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Mission Critical Facilities Infrastructure Consulting
Designing a Green Data Center – From Conception to Delivery
By Dennis DeCoster and Michael Fluegeman
Mission Critical West www.mcwestinc.com 310-791-0734
ABOUT US
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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• Dennis DeCoster
• Executive Principal, MC West
• Over 25 years Mission Critical Facilities Experience
• Design, Construction, Commissioning, Peer Review
• Renowned Mission Critical Author & Presenter
• Lead Author of 2010 Large UPS Evaluation Report
• Michael Fluegeman, P.E.
• Principal, Manager, PlanNet Consulting
• 25 years of Data Center experience
• Licensed Electrical Engineer
• Planning, Programming, Assessments and Design Concepts
• Construction , Commissioning and Operations Support
WORKSHOP OVERVIEW
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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Notes to Web Viewers/Downloaders:
• This presentation is a guide tool for the 2.5 – 3 hr Workshop. We could not include all of the detail information passed on during the workshop here due to space limitations. Feel free to contact the authors with any specific questions.
• This workshop combines critical facilities design basics with latest green initiatives to give a somewhat balanced overview in short form. To cover all of these topics comprehensively would take a full week course!
D. DeCoster / M. Fluegeman
WORKSHOP OVERVIEW
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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New Energy-Efficient Data Center Planning
• Site selection
Upgrade of Existing Data Centers for Energy Efficiency
• Assessments
Design Configurations: Cooling, Power, Aisle Containment
----------------BREAK---------------
Equipment: Cooling, Back-up Power, Power Distribution, Structured Cabling, Life-Safety, Monitoring
Procurement: Design, Equipment, Construction, Commissioning
Implementation: Design review, Construction oversight, Commissioning, Cutover, Transition to Operations
Determine growth needs – Data Center Strategy – Load history may not predict future growth needs
– Growth can skyrocket or can be reigned in
– Disaster Recovery / Business Continuity (DR/BC)
– Understand what may change from past, present to future
• 1U servers? Blades? Consolidating? Virtualizing?
1U, 2U servers Blade servers
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YOU NEED A DATA CENTER STRATEGY!
SITE SELECTIONS
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Priorities for new Data Center Site Selection
• Cool, moderate climates best for HVAC economizing
Avoid temperature and humidity extremes
• Near clean but cost-effective power generation
Nuclear, Wind, Hydro, Geothermal, Solar, etc
• Power capacity
• Water/water treatment capacity (if water-cooling used)
• Avoid natural & made-made risks
Seismic, hurricanes, terrorist targets
• Low Operating Costs: Power, real estate, technical help
• Connectivity: Diverse & redundant pathways & carriers
SITE SELECTIONS
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Priorities for new Data Center Location inside Building
• Ideal: Detached single-story, single-tenant, single-use
No constraints; minimized risks
• If multi-tenant:
Get as much physical & support equipment separation as possible
• If multi-use: Make the data center the priority
Top floor is best for rooftop air handlers
Top floor is best to avoid overhead plumbing risk
High structural capacity required for floor & ceiling
• Avoid basements for data center & support equipment
Flood risk
EQUIPMENT LOCATIONS
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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Heavy equipment: Generators, Chillers, Batteries
• Slab-on-grade
Lowest installation cost
Easiest service access
HVAC equipment
• Air handlers
Rooftop above cold aisles minimized ducting
Along side of data center for cross flow
• Cooling towers, chillers, water storage
Balance real-estate cost with rooftop structural cost
DC DESIGNS TODAY
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• Brick & Mortar / Legacy
• Containerized
• Modular
• “Chicken Coops”, etc
PREFAB CONTAINERS
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Containerize entire data center or only support systems
• Fast deployment
• Suited to remote areas with construction challenges – ISO – road approved
• Tax advantages – legally portable, “equipment”
• Re-deployable, perhaps scalable
• Stackable
CONTAINERIZED DCs
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• PROs: – Refresh with IT ~3-5 years, Flexible, Redeployable
– Often Cost & Tax Advantages
– Custom Build seeking High PUE
• CONs: – Vulnerable to Threats (thin container walls)
– Comfort Compromises, sometimes Vendor-Locked
DC DESIGNS TODAY
2011 DESIGN DRIVERS
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• Free Cooling / Chiller Bypass
• High Efficiency UPS
• Evap Cooling, Ultrasonic Humid
• Medium V Dist or less Transformation
• BUT…Still need High Reliability/Uptime
PUE
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Power Usage Effectiveness (PUE)
• Lots of claims. Some say the PR Dept has hijacked the issue.
• Really gets out of control in mixed use
• Sometimes counter to virtualization effort
• Not always annualized, as it should be. KWhr in / KWh IT
• A good tool as guideline
• Old days/legacy: 1.6 to 2.0+ PUE
• Old chillers & UPS lightly loaded, air mixing, frigid rooms
• Today: 1.2 or below is possible
• Cold outside ambients, free cooling, modern UPS, improved transformation, new ASHRAE limits
• Identify Facility areas that pose the most risk
– Failures about to happen
– Limitations for future technology
• Develop a plan to address issues
– Options
– Costs
– Implementation phases, risks
– Priorities
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DATA CENTER ASSESSMENT
• Identify IT areas that pose the most risk
– Application Level Failures including lack of redundancy
– Discrepancies between Tier of Application and redundancy of equipment / facilities.
• Single power supply on Server
• Single PDU in a Rack
• Develop a plan to address issues
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DATA CENTER ASSESSMENT
Assessments should begin with drawings
• Full A, S & MEP accurate and as-built in CAD
– Any full discipline set w/ architectural backgrounds
– Any as-built prints, redlines, sketches
• Piecemeal drawings
– Site plan
– Floor plans
– Single line power diagram
– Mechanical schedules
– Panel schedules
– Spot check as-built accuracy
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DRAWINGS: FACILITY
UPGRADE ASSESSMENTS
• As-built Facility Drawings
• Inventory & equipment
• Efficient space plan
• Space & capacity for growth
• Fire/Life-Safety
• Green IT strategies
• Energy Efficient Facility
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UPGRADE ASSESSMENTS
• Incomplete Monitoring
• Unstructured Cabling
• Power maxed out or not reliable
• Hot spots or not enough cooling
• Many single point failure items
• Service requires shutdown
• Telecomm inadequate
• Poor Maintenance
• Operations lacking Capabilities
• Unmanaged change
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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UPGRADE ASSESSMENTS
• Drawings out-of-date or missing
• Equipment Inventory out-of-date
• Space plan not efficient
• Growth constraints
• Inadequate fire protection
• Water leak risk
• High risk of false EPO shutdown
• IT approach not updated to be Green
• Facility not updated to be Green
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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RELIABILITY NEEDS
• Redundancy – What level of backup, and backup to the backup do
we need?
– Redundancy lowers energy efficiency
– What component or system is more likely to fail?
– What failures can we not tolerate?
• Availability Levels – Classifications of reliability, availability & resiliency
• Change Management – Documented processes to deal with changes
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RELIABILITY NEEDS
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• N: the number of units or capacity to handle the load
• N+1: N units, plus one extra unit in case of unit failure
• N+2: has two extra redundant units
• N+1, or N+2: may be one system with overall failure potential (Single Point Failure - SPF)
• 2N: two complete systems, or 100% redundancy
• 2(N+1): two complete systems, with each system N+1 redundant
AVAILABILITY
With higher availability levels, cost & complexity generally increase, and energy efficiency decreases
Higher reliability and availability can be achieved at all levels with more diligent maintenance & operations
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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AVAILABILITY
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23 WWW.MCWESTINC.COM
AVERAGE UTILITY DISTURBANCESEPRI DPQ Survey
Understand YOUR Utility Availability - Site Availability Depends on it
AVAILABILITY LEVELS
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• 99% Availability -Two 9s, 85-90 hours annual downtime
• 99.9% Availability -Three 9s, 8-10 hours downtime
• 99.99% Availability -Four 9s, ~1 hour downtime
• 99.999% Availability -Five 9s, few minutes downtime
BUT…Five 2 sec downs are ALWAYS worse for IT than one 5 min down, so “9’s” are not the only answer. Still, a good guideline.
5 year Probability of Fail Analysis more Targeted
Assumes N+1 CRAC units, Generators but otherwise non-redundant. Availability includes maintenance windows/shutdowns.
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EXAMPLE: ~99% OVERALL AVAILABILITY
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REDUNDANCY ENHANCEMENTS
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REDUNDANCY: HIGHER AVAILABILITY
LOAD DENSITY
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Load density (Watts/SF or Watts/rack)
• Related to available power & cooling capacity, access floor height, ceiling height, hot/cold aisle configuration and containment, or other cooling approaches.
– Too low: <30 W/SF
– Very Low: 50-75W/SF or 1kW/cabinet
– Low: 75-125W/SF or 2kW/cabinet
– Medium: 125-200W/SF or 4kW/cabinet
– High: 200-500W/SF or 6-15kW/cabinet
– Very high: >500W/SF or 15+kW/cabinet
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MEDIUM DENSITY
STRUCTURAL
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Floor loading capacity
• Too Low <75 lbs/SF - typical upper office floor
• Medium 125-150 lbs/SF - minimum data center target
• High 250 lbs/SF - desirable for data center
Ceiling hanging capacity
• 50 lbs/SF
Roof loading capacity • As needed for specific equipment
EFFICIENCY, GENERAL
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Poor: Very old data centers with lightly loaded power and cooling equipment, significant hot/cold air mixing, frigid cold Moderate: Newer and right-sized power and cooling equipment, hot/cold aisle separation with little short-circuiting, newer, efficient water-cooled precision cooling systems High: Extensive use of air handlers with air-side economizing, water side economizers or thermal storage, ducted hot and cold air (aisle containment) with no short-circuiting, high efficiency UPS technology, higher voltage power distribution.
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FLOOR PLAN – NON OPTIMIZED
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HOT AISLE COLD AISLE
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FLOOR PLAN – OPTIMIZED/ HIGH DENSITY
CONFIGURATIONS
Cooling
Air-side economizing for high efficiency •Open: Use filtered outside air
• BUT: Not good in corrosive, conductive contaminant, or certain other ambients
•Keep compressors & humidity control off as much as possible
•Locate data center in cooler climates
•Locate AHUs to minimize ducting
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CONFIGURATIONS
Cooling
Water-side economizing with or W/O thermal
storage
Evaporative cooling
Direct or indirect evaporative cooling
Chiller bypass
Water storage or redundant source may be required
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Bigger opportunities
Relaxed ASHRAE standards…run at 80oF+ No longer necessary to maintain tight
temperature & humidity control
Water side free cooling (no chillers)
Allows for more efficient chilled water operation at higher temperature and away
from dew point
Allows for many more days free cooling/bypass
Free cooling may require use of external air handlers in lieu of CRAC units in the room
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ENERGY EFFICIENCY: COOLING
COOLING TECHNOLOGY
Cooling
Chillers, CRACs, AHUs, CRACs w/ air-side, Legacy
In Row or rack-based cooling possible
Rack liquid cooling possible
Air side or water side economizers
Evaporative/Adiabatic
Thermal storage
Lots of improvements
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CRAC, CRAH UNIT
COOLING TECHNOLOGY
Humidification
Steam – least efficient
Ultrasonic
Evaporative
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All power into the data center turns into:
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HEAT!
WHERE DOES THE POWER GO?
Cooling needs & growth
Cooling capacity based on power capacity
Additional heat gain from UPS, transformers, etc
Additional heat from outside, sun, air leaks
Humidity control based on outside air intake
Cooling needs for concentrated high density
Where are the hot spots?
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CAPACITIES, CONDITIONS, NEEDS & GROWTH
Incremental opportunities
Access floor
Look for supply air blockage under floor
Perf tile location, number, % opening
Blocking of unwanted floor openings
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ENERGY EFFICIENCY: COOLING
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HOT SPOTS - THERMAL IMAGING
CONFIGURATIONS
Cooling Power & Controls •Redundant cooling equipment
•Reduce/eliminate power Single Point Failure risk
•Avoid single, centralized control system
•VFDs should fail to default “on” mode
•2N cooling: may not be energy efficient or cost-effective
•3N/2 “3 to make 2” using swing ATSs
•“Ladder loop” sectionalized piping to isolate failures
•In-the-pipe or tank thermal storage on UPS only
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LADDER LOOP SECTIONALIZED PIPING
– Q&A
– Please be back in 10 minutes…
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BREAK!!!
CONFIGURATIONS
Power: Long-term backup
Standby diesel generators typically required
•Paralleling Vs Independent
Avoid natural gas generators for standby?
•$$, requires over-sizing for UPS, seismic, etc.
•But good for many applications
Co-generation – Combined Heat & Power
•May/may not be cost-effective
•Prime power generation (not standby)
•Gas turbines, micro-turbines, fuel cells PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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• Single, parallel, System + System
• May not handle block load…test!
• Tier 3-4 EPA/AQMD affects performance
• Gas much worse than diesel on dynamic performance
• Freeze threats, bad fuel, bad batteries, etc
• Just because it passes 2 hour burn-in does NOT necessarily mean it will run for days in an ice storm
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STANDBY DIESEL GENERATOR
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STANDBY DIESEL GENERATOR
Many electric utilities have cash available
• Many rebate programs for Green
• Virtualization payback
• Be sure to research before beginning upgrades
– Utility typically requires before & after survey!
– Utility wants to see less efficient equipment permanently removed from location
– More difficult to earn rebates for new construction
– Challenge: combine efficiency improvements & growth in small – medium DCs
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ENERGY EFFICIENCY: UTILITY REBATES
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ONSITE PRIME POWER GENERATION
CONFIGURATIONS
Power: Short-term backup
Centralized UPS Vs rack mount >10kW
•Locate UPS/batteries outside data center
Remove fire / hazmat risk from data center
Remove UPS heat generation from data center
Keep UPS service commotion outside data center
Non-redundant UPS
•Provide a complete isolation maintenance bypass
•Provision for direct support of data center on generator
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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CONFIGURATIONS
Redundant UPS Configurations
Full 2N, 2(N+1) most reliable, costly; least efficient
N+1 cost-effective, efficient; single point failures
•Single input breaker/switchboard
•Common parallel point
•Single output breaker/switchboard
3N/2 or “3 to make 2”
•Provides nearly full 2N reliability for some
•May be more cost effective than 2N
•Can be energy efficient
•More complex – load balancing challenge
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3-TO-MAKE-2 REDUNDANT CONFIGURATION
CONFIGURATIONS
Power Distribution
Energy efficiency
•Trending towards higher voltages: 240V 1-phase
•415/240V UPS output (Euro standard) now in US
Direct Current (DC Power)
•Dubious efficiency improvement
•Safety concerns with higher voltages
•Provides nearly full 2N reliability
Redundancy: Work backwards from server/device
•Dual-corded redundant power supplies
•High-speed point-of-use transfer switch for single cord
•A/B power feeds from redundant panels/PDUs PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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2N REDUNDANT UPS/PDU
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CONFIGURATIONS-PDUS
Rack Distribution Units (RDUs)
•3-phase RDUs efficient and cost-effective but difficult to use and balance phases
•240V 1-phase can be used at 208V now
•Load monitoring with remote network monitoring
Remote Power Panels (RPPs)
•Locate in rows; feed from outside or in data center
•Branch circuit load monitoring
Trending away from traditional PDUs
•Feed RPPs directly from UPS
•May use transformer & switchboard in UPS room
•Avoid K-factor transformers – not needed & 2X cost
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PDU – UPS POWER DIST
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UNSTRUCTURED CABLING
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STRUCTURED CABLING
• Rack Elevations
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DIAGRAMS
• Where are your check points (policies/procedures)?
– Environmental • Guards, Bollards, Enclosures, Fences, Landscaping, Architectural
– Building • Guards, Man Trap, Sign in Procedures, Access control, CCTV (DVR),
intrusion detection (also applies to building perimeter)
– Room • CCTV (DVR), Access Control,
Rack Access Control
– Server • Firewall Intrusion Detection
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PHYSICAL SECURITY
UPS TECHNOLOGY
•On rack, on server, on floor, or centralized •Traditional transformer design vs. transformer-less •Double conversion •Line Interactive / Delta •Offline (or “ECO”, “ESS”, “ECO-Boost”, etc) •Flywheels or UCs or Li/NiMH in place of LA batteries •12VDC to 12KV •UPS or CPS •75% Efficiency to 99% •On server energy storage – UCs, battery
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UPS-CPS: LOTS of Choices!
UPS TECHNOLOGY
Double conversion UPS w/ wet batteries most reliable
•Efficiency now 91 - 97% at varying loads at 40 KW+
•Recent innovations allow offline modes 99% efficient • Not “double conversion” in this mode
•Batteries continue to pose reliability challenges • Reserve time SECONDARY to string redundancy
• If VRLA, always try to use N+1 redundant strings
• Go flooded if room
• If VRLA, monitor temp, redundant strings, change-out
• Flywheels, Lithium, Nickel an option for niche apps
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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UPS TECHNOLOGY
Carrier Stored Trench Bipolar Transistor (CSTBT)
•3-level rectification for improved energy efficiency
•Improves low - high load efficiency to 97.1%, double conversion
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DOUBLE CONVERSION TOPOLOGY
AC/DC
Conversion:
Rectifier
Battery/DC
Storage
CONNECTED
CRITICAL
LOAD
DC/AC
Conversion:
Inverter
UTILITY or
GENERATOR
INPUT
Transformer(Optional)
EATON 9395 w/ESS MITS 9900 99% Eff in Offline mode 97% Eff in Doub Conv mode
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UPS - Very Hi Eff examples
UPS Types – Line Interactive
Over $1 Billion now Installed*
Accepted for High Criticality Service
Lack of Freq Reg a non-issue for most
Higher Efficiency due to Power Bypass
Most rotaries/Flywheel UPS Line Interactive BUT…watch out for sharp low loading efficiency drops with some
Other issues: bearing change-outs, vacuum fail, extreme speeds, loss of magnetic air baring control, etc
Which one is right? Varies sharply with app
Flywheels themselves may or may not be efficient/green
* 2010 Large UPS Evaluation Report, includes Delta Conversion, CPS Line Interactives
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LINE INTERACTIVE TOPOLOGY
AC/DC Conversion:
Inverter/Battery
Charger
Battery/DC
Storage
UTILITY or
GENERATOR
INPUT
CRITICAL
LOAD
FILTER / MAGNETICS
UPS TYPES
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WWW.MCWESTINC.COM
UPS DC AlternativesFLYWHEELS
High Speed Flywheel courtesy VYCON Med Speed Flywheel courtesy Active Power
Low Speed Flywheels courtesy HITEC, Piller
UPS TYPES
Medium V UPS
•In yard instead of in building
•May save on HVAC
•Rotary/CPS, Offline Types
•82 – 96%+ Efficient, Many Bearings
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UPS TECHNOLOGY
Energy Saving Load Testing without Load Banks
•Option with some vendors
•Avoid cost & disruption of load bank connection
Power circulates from inverter back-fed thru static bypass to rectifier with load on external bypass
•Load nearly to 100%
•Requires only ~5% additional input power for losses
•Ability to load UPS with data center load on bypass without overloading source capacity.
•Long burn-ins without wasting energy
•Battery discharge test capability with limitations
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EASY CAPACITY TEST
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FIRE SUPPRESSION
Pre-action “dry-pipe” sprinklers
Gaseous suppression
•Do you need it? Yes if data center not staffed 24/7
•Expensive to purchase, maintain & refill if discharged
•Innergen environmentally friendly but costly
•ECARO, Novec 1230, others
•Trending away from FM-200/HFC-227
Very Early Smoke Detection/Annunciation (VESDA)
•Inexpensive
•With VESDA, some data centers forgo gas
•Only recommended for 24/7 staffed data centers
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FIRE SUPPRESSION
UPS Flameout
FM200 PUTTING OUT THE FIRE
EPO
Emergency Power Off may be required by code
•Allow for emergency power & cooling shutdown at IT equipment at exits
•Erroneous activation a major cause of downtime
•An EPO system typically is a Single Point Failure risk
Reduce risk of false EPO shutdown
•Use hinged covers over EPO buttons
•Make sure EPO circuitry is “open circuit”
•Consider adding strobes & horns to EPO cover
Consider Dual EPO system if power is A/B
•2 independent EPO circuits with dual buttons at exits; each shuts down only redundant power & cooling
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Bad! Better
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EPO
Best!
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AVAILABILITY AND RELIABILITY: DUAL EPO
• Local & Remote Monitoring
– Temperature & humidity
– Power continuity from utility input thru to load
– Load levels vs. capacity & redundant failover
– Minor and major alarms, notification, escalation
– Year-round power trending for PUE analysis
• UPS KVA vs. KW
– UPS rated in kVA but typically overloads on kW!
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MONITORING
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KVA & KW: GRAPHIC DISPLAY
CAPACITIES, CONDITION, NEEDS & GROWTH
What, no load data available?
• Utility bills may provide utility loads
• Generator service records may provide load data
• UPS service records may provide load data
• Meter loads
– Snapshot
– 7 day load survey w/ peak demand
– 30 day load survey w/ peak demand
– Summer afternoon loads typically the highest
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CAPACITIES, CONDITION, NEEDS & GROWTH
• Many BMS/NMS systems out there
– ETHERNET, BACnet, MODBUS, Web, etc, etc
– Get power usage/demand or PQ or both
– Custom GUIs = $$
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MONITORING
• Circuit Loading
– Monitor at circuit breaker or plug strip
– Prevent overload and breakers tripping
– Track and trend loads
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MONITORING
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PLUG STRIP MONITORING
• UPS battery monitors
– May predict failures (batteries need to be exercised to get meaningful data)
– Expensive. 2nd string of batteries same cost?
– May provide false sense of security
– Monitors don’t replace service & load testing!
• Power monitoring
– Key to energy efficiency improvement
• SNMP interface in each piece of equipment
– Auto shut down software for critical systems
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MONITORING
PROCURE DESIGN
Project Manager •Experienced in-house PM or owner’s rep (consultant) needed…or both!
•Develop performance criteria/basis of design/budget
Architect & MEP Designer Sourcing
•Qualifications, Scope, RFP, Interviews & Selection
•Traditional Design/Bid/Build
•Design-Assist
•Close oversight by PM/owner’s rep
Design Review •30%/70%/100% drawing review stages
•Major equipment purchase spec review PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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PROCUREMENT
Procurement /
Project Delivery
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PROCURE CONSTRUCTION
Constructability & Cost Estimating •Constructability review at 60% design or earlier!
•Construction budget at 60% design or earlier!
Traditional Design/Bid/Build •Separate contracts for design & construction
•Engineers lead and perform very detailed design
•Contractors construct
Design-Assist •Separate contracts for design & construction
•Contractors assist engineers with design
•Better collaboration, constructability
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PROCURE CONSTRUCTION
Design/Build or “Turnkey” or “Single-Source”
•One contract for design, equipment & construction
•No finger pointing
•Can reduce cost and project duration, - or -, may lead to disaster with un-vetted contractor or poor choice of contractor!
•Owner may not have visibility to engineers’ concerns, peer review worth considering
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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PROCURE CONSTRUCTION
Major Equipment Procurement •Allow contractor to purchase (& markup) with oversight
Contractor owns equipment thru construction
•Owner direct purchase
Owner assumes more risk during transit, construction, but can save significantly
PM, Owner’s rep and/or engineer must review major equipment vendor proposals/submittals &
approve prior to purchase
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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CONSTRUCTION
Construction Oversight •RFIs
•Change orders
•Punch list, resolution
•PM, owner’s rep oversight
Construction close out package •As-built drawings
•Vendor O&M manuals, warranties
•PM or owner’s rep to review & approve
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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COMMISSIONING
Develop commissioning scope; insert budget & schedule early into project and keep sacred!
•Commissioning Program Manager
Can be sourced with RFP & bidding
•Commissioning Plan
Team input & review
•Hands-on test technicians
Bring, connect & operate test equipment
Load banks & cables, PQ meters, IR thermal camera, breaker test kit, ground test kit
•Detailed step-by-step test procedures, timeline
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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COMMISSIONING
What is cost-effective Cx for YOUR Data Center?
•Factory Witness Testing?
•Independent Site Cx or In House/Vendor?
•2-4-8-12 Hr Burn-Ins?
•CB Inj Testing, FLIR, Dynamic Testing, etc
•Very Inexpensive to very expensive
•Varies with Availability target
•Only certain way to confirm it will work
•Plan on 1.5 – 3.5% of Capital Budget for Cx
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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LOAD BANK TESTING IN A LIVE DC
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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COMMISSIONING
Manage onsite commissioning •Schedule participants
•Manage safety & risk to live data center
•Work around problems
•Manage punch list to resolution
Manage critical load cutover (live DCs / loads) •(MOP/MAPs), scripts, rehearsal, multiple sign-offs
Develop detailed commissioning report •Concise executive summary
•As-tested procedures with results
•Recorded test data, analysis
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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TRANSITION TO OPERATIONS
Customized, site-specific operating manuals
•Standard Operating Procedures (SOP)
•Emergency Operating Procedures (EOP)
•Best if developed during design
•Validate during commissioning (it’s much riskier to validate procedures after the data center is live!)
Operator Training
•Customized to site-specifics
•Vendor site training limited to their equipment
•Train operators with customized procedures during commissioning!
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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TRANSITION TO OPERATIONS
Warranties
•Construction
•Major equipment
Service agreements
•Negotiate prior to warranty expiration
•Factory direct vs. 3rd party service
Avoid mom & pop service shops for critical gear
3rd party may not have access to firmware, revs
Plan periodic / annual / triennial performance testing, re-commissioning
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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• Look for potential Single Point Failures (SPF)
– “single bullet” theory
– Failures that are more likely to happen
• UPS battery failure when utility fails
• Circuit breaker nuisance tripping
– Power supplies on single corded servers
– Any failure from NIC to switch for single attached interfaces
– Application failures (without monitoring)
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AVAILABILITY AND RELIABILITY
• ATS, even with bypass isolation
• UPS, even parallel redundant
• Single input UPS
• UPS batteries, especially VRLA
• Cooling tower make-up water
• EPO button, even w/ cover, strobe, siren, time delay
• Pressurized water pipe above data center
• Utility transformer & generator next to each other next to street or in parking lot w/o bollards
• Many more….
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SINGLE POINT FAILURE EXAMPLES
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SINGLE POINT FAILURE EXAMPLES
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SINGLE POINT FAILURE EXAMPLES
UPS in bypass
(condition
ignored)
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FAILURE EXAMPLES
105
condition
ignored
FAILURE EXAMPLES: GENERATOR NOT IN AUTO
Standby generator battery charger off or failed
(condition ignored)
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FAILURE EXAMPLES
• It’s not always facilities fault
• Does the facility availability plan match my application uptime requirements
– Business continuity
• Does Facilities work with change management process?
• Is Facilities represented on the CAB?
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IF I’M AN IT GUY WHAT DO I NEED TO KNOW ABOUT FACILITIES?
• Structured Cabling
• What are NOCC’s for?
• What is important to IT?
• Do I have any maintenance windows?
• How much advanced notice do I have to give for planned shutdown or risk of unplanned shutdown during maintenance?
• What is the cost of unscheduled downtime?
• How long does it to recover from a power failure?
• Will you inform me of new equipment?
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IF I’M A FACILITIES GUY WHAT DO I NEED TO KNOW ABOUT IT?
Contact us:
PlanNet Consulting www.datacdenters.net 888-925-5551 Mission Critical West www.mcwestinc.com 310-791-0734
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PlanNet Consulting (888.925.5551) Web Sites/email: 2850 Saturn Street www.datacenters.net Brea, CA 92821 www.plannet.net Speaker: Michael Fluegeman – (714) 982-5836 [email protected] ---------------------------------------------------------------------------------------------------------- Mission Critical West Web Sites/email 6010 Pacific Coast Hwy., Suite 11 www.mcwestinc.com Redondo Beach, CA 90277 Speaker: Dennis DeCoster – (310) 791-0734 [email protected] [email protected]
Questions? Comments?
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