morocco industrial integration of csp technologies
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Morocco industrial integration of csp technologiesTRANSCRIPT
PLAN SOLAIRE MAROCAINMustapha Bakkoury, Président du directoire de MASEN
Industrial integration of CSP technologies inIndustrial integration of CSP technologies in Morocco
Chances and potential for Moroccan and international partners
ESMAP 2011 Knowledge Exchange Forum
Index
1 Th M S l Pl1. The Moroccan Solar Plan
2. Industrial integration - ESMAP study
3. Actions to support the industry
Washington D.C. , March 17, 2011
Current situation of energy supplies and demand
Structure of energy supplies Annual energy demand
Year 2008
n G
Wh
6,5%Average increase rate
dem
and
in
9 46 518
1 105
22 60
8
24 00
4
25 00
9
Coal
fuelSolar energyGas
HydraulicWind energy En
ergy
d
13 26
5
13 94
2
14 80
4
15 54
0
16 77
9
17 94 19 5 21 2
CoalGas
1999 2000 2001 2002 2003 2004 2005 2006 2007 2008 2009
Year
95 % f M ’ d d i d b i t95 % of Morocco’s energy demand is covered by imports20 MW of CSP are already installed
Washington D.C. , March 17, 2011
National energy strategy
Secured energy Positioning in the long- In the year 2020:Share of renewable energies 42 %supply term development Share of renewable energies 42 %14 % solar energy
Diversification of resources
Furtherance of renewable energiesenergies
Chances for social and economical development
R&D, local industries, competition, …
Washington D.C. , March 17, 2011
The Moroccan Solar ProjectInstallation of solar power plants with an overall performance at least 2000 MW until 2020Power creation
ndus
tria
l te
grat
ion Identification of the potential of Moroccan industries to manufacture
components for solar power plantsSubsidy and furtherance
In int
and
ent
Acquisition of expertise in the field of development
esea
rch
aev
elop
me Identification of R&D subjects
Financing R&D projectsCreation of infrastructure for R&D
onR
e d
Definition of the required educational profiles
Educ
ati Definition of the required educational profiles
PartnershipsSupport of the establishment of new educational programs
Washington D.C. , March 17, 2011
Index
1. The Moroccan Solar Project
2. Industrial integration - ESMAP study
3. Actions to support the industry
Washington D.C. , March 17, 2011
Industrial integration
ctiv
es Establishment of industries along the entire value chain for components and plants in the field of solar energy including the required services
Obj
e Qualification of the Moroccan industry in the fields of R&D, manufacturing and services up to the ability of innovation
gy
Infrastructure
h / s
trat
eg
Creation of the necessary conditions in the three pillars of industrial integration
Industrial offer
HEApp
roac
h industrial integration
Human resources
Encourage-ment
A
Washington D.C. , March 17, 2011
Industrial integration along with the first plant projectInformation based on a very usable study initiated by the World Bank with the titleInformation based on a very usable study initiated by the World Bank with the title “MENA Assessment of the Local Manufacturing Potential For Concentrated Solar Power
ProjectsOutput of the World Bank - ESMAP StudyOutput of the World Bank ESMAP Study
CSP value Required Cost structure Potential to
cover certain CSP value chains manufacturing
processesalong the value
chainssteps of the
value chain in Morocco
Advantages of the study for Morocco
Overview of required manufacturing processes
and of the current
Abstract of the potential value addition in each
value addition step
Local value addition opportunities for the first solar power plant project
manufacturing capabilities in Morocco
pbased on the cost
structuresMaximum utilization of investment due to high
value addition
Washington D.C. , March 17, 2011
Data from the ESMAP StudyThe value chain of CSP plants
Washington D.C. , March 17, 2011
Data from the ESMAP Study
Cost structure of a parabolic trough plant with a capacity of 50 MW and 7 h thermal energy storage
Washington D.C. , March 17, 2011
Use of the ESMAP StudyCost category and unit Relative costs (relative value)Sub-costs for in particular fields Cost category and unit Relative costs (relative value)
compared to entire plant in %
Labor costs for site and solar field 17.14
Solar field 3.11
Site preparation, infrastructure 5.82
Steel construction 2.5
Piping 1.75
Electrical installations / others 3.96
Equipment: solar field, HTF system 38.54
Mi 6 36Mirrors 6.36
Receivers 7.11
Steel construction 10.71
Pylons 1 07Pylons 1.07
Foundations 2.14
Trackers 0.43
Swivel joints 0 71Swivel joints 0.71
HTF System (Piping, pumps, …) 5.36
Heat transfer fluid 2.14
Electronics, controls, … 2.5Potential in Morocco
Washington D.C. , March 17, 2011
, ,and high value addition
Some potential Moroccan playersSteel structures
Maghreb Steel, menasteel, Leoni,
Potential players / references
Torque tube
Maghreb Steel, menasteel, Leoni,Labinal, Nexans Maroc
S.n.o.p. Maroc, Ynna Holding, ..
Tubular cantilever arm Tube profiles
M t l t i tSheet metal stamping parts for
Metal stamping parts
Cables and electrics
p g pthe automotive industry
Electrical tower Building structureWid f bl
Washington D.C. , March 17, 2011
Wide range of cables
Potential for Moroccan companies to cover parts of the CSP i h t tCSP in short term
There is a high potential for Moroccan companies to cover parts of the CSP value chainvalue chain
Local value addition possible in %
i 27 78
Local value addition possible in Million USD
i 101 11min.: 27,78max.: 38,46
B d f CSP l t f 50 MW t t t l i t t f 364 Milli USD
min.: 101,11max.: 139,99
Based on a reference CSP plant of 50 MW at a total investment of 364 Million USD
H t ti l f M i t ti i t i th li ti f thHuge potential for Moroccan companies to participate in the realization of theMoroccan Solar PlanActions to increase the percentage of local value
Washington D.C. , March 17, 2011
Roadmap of the ESMAP Study
A h i M i t d t i il t d f ll CSP t h l i
Source: The World Bank - ESMAP Study
Approach in Morocco is to conduct a similar study for all CSP technologiesObjective of maximizing local value addition on future plant projects
Washington D.C. , March 17, 2011
Industrial integration - various CSP technologies
Parabolic Trough Linear FresnelParabolic Trough
Solar TowerDish Stirling
Washington D.C. , March 17, 2011
Index
1. The Moroccan Solar Project
2. Industrial integration - ESMAP study
3. Actions to support the industrypp y
Washington D.C. , March 17, 2011
New study in Morocco for all CSP technologies based on the World Bank Study
Detection of the state of the art
Gap analysis
Action plans / Implementation
Identification of the state of the art and
skills in Morocco
Analyze qualification gaps Action plans
Action plans / Implementation
on
s
Identification of the international
Identification of the particular potential for industrial integration
Modernisation
Spezialisation
Qualification Inno
vatio
clus
ters
the international state of the art
Technologies
Components
Short-term integration
I
Services
Markets
Washington D.C. , March 17, 2011
Actions to support the industry
dedicated offer covering Infrastructure access at low price
Tax benefits
Subsidies for training, …
to be issued in the very short termto be issued in the very short term
Washington D.C. , March 17, 2011
Actions to support the industryR&D Project: Platform for applied research and developmentR&D Project: Platform for applied research and development
Moroccan educational institutions
Moroccan R&D institutionsMoroccan industries
Platform for applied and pre-operational research in the field VirtualPhysical operational research in the field
of solar technologiesVirtual
Communication network including profiles of actors
Physical
Demonstrators
Knowledge database
Education
Pilot projects
Measurement facilities
Information and contact point for companiesSpace for industries
MASEN F&E
International industries
International R&D institutionsInternational educational institutions
Washington D.C. , March 17, 2011
industrieseducational institutions
Th k f ki d tt tiThank you for your kind attention