Download - Milling Cutters (WaveMill WFX Series)
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H56
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Mill
ing
Cut
ters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Milling
Cutters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Mill
ing
Cut
ters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Milling
Cutters
16mm
24mm
8mm
0mm
Tota
l Sho
ulde
rH
eigh
t
1st Step8mm
2nd Step8mm
3rd Step8mm
Cutting Width 20mm
FMX4100R
0
0
8
16
24
-80 -30 20Deviation ( m)
Tot
al S
houl
der
Hei
ght (
mm
)
CompBComp A
WFX
General FeaturesSEC-WaveMill Shoulder Milling Cutter WFX is a screw locking type cutter capable of using 4-cornered inserts.Ideal cutting edge design delivers good squareness.
Performance(1) Sguareness of Machined shoulder
SEC-Wave Mill
WFX Type
CharacteristicsThe insert shape optimized for shoulder milling combined with a high-precision body leaves a superior machined surface finish.Maximum depth of cut (ap) 10.0mmWith oil hole (125 Max.)Lineup features four types of chipbreaker and wiper inserts.
(3) Wear Resistance(2) Surface Finish
Work MaterialS50CToolWFX12100R (100 mm x 5 flutes)Cutting Conditions vc=200m/min fz=0.15mm/t ae=20mm ap=8.0 mm x 3 times
ae ap
WFX
Comp A Comp B
BreakageBreakage
WFX0
0.50.1
0.2
0.3
0.4
03 9 16 25 31 38 47 53 60 66
1.0
1.5
Comp. A ConventionalTool
Surfa
ce R
ough
ness
(m)R
a
Cutting Timemin)
(mm
)F
lank
Wea
r
Series
Type Cat No.External (mm) No. of
Teeth Shape
Shell
StandardWFX 12000RS 50 100 3 to 5
WFX 12000R 80 250 4 to 12
Fine PitchWFXF 12000RS 50 100 4 to 7
WFXF 12000R 80 250 6 to 18
EndmillStandard WFX 12000E 40 80 3 to 4
Fine Pitch WFXF 12000E 50 80 4 to 6
40 50 80 100 250
Work MaterialSCM440Tool WFX12100R (100 mm x 5 flutes)
Cutting Conditions vc=200m/min,fz=0.1mm/t ap= 3.0mm,ae=90mm
Work MaterialSCM440ToolWFX12100R (100 mm x 1 flutes)
Cutting Conditionsvc=200m/min,fz=0.15mm/tap=5.0mm,ae=30mm
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Chipbreaker Selection
Work Material
Breaker
L Type G Type H Type
Characteristic Low Cutting Force General Purpose Strong Edge
Cutting EdgeFigure
25 20 15
ApplicationLight Cutting,Low Rigidity MillingLow-Burr Design
Main ChipbreakerGeneral - Interrupted Milling
Heavy Cut,Heavy Interrupted MachiningHardened steel
S Type
Wiper Edge
Wiper Insert
Sharp Edge
Aluminium,Non-Ferrous Metal
Precision Finishing
P Steel K Cast Iron N Aluminium
270.2
15
15
Goo
dC
uttin
g E
dge
Sha
rpne
ss
Cutting Edge Strength Large
SType
LType
Type
Type
Grade Selection
Work Material
DL1000N H1
Finishing to Light Cutting Medium Cut Rough to Heavy Cutting Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
Finishing to Light Cutting Medium Cut Rough to Heavy Cutting
ACP100
ACP200
ACP300
T4500A
Work Material
M
P Steel
StainlessSteel
1st Recommendation
ACK200
ACK300
Work Material
K 1st Recommendation
0.15
15
18
0.15Wiper EdgeR500
Wiper inserts are 0.15mm longer than M Class inserts.
M Class Insert
CornerID Mark
Optimised wiper edge shape provides superior surface roughness.
Wiper inserts are single-cornered.Only use the corner with the ID mark.Refer to Technical Guidance page N17 for details about wiper inserts.
Important Notes About Wiper Inserts
Wiper Insert
*When attaching a wiper insert, check that the corner ID mark is in the location indicated in the figure.
Cast Iron
Non-FerrousMetal
Face
Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Mill
ing
Cut
ters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Milling
Cutters
H57
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Mill
ing
Cut
ters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Milling
Cutters
SEC-Wave Mill
WFX Type Insert Grades
The WFX type offers the newly developed multi-layer PVD coating structure Super ZX Coat on these grades: ACP200, ACP300, and ACK300. With excellent resistance against wear, fracture, and adhesion, the grades achieve 1.5 times longer tool life than conventional coating.Expanded lineup supports a wide range of work materials with DL1000 and H1 grades for non-ferrous metals, and new cermet grade, T4500A, for milling.
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H58
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Mill
ing
Cut
ters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Milling
Cutters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Mill
ing
Cut
ters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Milling
Cutters
17
Dc
d2d1
Dc
d1
PCD 101.6d 418
Db
Dc
d1Dc
bb
b
b
b
Lf
LfLf
Lf
Lf
a
Dbd
d1
a
Dbda
Dbda
Dbda
Dcd1
d2
SEC-Wave Mill
WFX(F)12000R(S) Type
Please use JIS B1176 hexagonal bolt (80: M12x30 to 35mm, 100: M16x40 to 45mm) for securing 80/100mm cutter to the arbour.
Fig 1 Fig 2 Fig 3
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys
Body (Standard Type)
Cat. No.
Sto
ck Dimensions (mm) No. ofTeeth
Weight(kg)
FigDc Db Lf d a b d1 d2
WFX 12050RS D 50 40 40 22 10.4 6.3 20 18 11 3 0.2 112063RS D 63 50 40 22 10.4 6.3 20 18 11 4 0.4 112080RS D 80 60 50 27 12.4 7 25 20 13.5 4 0.9 112100RS D 100 70 50 32 14.4 8.5 32 46 5 1.3 3
WFX 12080R D 80 60 50 25.4 9.5 6 25 20 13 4 0.9 112100R D 100 70 63 31.75 12.7 8 32.5 46 28 5 1.7 212125R D 125 80 63 38.1 15.9 10 35.5 55 30 6 2.4 112160R D 160 100 63 50.8 19 11 38 72 8 3.7 412200R D 200 150 63 47.625 25.4 14 35 130 10 6.3 512250R D 250 190 63 47.625 25.4 14 35 150 12 11.0 5
Fig 4
Body (Fine Pitch Type)
Cat. No.
Sto
ck Dimensions (mm) No. ofTeeth
Weight(kg)
FigDc Db Lf d a b d1 d2
WFXF 12050RS D 50 40 40 22 10.4 6.3 20 18 11 4 0.2 112063RS D 63 50 40 22 10.4 6.3 20 18 11 5 0.4 112080RS D 80 60 50 27 12.4 7 25 20 13.5 6 0.9 112100RS D 100 70 50 32 14.4 8.5 32 46 7 1.2 3
WFXF 12080R D 80 60 50 25.4 9.5 6 25 20 13 6 0.9 112100R D 100 70 63 31.75 12.7 8 32.5 46 28 7 1.6 212125R D 125 80 63 38.1 15.9 10 35.5 55 30 8 2.4 112160R D 160 100 63 50.8 19 11 38 72 12 3.5 412200R D 200 150 63 47.625 25.4 14 35 130 16 6.2 512250R 250 190 63 47.625 25.4 14 35 150 18 10.9 5
Inserts are not included. *Sizes 160 mm or above do not have coolant holes.
Fig 5
88 010mmAxial
RadialRake RadialAngle
Identification Details
WFX F 12 050 R S(1)
Cutter Series(1)
Cutter Series(2)
Fine-Pitched(2)
Fine-Pitched(3)
Insert Size(3)
Insert Size(4)
Cutter(4)
Cutter(5)
Direction(5)
Direction (6)Metric Bore (6)Metric Bore
Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Grade Coated Carbide Carbide DLC Cermet
4.76
12.8
6.5
13.0
R0.8
Fig 7
Fig 6
Wiper Insert
4.76
12.7
12.7
ApplicationHigh Speed/Light P K NGeneral Purpose M K N P
Roughing K
Cat. No.
ACP1
00
ACP2
00
ACP3
00AC
K200
ACK3
00
H1 DL10
00
T450
0A
Dimensions mm
Figr
SOMT 120408PDER-L D D D D D Q Q Q 0.8 6SOMT 120404PDER-G D D D D D Q Q Q 0.4 6 120408PDER-G D D D D D Q Q D 0.8 6 120412PDER-G D D D D D Q Q Q 1.2 6 120416PDER-G D D D D D Q Q Q 1.6 6SOMT 120408PDER-H D D D D D Q Q Q 0.8 6SOET 120408PDFR-S Q Q Q Q Q D D Q 0.8 6XOEW 120408PDTR-W Q Q Q Q D Q Q D Q 7
Spare Parts H59 Recommended Cutting Conditions H59
DStandard stocked item (expanded item)
PSteel
MStainless Steel
KCast Iron
NNon-Ferrous Metal
NAluminium
SExotic Alloy
HHardened Steel
G G G G G
-
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Mill
ing
Cut
ters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Milling
Cutters
H59
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Mill
ing
Cut
ters
Face Milling
Radius
Multi-Purpose
Finishing
Shoulder Milling
R/Copying
Groove/T-Slot
Chamfering
Aluminium/Light Alloys
High-Speed Cast Iron
Milling
Cutters
SEC-Wave Mill
WFX(F)12000E Type88 010mmAxial
RadialRake RadialAngle
Body (Shank Type)
Cat. No.
Sto
ck Dimensions (mm) No. ofTeethDc Ds Lf s L
WFX 12040E D 40 32 30 90 120 3 12050E D 50 32 30 90 120 3 12063E D 63 32 30 90 120 4 12080E D 80 32 30 90 120 4
Body (Shank, Fine Pitched Type)
Cat. No.
Sto
ck Dimensions (mm) No. ofTeethDc Ds Lf s L
WFXF 12050E D 50 32 30 90 120 412063E D 63 32 30 90 120 512080E D 80 32 30 90 120 6
Inserts are not included. 40 mm sizes do not have a seat.
D
s
D
cLf
L
U
Shoulder Milling for Steel, Stainless Steel, Die Steel, Cast Iron, Non-Ferrous Alloys
Identification Details
WFX F 12 050 E(1)
Cutter Series(1)
Cutter Series(2)
Fine-Pitched(2)
Fine-Pitched(3)
Insert Size(3)
Insert Size(4)
Cutter(4)
Cutter(5)
Endmill Type(5)
Endmill Type
Inserts P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel Grade Coated Carbide Carbide DLC Cermet
4.76
12.8
6.5
13.0
R0.8
Fig 2
Fig 1
Wiper Insert
4.76
12.7
12.7
ApplicationHigh Speed/Light P K NGeneral Purpose M K N P
Roughing K
Cat. No.
ACP1
00
ACP2
00
ACP3
00AC
K200
ACK3
00
H1 DL10
00
T450
0A
Dimensions mm
Figr
SOMT 120408PDER-L D D D D D Q Q Q 0.8 1SOMT 120404PDER-G D D D D D Q Q Q 0.4 1 120408PDER-G D D D D D Q Q D 0.8 1 120412PDER-G D D D D D Q Q Q 1.2 1 120416PDER-G D D D D D Q Q Q 1.6 1SOMT 120408PDER-H D D D D D Q Q Q 0.8 1SOET 120408PDFR-S Q Q Q Q Q D D Q 0.8 1XOEW 120408PDTR-W Q Q Q Q D Q Q D Q 2
Spare PartsApplicable
CuttersSeat
Seat Screw
Insert ScrewRecommended
Tightening Torque (Nm)
Wrench (insert)
Wrench (seat)
WFX12040E BFTX03512IP 3.0 TRDR15IP Other WFX(F)12000 types
except the above item WFXS4R BW0507F BFTX03512IP 3.0 TRDR15IP LH035
Recommended Cutting Conditions
ISO WorkMaterial GoodCutting Speedvcm/minMin. - Optimum - Max
Feed Ratefzmm/tMin. - Optimum - Max
D.O.C.mm Grades
P
General Steel G 150-200-250 0.10- 0.15 -0.20 10ACP200ACP300
Soft Steel G 180-265-350 0.10- 0.15 -0.20 10ACP200ACP300
Die Steel G 100-150-200 0.10- 0.15 -0.20 6ACP200ACP300
M Stainless Steel G 160-205-250 0.10- 0.15 -0.20 10 ACP300
K Cast Iron G 100-175-250 0.10- 0.15 -0.20 10 ACK200ACK300N Non-Ferrous Alloy G 300-500-1000 0.10- 0.15 -0.20 10 DL1000
Insert Screw Insert
Seat(Excluding WFX12040E)
Insert Screw (Excluding WFX12040E)
PSteel
MStainless Steel
KCast Iron
NNon-Ferrous Metal
NAluminium
SExotic Alloy
HHardened Steel
G G G G G
Dmark: Standard stocked item (expanded item)
The cutting conditions above are a guide. Actual conditions will need to be adjusted according to machine rigidity, work clamp rigidity, cutting depth, and other factors.Note