mil vipac array - vicor corporation · mil vipac array rev 1.7 vicorpower.com page 3 of 5 06/2017...

Low Profile, Configurable Power Solution

MIL-COTS VIPAC Array

MIL VIPAC Array Rev 1.7 vicorpower.com of 5 06/2017 800 927.9474

Features & Benefits

• Inputs: 24, 28, or 300VDC 48, 72, 110, 150, and 375VDC inputs also available

• -55°C operation

• Configurable single, dual, triple and quad outputs

• Any output: 0.5 – 48VDC; up to 650W

• Current share option for high power / redundant operation

• Fully connectorized input & output for simplified hook up

• Rugged, low profile, cold plate chassis

• High temperature capability

• Environmental stress screening (modules only)

• Compliant to MIL-STD-810F for vibration (Method 514.5, Procedure I) and shock (Method 516.5, Procedure I)

Product Highlights

VIPAC Arrays are a highly flexible system of DC input, power building-blocks that can be configured with as many as four user definable outputs on a low profile, cold plate chassis. Using Vicor’s VCAD design tool, designers are able to specify VIPAC Arrays with Maxi, Mini and Micro product series H or M grade converters with nominal inputs from 24 to 375VDC and outputs from 2 to 48VDC at power levels up to 600W per output. VIPAC Arrays are ideal for use in distributed and modular power systems where power density and reliable operation are critical. A current share option is available on single output models enabling them to be used in applications requiring high power / redundancy. Fully connectorized input and output terminations speed system installation and a versatile cold plate chassis simplifies thermal management.

For additional technical or design information; or to create a VIPAC Array tailored to your specific requirements using Vicor’s online configurator, please visit www.vicorpower.com.

Configurations

• 3.62” x 6.69”

(92,0 x 170,0mm)

• 1.25 lbs. (567 g)

• Single or dual outputs• Up to 600W total

• 3.62” x 6.69” (92,0 x 170,0mm)

• 1.3lbs. (590g)

• Single, dual or triple outputs• Up to 600W total

• 3.62” x 6.69” (92,0 x 170,0mm)

• 1.3lbs. (590g)

• Dual or triple outputs• Up to 450W total

• 3.62” x 6.69” (92,0 x 170,0mm)

• 1.05lbs. (476g)

• Single output• Up to 600W• Current share option

• 3.62” x 7.52” (92,0 x 191,0mm)

• 1.35lbs. (612g)

• Dual or triple outputs• Up to 750W total

• 3.62” x 7.52” (92,0 x 191,0mm)

• 1.3lbs. (590g)

• Dual, triple, or quad outputs• Up to 600W total

• 3.62” x 4.39” (92,0 x 112,0mm)

• 0.7lbs. (318 g)

• Single output• Up to 300W total• Current share option

• 3.62” x 4.39” (92,0 x 112,0mm)

• 0.7lbs. (318g)

• Single or dual outputs• Up to 300W total

2 Minis (A)

1 Mini, 2 Micros (B)

3 Micros (C)

1 Maxi (D/J)

1 Micro, 2 Minis (E)

4 Micros (F)

1 Mini (G/K )

2 Micros (H)

http://www.vicorpower.com


MIL VIPAC Array General Specifications

Typical at 25°C, nominal line and load, unless otherwise specified.

ENVIRONMENTAL – SYSTEM

Parameter Min Typ Max Unit Notes

Dielectric withstand, input to chassis 1500 / 2121 VRMS / VDC

Operating chassis temperature

H-grade -40 95 °C

M-grade -55 95 °C

Storage temperature H-Grade -55 125 °C

M-Grade -65 125 °C

Shock MIL-STD-810F, Method 514.5, Procedure I 40g for 15-23ms, 75g for 8-13ms

Vibration MIL-STD-810F, Method 516.5, Procedure I 20-2000Hz at 5g

ENVIRONMENTAL MODULES ONLY

AltitudeMIL-STD-810C, Method 500.2, Procedure I & II, 40,000ft. and 70,000ft. Operational.

Explosive AtmosphereMIL-STD-810F, Method 511.4, Procedure I, Operational.

VibrationMIL-STD-810F, Method 514.5, Procedure I, Category 14, Sine and Random vibration per Table 514.5C for Helicopter AH-6J Main Rotor with overall level of 5.6g rms for 4 hours per axis. MIL-STD-810F, Method 514.5C, General Minimum Integrity Curve per Figure 514.5C-17 with overall level of 7.7g rms for 1 hour per axis.

ShockMIL-STD-810-F, Method 516.5, Procedure I, Functional Shock, 40 G’s. MIL-S-901D, Lightweight Hammer Shock, 3 impacts/axis, 1,3,5ft. MIL-STD-202F,Method 213B, 60G’s, 9ms half sine. MIL-STD-202F, Method 213B, 75G’s, 11ms Saw Tooth Shock.

AccelerationMIL-STD-810F, Method 513.5, Procedure II, Table 513.5-II, Operational, 2-7 G’s, 6 directions.

HumidityMIL-STD-810F, Method 507.4, Procedure I, Cycle I, 240hrs, 95% RH.

Solder TestMIL-STD-202F, Method 208, 8 hour aging.

For technical information refer to “Design Guide & Applications Manual for Maxi, Mini, Micro Family DC-DC Converters and Accessory Modules” and/or the “VIPAC Array Power Systems Configuration Guide”. See the respective converter family datasheet for electrical details. These are available at www.vicorpower.com

http://www.vicorpower.com


Inches MM

#10-32 Studfits 2 lugs min(Vicor P/N 23520)torque to 16 in. lbs.4 places

Mount (6) plusing#8 flat head screw(M4 flat head screw)torque to 12 in. lbs.

3.8597,8

1.3534,3

1.3534,3

1.5739,9

0.266,6

0.1975

3.18981

6.69170

6.299160

0.1975

3.22882

3.6292

0.7819,9

#10-32 Stud fits 2 lugs min(Vicor P/N 23520)torque to 16 in. lbs.4 places

InsulatedBus Bar (2 ) PL

3.8698

0.246,1

0,040.9

0.7819,9 20,6

0.81

1003.94

39,11.54

80.32

37,51.48

39,11.54

95,43.76

12

1 1

1 2

Inches MM

#10-32 Studfits 2 lugs min(Vicor P/N 23520)torque to 16 in. lbs.4 places

Mount (6) plusing#8 flat head screw(M4 flat head screw)torque to 12 in. lbs.

3.8597,8

1.3534,3

1.3534,3

1.5739,9

0.266,6

0.1975

3.18981

6.69170

6.299160

0.1975

3.22882

3.6292

0.7819,9

#10-32 Stud fits 2 lugs min(Vicor P/N 23520)torque to 16 in. lbs.4 places

InsulatedBus Bar (2 ) PL

3.8698

0.246,1

0,040.9

0.7819,9 20,6

0.81

1003.94

39,11.54

80.32

37,51.48

39,11.54

95,43.76

12

1 1

1 2

INCHES MM

TRIPLE OUTPUTWITH LUGMATES

CONFIGURATION 'B'

#4-40 STUDFITS 2 LUGS MIN(VICOR P/N 23519)TORQUE TO 4 in. lbs.4 PLACES


MOUNT (6) PL USING#8 FLAT HEAD SCREW(M4 FLAT HEAD SCREW)TORQUE TO 12 in. lbs.

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25= =

ARR_B_3_L_OUT

5.36136,2

3.8196,8

0.7017,8

0.7017,8

1.3534,3

1.5739,9

0.266,6

0.7819,9

0.1975

3.18981

6.299160

6.69170

0.1975

0.369,1

3.22882

3.6292

DUAL OUTPUTWITH LUGMATES

INSULATEDBUS BAR (2 ) PL

== 0.0100,25

0.020,5

.XXX MM

.XXMMTOLERANCES:

CONFIGURATION 'B'

ARR_B_2_L_OUT

3.8498

0.225,6

0.7819,9

0.266,5

CONFIGURATION 'B'

TRIPLE OUTPUTWITH PLUGMATES

== .010.25

.02

.5.XXX MM

.XXMM

TOLERANCES:

ARR_B_3_P_OUT

1003.94

20,60.81

80.32

37,51.48

39,11.54

96,53.80

18,30.72

18,30.72

135,95.35



2 223

1 1 12

3

INCHES MM


CONFIGURATION 'B'




TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25= =

ARR_B_3_L_OUT

5.36136,2

3.8196,8

0.7017,8

0.7017,8

1.3534,3

1.5739,9

0.266,6

0.7819,9

0.1975

3.18981

6.299160

6.69170

0.1975

0.369,1

3.22882

3.6292



== 0.0100,25

0.020,5

.XXX MM

.XXMMTOLERANCES:

CONFIGURATION 'B'

ARR_B_2_L_OUT

3.8498

0.225,6

0.7819,9

0.266,5

CONFIGURATION 'B'


== .010.25

.02

.5.XXX MM

.XXMM

TOLERANCES:

ARR_B_3_P_OUT

1003.94

20,60.81

80.32

37,51.48

39,11.54

96,53.80

18,30.72

18,30.72

135,95.35



2 223

1 1 12

3


== 0.0100,25

0.020,5

.XXXMM

.XXMM

TOLERANCES:

CONFIGURATION 'C'


CONFIGURATION 'C'

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =

CONFIGURATION 'C'


== 0.0100,25

0.020,5

.XXXMM

.XXMM

TOLERANCES:

INCHESMM




5,60.22

983.84

19,30.76

6,50.26

20,60.81

80.32

3.94

47,91.89

18,30.72

96,53.80

135,95.35

18,30.72

18,30.72

100

9,10.36

48,21.90

17,80.70

96,83.81

17,80.70

136,25.36

813.189

50.197

1606.299

1706.69

50.197

823.228

923.62

19,30.76

17,80.70


21

3 22

1

32

1


== 0.0100,25

0.020,5

.XXXMM

.XXMM

TOLERANCES:

CONFIGURATION 'C'


CONFIGURATION 'C'

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =

CONFIGURATION 'C'


== 0.0100,25

0.020,5

.XXXMM

.XXMM

TOLERANCES:

INCHESMM




5,60.22

983.84

19,30.76

6,50.26

20,60.81

80.32

3.94

47,91.89

18,30.72

96,53.80

135,95.35

18,30.72

18,30.72

100

9,10.36

48,21.90

17,80.70

96,83.81

17,80.70

136,25.36

813.189

50.197

1606.299

1706.69

50.197

823.228

923.62

19,30.76

17,80.70


21

3 22

1

32

1

INCHESMM

CONFIGURATION 'D'

SINGLE OUTPUTWITH LUGMATE



TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =

19,90.78

823.228

50.197

50.197

813.189

1606.299

1706.69

28,91.14

34,31.35

923.62

6,80.27

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =

CONFIGURATION 'D'

SINGLE OUTPUTWITH PLUGMATE

20,60.81

177,87.0

200.79

51,92.04

80.31

1 1

INCHESMM

CONFIGURATION 'D'




TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =

19,90.78

823.228

50.197

50.197

813.189

1606.299

1706.69

28,91.14

34,31.35

923.62

6,80.27

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =

CONFIGURATION 'D'


20,60.81

177,87.0

200.79

51,92.04

80.31

1 1

Configuration VA-A LugMates

Configuration VA-B LugMates

Configuration VA-C LugMates

Configuration VA-D/J LugMates

Mechanical Drawings


INCHESMM

CONFIGURATION 'E'



== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:



ARR_E_3_L_OUT

19,90.78

9,10.36

39,31.55

17,80.70

79,93.15

34,31.35

137,85.43

34,31.35

6,60.26

50.197

823.228

923.62

1917.52

1817.126

1214.764

50.197


CONFIGURATION 'E'


TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =

ARR_E_2_L_OUT

19,90.78

0,90.04

983.86

6,10.24

9,10.36

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =


CONFIGURATION 'E'

ARR_E_3_P_OUT

1003.94

39,11.54

39,11.54

80.32

391.54

18,30.72

77,53.05

135,45.33

20,60.81



22

113 2 3

21

INCHESMM

CONFIGURATION 'E'



== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:



ARR_E_3_L_OUT

19,90.78

9,10.36

39,31.55

17,80.70

79,93.15

34,31.35

137,85.43

34,31.35

6,60.26

50.197

823.228

923.62

1917.52

1817.126

1214.764

50.197


CONFIGURATION 'E'


TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =

ARR_E_2_L_OUT

19,90.78

0,90.04

983.86

6,10.24

9,10.36

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25

= =


CONFIGURATION 'E'

ARR_E_3_P_OUT

1003.94

39,11.54

39,11.54

80.32

391.54

18,30.72

77,53.05

135,45.33

20,60.81



22

113 2 3

21

CONFIGURATION 'F'

QUADRUPLE OUTPUT WITH LUGMATES

INCHESMM

== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:



ARR_F_4_L_OUT

19,30.76

923.62

823.228

50.197

1917.52

1817.126

1024.016

50.197

9,10.36

157,26.19

17,80.70

117,84.64

17,80.70

78,43.09

17,80.70

39,11.54

17,80.70

CONFIGURATION 'F'


== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:

INSULATEDBUS BAR (4) PL

ARR_F_2_L_OUT

19,30.76

6,50.26

823.228

983.84

50.197

5,60.22

9,10.36

== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:

CONFIGURATION 'F'

QUADRUPLE OUTPUT WITH PLUGMATES

ARR_F_4_P_OUT

20,60.81

117,54.63

78,23.08

156,96.18

18,30.72

1003.94

38,81.53

18,30.72

80.32

18,30.72

18,30.72


3 21

211

24 4

32

1

CONFIGURATION 'F'

QUADRUPLE OUTPUT WITH LUGMATES

INCHESMM

== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:



ARR_F_4_L_OUT

19,30.76

923.62

823.228

50.197

1917.52

1817.126

1024.016

50.197

9,10.36

157,26.19

17,80.70

117,84.64

17,80.70

78,43.09

17,80.70

39,11.54

17,80.70

CONFIGURATION 'F'


== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:


ARR_F_2_L_OUT

19,30.76

6,50.26

823.228

983.84

50.197

5,60.22

9,10.36

== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:

CONFIGURATION 'F'

QUADRUPLE OUTPUT WITH PLUGMATES

ARR_F_4_P_OUT

20,60.81

117,54.63

78,23.08

156,96.18

18,30.72

1003.94

38,81.53

18,30.72

80.32

18,30.72

18,30.72


3 21

211

24 4

32

1

Configuration VA-E LugMates

Configuration VA-F LugMates

.7819.9

3.22882

0.1975

0.1975

4.39111,5

3.996101,5

0.266,7

1.1428,9

1.3534,3

3.6292



TOLERANCES: .XXMM

.XXX MM

.02

.5.010.25= =

INCHES MM


CONFIGURATION 'G' CONFIGURATION 'G'


INCHESMM

== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:

119,44.7

20,60.81

39,11.54

26,41.04

7,80.31

1 1

.7819.9

3.22882

0.1975

0.1975

4.39111,5

3.996101,5

0.266,7

1.1428,9

1.3534,3

3.6292



TOLERANCES: .XXMM

.XXX MM

.02

.5.010.25= =

INCHES MM


CONFIGURATION 'G' CONFIGURATION 'G'


INCHESMM

== 0.0100,25

0.020,5

.XXX MM

.XXMM

TOLERANCES:

119,44.7

20,60.81

39,11.54

26,41.04

7,80.31

1 1

INCHESMM


CONFIGURATION 'H'

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25= =

#4-40 STUDFITS 2 LUGS MIN

(VICOR P/N 23519)TORQUE TO 4 in. lbs.

4 PLACES


ARR_H_2_L_OUT

50.197

823.228

923.62

101,53.996

111,54.39

17,80.70

17,80.70

80.31

19,90.78

17,40.69

56,82.24

50.197

DUAL OUTPUTWITH PLUGMATES

CONFIGURATION 'H'

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25= =

ARR_H_2_P_OUT

56,52.23

9,10.36

18,30.72

18,30.72

17,20.68

20,60.81

120,74.75

4.65118,2

0.266,7

.7819.9

CONFIGURATION 'H'

SINGLE OUTPUTWITH LUGMATES


== .010.25

.02

.5.XXX MM

.XXMM

TOLERANCES:

2 1 1 1 2 1

INCHESMM


CONFIGURATION 'H'

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25= =

#4-40 STUDFITS 2 LUGS MIN

(VICOR P/N 23519)TORQUE TO 4 in. lbs.

4 PLACES


ARR_H_2_L_OUT

50.197

823.228

923.62

101,53.996

111,54.39

17,80.70

17,80.70

80.31

19,90.78

17,40.69

56,82.24

50.197

DUAL OUTPUTWITH PLUGMATES

CONFIGURATION 'H'

TOLERANCES: .XXMM

.XXX MM

0.020,5

0.0100,25= =

ARR_H_2_P_OUT

56,52.23

9,10.36

18,30.72

18,30.72

17,20.68

20,60.81

120,74.75

4.65118,2

0.266,7

.7819.9

CONFIGURATION 'H'

SINGLE OUTPUTWITH LUGMATES


== .010.25

.02

.5.XXX MM

.XXMM

TOLERANCES:

2 1 1 1 2 1

Configuration VA-G/K LugMates

Configuration VA-H LugMates

Mechanical Drawings (Cont.)


Vicor Corporation25 Frontage Road

Andover, MA, USA 01810Tel: 800-735-6200Fax: 978-475-6715

emailCustomer Service: [email protected]

Technical Support: [email protected]

Vicor’s comprehensive line of power solutions includes high density AC-DC and DC-DC modules and accessory components, fully configurable AC-DC and DC-DC power supplies, and complete custom power systems.

Information furnished by Vicor is believed to be accurate and reliable. However, no responsibility is assumed by Vicor for its use. Vicor makes no representations or warranties with respect to the accuracy or completeness of the contents of this publication. Vicor reserves the right to make changes to any products, specifications, and product descriptions at any time without notice. Information published by Vicor has been checked and is believed to be accurate at the time it was printed; however, Vicor assumes no responsibility for inaccuracies. Testing and other quality controls are used to the extent Vicor deems necessary to support Vicor’s product warranty. Except where mandated by government requirements, testing of all parameters of each product is not necessarily performed.

Specifications are subject to change without notice.

Visit http://www.vicorpower.com/mil-cots-power-systems/mil-cots_vipac_array_chassis_mount_dc-dc_converter for the latest product information.

Vicor’s Standard Terms and Conditions and Product WarrantyAll sales are subject to Vicor’s Standard Terms and Conditions of Sale, and Product Warranty which are available on Vicor’s webpage (http://www.vicorpower.com/termsconditionswarranty) or upon request.

Life Support Policy

VICOR’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS PRIOR WRITTEN APPROVAL OF THE CHIEF EXECUTIVE OFFICER AND GENERAL COUNSEL OF VICOR CORPORATION. As used herein, life support devices or systems are devices which (a) are intended for surgical implant into the body, or (b) support or sustain life and whose failure to perform when properly used in accordance with instructions for use provided in the labeling can be reasonably expected to result in a significant injury to the user. A critical component is any component in a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system or to affect its safety or effectiveness. Per Vicor Terms and Conditions of Sale, the user of Vicor products and components in life support applications assumes all risks of such use and indemnifies Vicor against all liability and damages.

Intellectual Property Notice

Vicor and its subsidiaries own Intellectual Property (including issued U.S. and Foreign Patents and pending patent applications) relating to the products described in this data sheet. No license, whether express, implied, or arising by estoppel or otherwise, to any intellectual property rights is granted by this document. Interested parties should contact Vicor’s Intellectual Property Department.

The products described on this data sheet are protected by the following U.S. Patents Numbers:Patents Pending.

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