Profile of Devanagunthi LPG Bottling PlantPlant is situated at Devanagunthi.Km from Banglore Dist HQ.

Neighbouring Industries1. IOCL (Terminal) 1.0 Km away 2. BPCL (Terminal) 1.25 Km away3. HPCL (Installation)- 1.5 Km away4. Petronet MHB Limited-1.25 Km away

Indane bottling plant Layout

Major Activities

LPG receipt by rail and road, Storage, bottling & Despatch

Loading of LPG bullet trucks for Auto LPG Dispensing stations and other bottling plants

Bulk LPG ReceiptSource of Receipt: Rail Wagons from Mangalore and Hazira and road tankers from CPCLSupply Area : Bangalore city, Peripheral markets of Bangalore city

LPG BOTTLING PLANT, DEVANAGUNTHI MAH INDUSTRY

Bottling Capacity Existing : 138 TMTPA Proposed: 232 TMTPA

Total Land Area : 93.35 ACRES

Green belt Area : 25 ACRES

Bulk LPG Storage Facilities

By Road12 nos. Tank lorry unloading bays with unloading arms.

By RailTwo spur full rake gantry unloading facility. Equipped to unload both conventional and BTPGLN wagons.Bulk Receipt Facilities

Population in nearby Villages

Material Safety Data NAME OF PRODUCT / CHEMICAL : LPG

Risk AnalysisBased on three steps

What can go wrong? (Hazard identification)How often it can go wrong? (Failure frequency)What are the effects of consequences? (Effect and damage calculations)

MODES OF FAILURE OF PRODUCT STORAGE VESSELSMaterial and construction failures

Corrosion

Gasket failures

PRINCIPAL HAZARDS - LPGFlammability & ExplosionJet FirePool FireBLEVEFlash FireUVCEAsphyxiaCold Burns Metal brittleness due to Low temperature

Consequences Analysis

Damages are caused due to

Heat radiationOverpressure effect from explosionsToxic effect

Exposure time, heat radiation and damage levels

Damage distance for BLEVE

Damage contour for catastrophic failure of 1400 MT sphere

Zone AZone A 37.5 Kw/M2 524 M rad 100% lethality (Plant personnel)

Zone B 12.5 Kw/M2 908 M rad 1% lethal (Kanekkal Village) Zone - B

Zone C- 4.0 Kw/M2 - 1830 M - First Degree burns (Kacharakanahalli, Dasarahalli,Giddapura,Doddasandra) Zone C

Risk intensity

Gas Monitoring SystemAir/Vapor Extraction SystemRemote control ValveEmergency Trip ButtonManual Call pointQuartzoid bulb detector.Mitigation measures

FIRE WATER STORAGE TANKS 3 Nos. of 4000 KL capacity each FIRE PUMPS 8 Nos. diesel driven water pumps of 410 CUM / Hr. capacity each. JOCKY PUMPS 2 Nos. of 24 Cum /Hr.Fire Fighting Facilities

Ring main hydrant system 57 double hydrant points 46 water monitors 4 long range monitors covering truck Parking Area.Auto sprinkler system for Sheds , TLD , Storage Vessels and Tank Wagon Gantry.Fire Fighting Facilities

Carousel Inter locked with Vapour extraction systemRemote operated valves for LPG pipe line inter locked with sprinkler systemLPG and Air compressors inter locked with cooling water pumps.Emergency trip buttons and Manual call stations at strategic points.ROV closure of Storage Vessel interlocked with HLAs.Additional Safety Features

Detailed on-site emergency management plan prepared and approval obtained from Dept. of Factories.Emergency Response Drills (ERDs) are conducted twice in a year.Mock drills are conducted every month & shortcomings are addressed.Mutual aid arrangement with neighbouring industries. On-site Emergency Plan

Mutual AidTo Assist its neighbouring industries in responding to emergencies that may occur either on-site or off-sites.

Fire Fighting Organisation Chart FIRE IN CHIEF: Sr. Plant Manager Alternate FIRE IN CHIEF: Manager (P)

Emergency Transport facilityDedicated Vehicle for emergency transportation is available round the clock.

Between 08.00 hr to 17.15 hr one more vehicle also will be available.

Shutting down procedureShutting down is done through the following means:Emergency trip Buttons & Manual Call PointRemote Control Valves

Quartzoid Bulb detector.

On site Emergency StructureThe basic concept of this plan is to provide a comprehensive approach for managing emergencies. Four elements of this plan arePrevention - incorporates all those activities that eleminate the probabilityof disaster occuring on-site.Preparedness - includes all activities necessary to ensure a high degree of readiness Response- measures taken during an incident which minimise damage to life and property. Recovery includes those short and long-term activities that return all systems to normal operations.

Declaration of EmergencyUpon declaration of Emergency Sr.Plant Manager makes initial assessment of incident and determine the need for evacuation. ensure that all personnel are accounted for. ensure that outside agencies are communicated as per DMP as follows: Dy. Commisioner Regional, State & Head Offices Fire Dept Law & Order Revenue Dept Local Panchayat Railways KPTCL Medical Dept.

Public Awareness ProgramsVarious programs being conducted For creating public awareness to the Neighboring villages.