H56

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Mill

ing

Cut

ters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Milling

Cutters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Mill

ing

Cut

ters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Milling

Cutters

16mm

24mm

8mm

0mm

Tota

l Sho

ulde

rH

eigh

t

1st Step8mm

2nd Step8mm

3rd Step8mm

Cutting Width 20mm

FMX4100R

0

0

8

16

24

-80 -30 20Deviation ( m)

Tot

al S

houl

der

Hei

ght (

mm

)

CompBComp A

WFX

General FeaturesSEC-WaveMill Shoulder Milling Cutter WFX is a screw locking type cutter capable of using 4-cornered inserts.Ideal cutting edge design delivers good squareness.

Performance(1) Sguareness of Machined shoulder

SEC-Wave Mill

WFX Type

CharacteristicsThe insert shape optimized for shoulder milling combined with a high-precision body leaves a superior machined surface finish.Maximum depth of cut (ap) 10.0mmWith oil hole (125 Max.)Lineup features four types of chipbreaker and wiper inserts.

(3) Wear Resistance(2) Surface Finish

Work MaterialS50CToolWFX12100R (100 mm x 5 flutes)Cutting Conditions vc=200m/min fz=0.15mm/t ae=20mm ap=8.0 mm x 3 times

ae ap

WFX

Comp A Comp B

BreakageBreakage

WFX0

0.50.1

0.2

0.3

0.4

03 9 16 25 31 38 47 53 60 66

1.0

1.5

Comp. A ConventionalTool

Surfa

ce R

ough

ness

(m)R

a

Cutting Timemin)

(mm

)F

lank

Wea

r

Series

Type Cat No.External (mm) No. of

Teeth Shape

Shell

StandardWFX 12000RS 50 100 3 to 5

WFX 12000R 80 250 4 to 12

Fine PitchWFXF 12000RS 50 100 4 to 7

WFXF 12000R 80 250 6 to 18

EndmillStandard WFX 12000E 40 80 3 to 4

Fine Pitch WFXF 12000E 50 80 4 to 6

40 50 80 100 250

Work MaterialSCM440Tool WFX12100R (100 mm x 5 flutes)

Cutting Conditions vc=200m/min,fz=0.1mm/t ap= 3.0mm,ae=90mm

Work MaterialSCM440ToolWFX12100R (100 mm x 1 flutes)

Cutting Conditionsvc=200m/min,fz=0.15mm/tap=5.0mm,ae=30mm

Chipbreaker Selection

Work Material

Breaker

L Type G Type H Type

Characteristic Low Cutting Force General Purpose Strong Edge

Cutting EdgeFigure

25 20 15

ApplicationLight Cutting,Low Rigidity MillingLow-Burr Design

Main ChipbreakerGeneral - Interrupted Milling

Heavy Cut,Heavy Interrupted MachiningHardened steel

S Type

Wiper Edge

Wiper Insert

Sharp Edge

Aluminium,Non-Ferrous Metal

Precision Finishing

P Steel K Cast Iron N Aluminium

270.2

15

15

Goo

dC

uttin

g E

dge

Sha

rpne

ss

Cutting Edge Strength Large

SType

LType

Type

Type

Grade Selection

Work Material

DL1000N H1

Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Finishing to Light Cutting Medium Cut Rough to Heavy Cutting

Finishing to Light Cutting Medium Cut Rough to Heavy Cutting

ACP100

ACP200

ACP300

T4500A

Work Material

M

P Steel

StainlessSteel

1st Recommendation

ACK200

ACK300

Work Material

K 1st Recommendation

0.15

15

18

0.15Wiper EdgeR500

Wiper inserts are 0.15mm longer than M Class inserts.

M Class Insert

CornerID Mark

Optimised wiper edge shape provides superior surface roughness.

Wiper inserts are single-cornered.Only use the corner with the ID mark.Refer to Technical Guidance page N17 for details about wiper inserts.

Important Notes About Wiper Inserts

Wiper Insert

*When attaching a wiper insert, check that the corner ID mark is in the location indicated in the figure.

Cast Iron

Non-FerrousMetal

Face

Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Mill

ing

Cut

ters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Milling

Cutters

H57

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Mill

ing

Cut

ters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Milling

Cutters

SEC-Wave Mill

WFX Type Insert Grades

The WFX type offers the newly developed multi-layer PVD coating structure Super ZX Coat on these grades: ACP200, ACP300, and ACK300. With excellent resistance against wear, fracture, and adhesion, the grades achieve 1.5 times longer tool life than conventional coating.Expanded lineup supports a wide range of work materials with DL1000 and H1 grades for non-ferrous metals, and new cermet grade, T4500A, for milling.

H58

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Mill

ing

Cut

ters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Milling

Cutters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Mill

ing

Cut

ters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Milling

Cutters

17

Dc

d2d1

Dc

d1

PCD 101.6d 418

Db

Dc

d1Dc

bb

b

b

b

Lf

LfLf

Lf

Lf

a

Dbd

d1

a

Dbda

Dbda

Dbda

Dcd1

d2

SEC-Wave Mill

WFX(F)12000R(S) Type

Please use JIS B1176 hexagonal bolt (80: M12x30 to 35mm, 100: M16x40 to 45mm) for securing 80/100mm cutter to the arbour.

Fig 1 Fig 2 Fig 3

Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys

Body (Standard Type)

Cat. No.

Sto

ck Dimensions (mm) No. ofTeeth

Weight(kg)

FigDc Db Lf d a b d1 d2

WFX 12050RS D 50 40 40 22 10.4 6.3 20 18 11 3 0.2 112063RS D 63 50 40 22 10.4 6.3 20 18 11 4 0.4 112080RS D 80 60 50 27 12.4 7 25 20 13.5 4 0.9 112100RS D 100 70 50 32 14.4 8.5 32 46 5 1.3 3

WFX 12080R D 80 60 50 25.4 9.5 6 25 20 13 4 0.9 112100R D 100 70 63 31.75 12.7 8 32.5 46 28 5 1.7 212125R D 125 80 63 38.1 15.9 10 35.5 55 30 6 2.4 112160R D 160 100 63 50.8 19 11 38 72 8 3.7 412200R D 200 150 63 47.625 25.4 14 35 130 10 6.3 512250R D 250 190 63 47.625 25.4 14 35 150 12 11.0 5

Fig 4

Body (Fine Pitch Type)

Cat. No.

Sto

ck Dimensions (mm) No. ofTeeth

Weight(kg)

FigDc Db Lf d a b d1 d2

WFXF 12050RS D 50 40 40 22 10.4 6.3 20 18 11 4 0.2 112063RS D 63 50 40 22 10.4 6.3 20 18 11 5 0.4 112080RS D 80 60 50 27 12.4 7 25 20 13.5 6 0.9 112100RS D 100 70 50 32 14.4 8.5 32 46 7 1.2 3

WFXF 12080R D 80 60 50 25.4 9.5 6 25 20 13 6 0.9 112100R D 100 70 63 31.75 12.7 8 32.5 46 28 7 1.6 212125R D 125 80 63 38.1 15.9 10 35.5 55 30 8 2.4 112160R D 160 100 63 50.8 19 11 38 72 12 3.5 412200R D 200 150 63 47.625 25.4 14 35 130 16 6.2 512250R 250 190 63 47.625 25.4 14 35 150 18 10.9 5

Inserts are not included. *Sizes 160 mm or above do not have coolant holes.

Fig 5

88 010mmAxial

RadialRake RadialAngle

Identification Details

WFX F 12 050 R S(1)

Cutter Series(1)

Cutter Series(2)

Fine-Pitched(2)

Fine-Pitched(3)

Insert Size(3)

Insert Size(4)

Cutter(4)

Cutter(5)

Direction(5)

Direction (6)Metric Bore (6)Metric Bore

Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Grade Coated Carbide Carbide DLC Cermet

4.76

12.8

6.5

13.0

R0.8

Fig 7

Fig 6

Wiper Insert

4.76

12.7

12.7

ApplicationHigh Speed/Light P K NGeneral Purpose M K N P

Roughing K

Cat. No.

ACP1

00

ACP2

00

ACP3

00AC

K200

ACK3

00

H1 DL10

00

T450

0A

Dimensions mm

Figr

SOMT 120408PDER-L D D D D D Q Q Q 0.8 6SOMT 120404PDER-G D D D D D Q Q Q 0.4 6 120408PDER-G D D D D D Q Q D 0.8 6 120412PDER-G D D D D D Q Q Q 1.2 6 120416PDER-G D D D D D Q Q Q 1.6 6SOMT 120408PDER-H D D D D D Q Q Q 0.8 6SOET 120408PDFR-S Q Q Q Q Q D D Q 0.8 6XOEW 120408PDTR-W Q Q Q Q D Q Q D Q 7

Spare Parts H59 Recommended Cutting Conditions H59

DStandard stocked item (expanded item)

PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminium

SExotic Alloy

HHardened Steel

G G G G G

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Mill

ing

Cut

ters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Milling

Cutters

H59

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Mill

ing

Cut

ters

Face Milling

Radius

Multi-Purpose

Finishing

Shoulder Milling

R/Copying

Groove/T-Slot

Chamfering

Aluminium/Light Alloys

High-Speed Cast Iron

Milling

Cutters

SEC-Wave Mill

WFX(F)12000E Type88 010mmAxial

RadialRake RadialAngle

Body (Shank Type)

Cat. No.

Sto

ck Dimensions (mm) No. ofTeethDc Ds Lf s L

WFX 12040E D 40 32 30 90 120 3 12050E D 50 32 30 90 120 3 12063E D 63 32 30 90 120 4 12080E D 80 32 30 90 120 4

Body (Shank, Fine Pitched Type)

Cat. No.

Sto

ck Dimensions (mm) No. ofTeethDc Ds Lf s L

WFXF 12050E D 50 32 30 90 120 412063E D 63 32 30 90 120 512080E D 80 32 30 90 120 6

Inserts are not included. 40 mm sizes do not have a seat.

D

s

D

cLf

L

U

Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys

Identification Details

WFX F 12 050 E(1)

Cutter Series(1)

Cutter Series(2)

Fine-Pitched(2)

Fine-Pitched(3)

Insert Size(3)

Insert Size(4)

Cutter(4)

Cutter(5)

Endmill Type(5)

Endmill Type

Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Grade Coated Carbide Carbide DLC Cermet

4.76

12.8

6.5

13.0

R0.8

Fig 2

Fig 1

Wiper Insert

4.76

12.7

12.7

ApplicationHigh Speed/Light P K NGeneral Purpose M K N P

Roughing K

Cat. No.

ACP1

00

ACP2

00

ACP3

00AC

K200

ACK3

00

H1 DL10

00

T450

0A

Dimensions mm

Figr

SOMT 120408PDER-L D D D D D Q Q Q 0.8 1SOMT 120404PDER-G D D D D D Q Q Q 0.4 1 120408PDER-G D D D D D Q Q D 0.8 1 120412PDER-G D D D D D Q Q Q 1.2 1 120416PDER-G D D D D D Q Q Q 1.6 1SOMT 120408PDER-H D D D D D Q Q Q 0.8 1SOET 120408PDFR-S Q Q Q Q Q D D Q 0.8 1XOEW 120408PDTR-W Q Q Q Q D Q Q D Q 2

Spare PartsApplicable

CuttersSeat

Seat Screw

Insert ScrewRecommended

Tightening Torque (Nm)

Wrench (insert)

Wrench (seat)

WFX12040E BFTX03512IP 3.0 TRDR15IP Other WFX(F)12000 types

except the above item WFXS4R BW0507F BFTX03512IP 3.0 TRDR15IP LH035

Recommended Cutting Conditions

ISO WorkMaterial GoodCutting Speedvcm/minMin. - Optimum - Max

Feed Ratefzmm/tMin. - Optimum - Max

D.O.C.mm Grades

P

General Steel G 150-200-250 0.10- 0.15 -0.20 10ACP200ACP300

Soft Steel G 180-265-350 0.10- 0.15 -0.20 10ACP200ACP300

Die Steel G 100-150-200 0.10- 0.15 -0.20 6ACP200ACP300

M Stainless Steel G 160-205-250 0.10- 0.15 -0.20 10 ACP300

K Cast Iron G 100-175-250 0.10- 0.15 -0.20 10 ACK200ACK300N Non-Ferrous Alloy G 300-500-1000 0.10- 0.15 -0.20 10 DL1000

Insert Screw Insert

Seat(Excluding WFX12040E)

Insert Screw (Excluding WFX12040E)

PSteel

MStainless Steel

KCast Iron

NNon-Ferrous Metal

NAluminium

SExotic Alloy

HHardened Steel

G G G G G

Dmark: Standard stocked item (expanded item)

The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.Note