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Mizzou/MAPIL Update by Bill Buttlar, Glen Barton Chair in Flexible Pavements January 8, 2020 MAPA Annual Conference

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Page 1: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Mizzou/MAPIL Updateby

Bill Buttlar, Glen Barton Chair in Flexible Pavements

January 8, 2020

MAPA Annual Conference

Page 2: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Outline

2

• Highlighted Research Project: MAPIL-MoDOT ‘Support for Balanced Mix

Design in MO’

• What can MAPIL do for You

• And now, announcing…

Page 3: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

3

Highlighted Research Project:

MAPIL-MoDOT ‘Support for Balanced Mix Design in MO’

Page 4: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Background/challenges

4

• SHRP fell short in delivering mix

performance test to supplement

volumetric design

• Current asphalt mixture design are

primarily based on volumetrics

• Inclusion of modern recycling methods is

challenging in current binder and

volumetrics specs

Balanced Mix Design (BMD), or

Performance - Engineered Mixture Design (PEMD)

Page 5: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Why ‘Performance – based’ Specs?

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• Tests the “End result” of a mixture design. Binder, aggregate, blending, aging,

interactions…all captured.

• Allow innovative volumetric combinations of aggregates, binders and other

additives (RAP, RAS, GTR, rejuvenators, fibers etc.) while controlling cracking,

rutting, and stripping

• Promotion of contractor innovation to keep cost down and boost mix performance

Page 6: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Development of Pavement Temperature Maps

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Low pav. temperature

98% reliability

PG : -28 and -22

What about temperatures closer to -24⁰C or -26⁰C ?

Image from LTPPBIND (version 3.1)

• Analyze continuous PG grade for Missouri

• More precise testing temperature at any location (DC(T), Hamburg Wheel, iFIT, IDEAL )

Page 7: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

High pavement temperature 98% reliability

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Pav. T at surface Pav. T at h=25 mm depth

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-97 -96 -95 -94 -93 -92 -91 -90 -89 -88

La

titu

de

[d

eg

ree

]

Longitude [degree]

CONTINUOUS PG HIGH TEMPERATURE 98% RELIABILITY h= 0mm

PG 64

PG 62

PG 60

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36

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40

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-97 -96 -95 -94 -93 -92 -91 -90 -89 -88

La

titu

de

[d

eg

ree

]

Longitude [degree]

CONTINUOUS PG HIGH TEMPERATURE 98% RELIABILITY h=25 mm

PG 60

PG 58

PG 56

PG 54

Page 8: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Contour map Missouri – Low Temp

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Page 9: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Performance Testing on Asphalt

Mixtures at Multiple Temperatures

DC(T) and HWTT

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Page 10: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Experimental program

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Mixtures

Hamburg wheel test

temperature ⁰C

DC(T) fracture test

temperature ⁰C

US63_1 40,46,52,58,64 -3,-6,-9,-12,-18

MO13_1 46,52,58 -6,-9,-12,-18

US54_1 46,52,58 -6,-9,-12,-18

US54_6 52,58 -6,-9,-12

TRO_L 40,46,50,58 -3,-6,-9,-12,-18, -24

TRO_L10R 40,46,50,58,64 -3,-6,-9,-12,-18, -24

OK_70P 46,50,58,64 -12,-24

OK_70P5 40,46,50,58,64 -12,-18, -24

ACE_PM 40,46,50,58 -3,-6,-9,-12,-18

ACE_CM 40,50,55 -12,-18,-24

ACE_FM 50, 58 -12, -18

Group A

Group B

Control and

Rubber modified

mixtures

Group C

Control and fiber

reinforced mixtures

DC(T) :129 specimens (3 replicates each temperature)HWTT :160 specimens (2 wheel passes each temperature)Aramid Fibers (Surface

Tech)

Rubber (Asphalt Plus)

NB West Contractor Plant NB West Contractor Plant

Page 11: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

DC(T) results

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US63_1 MO13_1 US54_1 US54_6 TRO_L TRO_L10R OK_70P OK_70P5 ACE_PM ACE_CM ACE_FM

-24⁰C 340.3 390.0 435.4 433.3 258.9

-18⁰C 222.6 288.6 335.3 437.3 401.7 479.3 337.5 351.1 291.5

-12⁰C 237.3 368.6 363.8 368.5 435.8 474.5 676.9 534.4 385.1 438.0 400.5

-9⁰C 306.7 369.5 354.9 360.6 452.7 403.7 488.8

-6⁰C 297.8 365.8 370.5 354.9 459.5 405.0 460.6

-3⁰C 294.0 580.5 505.0 893.2 664.3

200

250

300

350

400

450

500

550

600

650

700

Fra

ctu

re E

nerg

y [J

/m2]

Lab mixes Plant mix - Lab compacted

High traffic level

Moderate traffic level

Low traffic level

Group A

Group B

Page 12: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

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Group A

Wheel passes vs. Rut depth curves

Plant - Lab compacted

mixtures

Mixtures paved on 2016

HWTT test results

Page 13: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

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Group B: Rubber

modified mixtures

Wheel passes vs. Rut depth curves

TROL : Control lab mix

TRO_LR10: Lab mix (10% rubber)

OK_70P: Plant control mixture

OK_70P5: Plant modified mixture (5% rubber)

Page 14: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Conclusions-Performance testing results

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• DC(T)• As temperature increases, fracture energy increases

• Fracture energy results are highly influenced by test temperature

A variation of 25J/m2 is high enough to cause damage or crack on asphalt mixtures according to

researchers in Minnesota (Hoplin, 2016).

• HWTT• Most of mixtures presented showed significant increase in rutting and fail criteria when tested at

temperature above 50⁰C (55⁰C, 58⁰C and 64 ⁰C)

• Rutting depth results are highly influenced by the test temperature, as the temperature increases the

deformation increases

Testing Temperature selection is important !!!

Tailored test temperatures across Missouri are recommended, and tailoring

for lift locations below surface, and shoulders.

Page 15: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

IDEAL – iFIT Correlation

Page 16: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Aging Effect on Cracking Tests - DCT

1835 1836 1818

Gf (STA) 772 596 427

Gf (LTA) 799 485 353

ABR by RAP 25.0 16.2 20.4

ABR by RAS 16.1 16.3 0.0

Total ABR 41.2 32.5 20.4

SM

A F

. S

.

46

-34

+1

0%

EC

R

SM

A S

. S

BS

64

-34

Sho

uld

er S

.

64

-22

200

400

600

800

1000

1200

DC

(T)

Fra

ctu

re E

ner

gy (

J/m

2)

at -

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IL Tollway Study – 6 days loose mix long-term aging (LTA) at 95oC

Page 17: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Aging Effect on Cracking Tests - iFIT

IL Tollway Study – 6 days loose mix long-term aging (LTA) at 95oC

Page 18: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Future WorkMoDOT Current Balanced Mix design specification

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Hamburg Wheel Tracking Test

PG Grade High

Temperature *

Minimum Wheel Passes Maximum Rut Depth (mm)

58S-xx 5,000 12.5

64S-22 7,500 12.5

64H-22 15,000 12.5

64V-22 20,000 12.5

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-97 -96 -95 -94 -93 -92 -91 -90 -89 -88

La

titud

e [

de

gre

e]

Longitude [degree]

CONTINUOUS PG HIGH TEMPERATURE 98% RELIABILITY h= 0mm

PG 64

PG 62

PG 60

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36

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-97 -96 -95 -94 -93 -92 -91 -90 -89 -88

La

titu

de

[d

eg

ree

]

Longitude [degree]

CONTINUOUS PG HIGH TEMPERATURE 98% RELIABILITY h=25 mm

PG 60

PG 58

PG 56

PG 54

*Determined by the binder grade specified in the contract

Extension of the spec. to binder course mixtures

Continue aging studies, including storage and reheating

Page 19: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

MoDOT Current Balanced Mix design specification

Future Work

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FLEXIBILITY INDEX Ideal CT Percent of Contract

PriceNMAS <190 NMAS <190

< 2.0 < 32 98%

2.0 – 3.9 32 – 60 100%

4.0 – 7.9 60 - 97 102%

>8.0 > 97 103%

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-97 -96 -95 -94 -93 -92 -91 -90 -89 -88

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Longitude [degree]

CONTINUOUS PG LOW TEMPERATURE 98% RELIABILITY h=0 mm

PG -20

PG -22

PG -24

PG -26

PG -28

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-97 -96 -95 -94 -93 -92 -91 -90 -89 -88

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Longitude [degree]

CONTINUOUS PG HIGH TEMPERATURE 98% RELIABILITY h= 0mm

PG 64

PG 62

PG 60

I-FIT

50 mm/min

25°C

𝐼𝑛𝑡𝑒𝑟𝑚𝑒𝑑𝑖𝑎𝑡𝑒 𝑡𝑒𝑚𝑝𝑒𝑟𝑎𝑡𝑢𝑟𝑒 =𝐻𝑇 + 𝐿𝑇

2

𝐼𝑇 =60 + (−24)

2= 18

𝐼𝑇 =64 + (−20)

2= 22

IDEAL-CT

50 mm/min

25°C

Adjustment of the spec. to intermediate temperature

Page 20: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

What can MAPIL do for You?

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• Superpave Binder and Mixture Testing

• Mixture design

• Mixture Tune-ups and Optimization

• ‘Fix-the-Mix’

• Binder Grading and Mixture Grading (new)

• Binder Extraction and Recovery

• Advanced Testing, Modeling, Sensors….

www.MAPIL.Missouri.edu

Page 21: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

And now, Announcing….

Page 22: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •
Page 23: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Missouri Center for Transportation

Innovation (MCTI)

Partnership with the University of Missouri System and MoDOT, in cooperation

with FHWA, other universities and transportation professionals.

MCTI Grand Opening

December 17, 2019

Jefferson City

Page 24: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Goals of the Center

▪ Identify, conduct and disseminate research

▪Complete practical, timely, and implementable

research

▪ Implement innovative technologies

▪ Increase Missouri’s participation and influence in

national research

▪Produce future transportation engineers

▪Create an atmosphere that develops faculty and

staff at the University and MoDOT24

Page 25: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Existing Laboratory Facilities will be

Utilized Including MoDOT’s Central

Lab & Envisioned I-70 Test Road

Page 26: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Organizational Framework

▪Performance Committee

▪ State CM Engineer

▪ Research Administrative Engineer

▪ MoDOT District Engineer

▪ FHWA Transportation Engineer

▪ University Deans (or designees)

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Page 27: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Organizational Framework

(cont.)

▪Center Operations Cabinet

▪ Center Director (Bill Buttlar - MU) and Deputy

Director (John Myers – S&T)

▪ UM System Lead Faculty (Jill Bernard-Bracy - UMSL;

John Kevern - UMKC)

▪ MoDOT Research Lead (Jen Harper)

▪ MCTI Core Staff

▪Technical Advisory Groups

▪ Comprised of multiple organizations based on

focus areas

▪Principal Investigators

▪ Successful Proposals Selected by MoDOT

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Page 28: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Focus Areas

▪Design & Construction Administration

▪Geotechnical

▪Environmental and Hydraulics

▪Maintenance

▪Multimodal (Aviation, Transit, Rail, Ports)

▪Pavements

▪Structures

▪System & Data Analytics

▪Traffic Engineering and Safety28

Page 29: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Technical Advisory Groups

(TAGs)MoDOT and MCTI establish

TAGs consisting of:

▪MoDOT

▪University

▪FHWA

▪Local Agencies

▪Consultants

▪ Industry

▪MoSTIC members

▪Other Governmental Agencies29

Page 30: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Research to Practice

▪A final presentation will be scheduled with applicable

MoDOT staff that are instrumental in implementation

▪MoDOT executes the research implementation plan

with assistance from MCTI

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Page 31: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

Technology Transfer

▪MCTI Sponsored

Conferences

▪Communication of

Research

▪Center website

▪Presentations and webinars

▪Journal publications

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Page 32: Mizzou/MAPIL Update...• SHRP fell short in delivering mix performance test to supplement volumetric design • Current asphalt mixture design are primarily based on volumetrics •

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Thank you!

Bill Buttlar, PhD, PE

Director

www.MAPIL.Missouri.edu

www.MCTI.Missouri.edu