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    Regional Conclave on

    Role of Industry in

    Development of South India

    Role of Textile Industry

    P.M.JAGATHEESANPresident,Coimbatore Management Association

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    Indias Position in World Textile Economy

    India contributes 20% to the world spindleage capacityand about 6% to the world rotorage and has second highestspindleage in the world after China.

    India contributes 62% to the world loomage. HoweverHigh-tech Shuttless Looms our contribution is only 4.1% to

    the world Shuttless loomage.

    It contributes 12% to the world production of textile fibresand yarns. It is the larges producer of Jute, Second largestproducer of Silk and Cellulose fibre / yarn, third largestproducer of cotton and fifth largest producer of synthetic

    fibres / yarns.

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    Textile Industry Position in India

    Textiles contributes 14% to the Industrial Production

    4% to GDP

    Textile Industry is Employing about 35 Million People

    Textiles account 21% of India Gross Export Earnings

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    Profile of Textile Industry in IndiaOrganised Textile Mills

    Tamil Nadu South India India

    No. of SpinningMills

    813

    (51%)

    1001

    (63%)

    1570

    No. of

    Composite Mills

    26

    (12%)

    40

    (18%)

    218

    Total No. ofMills

    (NTC / Co-operative)

    839(46.92%)

    29

    1041

    (58%)

    67

    1788

    159

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    Installed Capacity

    Tamil Nadu South India India

    Spindles(Lakhs)

    134.11

    (39%)

    175.84

    (51%)

    343.90

    Rotors(Nos)

    118525

    (30%)

    138213

    (35%)

    385395

    Looms(Nos)

    5959

    (7.4%)

    10199

    (12.7%)

    79791

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    Small Scale Units

    Tamil Nadu South India India

    No. ofSpinningMills

    907

    (78%)

    941

    (81%)

    1161

    InstalledCapacity

    51396

    (41%)

    59952

    (48%)

    123444

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    TamilNadu

    SouthIndia

    INDIA

    Yarn

    Production(Million Kg)

    1261

    (39.16%)

    1545

    (49.78%)

    3220

    Number of

    Workers(000)

    230

    (25%)

    286

    (31%)

    916

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    Cost Competitiveness of Textile Industry

    (Indias Position in Comparison with other Countries)

    Indias Strengths: Strong Multi Fibre Raw Material base

    Low Cost of Labour

    Intellectual Capital

    Dynamic and Vibrant Entrepreneurship

    Disadvantages: Fragmented Industry

    Productivity Low Power Cost High

    Capital Cost High

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    Total Costs of Ring-Yarn

    CostElement

    Brazil China India Italy Korea Turkey USA

    Waste 0.197%

    0.3111%

    0.177%

    0.236%

    0.228%

    0.228%

    0.176%

    Labour 0.06

    2%

    0.04

    2%

    0.05

    2%

    0.85

    24%

    0.20

    8%

    0.13

    4%

    0.55

    19%

    Power 0.11

    4%

    0.23

    8%

    0.30

    12%

    0.37

    10%

    0.17

    6%

    0.25

    9%

    0.16

    6%AuxiliaryMaterial

    0.11

    4%

    0.11

    4%

    0.11

    5%

    0.12

    3%

    0.11

    4%

    0.11

    4%

    0.12

    4%

    Capital(Depreciation& Interest)

    0.84

    32%

    0.39

    14%

    0.57

    23%

    0.60

    17%

    0.57

    21%

    0.73

    26%

    0.60

    21%

    ManufacturingCost (A)

    1.31

    50%

    1.08

    39%

    1.2

    49%

    2.17

    60%

    1.27

    47%

    1.44

    51%

    1.6

    56%

    Raw Material(B)

    1.30

    50%

    1.68

    61%

    1.25

    51%

    1.42

    40%

    1.41

    43%

    1.41

    49%

    1.26

    44%

    Total Yarn

    Costs (A+B)Per kg. yarn)

    2.61 2.76 2.45 3.59 2.68 2.85 2.86

    In US$ per Kg. of yarn

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    Total Costs of Woven Ring-Yarn Fabric

    Cost Element Brazil China India Italy Korea Turkey USA

    Waste 0.0335%

    0.0548%

    0.0305%

    0.0393%

    0.0395%

    0.0395%

    0.0304%

    Labour 0.029

    4%

    0.022

    3%

    0.034

    5%

    0.378

    34%

    0.116

    16%

    0.050

    7%

    0.263

    31%

    Power 0.046

    7%

    0.089

    13%

    0.112

    17%

    0.146

    13%

    0.070

    9%

    0.098

    13%

    0.068

    8%

    Auxiliary Material 0.057

    9%

    0.055

    8%

    0.074

    11%

    0.084

    8%

    0.108

    14%

    0.077

    11%

    0.065

    8%

    Capital(Depreciation &

    Interest)

    0.260

    40%

    0.178

    26%

    0.195

    29%

    0.205

    19%

    0.175

    23%

    0.228

    31%

    0.198

    23%

    Raw Material 0.227

    35%

    0.293

    42%

    0.218

    33%

    0.248

    23%

    0.246

    33%

    0.246

    33%

    0.220

    26%

    Total FabricCosts (per yardof Fabric)

    0.652 0.691 0.663 1.100 0.754 0.738 0.844

    In US$ per Yard of fabric

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    ManufacturingCosts of Ring Yarn Knitting

    Cost

    Element

    Brazil China India Italy Korea Turkey USA

    Labour 0.01

    6%

    0.01

    10%

    0.005

    5%

    0.13

    54%

    0.04

    34%

    0.02

    17%

    0.11

    56%

    Power 0.01

    6%

    0.02

    22%

    0.02

    20%

    0.03

    12%

    0.01

    10%

    0.02

    15%

    0.01

    6%

    AuxiliaryMaterial 0.0215%0.01519%

    0.01513%

    0.028%

    0.0214%

    0.0114%

    0.029%

    Depreciation 0.04

    32%

    0.03

    37%

    0.04

    32%

    0.05

    19%

    0.04

    33%

    0.05

    37%

    0.04

    23%

    Interest 0.06

    41%

    0.01

    12%

    0.04

    30%

    0.01

    7%

    0.01

    9%

    0.02

    17%

    0.01

    6%

    TotalManufacturingCosts (per yardof Fabric)

    0.14 0.08 0.12 0.24 0.12 0.12 0.19

    In US$ per Yard of fabric

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    A Vision 2010 for Textiles

    To Increase Indias Share in World Textile

    Trade from 4% to 8%

    Export value of US $ 50 Billion

    Growth in Textile Economy from US $ 37Billion to US $ 85 Billion

    Creation of 12 Million New Jobs in Textile

    Sector

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    THANK YOU