molprint molecular understanding of printability jarl b. rosenholm, Åbo akademi university...
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MOLPRINT MOLECULAR UNDERSTANDING OF PRINTABILITYJarl B. Rosenholm, bo Akademi University (coordinator)Martti Toivakka, bo Akademi UniversityKai-Erik Peiponen, University of JoensuuJussi Timonen, University of Jyvskyl (University of Oulu)Matti Murtomaa, University of TurkuHeidi Fagerholm, Top Analytica, Turku
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NETWORK OF COMPETENCE IN FORMATION OF SURFACE PROPERTIES
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MOLPRINT INDUSTRIAL PROJECT PARTNERSM-real OyjStoraEnso OyjOmya OyCiba Specialty (Raisio) Chemicals OyHansaprint OyKSV Instruments Oy
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NETWORK OF COMPETENCE IN FORMATION OF SURFACE PROPERTIES
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MOLPRINT New printing tech-niques require a range of coated and noncoated paper qualities.Advanced inks are pigment based, solvent based or water based, which should set fast without mottling
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MOLPRINT WHY The diverging requirements set by new printing techniques has made the traditional specification standards used by paper manufacturers (Bendtsen, PPS, Cobb, HST) unsatisfactory, which is considered to be the greatest obstacle for a fast development of this industry. HOWPaper qualities aimed for different printing techniques are characterised thoroughly with physico-chemical and structural means in two- and three-dimensions, in order to establish new common standards for the printers and for the paper makers.
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MOLPRINT Digital or Ink-Jet printingOffset or flexo printingBASE PAPER / SC / COATED PAPER / PACKAGES CALENDERING / SURFACE SIZING / COATING CALENDERING / SURFACE SIZING / COATING PRINTING METHOD A PRINTING METHOD B The research has to account for all the process stages
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MOLPRINT WHAT will be done Chemical and physical surface and bulk properties Surface (2D) and cross-sectional (3D) structure 2D- and 3D- transport and setting of printing ink Optical properties related to visual response Heat transport and electric/hydrostatic conductivity
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MOLPRINT WHOis doing
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MOLPRINT
Pigment Coated PapersLaboratory of Paper Coating and Converting, bo Akademi UniversityTo understand the interactions that occur in various printing processes between printing liquids (inks, emulsified inks, foun-tain solutions) and pigment coated papers
Through use of both experiments and mathematical modeling, the project strives to identify those chemical and morphological properties of inks and coated paper surface that control the printability and quality of coated paper products
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MOLPRINT
HOW it will be doneInfluence of ink constituents and paper surface characteristics on the ink tack development, ink setting and ink adhesion are investigatedInk constituents are separated chromatographicallyThe microstructure and chemistry in commercial inks is analyzed and consequences for the printability and print quality is evaluatedProperties ink/fountain solution emulsions are measured
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MOLPRINT
EXPERIMENTAL PROCEDURESHg-porosimetryThin-layer wicking (TLW)Thin-layer chromatography (TLC, into latex)Tack, gloss, print density etc.RotogravureFlexoHeat/coldset offset
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MOLPRINT
MODELING:Current models ignore chemistry!Develop 2D surface and 3D bulk model of coating structure, including heterogeneity caused by chemistryClarify the influence of nonuniformities on dominant mechanisms that control printability and print quality
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MOLPRINT
Ink and Solvent Interaction and their Transport during PrintingDepartment of Physical Chemistry, bo Akademi University
Relate the surface energy and structure with the dynamic 2D-spreading and setting of inks on pigment coated papersInvestigate the simultaneous fast 2D- and 3D-penetration of model solutions into the bulk paper structure (ink-jet printing). A mathematical model is developed: which describes the liquid transport and ink setting processes serves as a new specification for printers and paper makers
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MOLPRINT
HOW it will be doneThe surface energy and spreading is measured as wetting () The surface structure and interaction energy with AFM The setting speed, e.g. with D-QCMThe penetration is investigated as 2D-3D-liquid flow The amount of liquid absorbed is evaluated from volumetric and/or geometric considerationsThe binding of ink is characterized spectrometrically
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MOLPRINT
Chart1
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200.422.5219.751.1069551.0331582.1401130.479680542.548.29108392080.920541060441.70891607920.7279579130.74653465351.433364807700
250.52321.59.251.1315541.0577572.1893110.45508154045.14827615730.905919833644.85172384270.78281025630.7089343381.544085878400
310.622321.591.1315541.0577572.1893110.44278237.544.04611099360.878875240345.95388900640.80204666730.6952370621.574506826400
400.823.2521.591.14385351.0577572.20161050.4427823543.82339917960.888265832446.17660082040.80593372170.69243787781.589753081600
50123.521.58.751.1561531.0577572.213910.43048253542.50101101430.87035171247.49898898570.82901374920.67560321721.638469107100
681.3623.2521.58.51.14385351.0577572.20161050.4181833541.60239362880.834280401248.39760637120.84469758130.66395745261.657945468800
861.7223.521.58.51.1561531.0577572.213910.405883532.540.27260685650.816244989349.72739314350.86790673880.64642507351.71242584090.250.01229950.250.0122995
100223.2521.58.51.14385351.0577572.20161050.405883532.540.47938273920.807588722349.52061726080.86429781880.64917438251.69570038450.250.01229950.250.0122995
1262.5223.521.58.51.1561531.0577572.213910.3935843039.14625166080.789483896650.85374833920.88756534550.63130206051.75344746880.50.0245990.50.024599
150323.2521.58.51.14385351.0577572.20161050.381284532.538.20897010180.754778211151.79102989820.90392399470.61853141981.77970789310.750.03689850.750.0368985
200423.521.58.251.1561531.0577572.213910.35668553035.72018814140.710299548754.27981185860.94736143430.58382731241.896031543110.04919810.049198
523.2521.58.251.14385351.0577572.20161050.3443863034.74449696820.676906880255.25550303180.96439045780.5699178441.93151567631.250.06149751.250.0614975
623.521.58.51.1561531.0577572.213910.332086527.533.3984884680.658367304956.6015115320.98788273780.55045871562.010968251.750.08609651.750.0860965
823.2521.58.51.14385351.0577572.20161050.3197873032.39745714730.625820754157.60254285271.00535403030.53578932222.054548689920.09839620.098396
1023.521.58.51.1561531.0577572.213910.30748752531.04822199350.607066361358.95177800651.02890262610.51575931232.146262752.250.11069552.250.1106955
1523.2521.58.51.14385351.0577572.20161050.27058922.527.62015418380.525425