mounting systems the base for solar power
TRANSCRIPT
Mounting systemsthe base for solar power
EN
We are the best supplier for our customers.
Mounting SystemsThe companyFirst, there was the vision: What would an optimised mounting system for PV modules look like? That initial vision has grownand matured. Just like a tree, which continues to grow in bulk and size. Similar to the roots of a tree, a frame constructionmust offer a solid foundation and provide the necessary strength to hold the modules safely in place. Our innovative mountingsystems provide that fundamental safety for all framed and unframed modules. Mounting Systems GmbH offers uniquebenefits: professional advice, planning assistance and a 360-degree customer service tailored to your needs. Our experienceis our greatest asset – gained in Germany and around the Globe: The Ukraine, the Island State of Tonga in the South Pacific and India are just some of the countries where customers are enjoying the benefits of our systems.
3
Mo
un
tin
g S
yste
ms Mounting Systems GmbH
Rangsdorf headquarters
Mounting Systems GmbH has been one of the largest and most experienced manufacturers of photovoltaic substructures for 20 years. The engineering department in Rangsdorf is hard at work to continuously develop and opti-mise our fastening systems even further. That means that Mounting Systems can always respond directly to new customer requirements. The comprehensive product offering includes fastening systems and their components for PV and solar thermal energy systems, as well as module frames. And we make good use of our own technology as well: on the roof of our com-pany headquarters. The PV system installed there has an output of 200 kWp and generates over 180,000 kWh of solar power per year. That volume is approxi-mately equal to the power consumption of 60 three-person households. After all – we accept our corporate responsibility and support clean and sustainable energy provision for coming generations. An additional focus for us is the future of young people. As an official training company, we offer internships andapprenticeships for future experts.
Rangsdorf near Berlin, Germany
The business premises of Mounting Systems GmbH
History – Rangsdorf
1993 Company formation
2004 Dedication of the new site in Rangsdorf / Berlin, 1,000 m²
2007 DIN ISO 9001 - Certification
2008 Founding of Mounting Systems GmbH fl Site expansionto 13,000 m² production,storage and office area
2010 Recipient of theEntrepreneurship Award of the Potsdam Chamber of Industryand Commerce (IHK) in the category 'Growth'
2011 Recipient of the Quality Award of the IHK Berlin-Brandenburg fl Recipient of the Fair Company Award fl Expansion of the production, warehouse and office space to 17,000 m² flAnnual aluminium consumption of over 28,000 tons at the Rangsdorf site
2012 Increased module frame production
2013 Award as accredited training company
© S
olar
hyb
rid A
G
4
Mo
un
tin
g S
yste
ms
History — international
1993 Established
2004 Dedication to new site in Rangsdorf/Berlin, 1,000 m²
2007 DIN ISO 9001 - Certification
2008 Founding of MountingSystems GmbH fl Site expansion to13,000 m² production, storageand office facilities
2010 Opening of office in France fl Opening of Mounting Systems, Inc. as an independent sales and production location in West Sacramento, California
2011 Aluminium consumptionworldwide of almost 29,000 tonsfl Employees from 9 countrieswith a total of 13 languagesspoken
2012 Opening of office in the UK fl Certified according to EN 1090 (CE marking)
2013 Certification of Mounting Systems, Inc. according to ISO 9001 fl Opening of office inJapan
Company subsidiary
USA
Mounting Systems, Inc.
West Sacramento
Mounting Systems GmbH can look back on over 20 years of experience as oneof the largest mounting system manufacturers worldwide. Quality, service, reliability – that is what we stand for as a dynamic and internationally operating company with employees from more than nine different nations. Our corporate culture is based on fairness, efficiency and cooperation.The main incentive of our everyday work is: to develop, produce and deliver innovative products, system solutions and services for you, our customers. Wherever in the world you may be, our products are dispatched from our Rangsdorf facility to over 50 countries around the globe. As our customer,you will enjoy the best possible price-performance ratio every time.
Mounting Systems International
5
Headquarters
Germany
Mounting Systems GmbH
Rangsdorf near Berlin
Office
United Kingdom
Mounting Systems UK
London
Office
France
Mounting Systems France
Lyon
Office
Japan
Mounting Systems Japan
Tokyo
SiteJapan
Responsible
SiteGermany
SiteFrance
SiteUSA
SiteUK
Products
We are our customers' 1st choice for PV mounting systems.
SGS-COC-003144© 1996 Forest
Stewardship CouncilA.C.
VorbildlicheWaldwirtschaft
BB Oktober EMAS FSC 12.12.2007 11:15 Uhr Seite 1
Alpha 08 Tau 10 Tau + 11Alpha + 09
Kappa 12 Theta 13
Lambda 14 Lambda Light 15
Sigma I 16
Iota 20
Sigma II 18Sigma I XL 17 Omega 19
7
Overview
Solar Thermal 21Frames & Components 23Service 24The Quick Configurator 25Production 26Quality 27
On
-roof
In-r
oof
Flat
roof
Open
ter
rain
Mo
un
tin
gSys
tem
s-S
F-E
NG
-13
10
Our documents are printed in an ecologically friendly way.
Print: Oktoberdruck AG Berlin validated by EMAS
Pole
top
8
The Alpha is a universal system for the installation of solar panels on pitched roofs. The use of aluminium base rails, the patented Quickstone and telescoping technology makes custom cutting redundant and installationexceptionally fast and convenient. This effect is further enhanced bymaximum pre-assembly of the components. Due to a wide range of possibleroof connections, the Alpha can be used on most pitched roofs.
Alpha A stroke of genius
Cape Town, South Africa, 15 kWp, 2013
• On-roof system for all types of roof coverings and modules
• Millimetre-accurate construction with no cutting on site
• Quick installation thanks to extensive pre-assembly
• A minimum of tools required on the roof
• All components 100% stocked and ready for shipping
Buschvitz, Germany, 20 kWp, 2009
Mechanical load test
in accordance with
IEC 61215:2005
On
-ro
of
9
With the Alpha+, photovoltaic modules can be easily mounted on pitched roofs of varying types. The system with the new clickstone technology has been specifically designed to reduce installation time. The optimized system is simple: just click in, position, and fix. The clickstone is smart and easy to use thanks to its symmetrical appearance. The newly designed rails are thinner therefore reducing cost significantly and continue to provide stability. All components of the Alpha+ are optimized and work harmoniously together. The Alpha+ can be fitted to most common pitched roofs.
Alpha+
A stroke of genius with a plus
• Fits most pitched roofs and all types of modules
• No cutting thanks to the telescopic technology
• Multi-user safety and ease of maintenance by clickstone
• Easy to use: three rail sizes with symmetrical profiles
• 100% storable
Module end clamp on base rail CS
Wickerstedt, Germany, 8,1 kWp, 2013
On
-ro
of
10
The Tau is a flexible system for the parallel mounting of framed and unframed modules on all current types of trapezoidal metal sheet roofs. Fast and easy mounting is guaranteed due to the unique hook design of its fasteners. These fasteners are easily fixed to the side of the standing seam. The lateral position of the screws in the profiled sheet has a positive effect on the permitted tearing levels. It allows for easy adjustment and levelling of minor height deflections. For low standing seams we developed a fastener that can be screwed directly into the top of the standing seam.
TauThe innovative trapezoidal solution
• On-roof system for all trapezoidal roofs and modules
• Lateral and top fixing available
• Able to withstand high wind loads
• Quick installation due to a high degree of pre-assembly and specially designed fasteners
• Minimal use of tools and material
Pinnow, Germany, 477 kWp, 2012
Spalbeek, Belgium, 120,7 kWh, 2011
On
-ro
of
11
The Tau+ with the new clickstone technology was especially developed for an easy and quick installation for the parallel mounting on all current types of trapezoidal metal sheet roofs. The system is highly adjustable and all components were designed with the end user in mind. One of the key advancements of the Tau+ is the newly developed short rail, which is specifically designed for landscape installations. To speed up installation, two screws are drilled through the base of the rail directly onto the corrugated sheet. The specially designed module clamps featuring clickstone technology ensure that modules are fixed securely.
Tau+
The innovative trapezoidal solution with a plus
Quick and easy module installation thanks to the clickstone technology
Optimized landscape installation through shorter rails
• On-roof system for all trapezoidal roofs and modules
• New fasteners for top and lateral fixing
• Increased safety and reduce maintenance thanks to clickstone technology
• Quick installation/high degree of pre-assembly of all components
• No special tools required saving time and money
On
-ro
of
12
Kappa has been specifically designed for the complete integration of unframed PV modules into the roof covering. The laminates replace the original roof covering and form the water-bearing layer. The system is visually the most pleasing method of fastening modules onto pitched roofs and has sold extremely well over the past 12 years. Kappa is 100% rain-proof and has been tested and approved for the use in European climate conditions.
KappaAesthetics built in
• Special in-roof solution for laminates
• Easy installation thanks to pa-tented interlocking extrusions
• 100% weatherproof (if built in complicance with installa-tion manual)
• Aesthetically pleasing low construction height and flush, uninterrupted surface
• Genuine roof integration
Ljubljana, Slovenia, 12 kWp, 2009
San Giorgio in Bosco, Italy, 17,28 kWp, 2012
In-r
oo
f
Fire behaviour tests in accordance
with DIN EN 13501-5:2010-02
Mechanical load test
compliant
in progress
Static load test in
accordance with
IEC 61215:2005
Test Certificate AZ 111001-1
Determination of driving rain
resistance of Photovoltaik-
Modules
13
The Theta was developed for the integration of framed and unframed PVmodules into the roof skin. This visually attractive mounting system isspecifically designed for pitched roofs. The use of approved specialist roofingmaterials ensures a rain-proof installation regardless of the existing roofcovering. In combination with the flexible Quickstone technology, the systemoffers a maximum of reliability and ease of assembly. This system has beentested and approved for the use in European climate conditions.
ThetaOnly the sun gets in
Freiburg, Germany, 10 kWp, 2007
Jütchendorf, Germany, 29,7 kWp, 2012
• In-roof system for frame modules and laminates
• Innovative technology: material and cost optimized
• Well proven specialist roofing materials guarantee long durability
• 100% rain-proof
Avis Technique
Fire behaviour tests in accordance
with DIN EN 13501-5:2010-02
In-r
oo
f
14
The Lambda roof system can be individually adapted to the customer'srequirements thanks to a variable tilt angle and several anchoring options, such as ballasting or fixation with roof penetration. Module rows of up to twelve metre length are possible for both portrait and landscape installation. The Lambda takes advantage of using the same module fastening as the well-known Alpha system. With the help of excellent support provided by our project team, it can be adjusted to fit even difficult roof conditions.
LambdaFlat roof wizardry
Mounting Systems GmbH, Rangsdorf, Germany, 200 kWp, 2011
Cape Town, South Africa, 46,3 kWp, 2013
• Flexible, universal system for a wide range of flat roof constructions and all types of modules
• Customisable with variable tilt angles and several anchoring options
• Individual planning and project support for specific flat roof requirements
• Optimised and bespoke pre-assembled components allow for fast and short installation time
Fla
t ro
of
15
Fla
t ro
of
Optimal performance and minimal ballasting: The Lambda Light is a flat roof system without the need for roof penetrations. Aerodynamic testing was con-ducted to establish the best geometric shape to reduce ballast to a minimum. The system is composed of several interconnected module rows in landscape orientation. Please note that the larger the connected module area is,the less ballast is required.
Lambda LightLightweight champion
Veldhoven, Netherlands, 30 kWp, 2011
Berlin, Germany, 59,4 kWp, 2011
• Variable, light-weight ballasted flat roof system for framed modules
• Standard 15° tilt angle of the modules (other specifications on request)
• Individual planning and project support to establish minimum ballasting
• Optimised and bespoke pre-assembed components allow for quick installation
Versions
Lambda Light EW+
Lambda Light SN+
Wind tunnel test
16
© S
olar
hyb
rid A
G
The Sigma I is a single pole ground-mount system, especially designed to reduce cost. It is suitable for both laminates and framed modules. The use of rammingposts and the parallel ground surface installation eliminates the need for additional excavation work. It makes the Sigma I aesthetically pleasing and very economical – ideal for large projects. Adjusted to the respective project,different module layouts are available.
Sigma IThe specialist for uneven terrain
• Available with ramming posts, screw foundations or base plates
• Intelligent design of Sigma I allows for installation on uneven terrain parallel to the ground surface
• Time and cost saving by use of ramming posts and high level of pre-assemby
• Easy dismantling allows for re-use or regeneration of terrain
Lönnewitz, Germany, 5,01 MWp, 2010
Laudenbach, Germany, 11,15 MWp, 2010
Op
en t
erra
in
Possible configurations
landscape portrait
17
Op
en t
erra
in
The Sigma I XL cleverly combines the advantages of a single-pole system with the weight and advanced rail technology from the popular Sigma II. As a result, maintenance work has been further reduced with the same number of modules. The system adapts easily to any terrain and space and the modules can be installed either in portrait or in landscape. The installation costs are extremely low due to the simple, functional design and the minimal number of tools required.
Sigma I XLLess posts – same performance
Backside
• Ram post or foot plate design
• Reduced number of foundations required
• Time and cost savings through the use of ramming posts and a high degree of pre-assembly
• Easy dismantling
Possible configurations
landscape portrait
Sigma II Module clip
18
The Sigma II provides the advantage that several rows of modules can bearranged in vertical or horizontal position. Depending on project requirements,the Sigma II is connected to the ground using ramming posts, screw foundations or foot plates. The system is characterized by a simple, functional design and reduced use of tools during assembly on site. Specially suitable for large solar plants.
Sigma IIThe space-saving open terrain professional
Possible configurations
landscape portrait
• Available with ramming posts, screw foundations or base plates
• Optimal performance by maximum utilization of space
• Custom made designed ac-cording to your specifications
• Easy dismantling allows for re-use or regeneration of terrain
Eberswalde, Germany, 84,5 MWp, 2010—2011
Pobeda, Bulgaria, 50,7 MWp, 2012
Op
en t
erra
in
19
The Omega was especially designed for application in difficult ground and soilconditions, e.g. landfill or disposal areas. The modules can be arranged in anynumber of rows and columns on the module table within an area of up to45 m². Made of aluminum, the Omega is an extremely low-maintenance systemduring its entire life span.
OmegaWhen size matters
Andravida, Greece, 498 kWp, 2009
El Calaverón, Spain, 2 MWp, 2008
• Flexible pitch, configuration and module compatibility
• Environmental benefit: One-meter minimum module elevation above ground surface prevents desolation and allows for secondary use of the terrain as pasture land
• Optimised for difficult ground/ soil conditions
Op
en t
erra
in
20
Maximum power production everywhere, without grid connection? The Iota poletop provides the best possible solution. The system is particularly flexible and can be adjusted to local conditions for maximum performance. Mountedon a single post, the pole additionally acts as a theft protection. As with allour systems, it is made from high quality aluminum and stainless steel and therefore ensures long-life service without additional maintenance.
IotaThe off-grid specialist
Top view without modules
Pole connection
Po
leto
p
• Perfect for off-grid and on-grid
• Adjustable module inclination ranging from 10° to 30°
• All components of the sub structure fit onto a single euro pallet
• Simple and quick installation with standard tools saves time and money
Possible configurations
landscape
21
© S
EG S
olar
Ene
rgy
GmbH
© S
EG S
olar
Ene
rgy
GmbH
So
lar
Th
erm
al
Berndorf, Austria, 2010
Klagenfurt, Austria, 2010
Due to extensive experience in the mounting of solar panels, MountingSystems can also provide quality solutions for the installation of solar thermalsystem applications. By adapting the system depending on the roof type, the customer will get the optimal mounting solutions for on-roof, in-roof or flat roof. The systems will be designed individually for all types of collectors, whether flat or tube collector.
Solar ThermalQuality systems for collectors
Frames andComponents
ServiceQuick ConfiguratorProductionQuality
We work efficiently and professionally.
23
Mounting Systems manufactures bespoke aluminium frames. Equipped with state of the art machines and highly automated processes, we are able to produce consistently high quality frames. With our overall concept you are given the guarantee of a reliable and flexible delivery tailored to suit.
For solar installations, we develop and produce components. We offer a large processing spectrum and extensive pre-assembly. Professional packaging and logistics solutions tailored to suite our customers' needs are part of our service.
Frames and ComponentsThe importance of small things
Fram
es a
nd
Co
mp
on
ents
24
FEM-model: Lambda Light
ServiceWe are here for you.
FEM-model: end clamp
Product safety testing:
• National certification processes
• Wind and rain tests
• Fire safety inspections
• GS quality seal
• TÜV inspections
Our service is your advantage: we continuously adapt our service according to our customers' needs. We will only be satisfied when you are. Your success is our success. Here at Mounting Systems, service means that we are there for you to answer any relevant questions competently, quickly, and personally. In addition to providing PV mounting systems we also provide custom made solutions. Our highly experienced team will develop the best possible technical and economical solution to suit your requirements in close co-operation with you. Individually, and for virtually any roof or terrain and common module types. Professional warehouse logistic systems ensure that your goods will be individually packed, and will reach you safely and on the shortest route.
Our team of experienced PV-professionals is happy to train you accross our entire product range either at our own in-house training facility or outside in a facility of your choosing. You can pay us a visit, or we'll come to you.
Service is essential – long before the mounting system components leave the production line. The initial ideas begin in our engineering department. Here too, your requirements are the benchmark for our work. All our components are continuously optimised. Our products are tested regularly to guarantee that they meet our high quality and health and safety standards. These tests are under-taken in partnership with universities, testing institutes and partner companies in order to expand our existing knowledge base.
Ser
vice
25
Interface Quick Configurator
Simple, fast and paperless. The planning software provided by Mounting Systems GmbH assists project developers in the professional design of a PV mounting system in minutes and is available in five languages.
User-friendly navigationEasy operation. The planner defines all relevant data for the system – to the exact requirements of the customer. What must be factored in with regards to wind and snow loads? That too, will be calculated by our planning software.Also important: How many modules can maximally be installed per roof?Maximising output is important. That information is supplied by theQuick Configurator as well.
Realistic results in just a few clicksOnce all essential information has been entered, clearly structured and attrac-tive 3D graphics will help you visualise the appearance of the system –a helpful tool for your sales meeting. Please be advised that our software takes 20 country-specific standards into account, when providing static calculations.We are growing internationally: More countries will follow shortly. Our experts will be happy to support you with practice oriented training courses, which will enable you to use the software to its full potential. The course is recommended for both new and advanced users.
The Quick ConfiguratorSecure planning in minutes
• Planning of the roof-top systems Alpha and Tau, and the in-roof systems Kappa and Theta
• Advanced features and intui-tive interface for Alpha+ and Tau+
• Verifiable structural properties
• At the push of a button: optimised BOMs including prices
• Practical and comprehensive installation instructions
For more information about the planning software please visit www.quickconfigurator.com
Qu
ick
Co
nfi
gu
rato
r
26
Frame production Profile machining centre
ProductionMade in Germany
Cleaning systemHigh rack storage area
Mounting Systems GmbH manufactures in Germany. Our products are fabrica-ted in a fully integrated production line at our 17.000 m² facility, where we guarantee the superior quality of all components of our mounting systems and frames. We ensure the cost-efficient implementation of next-generation technologies: fully automated rod processing centres, cutting, stamping and cleaning systems. Computer-supported systems continuously monitor all our systems. We place particular emphasis on the sustainable use of naturalresources: We use heat recovery systems and recycle all materials we use.
Pro
du
ctio
n
27
Qu
alit
y
Quality Award, Berlin / Brandenburg Certificate ISO 9001
QualityWe do not compromise on quality
Mounting Systems stands for quality. That fact is re-certified each year inaccordance with DIN EN ISO 9001. We provide premium quality from the onset: in the material selection, the production in state-of-the-art manufacturing facilities, and in all of our other business processes. The combination ofaluminum and stainless steel ensures the extreme longevity of our products.All systems come with a ten-year guarantee.
Mounting Systems GmbH
Mittenwalder Straße 9a
D 15834 Rangsdorf
Tel. +49 (0)33708 529 0
Fax +49 (0)33708 529 199
www.mounting-systems.com
Mounting Systems, Inc.
820 Riverside Parkway
West Sacramento, CA 95605
Toll Free +1 855 731 9996
Fax +1 916 287 2269
www.mounting-systems.com
Office Japan
Tel. +81 3 6717 4263
Fax +81 3 6717 4261
Office UK & Ireland
Tel. +49 (0)33708 529 377
Mob. +44 771 8000 462
Office France
Tel. +49 (0)33708 529 378
Mob. +33 686 998 515