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Modernizing Measurement Technology Level, Density, Weight, & Pressure for the Process Industries

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Page 1: Modernizing Measurement Technology - Control Global · Modernizing Measurement Technology Level, ... Department of Commerce with the presentation of ... mudlogging, offshore

Modernizing Measurement Technology

Level, Density, Weight, & Pressure for the Process Industries

Page 2: Modernizing Measurement Technology - Control Global · Modernizing Measurement Technology Level, ... Department of Commerce with the presentation of ... mudlogging, offshore

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An Introduction to Ohmart/VEGA 3

History 4

Expertise 6

Global Industry Presence 7

Applications 8

Products 10

Services 14

Special Capabilities 15

Table of Contents

“Measure what is measurable, and make measurable what is not so.” — Galileo Galilei

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An Introduction to Ohmart/VEGA

Ron Hegyesi, President

Dear Ohmart/VEGA Customers, Representatives, and Employees:

For over 50 years, Ohmart/VEGA has provided industry-leading products for the measurement of level, density, weight, and pressure. Our mission has been, and will continue to be, “to deliver innovative measurement solutions worldwide.”

As a global company supplying process and OEM industries worldwide, Ohmart/VEGA strives to provide value in our products and our services to all industry segments we serve.

The inventor of the first nuclear-based measurement system, and the first to introduce two-wire loop-powered radar, Ohmart/VEGA has a strong tradition of product development and improvement. Innovations including FiberFlex, the world’s first flexible nuclear detector, plics®, a complete concept in instrumentation, and ProTrac®, a revolutionary change to nuclear gauging, continue this tradition. Our full product line of level, density, weight, and pressure measurement solutions allows us to provide one of the most complete ranges of measurement solutions in industry. We are proud to apply our products and solutions to serve a wide variety of industries including energy, petrochemical, chemical, oil and gas, pulp and paper, pharmaceutical, mining, plastics, food and beverage,

bulk solids, and water and wastewater. In addition, we are proud to be a preferred supplier of the United States military and many global manufacturers throughout the world.

We believe the future of instrumentation lies in the ability to produce high quality, innovative products that keep pace with technology, and to provide service and value to our customers. We have held this belief for over 60 years, and look forward to leading the way in the future.

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History

From its inception in 1950, the Ohmart/VEGA Corporation has led the way in innovative measurement solutions. Founded by Philip Ohmart, the company was based on Mr. Ohmart’s invention of a radiation-based system to measure level or density. This product was called the “Ohmart Cell” and was the pioneer of ion-chambers to be used in process control.

In 1959, the modern company known as VEGA was founded in Germany. Originally started as a handicraft business, the company soon began producing machined parts. VEGA eventually moved to producing capacitance probes in their first entry into the process control market.

The direction of these two companies forever changed in 1996. Ohmart introduced the industry’s first HART® -compatible nuclear gauge, beginning the movement towards “modernizing” process measurement equipment. The very next year, VEGA introduced the world’s first two-wire radar gauge, providing a cost-effective way to make use of radar technology. Within 2 years, VEGA was the world leader in radar technology for process measurement. As part of this tremendous success, Ohmart began manufacturing the products in North America under license from VEGA. Shortly thereafter, the official company name was changed to Ohmart/VEGA to reflect the partnership and commitment of Ohmart and VEGA.

Since that time, Ohmart/VEGA continues to lead the way in developing new and exciting technologies for the process industries. In 2000, the world was introduced to the FiberFlex®. A patented device, the FiberFlex® was the world’s first flexible nuclear level detector. Removing many of the disadvantages of older technologies, the FiberFlex® provided a lightweight, flexible detector that saved the customer money, and allowed for mounting on curved or oddly-shaped vessels.

In 2003, Ohmart/VEGA took another giant step forward with the introduction of plics®. This platform for all VEGA-designed instruments makes the products smaller, more advanced, and easier to use. It creates similarities between different product lines, and simplifies selection, use, and programming of all VEGA instruments.

The future offers many opportunities for Ohmart/VEGA to continue to find new and innovative ways to provide measurement solutions to the world’s process industries.

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1950

2002

2003

2008

2009

2010

Corporation founded

Introduction of the FiberFlex

Industry’s first foundation fieldbus compatible nuclear gauge

Introduction of plics®

Over 100,000 radar systems sold

VEGA assumes ownership of Ohmart/VEGA

Introduction of ProTrac

ReSource Program introduced

founded

Introduction of world’s first pulse radar sensor

1997 Introduction of the world’s first two-wire radar

1996 Industry’s first HART compatible nuclear gauge

1995 Ohmart signs distribution agreement with VEGA

2000 Introduction of the world’s first two-wire high-frequency radar gauge

2004 Introduction of the VEGAPULS 68 two-wire radar for solids

Introduction of Vize, an Ohmart/VEGA Company

1959

1991

1998 Ohmart changes name to

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Expertise comes in many forms. Products, design, service, and engineering are just a few. True expertise really shines through when those things provide value and satisfaction to our customers. Offering innovative solutions to meet the needs of our customer is what drives all Ohmart/VEGA employees to succeed.

Ohmart/VEGA prides itself on its application expertise and ability to recommend the right instrument for each individual application. Each application and each individual customer have unique needs and conditions. Ohmart/VEGA listens to those needs, and then adds value through experienced application engineering.

Ohmart/VEGA offers an instrumentation Performance Guarantee that stands behind each installation. This guarantee reflects Ohmart/VEGA’s commitment to quality, and to solving the needs of its customers.

Continuous improvement is a part of the Ohmart/VEGA’s values. Ongoing research and development create innovative ways to add value for customers while increasing application knowledge. Striving for this experience allows Ohmart/VEGA to better serve the customers and industries that count on reliable products to make their processes a success.

Expertise

At Ohmart/VEGA, we believe that our people are the strength of our company. Our most valuable asset, Ohmart/VEGA employees come from a wide variety of backgrounds and experiences. Their collective experience and dedication to serving our customers is what makes Ohmart/VEGA a success.

Beginning with our Leadership Team and senior managers, the tone is set for a company culture that embodies excellence, drive, innovation, respect, continuous improvement, and above all else, loyalty and commitment to our customers.

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Ohmart/VEGA is an international company with representative companies based in North America and throughout the world. This worldwide sales and service organization has been recognized by the United States Department of Commerce with the presentation of the prestigious E Award as well as the E-Star Award for excellence in exporting.

Ohmart/VEGA is well versed in applications involving radiation-based measurement in all areas of the world. From shipping with special requirements to helping customers manage radiation programs and license requirements, Ohmart/VEGA’s staff is equipped to assist customers in all aspects of global instrumentation supply.

Diverse Specialization Ohmart/VEGA serves many diverse industries, each with its own unique needs and applications.

ChemicalStorage, process vessels, sumps, mix tanks

PetrochemicalCoke drums, fractionation towers, vacuum towers, liquid storage

Oil & GasTank farms, liquid storage, wellsite vessels, mudlogging, offshore

Water & WastewaterClarifiers, pumping stations, deep wells, settling ponds, screens, digesters, grit chambers, sludge, scrubber, open channel flow

Food & BeverageSolids storage, nuts, juice, wine, spent grain, breweries, corn

Pulp & PaperPulp stock, bleach towers, storage, wood chips, headbox, screens, liquor cycle

MiningPipeline density, conveyor weight, solids storage, ore

PharmaceuticalStorage vessels, mix tanks, water for injection, sanitary applications

MarineCargo holds, oil tankers, liquid transport

PowerCoal, ash, precipitation hoppers, river water, hydroelectric dam control

MilitaryJP5 jet fuel, aircraft carrier ballast and fuel tanks, waste tanks, tanker trucks, oil/water interface

Global Industry Presence

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Did you ever wonder how beer is made? How oil is refined into gasoline? Have you ever thought about how plastic pellets are used to make products like bottles, and how paint is manufactured to make your car a shiny red?

Big tanks, small tanks, liquid tanks, solids tanks, Ohmart/VEGA measures them all! With a wide variety of products and solutions, Ohmart/VEGA is able to measure processes of all sizes, shapes, and conditions.

Specialty applications include the measurement of level in delayed coking systems using nuclear level detectors, and the measurement of JP5 jet fuel on all United States aircraft carriers using patented radar gauges. In addition,

Ohmart/VEGA offers two-wire, non-contact radar measurement for solids level, and a full catalog of guided microwave products for measurement of solids or liquids.

A full range of industry approvals, certifications, and technologies allows Ohmart/VEGA to measure the most demanding materials in the most challenging environments.

Solids Vessels Two-wire non-contact radar is used for measurement of grain, cement, building materials, ash, and other solids.

LPG/LNG Spheres or Storage Vessels Reliable measurement of liquid gas with guided microwave technology.

Applications

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Bypass Pipes and Displacer Replacement Old mechanical displacers are replaced with guided microwave technology, featuring no moving parts and reliability.

Interface of Two Liquids Measure oil/water interface and other two-layer interfaces with the VEGAFLEX 67, a guided microwave device.

Coke Drums Increase outage and control of anti-foam with the FiberFlex® coke drum measurement system.

Tank Farm StorageA special flange and the ability of plics® allows for up to 6 instruments on a 24” flange, or 3 instruments and a sample port on an 8” flange.

From the beginning Ohmart/VEGA has guaranteed performance.

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Products

Ohmart/VEGA offers a wide variety of products and measurement technologies. Many solutions are standard, but can be individually customized to meet customer or industry needs. Ohmart/VEGA products range from the simplest of point level switches to the most complicated radiation-based level detectors. Whatever the application, an Ohmart/VEGA product or technology will work for you!

RadarRadar technology is used for continuous, non-contact level measurement of liquids or solids. Operating on microwave pulse technology, Ohmart/VEGA systems offer a choice between C-Band and K-Band frequencies. Available with cone, rod, and sanitary antenna systems.

Guided Microwave Radar Guided microwave radar (TDR) technology is used for continuous level measurement of liquids, solids, or liquid interface. Available with rod, cable, and coaxial antenna systems.

UltrasonicUltrasonic technology provides continuous non-contact level measurement for liquids or solids. Using an ultrasonic pulse, the gauges are available in different frequencies and measure short to long range applications.

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CapacitanceCapacitance probes are designed for continuous or point level measurement of liquids or solids. Versionsare available for conductive, non-conductive, and adhesive products.

Integration SolutionsThe perfect complement to measurement products, these devices provide display alarming, inventory management, and programming, with input/output options to meet the needs of on-site and remote level inventory management and alarming systems.

Process PressureOhmart/VEGA offers systems to measure process pressure and hydrostatic level. With the unique CERTEC ceramic cell, application conditions such as high vibration and corrosive materials are easily measured in pipeline, tank, and deep well applications.

Vibrating Point LevelOhmart/VEGA offers point level measurement for liquids or solids using vibration-based technology. Available in tuning fork style for liquids, and solid rod or fork style for solids, these sensors detect the presence or absence of the measured material.

A full product line allows Ohmart/VEGA to provide one of the most complete ranges of measurement solutions in the industry.

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Products Continued

Nuclear InterfaceThe Ohmart/VEGA SmartScan provides density profiling of a tank or vessel. The unique design of this device allows the user to select one of six modes to locate or track product layers and interfaces throughout the entire vessel.

Nuclear Level Radiation-based continuous and point level measurement uses a radiation source and detector to pass low amounts of radiation through the vessel. Externally mounted, the systems include rigid scintillators and the FiberFlex® flexible scintillation detector.

Nuclear Density Radiation-based density systems provide measurement of density inside a pipeline. The gauges accurately track specific gravity or percent solids within a pipeline without intrusion into the pipe.

Nuclear WeightOhmart/VEGA radiation-based weigh scales use a source and scintillation detector to measure the amount of product passing through on a screw, chain, or belt conveyor. Coupled with a tachometer, these units provide mass/time without ever touching the product.

Vize MLIs and BridlesMagnetic level indicators and bridles are a complement to the process flow. MLIs are a visual indication of the process level, while bridles allow measurement in pipes.

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Sensors

Radar Ultrasonic Guided Microwave

CapacitiveVibration

Vibration Process Pressure

Hydrostatic Differential Pressure

Process Fittings

Thread Flange Hygienic Connection

Custom Design

Housings

Dual Chamber Aluminum

Dual Chamber Plastic

Dual Chamber Stainless Steel

Single Chamber Aluminum

Plastic High Polish Stainless Steel

Electronics

Profibus PA Foundation Fieldbus

Level Switch4-20 mA Hart

Indicating & Adjustment Module

PLICSCOM VEGACONNECT

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To serve its customers, Ohmart/VEGA maintains a 24-hour service department that is capable of responding to the most immediate need. Fully trained technicians offer global support with a personal level of commitment and expertise.

On-Site ServiceStaff technicians are available 24 hours a day, and are available for on-site visits should the need arise.

Instrument Repair And EvaluationThe facility in Cincinnati maintains a staff of trained repair technicians to evaluate and repair instruments as needed.

ReSource® ProgramOhmart/VEGA’s ReSource Program offers source holder disposal services for all Ohmart/VEGA source holders. In addition, Ohmart/VEGA offers disposal services for most other manufacturers’ source holders.

Services

Ohmart/VEGA offers several services and programs to meet the needs of our customers. They include:

Customer TrainingCustomer training on any Ohmart/VEGA technology is available on-site, or in Ohmart/VEGA’s Cincinnati-based training facility.

Radiation Safety TrainingA United States Nuclear Regulatory Agency (NRC) approved training course. This 5-day course will certify or recertify Radiation Safety Officers to comply with NRC Regulations.

Radiation Program ManagementOhmart/VEGA offers programs to assist the user in setting up and managing radiation safety requirements.

Radiation License Assistance And ConsultingOhmart/VEGA staff is available to assist with questions regarding proper license keeping, and the process of complying with North American and overseas regulations.

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Special Capabilities

Over the course of Ohmart/VEGA’s history, unique applications have arisen that have allowed Ohmart/VEGA to expand its business, and to rise to a challenge with no prior visible solution. These “special” applications all began with a customer requesting help to find a better way. For each, Ohmart/VEGA has invested time, money, and commitment to help develop a solution. These applications and solutions help define Ohmart/VEGA’s mission, and illustrate the lengths to which we will go to provide solutions to our customer’s needs.

Ohmart/VEGA committed over 2 years of development to meet the specification of the United States Navy for measurement of jet fuel on aircraft carriers. As a result, there are over 2,500 Ohmart/VEGA radar systems in use on Navy carriers and other ships.

Another example would be the development of a revolutionary way to measure delayed coke drums using a continuous level system. Responding to the needs of a customer, Ohmart/VEGA developed a method to measure level in the drums using a gamma radation-based system. Using multiple lightweight detectors mounted to the existing drum structure, this system provides accurate control of the top foam layer in the vessel. This allows the operators to use the drum to its maximum efficiency.

Whatever the need or application, Ohmart/VEGA is committed to developing solutions that fit the customer’s requirements, and move measurement into the future.

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3141

1-U

S-10

0129

4170 Rosslyn Drive

Cincinnati, Ohio 45209

toll free: 1.800.FOR.LEVEL

telephone: 513.272.0131

fax: 513.272.0133

web: www.ohmartvega.com

e-mail: [email protected]