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Drive Technology \ Drive Automation \ System Integration \ Services

Manual

Decentralized Drive and Positioning Controller MOVIPRO® SDCFunctional Safety

Edition 10/2009 16778413 / EN

SEW-EURODRIVE—Driving the world

Manual – MOVIPRO® SDC 3

Contents

Contents1 General Information ............................................................................................ 4

1.1 How to use the manual ............................................................................... 41.2 Structure of the safety notes ....................................................................... 41.3 Right to claim under limited warranty.......................................................... 51.4 Exclusion of liability..................................................................................... 51.5 Document content....................................................................................... 51.6 Other applicable documentation ................................................................. 51.7 Copyright..................................................................................................... 5

2 Safety Requirements .......................................................................................... 62.1 Overview ..................................................................................................... 62.2 Approved units ............................................................................................ 62.3 Installation requirements............................................................................. 72.4 Requirements for external safety controllers .............................................. 82.5 Startup requirements ................................................................................ 102.6 Operation requirements ............................................................................ 10

3 Axis Module with Safe Torque Off STO .......................................................... 113.1 Safe condition ........................................................................................... 113.2 Safety concept .......................................................................................... 113.3 Restrictions ............................................................................................... 133.4 Connection variants .................................................................................. 143.5 Response times ........................................................................................ 213.6 Diagnostics ............................................................................................... 213.7 Technical data........................................................................................... 21

4 PROFIsafe Option S11 ...................................................................................... 224.1 Safety concept .......................................................................................... 224.2 Startup ...................................................................................................... 244.3 Response times ........................................................................................ 344.4 Diagnostics ............................................................................................... 354.5 Technical data........................................................................................... 40

5 Restrictions ....................................................................................................... 41

6 Address List ...................................................................................................... 42

Index................................................................................................................... 52

4 Manual – MOVIPRO® SDC

1 How to use the manualGeneral Information

MOVIPRO¬Æ SDC1 General Information1.1 How to use the manual

The manual is part of the product and contains important information. The manual is foreveryone working with this product.

The manual must be accessible and legible. Make sure that persons responsible for thesystem and its operation, as well as persons who work independently on the unit, haveread through the manual carefully and understood it. If you are unclear about any of theinformation in this documentation, or if you require further information, contact SEW-EURODRIVE.

1.2 Structure of the safety notesThe safety notes in this documentation are structured as follows:

Pictogram SIGNAL WORDType and source of danger.

Possible consequence(s) if the safety notes are disregarded.• Measure(s) to prevent the danger.

Pictogram Signal word Meaning Consequences if disregarded

Example:

General danger

Specific danger,e.g. electric shock

DANGER Imminent danger Severe or fatal injuries

WARNING Possible dangerous situation Severe or fatal injuries

CAUTION Possible dangerous situation Minor injuries

NOTICE Possible damage to property Damage to the drive system or its environ-ment

INFORMA-TION

Useful information or tip.Simplifies the handling of the drive system.


1Right to claim under limited warrantyGeneral Information

1.3 Right to claim under limited warrantyA requirement of fault-free operation and fulfillment of any rights to claim under limitedwarranty is that you adhere to the information in the manual. Therefore, read the manualbefore you start operating the device.

1.4 Exclusion of liabilityYou must comply with the information contained in the manual to ensure safe operationof the MOVIPRO® units and to achieve the specified product characteristics and perfor-mance requirements. SEW-EURODRIVE assumes no liability for injury to persons ordamage to equipment or property resulting from non-observance of this manual. In suchcases, any liability for defects is excluded.

1.5 Document contentThis document contains additional safety-related information and conditions for theoperation of MOVIPRO® in safety-relevant applications.

1.6 Other applicable documentationThis document supplements the MOVIPRO® SDC operating instructions and limits theapplication notes according to the following information. Only use this publication inconnection with the MOVIPRO® SDC operating instructions.

1.7 Copyright© 2009 – SEW-EURODRIVE. All rights reserved.

Copyright law prohibits the unauthorized duplication, modification, distribution, and useof this document, in whole or in part.


2 OverviewSafety Requirements

2 Safety Requirements2.1 Overview

The requirement for safe operation is that the safety functions of MOVIPRO® areproperly integrated into an application-specific higher-level safety function or safetysystem. The system or machine manufacturer has to make a risk analysis for thispurpose. The required safety requirements and functions must be validated beforestartup.

The system/machine manufacturer and the operator are responsible for compliance ofthe system/machine with applicable safety regulations.

The following requirements are mandatory when installing and operating MOVIPRO®units in safety-relevant applications.

The requirements are divided into:

• Approved devices

• Installation requirements

• Requirements for external safety controllers and safety relays

• Startup requirements

• Operation requirements

2.2 Approved unitsMOVIPRO® units are only permitted for applications with safe disconnection of the driveif these safety properties are documented in their operating instructions.


2Installation requirementsSafety Requirements

2.3 Installation requirements• You may only use SEW hybrid cables for safety-relevant applications with

MOVIPRO®.

• Do not shorten SEW hybrid cables. Use cables in their original lengths withprefabricated plug connectors. Ensure proper connections.

• Power lines and safety-related control lines have to be installed in separate cables.This does not apply to SEW hybrid cables.

• The length of the cable from the safety control system to MOVIPRO® must notexceed 100 m.

• Wiring must comply with EN 60204-1.

• The safety-relevant control lines must be routed according to EMC guidelines and asfollows:

– Outside an electrical installation space: Shielded cables must be routedpermanently (fixed) and protected against external damage, or other equivalentmeasures.

– Single conductors may be routed inside an electrical installation space.

Observe the respective regulations governing the application.

• The safety-related 24 V power supply may not be used for feedback.

• Make sure that parasitic voltages cannot be generated in the safety-related controllines.

• When designing the safety circuits, always observe the values specified for safetycomponents.

• Use only voltage sources with safe disconnection (SELV/PELV) in accordance withVDE 0100 for all DC 24 V supply voltages of MOVIPRO®.

In case of a single fault, the voltage between the outputs or between any output andgrounded parts must not exceed DC 60 V.


2 Requirements for external safety controllersSafety Requirements

2.4 Requirements for external safety controllers

A safety relay can be used as an alternative to a safety controller.

The following requirements apply to safety controllers and safety relays analogously.

• For safety-relevant applications up to performance level d per EN ISO 13849-1, thesafety controller and all other safety-relevant subsystems must be approved for atleast performance level d to EN ISO 13849-1 or SIL 2 to EN 61508.

For determining the performance level of the overall application, you can use themethod described in EN ISO 13849-1 for combining several safety-relevant sub-systems (without PFH value calculation). SEW-EURODRIVE recommends to deter-mine the PFH value for the overall application.

• For safety-relevant applications up to SIL 2 per EN 62061, the safety controller andall other safety-relevant subsystems must be approved for at least performance leveld to EN ISO 13849-1 or SIL 2 to EN 61508.

1593958923

[1] Safety relay with approval [4] Safety-relevant DC 24 V voltage supply[2] DC 24 V voltage supply [5] Reset button for manual reset[3] Fuses in accordance with the manufacturer's

specifications of the safety relay[6] Permitted emergency stop actuating device

[4]

[3][1]

[5]

[6]

[2] U


2Requirements for external safety controllersSafety Requirements

The probability of a dangerous failure per hour (= PFH value) must also be deter-mined.

• The wiring of the safety controller must be suitable for the required safety class, (seemanufacturer documentation).

• When designing the circuits, always observe the values specified for the safetycontroller.

• The switching capacity of the safety relays or the relay outputs of the safety controllermust correspond at least to the maximally permitted, limited output current of theDC 24 V voltage supply.

Observe the manufacturer's instructions concerning the permitted contactloads and fusing that may be required for the safety contacts. Unless specifiedotherwise, the contacts must be protected with 0.6 times the nominal value ofthe maximum contact rating specified by the manufacturer.

• To ensure protection against unintended restart in accordance with EN 1037, thesafety controllers must be designed and connected in such a way that resetting thecontrol device alone does not lead to a restart. A restart may only be carried out aftera manual reset of the safety circuit.

• The MOVIPRO® unit input of the safety-relevant DC 24 V power supply has an inputcapacitance, see chapter "Technical Data" of the MOVIPRO® SDC operatinginstructions. This must be taken into account as load when designing the switchingoutput.

If the safety circuit is disconnected at both poles, the test pulses may not be appliedat the same time. The pulse blanking must not exceed 1 ms. The next pulse blankingcannot reoccur earlier than after 1 s.

Application requirement Requirement on the safety controller

Performance level d according to EN ISO 13849-1

Performance level d according to EN ISO 13849-1

SIL 2 according to EN 61508

SIL 2 according to EN 62061 Performance level d according to EN ISO 13849-1

SIL 2 according to EN 61508

684086667

1s

High

Low

t


2 Startup requirementsSafety Requirements

2.5 Startup requirements• Startup must be documented. Evidence for the safety functions must be provided.

Observe the limitations for safety functions in chapter "Limitations" for verification ofthe safety functions. Non-safety-relevant parts and components that affect the resultof the verification test (e.g. motor brake) must be deactivated, if necessary.

• For operating MOVIPRO® in safety-relevant applications, you must perform andrecord startup checks for the disconnecting device and correct wiring.

• During the startup procedure/function test, the correct assignment of the respectivevoltage supply must be checked by a measurement.

• The function test must be carried out in succession for all potentials, i.e. separately.

2.6 Operation requirements• Operation is only allowed within the limits specified in the data sheets. This principle

applies to the external safety relay as well as MOVIPRO® and approved options.

• The safety functions must be checked at regular intervals to ensure faultlessfunctionality. The period of time between tests must be determined in accordancewith the risk analysis.


3Safe conditionAxis Module with Safe Torque Off STO

3 Axis Module with Safe Torque Off STOIt was developed and tested according to the following safety requirements:

• Performance level d according to EN ISO 13849-1

• Protection against restart in accordance with EN 1037

3.1 Safe conditionFor safety-relevant operation of MOVIPRO® safe torque off is defined as safecondition (see STO safety function). This is the basis for the safety concept.

3.2 Safety concept• MOVIPRO® is characterized by the optional connection of a safety relay/external

safety controller. It de-energizes all active elements that generate the pulse trains tothe power output stage (IGBT) by switching off the safety-relevant DC 24 V supplywhen a connected control device (e.g. emergency stop button with latching function)is activated. This ensures that the frequency inverter no longer supplies power to themotor for generating torque.

• Disconnecting the DC 24 V power supply ensures that any voltage supply requiredfor operating the drive is safely interrupted.

• Instead of galvanic isolation of the drive from the supply system using contactors orswitches, the disconnection of the DC 24 V supply described here safely preventsthe gating of the power semiconductors in the frequency inverter. This means therotary-field generation for the respective motor is deactivated even though the mainsvoltage is still present.

The following figure shows the safety concept:

1630255243

[1] MOVIPRO® [4] CPU[2] Frequency inverter [5] X5502: Connection for external safety relay[3] 24 V power supply [6] Power semiconductor

[2]

[3]

M

1 2

5

4 3

DC +24V

0V24

0V24_STO

DC +24V_STO

[4]

[6]

[1]

[5]


3 Safety conceptAxis Module with Safe Torque Off STO

3.2.1 Safety functions

The following drive-related safety functions can be used:

• STO (safe torque off according to IEC 61800-5-2) by disconnecting the safety-related DC 24 V supply.

If the STO function is activated, the frequency inverter no longer supplies power tothe motor for generating torque. This safety function corresponds to a non-controlledstop according to EN 60204-1, stop category 0.

The safety-related DC 24 V power supply must be switched off by a suitable externalsafety controller/safety relay.

The following figures applies to the safe torque off STO:

27021598639260299

V Velocityt Timet1 Time at which STO is triggered

Normal operationRange of the disconnection


3RestrictionsAxis Module with Safe Torque Off STO

• SS1(c) (safe stop 1, function variant c according to IEC 61800-5-2) by means ofsuitable external control (e.g. safety relay with delayed disconnection)

The following sequence is mandatory:

– Decelerate the drive using an appropriate brake ramp specified via setpoints

– Disconnect the safety-related DC 24 V power supply (= trigger the STO function)after a specified safety-relevant time delay.

This safety function corresponds to a controlled stop according to EN 60204-1, stopcategory 1.

The following figure illustrates disconnection according to SSI:

3.3 Restrictions

18014399384521483

V Velocityt Timet1 Point of time when motor deceleration is initiatedt2 Point of time when STO is triggered∆t Time between initiating the brake ramp and STO

Normal operationRange of the disconnection

INFORMATIONObserve the restrictions in the "Restrictions (page 41)" chapter.


3 Connection variantsAxis Module with Safe Torque Off STO

3.4 Connection variants3.4.1 X5502: Safety relay (STO)Connection The following table provides information about this connection:

Connection cables

Function

Connection for external safety relay (safe torque off)

Connection type

M12, 5-pole, female, A-coded

Wiring diagram

18014398831456395

Assignment

No. Name Function

1 DC +24 V 24 V output

2 0V24_STO 0V24 reference potential – Safe Torque Off

3 0V24 0V24 reference potential

4 DC +24 V_STO 24 V input – Safe Torque Off

5 res. Reserved

3

1 25

4

DANGERNo safe disconnection of MOVIPRO® if the connection is jumpered.

Severe or fatal injuries.• Jumper this connection only if MOVIPRO® will not perform any safety functions

according to DIN EN ISO 13849-1.

INFORMATIONUse shielded cables only for this connection.


3Connection variantsAxis Module with Safe Torque Off STO

3.4.2 Connection of an external safety relay for STO

The following figure shows a connection example with a safety relay and disconnectionof all poles:

1677811211

[1] Installation space [3] MOVIPRO®

[2] Safety relay [4] X5502: Connection for external safety relay

sicherheitsgerichteteAbschaltung

[1]

DC +24 V [4]3

1 25

4

[3]

[2]

INFORMATIONWhen wiring the STO signals, possible faults in plug connectors and cables/lines haveto be considered (see ISO 13849-2) and the installation has to be designed accordingto the required safety class. MOVIPRO® does not detect short circuits in the supplyline. SEW-EURODRIVE therefore recommends to connect only STO signals to X5502using a two-core cable, as shown in the figure.



3.4.3 Disconnection of group drives

The following figure shows a connection example for disconnection of group drives witha safety relay and disconnection of all poles:

2034971403

[1] Installation space [4] X5502: Connection for external safety relay

[2] Safety relay [5] MOVIPRO® unit 1+n

[3] MOVIPRO® unit 1

sicherheitsgerichteteAbschaltung

[1]

DC +24 V [4]

[4]3

1 25

4

[5]

3

1 25

4

[3]

[2]




Requirements With group drives, a single safety relay can provide the DC 24 V supply for severalMOVIPRO® units. The maximum possible number of MOVIPRO® units (n units) resultsfrom the maximum permitted contact load of the safety relay and the maximumpermitted voltage drop of the voltage supply for MOVIPRO® units.

Other requirements of the safety relay manufacturer (such as protecting the outputcontacts against welding) must be strictly observed.

For EMC reasons, the cable length between X5502 and the safety components (e.g.safety relay) is limited to a maximum of 100 m.Observe the additional information provided by the manufacturer of the respectivesafety relay.

Determining the maximum number of MOVIPRO® units for group disconnection

The number (n units) of MOVIPRO® that can be connected to a group drive with safedisconnection is limited by the following points:

1. Switching capacity of the safety relay

A fuse must be connected in front of the safety contacts according to the specifica-tions of the safety manufacturer to prevent contact welding.

The project planner must observe the information regarding the switching capacity toEN 60947-4-1: 02/2001 and to EN 60947-5-1: 11/1997 and the contact fuseprotection in the operating instructions provided by the safety relay manufacturer.

2. Maximum permitted voltage drop in the DC 24 V power supply cable.

During project planning for group drives, observe the values regarding cable lengthsand permitted voltage drops.

3. Maximum cable cross section of 0.75 mm2

For each application for disconnection of group drives, you have to perform anindividual calculation based on the technical data of the MOVIPRO® units. For technical data, refer to the "MOVIPRO® SDC" operating instructions.



3.4.4 Connecting an external safety controller for STO

The following figure shows a connection example with a safety controller anddisconnection of all poles for STO:

1678287499

[1] F-PLC safety controller [2] MOVIPRO®

DOn_M: Ground output [3] X5502: Connection for external safety relayDOn_P: Plus output

[1]

DOn_P

DOn_M

3

1 25

4

[2]

[3]




3.4.5 Connecting an external safety controller for SS1Bus positioning The following figure shows a connection example with a safety controller for SS1 with

fieldbus control:

As soon as a safety-relevant stop, such as emergency stop is detected via the inputsand outputs of the safety controller [10], a request is sent to the standard controller [11].The standard controller sends the request across the fieldbus interfaces [4] and fieldbus[5] to MOVIPRO®. The safe disconnection of MOVIPRO® is triggered by the digital out-puts DOn_M and DOn_P after the time ts has elapsed [9]. The system can be enabledagain with a reset signal from the standard control.

The standard controller and the safety controller can physically represent 1 or 2 units.The signals [7] and [8] can be exchanged as hardware and software signals (fieldbus).

DOn_P

DOn_M

ts

[7] [8]

[6]

[10] [9]

[11]

[1]

[5]

3

1 25

4

[2]

[3]

[5]

[4]

[4]

1679004299

[1] F-PLC safety controller [5] Fieldbus interfaceDOn_M: Ground output [6] FieldbusDOn_P: Plus output [7], [8] Signal exchange

[2] MOVIPRO® [9] Time ts[3] X5502: Connection for external safety relay [10] I/O signals of the safety controller[4] Terminals [11] Standard control




Binary control The following figure shows a connection example with a safety controller for SS1 withbinary control:

As soon as a safety-relevant switch-off (e.g. emergency stop) is detected via the inputsand outputs of the safety controller [10], a request is sent to the standard controller [10].The standard controller sends the request via the terminals [4] to MOVIPRO®. The safedisconnection of MOVIPRO® is triggered by the digital outputs DOn_M and DOn_P afterthe time ts has elapsed [6]. The system can be enabled again with a reset signal fromthe standard control.

The standard controller and the safety controller can physically represent 1 or 2 units.The signals [7] and [8] can be exchanged as hardware and software signals (fieldbus).

DOn_P

DOn_M

ts

[7] [8]

[9] [6]

[1]

[5]

3

1 25

4

[2]

[3]

[5]

[10][4]

[4]

1679074955

[1] Safety controller [5] Fieldbus interfaceDOn_M: Ground output [6] Time tsDOn_P: Plus output [7], [8] Signal exchange

[2] MOVIPRO® [9] I/O signals of the safety controller[3] X5502: Connection for external safety relay [10] Standard control[4] Terminals



3Response timesAxis Module with Safe Torque Off STO

3.5 Response timesThe following figure shows the response sequence of an axis module with STO:

3.6 DiagnosticsThe frequency inverter reports the unit status "Safe stop – active" Unit status 17dec isreported in the high byte of status word 1.

3.7 Technical data

1690064267

[1] Safety relay[2] MOVIPRO®

[3] Actuator

Response time from the safety relay to the actuator

t1 Response time of the safety relay According to the manufacturer

t5 Time until the output stage is switched off 100 ms

t6 Response or switching time of the actuator

According to the manufacturer

Sum

t1[1] t5 t6 [3]

[2]

Safety characteristics

Approved safety classes Performance level d according to EN ISO 13849-1

Probability of dangerous failure per hour (PFH value)

0 (fault exclusion)

Service life 20 years, after which the component must be replaced with a new one.

Safe condition Safe torque off (STO)


4 Safety conceptPROFIsafe Option S11

4 PROFIsafe Option S114.1 Safety concept

The safety concept is based on the concept of safe torque off. It is designed for anexternal safety controller with PROFIsafe communication. The following figure showsthe safety concept:

2073085963

[1] MOVIPRO®

[2] Frequency inverter[3] 24 V power supply[4] CPU[5] X5502: Connection for external safety relay (if option S11 is not used)[6] Power semiconductor[7] Safety-related activation of safe disconnection[8] PROFIsafe option S11[9] F CPU

[2]

[3]

M

1 25

4 3

DC +24V0V24

0V24_STO

DC +24V_STO

[4]

[1]

[5]

DO_P

DO_MPROFIsafe

[8]

[7]

[6]

[9]

DANGERSafe disconnection of MOVIPRO® is not possible when X5502 is wired externally.

Severe or fatal injuries.• Use the STO jumper plug only if MOVIPRO® will not perform any safety functions

according to DIN EN ISO 13849-1.• When using PROFIsafe option S11, external wiring of X5502 is not permitted.


4Safety conceptPROFIsafe Option S11

S11 function description:

• The PROFIsafe option S11 is an integrated, safety-relevant electronics component.

• The 2-channel redundant system structure of the safety subassembly ensures that,with suitable monitoring mechanisms, requirements SIL3 according to EN 61508,cat. 4/performance level "e" according to EN ISO 13849-1 are fulfilled. When thesystem detects a fault, the system responds by reverting to a safe status. The value"0" is a safe status.

WARNINGWith respect to safe stop, the safety class of the MOVIPRO® basic unit is decisive forthe entire system and for MOVIPRO® with PROFIsafe option S11.

Severe or fatal injuries.• MOVIPRO® may only be used in applications up to category 3/performance level d

in accordance with EN ISO 13849-1.

INFORMATIONObserve the restrictions in the "Restrictions (page 41)" chapter.


4 StartupPROFIsafe Option S11

4.2 Startup4.2.1 Setting the PROFIsafe address

Once you have connected the MOVIPRO® unit with PROFIsafe option S11 to a DC 24 Vpower supply, you have to set the PROFIsafe unit address (= F Destination Address) inMOVITOOLS® MotionStudio. You may enter an address ranging from 1 to 65534.

Ensure that the entry made on the device matches the PROFIsafe address set in theproject planning software of the bus master (e.g. Siemens STEP7 HW Config).

Enter the PROFIsafe address (= F Destination Address) in MOVITOOLS® MotionStudiousing the parameter tree of the communication and control unit "PFH-..0AC0-B..-I100-00/.../000", see figure below:

18014400148466443

[1] Entering the PROFIsafe unit address (= F Destination Address)

[1]


4StartupPROFIsafe Option S11

4.2.2 Configuring the PROFIsafe option S11 in STEP7

To ensure fault-free operation of MOVIPRO® with PROFIsafe, you need the optionalpackage entitled "Distributed Safety" as of version V5.4 for configuration and parame-terization under STEP7.

• Make sure that you have installed the current version of the appropriate GSD file.

• Configure the "F module I/O (2 bytes)" in slot 1 and enter the required I/O or periph-ery addresses. The following figure shows a sample configuration of MOVIPRO®with function level "Classic" with PROFINET.

• Next, you have to parameterize the PROFIsafe option S11.

18014400148679819



Parameterizing the PROFIsafe option S11

Select the F module in slot 1 of MOVIPRO®

Make a right-click to open the context menu, select "Properties", then the "PROFIsafe"or "F parameters" tab. Below is an example for a PROFIBUS unit.

When the fieldbus or network systems starts up, the bus master sends the safety-relevant parameters in an F parameter block to the PROFIsafe option S11 ofMOVIPRO®. The PROFIsafe option S11 checks the plausibility of the parameters. ThePROFIsafe option S11 does not exchange data with the bus master until positiveacknowledgment of the F parameter block. Below is a list of the safety-relatedparameters which are passed on to the PROFIsafe option.

Depending on the bus system being used, the following parameters are available:

1639207179

PROFIsafe F parameters Bus system

PROFIBUS DP PROFINET IO

F_Check_SeqNr Fix Not present

F_SIL Fix Fix

F_CRC_Length Can be set Fix

F_Par_Version Can be set Fix

F_Source_Add Fix Fix

F_Dest_Add Can be set Can be set

F_WD_Time Can be set Can be set



Parameter "F_Check_SeqNr"

This parameter determines whether the ready counter (consecutive number) is to beincluded in the consistency check (CRC calculation) of the F user data telegram.

The PROFIBUS version supports the following setting:

• F_Check_SeqNr = "No check"

Parameter "F_SIL" This parameter allows F stations to check whether the safety category matches that ofthe F host. Depending on the risk, different safety circuits with different safety classesSIL 1 to SIL 3 (SIL = Safety Integrity Level) apply in these safety-relevant cases.

The PROFIsafe option S11 supports the following setting:

• F_SIL = SIL 3

Parameter "F_CRC_Length"

Depending on the length of the F user data (process values) and the PROFIsafe version,the length of the required CRC check value varies. This parameter communicates theexpected length of the CRC2 code in the safety telegram to the F component.

The PROFIsafe option S11 handles user data that is less than 12 bytes in length, so thatwith PROFIsafe V1, a 2 byte CRC is used and with PROFIsafe V2, a 3 byte CRC is used.

The PROFIsafe option S11 supports the following settings:

• F_CRC_Length =

2 byte CRC (only with PROFIsafe V1 combined with PROFIBUS)

3 byte CRC (only with PROFIsafe V2)

Parameter "F_Par_Version"

This parameter identifies the PROFIsafe version supported by PROFIsafe option S11.When using MOVIPRO® with PROFIBUS, you can choose between PROFIsafe V1 andPROFIsafe V2; The PROFINET variant only supports PROFIsafe V2.

Parameter "F_Source_Add"

The PROFIsafe addresses are used for unique identification of the source(F_Source_Add) and destination (F_Dest_Add). The combination of source and targetaddress must be unique across the network and all stations. Depending on the masterconfiguration, the source address F_Source_Add is automatically provided by STEP7.

Values ranging from 1 to 65534 can be entered in parameter "F_Source_Add".

You cannot directly edit this parameter in STEP7-HW Config.

Parameter "F_Dest_Add"

This parameter is used to enter the PROFIsafe address previously set for MOVIPRO®in MOVITOOLS® MotionStudio.



Parameter "F_WD_Time"

This parameter defines a monitoring time in the failsafe PROFIsafe option S11.

A valid safety telegram must arrive from the F-CPU within this monitoring time. Other-wise the PROFIsafe option S11 reverts to safe status.

Select a monitoring time of a sufficient length so that communication can toleratemessage delays, but also sufficiently short enough for your safety application to runwithout restriction.

With the PROFIsafe option S11, you can enter the "F_WD_Time" parameter in steps of1 ms, ranging from 1 ms to 10 s.

4.2.3 Data exchange with PROFIsafe option S11General information

MOVIPRO® units with integrated PROFIsafe option S11 support parallel operation ofstandard and safety-relevant communication via a bus system or network. Safety-relevant PROFIsafe communication is possible using PROFIBUS DP as well asPROFINET IO.

Data between bus master and MOVIPRO® is exchanged using the relevant communi-cation system that at the same time acts as a "gray channel" for the safety-relevantapplication. The transmitted bus messages contain standard information for conven-tional MOVIPRO® operation and the PROFIsafe safety telegram. Depending on theconfiguration, the maximum available expansion level enables parallel exchange ofPROFIsafe safety data, parameter data and process data between the bus master andMOVIPRO®.

1640898955

CPUMaster

F-CPUF-CPU

PROFIsafe PDfe PD

Proc

essi

ngun

it

Fieldbusunit

MOVIPRO®

PRO

FIsa

fe-

Opt

ion

PRO

FIsa

feop

tion

safety-relevant



F periphery access of PROFIsafe option S11 in STEP7

For safety-relevant communication, PROFIsafe option S11 requires a total of 6 bytes forthe PROFIsafe telegram portion and 6 bytes for the process image. Of these, 2 bytes (=16 bits) constitute the actual safety-relevant I/O data (F user data), and the remaining 4bytes are required for storing the telegram in accordance with the PROFIsafe specifica-tions (PROFIsafe header).

F periphery DB During compilation in the HW Config tool, the system automatically generates an Fperiphery DB for every PROFIsafe option S11. The F periphery DB provides an interfacethrough which you can evaluate or control variables in the safety program.

The symbolic name consists of the invariable prefix "F", the start address of the Fperiphery, and the name entered in the object properties during configuration for the Fperiphery (e.g. F00008_198).

The following table shows the F periphery DB of PROFIsafe option S11:

PASS_ON This variable lets you activate a passivation of the PROFIsafe option S11. Provided thatPASS_ON = 1, the F periphery is passivated.

ACK_NEC After a fault has been corrected, the PROFIsafe option S11 is reintegrated, dependingon ACK_NEC.

• ACK_NEC = 0: automatic reintegration

• ACK_NEC = 1: automatic reintegration following acknowledgement by the user

Address Symbol Data type

Function Default

User-con-trollable variables

DBX0.0 “F00008_198.PASS_ON“ Boolean 1 = activate passivation 0

DBX0.1 “F00008_198.ACK_NEC“ Boolean 1 = acknowledgment required for reintegration with PROFIsafe option S11

1

DBX0.2 “F00008_198.ACK_REI“ Boolean 1 = acknowledgment for reintegration

0

DBX0.3 “F00008_198.IPAR_EN“ Boolean Variable for resetting parameters (not supported by PROFIsafe option S11)

0

Variables that you can eval-uate

DBX2.0 "F00008_198.PASS_OUT" Boolean Run passivation 1

DBX2.1 “F00008_198.QBAD“ Boolean 1 = substitute values are output

1

DBX2.2 “F00008_198.ACK_REQ“ Boolean 1 = acknowledgment required for reintegration

0

DBX2.3 “F00008_198.IPAR_OK “ Boolean Variable for resetting parameters (not supported by PROFIsafe option S11)

0

DBB3 “F00008_198.DIAG“ Byte Service information

DANGERThe variable ACK_ NEC = 0 may only be set if automatic reintegration is safe for theprocess in question.

Severe or fatal injuries.• Check if automatic reintegration is permitted for the process in question.



ACK_REI In order to reintegrate PROFIsafe option S11 after the fault has been corrected, useracknowledgement with positive edge of variable ACK_REI is required. Acknowledge-ment is only possible if variable ACK_REQ = 1.

PASS_OUT Indicates whether PROFIsafe option S11 has been passivated. Substitute values areoutput

QBAD Error during data exchange with PROFIsafe option S11. Indicates passivation. Substi-tute values are output

DIAG For service information purposes, the variable DIAG supplies non-failsafe informationabout errors that have occurred in the F control system. For further information, refer tothe relevant F control system manual.

F user data

Meaning of the individual bitsF user data coding is based on the "PROFIdrive on PROFIsafe" V1.0 specifications(PNO order no. 3.272). The "PROFIdrive Safety Block 1" specified in these specifica-tions is mapped in byte 0. Byte 1 is manufacturer-specific. With the PROFIsafe optionS11, it is used for the safe inputs and outputs.

Output data

9007200894615435

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

Byte 1 Byte 0

0..7: reserved

1..7: reserved

0: Power removed

Byte 2Byte 3Byte 4Byte 5

reserved for PROFIsafetelegram storage

7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0

0: safe disconnection (STO)

1..7: reserved

0..7: reserved

reserved for PROFIsafetelegram storage

Output dataMaster >> MOVIPRO®

Input dataMOVIPRO® >> Master

Byte Bit Name Default Function Comment

0 0 STO 0 Safe torque off 0-active

1..7 – 0 Reserved Do not use!

1 0..7 – 0 Reserved Do not use!



Input data

Examples for controlling the PROFIsafe option S11

The example for triggering the failsafe functions of the PROFIsafe option S11 is basedon the following assumption:

• You have already created a safety program and a process group,

• An F control program module exists.

You can activate the failsafe functions and the F periphery as well as the evaluation ofthe responses by the F periphery by using flags. Note that in STEP7 flags are only per-mitted for coupling between the standard user program and safety program. Flags maynot be used as buffers for F data.

The following table shows the allocation of input/output addresses to flags.

Byte Bit Name Default Function Comment

0 0 POWER_REMOVED 0 Response safe output F-DO_STO switched – "Power removed"

1-active

1..7 – 0 Reserved Do not use!

1 0..7 – 0 Reserved Do not use!

INFORMATIONSEW-EURODRIVE accepts no liability for the information provided in this example.This example does not represent a customer-specific solution. Its aim is simply to assistthe reader.

Address Symbol Flag Meaning

E 8.0 S11_PowerRemoved M 8.0 Response safe output switched.

A 8.0 S11_STO M 80.0 Safe disconnection of the drive

DB811.DBX0.0 "F00008_198".PASS_ON M 10.0 Activate passivation of S11

DB811.DBX0.1 "F00008_198".ACK_NEC M 10.1 Set parameters for reintegration of S11

DB811.DBX0.2 "F00008_198".ACK_REI M 10.2 Activate user acknowledgement of S11

DB811.DBX2.0 "F00008_198".PASS_OUT M 10.3 Passivation of S11 has occurred

DB811.DBX2.1 "F00008_198".QBAD M 10.4 Error in S11

DB811.DBX2.2 "F00008_198".ACK_REQ M 10.5 Indicates whether user acknowledgement is required for reintegration of S11.



9007200894683787



9007200894687371


4 Response timesPROFIsafe Option S11

4.3 Response timesResponse times play a decisive role in the design and execution of safety functions ofsystems and machines. In order to match the response time to the requirements of asafety function, always take the entire system from sensor (or control device) to actuatorinto account. The following times are decisive:

• Response times of the connected sensors

• Internal response time of the failsafe inputs (filter time + processing time)

• PROFIsafe cycle time

• Processing time (cycle time) in the safety controller

• PROFIsafe monitoring time "F_WD_Time"

• Internal response time of PROFIsafe option S11

• Response and switching time of the actuator

4.3.1 Response sequence in connection with PROFIsafe option S11:The following figure shows the response sequence in connection with PROFIsafe optionS11:

2073143051

[1] Sensor [4] Frequency inverter[2] MOVIPRO® [5] PROFIsafe option S11 [3] Actuator

[1]

t6 [3][4]μC

[5]

[2]

μC t3

t4

F-CPU

tps

t2t1 F-DI

t5


4DiagnosticsPROFIsafe Option S11

PROFIsafe monitoring time ("F_WD_Time") plays an important role in determining themaximum response time for a safety requirement (see section "PROFIsafe timeout").This time must be set in the safety controller for PROFIsafe option S11.

For the response sequence described above, with the PROFIsafe monitoring time de-fined as tWD, the following formula is used to calculate the maximum total response timefor an event at the safety sensor to switching the actuator:

4.4 Diagnostics

4.4.1 Error in the safety moduleThe PROFIsafe option S11 is capable of detecting errors. For information on the typesof error, exact responses, and how to correct them, refer to the "PROFIsafe option S11error table" section. If an error occurs in the safety module, the PROFIsafe option S11usually responds by passivating the safety module and switching to substitute valuesinstead of process values. All safety-relevant process values are set to "0" (→ safecondition).

After the error has been remedied, the PROFIsafe option S11 is reintegrated upon useracknowledgement.

Response time from safety sensor to receipt in safety controller

t1 Response time of the safety sensor According to the manufacturer

t2 Internal response time (max.) of the safe input According to the manufacturer

tps PROFIsafe cycle time According to safety control data

Information available in PROFIsafe user data for processing in the safety controller Sum

Response time from safety controller to actuator

t3 Processing time in safety controller To be generated from the safety controller

tps PROFIsafe cycle time According to safety control data

t4 Internal response time of PROFIsafe option S11 25 ms

t5 Time until the output stage is switched off 100 ms

t6 Response or switching time of the actuator According to the manufacturer

Actuator switches after xx ms Sum

tresponse,max = t1 + t2 + max {tWD; tps + t3 + tps + t4} + t5 + t6

INFORMATIONDepending on the safety controller used, other terms may be used for "passivation" and"reintegration" in the safety controller documentation. For detailed information, refer tothe safety controller documentation.


4 DiagnosticsPROFIsafe Option S11

4.4.2 PROFIsafe timeout

If safety-relevant PROFIsafe communication is interrupted or delayed, the PROFIsafeoption S11 also responds with passivation after the adjustable monitoring time"F_WD_Time" (see description of F parameters) has expired, and assumes the safestatus. After this time has expired, the relevant module is passivated in the safetycontroller and the associated safety-relevant process values for the safety applicationare set to "0" (→ safe condition).

Whenever passivation occurs, user acknowledgement is required to reintegrate themodule in question.

4.4.3 Safety diagnostics via PROFIBUS DPThe status of PROFIsafe communication and PROFIsafe option S11 error messages istransmitted to the DP master via a status PDU in accordance with the PROFIBUS DPV1standard.

The following figure shows how diagnostic data is organized for PROFIsafe communi-cation via slot 1. The F module for the PROFIsafe option S11 is configured in slot 1.

Byte 11 is used for transmitting diagnostic messages. These are defined in thePROFIsafe specifications.

Bytes 12 and 13 send the status and error status of the PROFIsafe option S11 to thehigher-level DP master.

The figure below shows the structure of diagnostic data for PROFIBUS DPV1:

WARNINGIt is also possible to set automatic reintegration in the safety controller.

Severe or fatal injuries.• This function must not be used in safety-relevant applications.

Status block

Bytes 1...6 Byte 7 Byte 8 Byte 9 Byte 10 Byte 11 Byte 12 Byte 13

6 bytes Standard diagnostics

Header StatusTypeSlot

NumberStatus

SpecifierDiag User

Data 0Diag User

Data 1Diag User

Data 2

... 0x07 0x81 0x00 0x00 PROFIsafe F-State 1

↑ ↑ ↑ ↑ ↑ ↑

7 bytesmodule-specific

diagnostics

0x81 =Status block with status message

0x00 =Slot 1

(PROFIsafe option)

No DPV1 specifier

PROFIsafe diagnostic information

in accor-dance with PROFIsafe profile V2.0

Cyclical F_Stateof MOVIPRO®



Diagnostic messages of the PROFIsafe layer

The table below shows the diagnostic messages of the PROFIsafe layer:

Error codes of S11 option

The table below shows the error codes of the PROFIsafe option S11:

Byte 11 PFOFIBUS diagnostic text(German)

PFOFIBUS diagnostic text (English)

0hex / 0dez Kein Fehler –

40hex / 64dez F_Dest_Add stimmt nicht überein Mismatch of F_Dest_Add

41hex / 65dez F_Dest_Add ist ungültig F_Dest_Add not valid

42hex / 66dez F_Source_Add ist ungültig F_Source_Add not valid

43hex / 67dez F_WD_Time ist 0 ms F_WD_Time is 0 ms

44hex / 68dez F_SIL Level größer max SIL Level F_SIL exceeds SIL f. application

45hex / 69dez Falsche F_CRC_Length F_CRC_Length does not match

46hex / 70dez Falsche F-Parameter Version F-Parameter set incorrect

47hex / 71dez Fehler im CRC1-Wert CRC1 fault

INFORMATIONFor more information on the meaning of error messages and troubleshootingprocedures, refer to the PROFIBUS-DP master manuals.

Byte 12 Byte 13 Designation(German)

Designation(English)

Meaning / error correction

00hex / 00dec 00hex / 00dez kein Fehler – See PROFIsafe option S11 error table01hex / 01dec Interner Ablauffehler Internal sequence fault

02hex / 02dez Interner Systemfehler Internal system fault

03hex / 03dez Fehler Kommunikation Communication fault

04hex / 04dez Fehler Elektronik-versorgung

Circuitry supply voltage fault

32hex / 50dez Interner Fehler am sich-eren Ausgang (F-DO_STO)

Internal fault failsafe output

33hex / 51dez Kurzschluss am sicheren Ausgang (F-DO_STO)

Short-circuit failsafe output

34hex / 52dez Überlast am sicheren Ausgang (F-DO_STO)

Overload failsafe output

6Fhex / 111dez Interner Kommuni-kationsfehler zur PROFIsafe-Option S11

Internal communica-tion timeout

7Fhex / 127dez Fehler Initialisierung PROFIsafe-Option S11

F init fault


4 DiagnosticsPROFIsafe Option S11

4.4.4 Safety diagnostics via PROFINET IO

The status of PROFIsafe communication and error messages of the PROFIsafe optionS11 are reported to the PROFINET-IO controller where they can then be diagnosed.

Diagnostic messages of the PROFIsafe layer

The table below shows the diagnostic messages of the PROFIsafe layer:

Error codes of PROFIsafe option S11

The table below shows the error codes of the PROFIsafe option S11:

PFOFINET diagnostic text(German)

PFOFINET diagnostic text (English)

0hex / 0dez Kein Fehler –

40hex / 64dez F_Dest_Add stimmt nicht überein Mismatch of F_Dest_Add

41hex / 65dez F_Dest_Add ist ungültig F_Dest_Add not valid

42hex / 66dez F_Source_Add ist ungültig F_Source_Add not valid

43hex / 67dez F_WD_Time ist 0 ms F_WD_Time is 0 ms

44hex / 68dez F_SIL Level größer max SIL Level F_SIL exceeds SIL f. application

45hex / 69dez Falsche F_CRC_Length F_CRC_Length does not match

46hex / 70dez Falsche F-Parameter Version F-Parameter set incorrect

47hex / 71dez Fehler im CRC1-Wert CRC1 fault

INFORMATIONFor more information on the meaning of error messages and troubleshooting, refer tothe PROFINET IO controller manuals.

Designation(German)

Designation(English)

Meaning / error correc-tion

5F00hex / 24320dez kein Fehler – See PROFIsafe option S11 error table5F01hex / 24321dez Interner Ablauffehler Internal sequence fault

5F02hex / 24322dez Interner Systemfehler Internal system fault

5F03hex / 24323dez Fehler Kommunikation Communication fault

5F04hex / 24324dez Fehler Elektronik-versorgung

Circuitry supply voltage fault

5F32hex / 24370dez Interner Fehler am sich-eren Ausgang (F-DO_STO)

Internal fault failsafe output

5F33hex / 24371dez Kurzschluss am sich-eren Ausgang (F-DO_STO)

Short-circuit failsafe output

5F34hex / 24372dez Überlast am sicheren Ausgang (F-DO_STO)

Overload failsafe output

5F7Fhex / 24447dez Fehler Initialisierung PROFIsafe-Option S11

F init fault



4.4.5 Error table for PROFIsafe option S11

Error code/description Response Cause Measure

00 No error – – –

01 Internal sequence error

• F-DO_STO = 0• Passivation of

PROFIsafe option S11

Safety electronics faulty, possibly due to EMC influence

• Check installation (EMC)• Switch 24 V voltage off and on again• Reintegrate PROFIsafe option S1102 Internal system

error

03 Communication error

PROFIsafe communication faulty • Check configuration (e.g. PROFIsafe monitoring time)

• Reintegrate PROFIsafe option S11

04 Electronics supply fault

Electronics supply outside specified parameters

• Check installation (EMC)• Switch 24 V voltage off and on again• Reintegrate PROFIsafe option S11

50 Internal fault at failsafe output (F-DO_STO)





51 Short circuit at safe output (F-DO_STO)

• Short circuit to 24 V voltage supply or reference potential

• Short circuit between F-DO_STO_P and F-DO_STO_M

• Check installation / wiring and eliminate short circuit


52 Overload at safe output (F-DO_STO)

Overload at F-DO_STO (exces-sive current)

• Check installation / wiring and eliminate overload


111 Internal communi-cation error





127 Initialization error • F-DO_STO = 0• Passivation of


• F_Dest_Add is set to zero• The PROFIsafe option S11 is

not compatible with the desired (configured) safety functions

• Use MOVITOOLS® MotionStudio to set F_Dest_Add to the configured value


4 Technical dataPROFIsafe Option S11

4.5 Technical dataThe technical data and approvals (CE, UL, etc.) of the relevant basic MOVIPRO® unitapply to the entire system and to MOVIPRO® units with PROFIsafe option S11. Theyare listed in the respective operating instructions.

The table below specifies the technical data of PROFIsafe option S11:

Safety characteristics

Approved safety class SIL3 to EN 61508; cat. 4/performance level e to EN ISO 13849-1

System structure 2 channels with diagnostics (1oo2D)

Type of operating mode High demand rate according to EN 61508

Probability of a dangerousfailure per hour (PFH value)

< 1 × 10-9 1/h

Service life (proof test interval in accordance with EN 61508)

20 years

Repair time 100 hours

Safe condition Value "0" for all safety-relevant process values – F-DO_STO

24 V supply (DC +24 V_IN) VIN = DC 24 V − 15% / + 20% according to EN 61131-2

Own consumption ≤ 250 mA

F-DO_STOP-M switch

Response time (command via PROFIsafe → output switches)

≤ 25 ms

General technical data

Overvoltage category III according to IEC 60664-1 (VDE 0110-1)


5Restrictions

5 Restrictions

• Caution: The standard brakes of brakemotors are usually not designed to be safety-relevant. They are not part of the safety functions.

If the motor brake fails, the drive can coast for much longer depending on the appli-cation, i.e. the friction and inertia of the system. In case of regenerative loads (e.g.lifting axes, downgrade conveying lines), the drive can even accelerate. This must betaken into account for the risk analysis of the system/machine and prevented bytaking safety-relevant additional measures (e.g. safety braking system), if required.

• Caution: When using the SS1(c) function, the brake ramp of the drive is notmonitored with respect to safety.

In case of a fault, the drive might not be braked after the delay time, or it might beaccelerated in the worst case. In this case, the STO function (see above) is onlyactivated after the set time delay has elapsed. The resulting danger must be takeninto account for the risk analysis of the system/machine. Additional safety measureshave to be implemented if required.

• Notice: The system/machine manufacturer must perform a system/machine-specificrisk analysis. The use of the MOVIPRO® drive system must be considered for thispurpose.

• Notice: The safety concept is only suitable for performing mechanical work onsystem/machine components.

• Danger of fatal injury: If the DC 24 V supply is disconnected, voltage is still presentat the inverter DC link.

• Caution: Before carrying out work on the electrical section of the drive system,the supply voltage must be disconnected using an external maintenanceswitch.


6 Address List

6 Address List

Germany

HeadquartersProductionSales

Bruchsal SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 BruchsalP.O. BoxPostfach 3023 • D-76642 Bruchsal

Tel. +49 7251 75-0Fax +49 7251 75-1970http://[email protected]

Service Compe-tence Center

Central SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 1 D-76676 Graben-Neudorf

Tel. +49 7251 75-1710Fax +49 7251 [email protected]

North SEW-EURODRIVE GmbH & Co KGAlte Ricklinger Straße 40-42 D-30823 Garbsen (near Hannover)


East SEW-EURODRIVE GmbH & Co KGDänkritzer Weg 1D-08393 Meerane (near Zwickau)


South SEW-EURODRIVE GmbH & Co KGDomagkstraße 5D-85551 Kirchheim (near München)


West SEW-EURODRIVE GmbH & Co KGSiemensstraße 1D-40764 Langenfeld (near Düsseldorf)


Electronics SEW-EURODRIVE GmbH & Co KGErnst-Blickle-Straße 42 D-76646 Bruchsal


Drive Service Hotline / 24 Hour Service +49 180 5 SEWHELP+49 180 5 7394357

Additional addresses for service in Germany provided on request!

France

ProductionSalesService

Haguenau SEW-USOCOME 48-54 route de Soufflenheim B. P. 20185F-67506 Haguenau Cedex

Tel. +33 3 88 73 67 00 Fax +33 3 88 73 66 00http://[email protected]

Production Forbach SEW-EUROCOME Zone Industrielle Technopôle Forbach SudB. P. 30269F-57604 Forbach Cedex

Tel. +33 3 87 29 38 00

AssemblySalesService

Bordeaux SEW-USOCOME Parc d'activités de Magellan62 avenue de Magellan - B. P. 182F-33607 Pessac Cedex

Tel. +33 5 57 26 39 00Fax +33 5 57 26 39 09

Lyon SEW-USOCOME Parc d'Affaires RooseveltRue Jacques TatiF-69120 Vaulx en Velin

Tel. +33 4 72 15 37 00Fax +33 4 72 15 37 15

Paris SEW-USOCOME Zone industrielle 2 rue Denis Papin F-77390 Verneuil I'Etang

Tel. +33 1 64 42 40 80Fax +33 1 64 42 40 88

Additional addresses for service in France provided on request!


6Address List

Algeria

Sales Alger Réducom 16, rue des Frères ZaghnounBellevue El-Harrach16200 Alger


Argentina


Buenos Aires SEW EURODRIVE ARGENTINA S.A.Centro Industrial Garin, Lote 35Ruta Panamericana Km 37,51619 Garin

Tel. +54 3327 4572-84Fax +54 3327 [email protected]://www.sew-eurodrive.com.ar

Australia


Melbourne SEW-EURODRIVE PTY. LTD.27 Beverage DriveTullamarine, Victoria 3043


Sydney SEW-EURODRIVE PTY. LTD.9, Sleigh Place, Wetherill Park New South Wales, 2164


Austria


Wien SEW-EURODRIVE Ges.m.b.H. Richard-Strauss-Strasse 24A-1230 Wien

Tel. +43 1 617 55 00-0Fax +43 1 617 55 00-30http://[email protected]

Belarus

Sales Minsk SEW-EURODRIVE BYRybalkoStr. 26BY-220033 Minsk

Tel.+375 (17) 298 38 50Fax +375 (17) 29838 [email protected]

Belgium


Brüssel SEW Caron-VectorAvenue Eiffel 5B-1300 Wavre


Service Compe-tence Center

Industrial Gears SEW Caron-VectorRue de Parc Industriel, 31BE-6900 Marche-en-Famenne


Antwerp SEW Caron-VectorGlasstraat, 19BE-2170 Merksem

Tel. +32 3 64 19 333Fax +32 3 64 19 336http://[email protected]

Brazil

ProductionSalesService

Sao Paulo SEW-EURODRIVE Brasil Ltda.Avenida Amâncio Gaiolli, 152 - Rodovia Presi-dente Dutra Km 208Guarulhos - 07251-250 - SPSAT - SEW ATENDE - 0800 7700496


Bulgaria

Sales Sofia BEVER-DRIVE GmbHBogdanovetz Str.1BG-1606 Sofia

Tel. +359 2 9151160Fax +359 2 [email protected]


6 Address List

Cameroon

Sales Douala Electro-ServicesRue Drouot AkwaB.P. 2024Douala

Tel. +237 33 431137Fax +237 33 431137

Canada


Toronto SEW-EURODRIVE CO. OF CANADA LTD. 210 Walker Drive Bramalea, ON L6T 3W1


Vancouver SEW-EURODRIVE CO. OF CANADA LTD.Tilbury Industrial Park7188 Honeyman Street Delta, BC V4G 1G1

Tel. +1 604 946-5535Fax +1 604 946-2513b.wake@sew- eurodrive.ca

Montreal SEW-EURODRIVE CO. OF CANADA LTD.2555 Rue Leger Lasalle, PQ H8N 2V9

Tel. +1 514 367-1124Fax +1 514 367-3677a.peluso@sew- eurodrive.ca

Additional addresses for service in Canada provided on request!

Chile


Santiago de Chile

SEW-EURODRIVE CHILE LTDA.Las Encinas 1295Parque Industrial Valle GrandeLAMPARCH-Santiago de ChileP.O. BoxCasilla 23 Correo Quilicura - Santiago - Chile


China

ProductionAssemblySalesService

Tianjin SEW-EURODRIVE (Tianjin) Co., Ltd.No. 46, 7th Avenue, TEDATianjin 300457

Tel. +86 22 25322612Fax +86 22 [email protected]://www.sew-eurodrive.cn


Suzhou SEW-EURODRIVE (Suzhou) Co., Ltd.333, Suhong Middle RoadSuzhou Industrial ParkJiangsu Province, 215021


Guangzhou SEW-EURODRIVE (Guangzhou) Co., Ltd.No. 9, JunDa RoadEast Section of GETDDGuangzhou 510530


Shenyang SEW-EURODRIVE (Shenyang) Co., Ltd.10A-2, 6th RoadShenyang Economic Technological Develop-ment AreaShenyang, 110141


Wuhan SEW-EURODRIVE (Wuhan) Co., Ltd.10A-2, 6th RoadNo. 59, the 4th Quanli Road, WEDA430056 Wuhan

Tel. +86 27 84478398Fax +86 27 84478388

Xi'An SEW-EURODRIVE (Xi'An) Co., Ltd.No. 12 Jinye 2nd RoadXi'An High-Technology Industrial Development ZoneXi'An 710065


Additional addresses for service in China provided on request!


6Address List

Colombia


Bogotá SEW-EURODRIVE COLOMBIA LTDA. Calle 22 No. 132-60Bodega 6, Manzana BSantafé de Bogotá


Croatia

SalesService

Zagreb KOMPEKS d. o. o.PIT Erdödy 4 IIHR 10 000 Zagreb


Czech Republic

Sales Praha SEW-EURODRIVE CZ S.R.O.Business Centrum Praha Lužná 591CZ-16000 Praha 6 - Vokovice

Tel. +420 255 709 601Fax +420 220 121 237http://[email protected]

Denmark


Kopenhagen SEW-EURODRIVEA/SGeminivej 28-30DK-2670 Greve


Egypt

SalesService

Cairo Copam Egypt for Engineering & Agencies33 EI Hegaz ST, Heliopolis, Cairo

Tel. +20 2 22566-299 + 1 23143088Fax +20 2 22594-757http://www.copam-egypt.com/ [email protected]

Service Sharjah Copam Middle East (FZC) Sharjah Airport International Free ZoneP.O. Box 120709SharjahUnited Arabian Emirates


Estonia

Sales Tallin ALAS-KUUL ASReti tee 4EE-75301 Peetri küla, Rae vald, Harjumaa

Tel. +372 6593230Fax +372 [email protected]

Finland


Lahti SEW-EURODRIVE OYVesimäentie 4FIN-15860 Hollola 2

Tel. +358 201 589-300Fax +358 3 [email protected]://www.sew-eurodrive.fi

ProductionAssembly

Karkkila SEW Industrial Gears OyValurinkatu 6, PL 8FI-03600 Karkkila, 03601 Karkkila

Tel. +358 201 589-300Fax +358 201 [email protected]://www.sew-eurodrive.fi

Gabon

Sales Libreville ESG Electro Services GabunFeu Rouge Lalala1889 LibrevilleGabun

Tel. +241 741059Fax +241 741059

Great Britain


Normanton SEW-EURODRIVE Ltd.Beckbridge Industrial Estate P.O. Box No.1GB-Normanton, West- Yorkshire WF6 1QR



6 Address List

Greece

SalesService

Athen Christ. Boznos & Son S.A.12, Mavromichali StreetP.O. Box 80136, GR-18545 Piraeus

Tel. +30 2 1042 251-34 Fax +30 2 1042 251-59http://[email protected]

Hong Kong


Hong Kong SEW-EURODRIVE LTD.Unit No. 801-806, 8th FloorHong Leong Industrial ComplexNo. 4, Wang Kwong Road Kowloon, Hong Kong


Hungary

SalesService

Budapest SEW-EURODRIVE Kft.H-1037 BudapestKunigunda u. 18

Tel. +36 1 437 06-58Fax +36 1 437 [email protected]

India

Registered OfficeAssemblySalesService

Vadodara SEW-EURODRIVE India Private LimitedPlot No. 4, GIDCPOR Ramangamdi • Vadodara - 391 243Gujarat

Tel. +91 265 3045200, +91 265 2831086Fax +91 265 3045300, +91 265 2831087http://[email protected]@seweurodriveindia.com


Chennai SEW-EURODRIVE India Private LimitedPlot No. K3/1, Sipcot Industrial Park Phase IIMambakkam VillageSriperumbudur - 602105Kancheepuram Dist, Tamil Nadu


Ireland

SalesService

Dublin Alperton Engineering Ltd. 48 Moyle RoadDublin Industrial EstateGlasnevin, Dublin 11

Tel. +353 1 830-6277Fax +353 1 [email protected]://www.alperton.ie

Israel

Sales Tel-Aviv Liraz Handasa Ltd. Ahofer Str 34B / 22858858 Holon

Tel. +972 3 5599511Fax +972 3 5599512http://[email protected]

Italy


Milano SEW-EURODRIVE di R. Blickle & Co.s.a.s.Via Bernini,14 I-20020 Solaro (Milano)


Ivory Coast

Sales Abidjan SICASte industrielle et commerciale pour l'Afrique165, Bld de MarseilleB.P. 2323, Abidjan 08

Tel. +225 2579-44Fax +225 2584-36

Japan


Iwata SEW-EURODRIVE JAPAN CO., LTD 250-1, Shimoman-no,IwataShizuoka 438-0818



6Address List

Kazakhstan

Sales Almaty SEW-EURODRIVE LLPRaimbek Ave. 348KZ-050061 Almaty

Tel.+7 (727) 334 1880Fax +7 (727) 334 1881http://[email protected]

Korea


Ansan-City SEW-EURODRIVE KOREA CO., LTD. B 601-4, Banweol Industrial Estate 1048-4, Shingil-DongAnsan 425-120


Busan SEW-EURODRIVE KOREA Co., Ltd.No. 1720 - 11, Songjeong - dongGangseo-kuBusan 618-270


Latvia

Sales Riga SIA Alas-KuulKatlakalna 11CLV-1073 Riga

Tel. +371 7139253Fax +371 7139386http://[email protected]

Lebanon

Sales Beirut Gabriel Acar & Fils sarlB. P. 80484Bourj Hammoud, Beirut

Tel. +961 1 4947-86 +961 1 4982-72+961 3 2745-39Fax +961 1 4949-71 [email protected]

Beirut Middle East Drives S.A.L. (offshore)Sin El Fil.B. P. 55-378Beirut

Tel. +961 1 494 786Fax +961 1 494 [email protected]

Lithuania

Sales Alytus UAB IrsevaNaujoji 19LT-62175 Alytus

Tel. +370 315 79204Fax +370 315 [email protected]://www.sew-eurodrive.lt

Luxembourg


Brüssel CARON-VECTOR S.A.Avenue Eiffel 5B-1300 Wavre


Malaysia


Johore SEW-EURODRIVE SDN BHD No. 95, Jalan Seroja 39, Taman Johor Jaya81000 Johor Bahru, JohorWest Malaysia


Mexico


Quéretaro SEW-EURODRIVE MEXICO SA DE CVSEM-981118-M93Tequisquiapan No. 102Parque Industrial QuéretaroC.P. 76220Quéretaro, México



6 Address List

Morocco

Sales Casablanca Afit5, rue Emir AbdelkaderMA 20300 Casablanca


Netherlands


Rotterdam VECTOR Aandrijftechniek B.V. Industrieweg 175 NL-3044 AS RotterdamPostbus 10085NL-3004 AB Rotterdam


VECTOR Aandrijftechniek B.V. Gelderhorst 10NL-7207 BH ZutphenIndustrieterrein de Revelhorst

Tel. +31 575 57 44 94Fax +31 575 57 24 [email protected]

VECTOR Aandrijftechniek B.V. Mercuriusweg 8ANL-5971 LX Grubbenvorst


VECTOR Aandrijftechniek B.V. Weberstraat 74NL-1446 VV PurmerendIndustrieterrein "De Baanstee"


New Zealand


Auckland SEW-EURODRIVE NEW ZEALAND LTD. P.O. Box 58-428 82 Greenmount driveEast Tamaki Auckland


Christchurch SEW-EURODRIVE NEW ZEALAND LTD. 10 Settlers Crescent, FerrymeadChristchurch


Norway


Moss SEW-EURODRIVE A/SSolgaard skog 71N-1599 Moss


Peru


Lima SEW DEL PERU MOTORES REDUCTORES S.A.C.Los Calderos, 120-124Urbanizacion Industrial Vulcano, ATE, Lima


Poland


Lodz SEW-EURODRIVE Polska Sp.z.o.o.ul. Techniczna 5 PL-92-518 Łódź


24 Hour Service Tel. +48 602 739 739(+48 602 SEW SEW)

[email protected]

Portugal


Coimbra SEW-EURODRIVE, LDA.Apartado 15 P-3050-901 Mealhada



6Address List

Romania

SalesService

Bucureşti Sialco Trading SRL str. Madrid nr.4 011785 Bucuresti

Tel. +40 21 230-1328Fax +40 21 230-7170 [email protected]

Russia


St. Petersburg ZAO SEW-EURODRIVE P.O. Box 36 195220 St. Petersburg Russia

Tel. +7 812 3332522 +7 812 5357142Fax +7 812 3332523http://[email protected]

Senegal

Sales Dakar SENEMECA Mécanique GénéraleKm 8, Route de Rufisque B.P. 3251, Dakar


Serbia

Sales Beograd DIPAR d.o.o.Ustanicka 128aPC Košum, IV floorSCG-11000 Beograd

Tel. +381 11 347 3244 / +381 11 288 0393Fax +381 11 347 [email protected]

Singapore


Singapore SEW-EURODRIVE PTE. LTD. No 9, Tuas Drive 2 Jurong Industrial Estate Singapore 638644

Tel. +65 68621701Fax +65 68612827http://[email protected]

Slovakia

Sales Bratislava SEW-Eurodrive SK s.r.o.Rybničná 40SK-831 06 Bratislava

Tel. +421 2 33595 202Fax +421 2 33595 [email protected]://www.sew-eurodrive.sk

Žilina SEW-Eurodrive SK s.r.o.Industry Park - PChZulica M.R.Štefánika 71SK-010 01 Žilina


Banská Bystrica SEW-Eurodrive SK s.r.o.Rudlovská cesta 85SK-974 11 Banská Bystrica


Košice SEW-Eurodrive SK s.r.o.Slovenská ulica 26SK-040 01 Košice


Slovenia

SalesService

Celje Pakman - Pogonska Tehnika d.o.o.UI. XIV. divizije 14SLO - 3000 Celje

Tel. +386 3 490 83-20Fax +386 3 490 [email protected]

South Africa


Johannesburg SEW-EURODRIVE (PROPRIETARY) LIMITEDEurodrive House Cnr. Adcock Ingram and Aerodrome RoadsAeroton Ext. 2Johannesburg 2013P.O.Box 90004Bertsham 2013



6 Address List

Cape Town SEW-EURODRIVE (PROPRIETARY) LIMITED Rainbow ParkCnr. Racecourse & Omuramba RoadMontague GardensCape TownP.O.Box 36556Chempet 7442 Cape Town

Tel. +27 21 552-9820Fax +27 21 552-9830Telex 576 [email protected]

Durban SEW-EURODRIVE (PROPRIETARY) LIMITED2 Monaco PlacePinetownDurbanP.O. Box 10433, Ashwood 3605


Spain


Bilbao SEW-EURODRIVE ESPAÑA, S.L. Parque Tecnológico, Edificio, 302E-48170 Zamudio (Vizcaya)


Sweden


Jönköping SEW-EURODRIVE ABGnejsvägen 6-8S-55303 JönköpingBox 3100 S-55003 Jönköping


Switzerland


Basel Alfred lmhof A.G.Jurastrasse 10 CH-4142 Münchenstein bei Basel


Thailand


Chonburi SEW-EURODRIVE (Thailand) Ltd.700/456, Moo.7, DonhuarohMuang Chonburi 20000


Tunisia

Sales Tunis T. M.S. Technic Marketing ServiceZone Industrielle Mghira 2Lot No. 392082 Fouchana

Tel. +216 71 4340-64 + 71 4320-29Fax +216 71 [email protected]

Turkey


Istanbul SEW-EURODRIVE Hareket Sistemleri San. ve Tic. Ltd. Sti. Bagdat Cad. Koruma Cikmazi No. 3 TR-34846 Maltepe ISTANBUL

Tel. +90 216 4419163 / 4419164Fax +90 216 3055867http://[email protected]

Ukraine

SalesService

Dnepropetrovsk SEW-EURODRIVEStr. Rabochaja 23-B, Office 40949008 Dnepropetrovsk


South Africa


6Address List

USA

ProductionAssemblySalesServiceCorporate Offices

Southeast Region

SEW-EURODRIVE INC. 1295 Old Spartanburg Highway P.O. Box 518Lyman, S.C. 29365

Tel. +1 864 439-7537Fax Sales +1 864 439-7830Fax Manufacturing +1 864 439-9948Fax Assembly +1 864 439-0566Fax Confidential/HR +1 864 949-5557http://[email protected]


Northeast Region

SEW-EURODRIVE INC. Pureland Ind. Complex 2107 High Hill Road, P.O. Box 481Bridgeport, New Jersey 08014


Midwest Region SEW-EURODRIVE INC.2001 West Main Street Troy, Ohio 45373


Southwest Region

SEW-EURODRIVE INC.3950 Platinum Way Dallas, Texas 75237


Western Region SEW-EURODRIVE INC. 30599 San Antonio St.Hayward, CA 94544


Additional addresses for service in the USA provided on request!

Venezuela


Valencia SEW-EURODRIVE Venezuela S.A.Av. Norte Sur No. 3, Galpon 84-319Zona Industrial Municipal NorteValencia, Estado Carabobo

Tel. +58 241 832-9804Fax +58 241 838-6275http://[email protected]@cantv.net


Index

Index

BBinary control .........................................................20

CCables

Requirements.......................................................7Checking disconnecting devices............................10Communication

PROFIsafe option S11 .......................................22Configuration software

GSD file..............................................................25STEP7................................................................25

ConnectionSafety relay ........................................................14

Connection regulations ............................................7Connection variants

Binary control .....................................................20Bus positioning...................................................19SBC....................................................................14STO....................................................................14

Copyright..................................................................5

DDiagnostics

PROFIsafe option S11 .......................................35SBC....................................................................21STO....................................................................21

EEMC requirements ...................................................7Error codes

PROFIsafe option S11 .................................37, 38Error diagnostics

PROFIsafe option S11 .......................................35Error overview

PROFIsafe option S11 .......................................39Error table

PROFIsafe option S11 .......................................39Exclusion of liability ..................................................5

FF user data.............................................................30

Input data ...........................................................30Meaning of the bits.............................................30Output data ........................................................30

GGSD file, see configuration software .....................25

HHybrid cables ...........................................................7

PParameter

F_Check_SeqNr ................................................27F_CRC_Length..................................................27F_Dest_Add.......................................................27F_Par_Version...................................................27F_SIL .................................................................27F_Source_Add...................................................27F_WD_Time.......................................................28

Probability of dangerous failure ...............................9PROFIsafe address ...............................................24PROFIsafe layer ..............................................37, 38PROFIsafe option S11

Communication..................................................22Control ...............................................................31Data exchange...................................................28Diagnostics ........................................................35Error codes ..................................................37, 38Error diagnostics................................................35Error overview....................................................39Error table ..........................................................39F periphery access ............................................29F periphery DB...................................................29Parameterization................................................26PROFIsafe address ...........................................24PROFIsafe layer ..........................................37, 38PROFIsafe timeout ............................................36Project planning software ..................................24Response times .................................................34Safety concept ...................................................22Safety diagnostics........................................36, 38Technical data ...................................................40

PROFIsafe timeout ................................................36Project planning software ......................................24Proving the safety functions...................................10


Index

RRequirements

Approved units .....................................................6Installation............................................................7Operation ...........................................................10Overview ..............................................................6Safety circuit ........................................................9Safety controllers and relays................................8Startup ...............................................................10

Response sequencePROFIsafe option S11 .......................................34STO....................................................................21

Response timesPROFIsafe option S11 .......................................34STO....................................................................21

Restrictions ............................................................41Right to claim under limited warranty .......................5Risk analysis ..........................................................41

SSafety brake system ..............................................41Safety concept .......................................................22

PROFIsafe option S11 .......................................22STO....................................................................11

Safety controllerSS1 ....................................................................19STO....................................................................18

Safety diagnosticsVia PROFIBUS DP ............................................36Via PROFINET IO..............................................38

Safety notesStructure ..............................................................4

Safety relayConnection.........................................................14

SBCConnection variants ...........................................14Diagnostics ........................................................21

SS1Binary control.....................................................20Bus positioning ..................................................19Safety controller.................................................19

STEP7 ...................................................................25STO

Connection variants ...........................................14Diagnostics ........................................................21Response times .................................................21Safety controller.................................................18

STO, see Safety relay............................................14Structure

Safety notes.........................................................4

TTechnical data

PROFIsafe option S11.......................................40Testing intervals.....................................................10Thermistor protection.............................................41

VVariables

ACK_NEC..........................................................29ACK_REI ...........................................................30DIAG..................................................................30PASS_ON..........................................................29PASS_OUT........................................................30QBAD.................................................................30

WWiring.......................................................................7

XX5502 ....................................................................14

SEW-EURODRIVE – Driving the world

SEW-EURODRIVE—Driving the world

SEW-EURODRIVEDriving the world

www.sew-eurodrive.com

SEW-EURODRIVE GmbH & Co KGP.O. Box 3023D-76642 Bruchsal/GermanyPhone +49 7251 75-0Fax +49 7251 [email protected]

1 General Information1.1 How to use the manual1.2 Structure of the safety notes1.3 Right to claim under limited warranty1.4 Exclusion of liability1.5 Document content1.6 Other applicable documentation1.7 Copyright

2 Safety Requirements2.1 Overview2.2 Approved units2.3 Installation requirements2.4 Requirements for external safety controllers2.5 Startup requirements2.6 Operation requirements

3 Axis Module with Sa

movipro®-sdc functional safety / manuals / 2009-10 · 2014. 8. 1. · 6 manual – movipro® sdc 2...

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