

developmental city like Baroda, Surat, etc.

5. Availability of water its source, Energy/ power requirement and source

should be given.

Water source: Bore well

Energy/power requirement: 240 HP from UGVCL

6. Quantity of wastes to be generated (liquid and solid) and scheme for their

Management/disposal.

Solid waste generation and disposal

Sr.

No. Description Category Quantity Mode of Disposal

1 ETP Sludge 34.3

7.125

MT/Month

Collection, storage and Disposal

at TSDF Site

2 Used Oil 5.1

50

Lit./Month

Collection, storage and used

within premises as a lubricant /

sold to registered recycler.

3 Discarded Plastic

bags 33.3

3570

Nos. /Month.

Collection, storage & sell to

authorized vendor

4 Edge Cutting

Waste 23.1

16

MT/Month

Collection, storage & disposal at

common

Incineration facility

Waste water generation and Disposal facility

11400 liter waste water will be generated from the Industrial activity.

Effluent treatment plant:

(1) 7200 liter/day: boiler Blow down

(2) 200 liter /day: washing

(3) 800 liter/day: cooling tower blow down

Flow Diagram of ETP.

Collection &

Neutralization

Tank

Holding Tank

(Photo Fenton

Reagent)

Evaporator

Primary

Settling Tank Industrial

effluent

7. Schematic representations of the feasibility drawing which give

information of EIA purpose.

4. Site Analysis

(i) Connectivity.

Nearest Railway

station Pansar 6.6 Km

Nearest National

highway NH 8C 20.9 Km

Nearest Airport Ahmedabad 32 Km

Nearest State highway SH 133 (0.95 Km) SH 133 (0.95 Km)

(ii) Land Form, Land use and Land ownership.

Fig: 1 Land use pattern

Land possession document are attached as annexure: A.

(iii) Topography (along with map).

Fig: 2 Legendry map of Mehsana district

Project site

(iv) Existing land use pattern.

Existing land use pattern shown in fig no: 1

(v) Existing Infrastructure.

(1) Nearest railway station: Pansar– Railway station is 6.6 Km from the project

site

(2) Nearest Highway: state highway 133 is 0.95 km from the project site.

(3) Nearest Airport: Ahmedabad is 32 km from the project site.

(4) Power: 240 HP from Uttar Gujarat Vij Company limited.

(5) Water : Source of the water is Ground water

(6) Basic amenities:

Educational facility: - Kalol Institute of Information & Technology is 7.5 km from the project site.

Hotel: Sahyog hotel is 2.6 km away from the project site.

Post Office: - Post office, Kadi is 9 km away from the project site.

Hospital: - Shraddha Hospital, Kalol is 9.38 km away from the project site.

(vi) Soil classification of district Mehsana

Dominantly the Soils are very deep, well drained and fine and medium textured. They

are slightly alkaline, slight to strong saline. Soil depth in Uttar Gujarat is well distributed

in two parts. The Soils in western side are dominantly very deep followed by

moderately deep and in eastern part soils are dominantly shallow followed by

moderately shallow. The Soils in Mehsana District is dominantly distributed to very

deep soil depth class followed by shallow depth moderately deep soil are also observed,

Soil salinity in Uttar Gujarat varies from slight to strong salinity class. In Mehsana

District soil salinity belongs to slight to moderate.

(vii) Climatic data from secondary sources.

METEOROLOGICAL CENTRE, AHMEDABAD

DAILY METEOROLOGICAL DATA

STATION:- AHMEDABAD YEAR: - 2014 MONTH: - MARCH

ELEMENTS: - (1) WIND DIRECTION & (2) WIND SPEED REPORTED IN KMPH

DATE

0830 HRS IST 1730 HRS IST 0230 HRS IST 0530 HRS

IST 1130 HRS

IST 1430 HRS

IST 2030 HRS

IST 2330 HRS IST

DIR SPD DIR SPD DIR SPD DIR SPD DIR SPD DIR SPD DIR SPD DIR SPD

01 NNE 006 N 008 CALM 000 CALM 000 N 006 E 006 CALM 000 CALM 000

02 NE 008 NE 012 NNW 006 NE 004 ENE 014 N 012 E 006 NNE 006

03 E 010 ESE 010 NE 004 NE 006 E 012 SE 010 N 006 VRB 004

04 NE 006 NE 006 NE 004 NE 010 NE 006 E 008 CALM 000 CALM 000

05 ENE 006 E 006 N 006 CALM 000 E 008 E 008 NNE 004 N 006

06 NE 006 N 004 ENE 004 NNE 006 E 012 NE 012 NE 004 NNE 004

07 NNE 012 NE 010 CALM 000 N 006 E 012 ENE 010 NNW 004 NE 008

08 ENE 012 NE 010 NE 012 NE 010 E 016 E 012 CALM 000 CALM 000

09 NNE 006 NNE 006 CALM 000 CALM 000 E 008 E 012 N 006 E 004

10 NE 006 CALM 000 NE 004 NE 004 CALM 000 CALM 000 CALM 000 SW 006

11 CALM 000 SW 006 CALM 000 SSW 004 WSW 004 SW 006 N 006 NNW 006

12 NW 008 NW 006 NW 004 NW 006 N 008 NNE 006 NW 004 CALM 000

13 NNE 008 NE 006 N 006 N 008 ENE 010 NNE 006 NNW 006 N 006

14 NE 006 CALM 000 N 006 N 006 ENE 010 ENE 006 CALM 000 N 006

15 NE 010 W 006 CALM 000 NNE 006 SE 008 SE 006 CALM 000 S 004

16 CALM 000 WSW 006 CALM 000 CALM 000 SW 006 SE 012 CALM 000 CALM 000

17 NW 006 W 010 W 006 WNW 004 NW 008 NW 008 NW 008 W 010

18 NW 006 NW 006 NW 008 NW 008 NW 004 NW 008 CALM 000 NNW 004

19 CALM 000 NE 004 CALM 000 N 004 NE 010 SSE 008 N 004 CALM 000

20 CALM 000 W 006 CALM 000 CALM 000 CALM 000 SW 006 CALM 000 CALM 000

21 W 006 SW 008 WNW 004 NW 008 WSW 006 SW 006 CALM 000 CALM 000

22 W 006 SW 010 CALM 000 W 008 WSW 008 SW 010 CALM 000 SW 006

23 NW 004 SW 008 SW 006 W 008 NE 004 WSW 008 SE 008 CALM 000

24 NW 006 WNW 008 WNW 006 WNW 004 NW 008 WNW 008 NW 006 CALM 000

25 WNW 008 CALM 000 W 004 NW 006 CALM 000 S 004 NW 004 NNW 006

26 WNW 006 WSW 006 CALM 000 NW 004 CALM 000 W 008 CALM 000 WNW 006

27 CALM 000 CALM 000 CALM 000 W 004 CALM 000 NW 008 CALM 000 SSW 008

28 W 008 WSW 006 W 012 W 010 NW 006 W 010 WNW 006 CALM 000

29 WNW 006 N 010 W 006 W 004 WNW 008 N 010 NW 008 NW 004

30 NW 008 NW 008 NW 004 NW 010 N 008 NW 010 CALM 000 W 004

31 NW 004 WSW 010 CALM 000 W 006 NW 006 SW 010 WNW 008 WNW 014

METEOROLOGICAL CENTRE , AHMEDABAD.

DAILY METEOROLOGICAL DATA

STATION: - AHMEDABAD YEAR:- 2014 MONTH:- MARCH

ELEMENT: - RELATIVE HUMIDITY IN % (PERCENTAGE)

DATE 0830 HRS IST

1730 HRS IST

0230 HRS IST

0530 HRS IST

1130 HRS IST

1430 HRS IST

2030 HRS IST

2330 HRS IST

1 049 014 064 067 017 016 049 055

2 040 017 042 050 024 019 032 057

3 041 017 045 054 028 017 040 060

4 040 021 051 047 030 020 037 056

5 027 029 049 066 029 025 046 056

6 039 027 061 057 033 030 048 065

7 043 026 053 045 036 032 053 060

8 048 031 046 051 030 033 044 046

9 054 036 063 071 041 039 064 051

10 055 035 066 065 045 038 057 065

11 084 028 080 087 049 034 038 063

12 042 022 068 041 032 025 025 029

13 033 025 035 043 031 025 031 037

14 046 031 045 049 038 033 058 041

15 045 028 053 058 037 029 049 055

16 068 027 072 078 037 025 045 059

17 053 025 041 059 044 031 036 051

18 061 029 071 080 040 027 044 052

19 042 024 069 067 028 023 048 045

20 034 026 086 069 028 024 049 037

21 080 038 048 062 056 047 060 058

22 086 024 068 084 052 031 059 060

23 071 033 049 060 051 040 045 059

24 048 023 055 065 027 021 044 040

25 067 026 052 063 044 029 050 041

26 063 024 060 067 038 027 053 060

27 050 021 066 066 031 025 045 042

28 052 021 043 056 034 023 024 043

29 059 028 043 058 034 027 048 056

30 051 026 070 059 031 027 046 050

31 060 021 053 056 044 030 029 030

5. Planning Brief

(i) Planning Concept (type of industries, facilities transportation etc) Town

and Country Planning/Development authority Classification.

It is a Laminated sheet manufacturing industry located in Mehsana district.

Total available area is 7588 sq. meter out of it 2480 sq. meter area will be

provided as a greenbelt area. Industry wants to manufacture different types

of resin used in laminated sheets manufacturing plant.

(ii) Population Projection

As of 2011 India census, Mehsana had a population of 184,133. The sex ratio

was 894 females/males. Mehsana has an average literacy rate of 84.26%,

higher than the national average. Male literacy is 91.88%, and female literacy

is 76.12%. In Mehsana, 9.4% of the population is under 6 years of age.

(iii) Land use planning (breakup along with green belt etc).

1 Built Up Area 3427 Sq. mt

2 Green belt area 2480 Sq. mt

3 Open/ Road area 1681 Sq. mt

Total Area 7588 Sq. mt

(iv) Assessment of Infrastructure Demand (Physical & Social).

Super Specialty and modern health facilities and medical stores are needed

around.

(v) Amenities/Facilities.

Industry will provide 2.5 % of total profit for CSR activity.

6. Proposed Infrastructure

(i) Industrial Area

Industry will provide 3427 square meters built up area for industrial process

activity. Which provide all needed facility including proper ventilation, safe

handling system, etc.

(ii) Residential Area

Industry will not provide labor quarter for their labors and provide all basic

facilities to them.

(iii) Green Belt.

2480 sq. meter area will be proposed for greenbelt development. Approx

1240 sq. mt area will be proposed for tree cover area (approx 186 trees).

(iv) Social Infrastructure.

The PP proposes the following social infrastructure facilities within 10.0 km periphery of the proposed project.

Education Facilities:-Many Facilities for village schools like game kits, drawing kits, table-chairs; school construction (classroom/toilet/school boundary), ceiling fans/ coolers or books for school library are proposed.

Health Facilities:-The PP proposes to provide assistance to existing

health facilities in Nearest Hospital, for improvement in health facilities or services.

(v) Connectivity

The nearest city is Chhatral. Approaching road state highway no 133 is 0.95 km

away from the project site.

(vi) Drinking Water Management

Out of 19125 liter/day water approx 1650 liter water will be consume for

domestic purpose; 4340 L/day (Fresh water: 2855 L/day + Reused: 1485 L/day)

water will be consume for green belt development and 14620 liter/ day fresh

water will be used for industrial purpose.

(vii) Sewerage System.

Domestic waste water 1485 liter/day will be treated in STP and reused in

gardening.

(viii) Industrial Waste Management.

11400 liter/day waste water will be generated from the process activity. It

will be treated in effluent treatment plant and evaporate after treatment.

(ix) Solid Waste Management

Used oil, ETP waste, discarded bags are the main solid hazardous waste

generated from the proposed unit. Used oil will be send to register recycler,

ETP sludge will collected from sludge drying bed, stored into solid waste

storage area and disposed to authorized TSDF site. Discarded bags will be

sold to approved vendor.

(x) Power Requirement & Supply / source

240 HP from UGVCL.

7. Project Schedule & Cost Estimates

(i) Likely date of start of construction and likely date of completion

Start construction work: 1st week of December, 2015

Completion of construction work: June, 2016

(ii) Estimated project cost along with analysis in terms of economic viability of the

project.

Total project cost of resin is around 1 crore.

Annexure A Land Possession Document

Annexure A Land Possession Document

Annexure A Land Possession Document