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  • Unrestricted © Siemens AG 2017

    09.2017Page 1 Siemens PLM Software

    Model Based Systems Engineering

    overview and practices

    MBSE

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    Introduction to systems

    • Systems have structure, defined by parts and their

    composition

    • Systems have behavior, which involves inputs, processing

    and outputs of material, energy or information

    • Systems have interconnectivity: the various parts of a

    system have functional as well as structural relationships

    between each other

    • Systems have by themselves functions or groups of

    functions

    SURROUNDINGS

    SYSTEM

    BOUNDARY

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    What is a system? Examples

    Washing machine

    Control

    Electric

    Hydraulic

    Mechanic

    Thermal

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    What is a system? Examples

    Hybrid vehicle

    Control

    Electric

    Hydraulic

    Mechanic

    Thermal

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    What is a system? Examples

    Electro-hydraulic power steering

    Control

    Electric

    Hydraulic

    Mechanic

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    What is mechatronic system simulation?

    • Classical design issues :• Is the electric motor powerful enough?

    • What is the time response of the system?

    • What maximum pressure can be reach?

    • Is there any risk of vibration?

    • How to optimize the control design?

    • Key words :

    • Multi-physics with power exchange

    • Dynamic system (function of time)

    • Physical system model = plant model

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    Abstraction level : power steering example

    Power steering example

    • Can we build the complete system model with a CAD-based software?

    No, since we have no CAD at this stage of design

    • Can we simulate it within an acceptable simulation (computational)

    time?

    No, no 3D software is able to do that

    Model

    • We need another approach to:

    • Pre-design such systems

    • Choose an architecture (hydraulic, electro-hydraulic, electric)

    • Assess key functions of the system

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    Simulation as a tool to manage complexity

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    One model

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    The Amesim approach : Abstraction level – Equations – Representation

    • Equations are usually written as time dependent with a focus on computing state derivative of variables to assess transient evolution

    • Physical equations of component behavior are represented by readable objects (icons)

    02

    /²/*

    22

    nn szs

    KxdtRdxFdtdxM

    CIdtdU

    IRU

    //

    *

    PdisplT

    displQ

    *

    *

    Mechanics

    Electric

    Hydraulics

    And many other physical domains…

    Equations level Physical icon representation

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    An AMESim model – A differential system

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    The steering system in Amesim

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    Positioning in CAx world

    CONTROL

    MECHANICS HYDRAULICS

    PNEUMATICS

    THERMALPOWER ELECTRONICS

    FEM

    Control

    MBS

    CFD

    Magnetic

    LMS Imagine.Lab

    Amesim

    3D simulation

    Mechatronic system simulation

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    Aerospace Industry Practice

    Next

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    .

    Design of electrical power systems for aircraft

    Concept evaluation: 1. Ranking2. Behavior simulation

    Methodology for automatic concept generation

    Agenda

    Conclusions

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    MBSE & RFLP: Paradigm Shift

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    Methodology for system modeling and system concept generation

    Design goal: create symmetric variants of given EPS architecture

    Methodology:

    • abstract description as blocks with ports

    • graphical representation (cf. UML, SysML)

    • design support by automatic architecture generation

    (“Design Space Exploration”)

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    Methodology for system modeling and system concept generation

    Design goal: create symmetric variants of given EPS architecture

    Methodology:

    • abstract description as blocks with ports

    • graphical representation (cf. UML, SysML)

    • design support by automatic architecture generation

    (“Design Space Exploration”)

    • expressive language to represent engineering knowledge

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    Methodology for system modeling and system concept generation

    Design goal: create symmetric variants of given EPS architecture

    Methodology:

    • abstract description as blocks with ports

    • graphical representation (cf. UML, SysML)

    • design support by automatic architecture generation

    (“Design Space Exploration”)

    • expressive language to represent engineering knowledge

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    Methodology for system modeling and system concept generation

    Design goal: create symmetric variants of given EPS architecture

    Methodology:

    • abstract description as blocks with ports

    • graphical representation (cf. UML, SysML)

    • design support by automatic architecture generation

    (“Design Space Exploration”)

    • expressive language to represent engineering knowledge

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    Generated architecture

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    Generated architecture

    + 30 more solutions(*)

    (*) case completely solved

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    Generated architectures

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    Generated architectures

    Solving info

    # unique solutions 31

    Time to solution 31 2 min.

    Complete solver time 64 min.

    Brute-force # solutions ~3.51040

    Strategy CSP, SAT

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    .

    Design of electrical power systems for aircraft

    Concept evaluation: 1. Ranking2. Behavior simulation

    Methodology for automatic concept generation

    Agenda

    Conclusions

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    MBSE & RFLP: Paradigm Shift

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    Overall flow (automatic!)

    Architecture generation

    Declaration

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    Overall flow (automatic!)

    Architecture generation

    DeclarationArchitecture realization

    ExportLMS Imagine.Lab Amesim

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    Overall flow (automatic!)

    Architecture generation

    DeclarationArchitecture realization

    Architecture ranking

    Ranking: based on

    reliability

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    ComposR

    Integrated analysis leverages the benefits of model-based development for reliability and safety

    Component Fault Tree based safety & reliability analysis

    • Divide-and-Conquer strategy for complex systems

    • Systematic reuse of safety artifacts along with design

    artifacts

    • Automated composition of pre-existing safety artifacts

    • Support top-down / bottom-up / middle-out approaches

    • Quantitative & qualitative FTA using proven-in-use

    methods (ZUSIM.NG)

    • Integration/Synchronization with any system modeling

    approach

    CFT

    ElementsSystem

    description

    Component

    Fault Tree

    Fault Tree Analysis

    .NG

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    Architecture ranking: component fault tree technology

    component failure rate λ (hr-1)

    generator

    battery

    7 ·10-4

    rectifying unit (RU) 4 ·10-4

    AC transformer (ACT)

    transforming rectifier unit (TRU)

    2 ·10-4

    bus (HVAC/LVAC/HVDC/LVDC) 1 ·10-8

    Export

    Reliability analysis based on automatic component fault tree (CFT)

    analysis

    1. Associate CFT components (failure rates, failure modes) with blocks

    2. Export complete architectures to CFT architectures

    3. Automatic evaluation of different failure modes (e.g., minimal cut sets)

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    Fault Tree Analysis: system reliability

    Architecture ranking

    component failure rate λ (hr-1)

    generator

    battery

    7 ·10-4

    rectifying unit (RU) 4 ·10-4

    AC transformer (ACT)

    transforming rectifier unit (TRU)

    2 ·10-4

    bus (HVAC/LVAC/HVDC/LVDC) 1 ·10-8

    Component A Component B

    Component A

    Component B

    Parallel components:

    P = P(A AND B) = P(A) P(B)Serial components:

    P = P(A OR B) = P(A) + P(B) – P(A) P(B)

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    Architecture ranking

    Three clusters, based

    on HV system topology

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    Architecture ranking

    Three clusters, based

    on HV system topology

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    Architecture ranking

    Three clusters, based

    on HV system topology

    Patent US20060061213

    (2006, Honeywell)

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    Overall flow (automatic!)

    Architecture generation

    DeclarationArchitecture realization

    Architecture ranking

    Ranking: based on

    reliability

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    .

    Design of electrical power systems for aircraft

    Concept evaluation: 1. Ranking2. Behavior simulation

    Methodology for automatic concept generation

    Agenda

    Conclusions

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    MBSE & RFLP: Paradigm Shift

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    SimpleSteady-state power consumption

    Global efficiency

    Advanced/ExpertTransient behavior

    Network quality

    Simulation export: demonstrator with LMS Imagine.Lab Amesim

    loadsAC DC

    Export

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    Failure scenario & operating power

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    Failure scenario & operating power

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    Failure scenario & operating power

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    Failure scenario & operating power

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    Failure scenario & operating power

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    MBSE & RFLP: Paradigm Shift

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    Simulation Scenario and predictive analysis : Network interactive simulation

    Objective :

    • Simulate this network and interact with it

    3 sub-networks are interconnected:

    • On the right and left sides in green are the two

    main distributions

    • On the center is the essential distribution in bright

    red.

    • The essential distribution is dedicated to supply

    the essential loads (aircraft critical systems :

    navigation equipment, passenger oxygen, flight

    control systems ...)

    • 2 batteries : last source of electrical power

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    Network interactive simulation

    LMS Amesim model

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    Network interactive simulation

    LMS Amesim dasboard (2/2)

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    Network interactive simulation

    Results

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    .

    Design of electrical power systems for aircraft

    Concept evaluation: 1. Ranking2. Behavior simulation

    Methodology for automatic concept generation

    Agenda

    Conclusions

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    THANK YOU FOR YOUR ATTENTION !

    David Almer

    System Simulation Manager

    Center of Excellence - EMEA

    Siemens Industry Software NV

    Phone: +32 (0) 471 12 16 77

    Mobile: +32 16 38 43 79

    E-mail:

    [email protected]

    siemens.com

    Engaged UsersRight information.

    Right time. Right context.

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    Flexibility for tomorrow

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    and how they’re made.

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