mgharagozloo - intelligent photon delivery systems powered ... · radtech usa, may 2018, mike...
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INTELLIGENT PHOTON DELIVERY SYSTEMS POWERED BY IoT
RadTech USA, May 2018, Mike Gharagozloo
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Intelligent Photon Delivery Systems Powered by IoT | M. GharagozlooMay-20182
AGENDA
BACKGROUND OVERVIEW1 AIMS
IoT3
LIGHT HAMMER MKIII POWER SUPPLY INTELLIGENT IRRADIATOR2 AIMS CLOUD
AIMS CLOUD PREDICTIVE4
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Intelligent Photon Delivery Systems Powered by IoT | M. GharagozlooMay-20183
BACKGROUND - MICROWAVE (MW) POWERED UV SYSTEMS
Until now,…› only power supply parameters were measured/reported› no irradiator parameters were measured/reported
(photodetector & air pressure switch were considered interlocks)
Further building upon our latest, most technologically advanced MW powered system, the Light Hammer® 10 Mark II, a number of sensors have been integrated into the irradiator to make the Intelligent Irradiator.
These new irradiator parameters can then be provided to our optional Advanced Integrated Monitoring System (AIMS).
› for enhanced system diagnostic, preventative maintenance, predictive analytics, and much, much more…
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Starting with the Light Hammer Mark II power supply as the foundation
PLUS the new Intelligent Irradiator
To enable…LOWER COST OF OWNERSHIP
Heraeus Noblelight’s new Light Hammer Mark III is now hereto provide reliable UV technologies for efficient processes.
OVERVIEW – LIGHT HAMMER MKIII SYSTEMS
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Lower Cost of Ownership› 20+% Energy Savings compared to legacy MW
powered systems› ~99% Power Factor Correction (PFC) under full load› Higher reliability› Minimum Total Harmonic Distortion (THD)› 100% Balanced 3-Phase Power Loading
Scalable, modular system Utilizing today’s latest state-of-the-art power
electronics technology› Up to 75% Lighter than ferro-resonant power supplies
DC output with essentially no output ripple Universal Industrial Input Power, auto ranging
200 - 480VAC, 50/60Hz
BENEFITS – LIGHT HAMMER MARK III POWER SUPPLY
Standard Industrial Communication Protocols› DeviceNetTM, ProfiBus®, ProfiNet®, EtherNet/IPTM
› Dry Contact (standard) IoT Enabled Optional solid-state blower power module
integrated into power supply Backward compatible with legacy
Light Hammer & Light Hammer Mark II power supplies
Green Technology (RoHS)
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Intelligent Photon Delivery Systems Powered by IoT | M. GharagozlooMay-20186
THE INTELLIGENT IRRADIATOR
Magnetron Temp Sensors
UV SensorEnables relative UV measurements
ThermopileEnables bulb temperature measurements
Main Module
Includes: Orientation Sensor Analog Air Pressure Sensor Temp Sensor
Analog Air Pressure sensorEnables variablecooling function
Inlet Air Temp/Humidity Sensor
All new sensor boards designed, tested & qualified for:› RF interference› UV exposure › Internal operational environment
The Internal UV sensor does not replace external
radiometry
Front ViewBack View
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Intelligent Photon Delivery Systems Powered by IoT | M. GharagozlooMay-20187
Light Hammer Mark III System with AIMSSMART UV SYSTEM
UV sensor
Bulb Temp sensor
Mag A Temp sensor
Inlet Air Temp Sensor
Mag B Temp Sensor
Main Board
Orientation Sensor Analog Pressure Sensor Ambient Temp Sensor Humidity Sensor
AIMSCommunication Cable
Intelligence Inside
Intelligent IrradiatorLH10 MKIII Power Supply
I²C
AIMS Network
MKIII Power Supply:• Switch-Modes Solid-State Technology • AIMS Enabled• Advanced Field Bus Enabled• Power Factor Correction of > 99%• High Efficiency (~94%)• Green Technology• Lower Cost of Ownership• Modular Design Concept • Auto Input Voltage Ranging (3-phase)
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PARAMETER DATA - INTELLIGENT IRRADIATORMeasurement Data
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› AIMS software application in conjunction with hardware (dongle) is used to monitor the system parameters during real-time operation.› Capable of monitoring up to 30 Light Hammer Systems.
WHAT IS AIMS?...Advanced Integrated Monitoring System
AIMS: Advanced Integrated Monitoring System
Dongle Light Hammer Mark II
or Mark III System
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AIMS: INTEGRATION & REAL-TIME PERFORMANCE MONITORING
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* LH Mark II shown for illustrative purposes only; LH Mark III would be the same.
May-2018
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Improves system uptime and maintenance.
Displays & Monitors performance parameters of Light Hammer Mark II & Mark III Systems.› Minimizes unscheduled system shut down› Central location to collect, display and email all critical system information/data.› Displays a high level status of all Light Hammer Mark II’s or Mark III’s connected.› Monitors system parameters and sends email notification when critical predefined thresholds are reached.› Sends e-mail notification (when configured) when a warning/fault is detected or set control limits are exceeded.› Automatically creates a data file for each day of operation.› Emails periodic system summary report for all connected units when configured.› On Board “hour meters tool” to track the maintenance schedule of key consumables (magnetrons, bulbs, reflectors)
› Sends reminder notification to the user(s) for timely replacement› User resettable
› Able to log data in 15, 30, or 60 second intervals.
AIMS – FEATURES & BENEFITS
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AIMS FOR LIGHT HAMMER MKIII – MONITORING DASHBOARD VIEWS
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AIMS FOR LIGHT HAMMER MKIII – MONITORING DASHBOARD VIEWS
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AIMS FOR LIGHT HAMMER MKIII – MONITORING DASHBOARD VIEWS
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AIMS FOR LIGHT HAMMER MKIII – MONITORING DASHBOARD VIEWS
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AIMS FOR LH10 MKIII (W/ INTELLIGENT IRRADIATOR) – NEW PARAMETERS
The NEW Intelligent Irradiator allows for an additional 12 new parameters to be monitored
Total of 80 measured and calculated parameters per system
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AIMS - EXAMPLES OF DIAGNOSTIC CAPABILITYMagnetron Current Monitor
200
250
300
350
400
450
500
550
600
6:14:24 7:12:00 8:09:36 9:07:12 10:04:48Time (hh/mm/ss)
Mag
netr
on C
urre
nt (
mA
DC
)
M agnetro n 'A ' C urrent[mA D C ](M in)M agnetro n 'A ' C urrent[mA D C ](M ax)
M agnetro n 'A ' C urrent[mA D C ](A verage)M agnetro n 'A ' C urrent[mA D C ](Standard D eviat io n)
Erratic Magnetron
Magnetron Current Standard Deviation
0
5
10
15
20
25
30
6:14:24 7:12:00 8:09:36 9:07:12 10:04:48Time (hh/mm/ss)
Mag
netr
on C
urre
nt S
tand
ard
Dev
iatio
n
(mA
DC
)
M agnetro n 'A ' C urrent[mA D C ](M in)
M agnetro n 'A ' C urrent[mA D C ](M ax)
M agnetro n 'A ' C urrent[mA D C ](A verage)
M agnetro n 'A ' C urrent[mA D C ](StandardD eviat io n)
Erratic Magnetron
Magnetron Current Standard Deviation
0
5
10
15
20
25
30
6:14:24 7:12:00 8:09:36 9:07:12 10:04:48
Time (hh/mm/ss)
Mag
netr
on C
urre
nt (
mA
DC
)
M agnetro n 'A ' C urrent[mA D C ](M in)
M agnetro n 'A ' C urrent[mA D C ](M ax)
M agnetro n 'A ' C urrent[mA D C ](A verage)
M agnetro n 'A ' C urrent[mA D C ](Standard D eviat io n)
Undamaged magnetron
Magnetron Current Monitor
200
250
300
350
400
450
500
550
600
6:14:24 7:12:00 8:09:36 9:07:12 10:04:48Time (hh/mm/ss)
Mag
netr
on C
urre
nt
(mA
DC
)
M agnetro n 'A ' C urrent [mA D C ](M in)
M agnetro n 'A ' C urrent [mA D C ](M ax)
M agnetro n 'A ' C urrent [mA D C ](A verage)
M agnetro n 'A ' C urrent [mA D C ](Standard D eviat io n)
Undamaged magnetron
Magnetron Current Monitoring
Magnetron Current Standard Deviation
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IoT
RadTech USA, May 2018, Mike Gharagozloo
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Intelligent Photon Delivery Systems Powered by IoT | M. GharagozlooMay-201819
What is IoT? The “Internet of Things” (IoT) refers to the ever-growing network of
physical objects that feature an IP address for internet connectivity and the communication that occurs between these objects and other Internet-enabled devices and systems which also encompasses technologies such as: smart grids, smart homes, smart factories
intelligent transportation, smart cities …….. Also known as “Big Data” and “Industry 4.0” Also for Industrial use is call the “Industrial Internet of Things” (IIoT) The IoT (IIoT) is blurring the boundaries between virtual and physical
objects, enabling entirely new market segments and business models.
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One of the largest global transformations is occurring in history right now…digitalization. The fourth industrial revolution (Industry 4.0) holds the promise of integrated digital and physical
technologies that improve organizational operations, productivity, growth, and innovation.
INDUSTRY 4.0
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DIGITALIZATION STRUCTURE
Digital interfaces
Manage Data
› Customer understanding› Cross-department interfaces
› Cloud› Big data› Cyber security
Business Impact› Reconfigure for value delivery› Business models and strategy
Advanced Analytics› Data Science› Data Analytics› Machine learning
Build connectivity› Data acquisition› IoT› Cyber-physical systems› Technology
VALU
E A
DD
ED
Source: Leading Digital: Turning Technology into Business Transformation, George Westerman, Didier bonnet, Andrew McAfee, October 14 2014
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Intelligent Photon Delivery Systems Powered by IoT | M. GharagozlooMay-201822
Will IoT impact our Industry? The correct question is:
How will IoT impact our Industry?
What does this mean to UV Industry?
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AIMS CLOUD
RadTech USA, May 2018, Mike Gharagozloo
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› Real-time transfer and storage of AIMS data to a server in the Cloud. › Ultimately, this data can be used for predictive maintenance/analytics to avoid unscheduled and often costly system shut
downs at customer sites.
What is AIMS CLOUD?...
Customer SiteAIMS / Intelligent MW UV System
AIMS Data Service and Cloud
Transportation Layer
AIMS Cloud
Real Time Monitoring and Intelligence to Technical Service
Dongle
Cloud Service Provider
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AIMS Cloud, System Architecture
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AIMS Cloud, Benefits The AIMS Cloud platform will revolutionize the way we are providing our customer
service support.› Real time data
› Advanced warning and predictive maintenance
› Minimize unscheduled shutdown for customers
› Can monitor customer operation
› Eventually data can be used for spare parts order via ERP if user enables
› New service models can be offered to our customers
› Service to customers can be proactive instead of reactive
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AIMS CLOUD PREDICTIVE
RadTech USA, May 2018, Mike Gharagozloo
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AIMS CLOUD PREDICTIVE – GLOBALLY INTERCONNECTED REACHTo further build upon this tool, and, to not only prepare but, to become a part of the age of digitization, Industry 4.0, and the “smart factory,” AIMS CLOUD will be transformed into something even greater!…using predictive algorithms/analytics, it will provide Predictive & Actionable Intelligence!
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Anomaly Detection & Predictive Analytic
Service
Machine Learning Models
Machine Learning Models
CloudStorage
AIMS CLOUD PREDICTIVE / ANALYTICS PLATFORM – HOW IT WILL WORK
AIMS Data Features Benefits
Dashboards• Real-time
operational metrics• Actuals vs. fault,
warning & normal parameter limits
Notification Service• Fault, warning &
information notifications
• Integrated w/email, SMS & issue tracking systems
Increase Service Team Efficiency
Maximize Machine Up Time
Accelerate Product Innovation
Lower Cost of Ownership
Client Production Data Stream
Failure & Anomaly
Analysis and Modeling
Failure & Anomaly
Analysis and Modeling
New Machine Base-Line DataNew Machine
Base-Line Data
Heraeus Production Test Data (burn-in)
Life Test Data
WHAT IS NEXT?
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LIGHT HAMMER MARK III DIGITALIZATION STATUS
Source: Leading Digital: Turning Technology into Business Transformation, George Westerman, Didier bonnet, Andrew McAfee, October 14 2014
Digital interfaces
Manage Data
› Customer understanding› Cross-department interfaces
› Cloud› Big data› Cyber security
Business Impact › Reconfigure for value delivery› Business models and strategy
Advanced Analytics › Data Science› Data Analytics› Machine learning
Build connectivity › Data acquisition› IoT› Cyber-physical systems› Technology
VALU
E A
DD
ED
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“THE NEXT GENERATION OF UV CURING SOLUTIONS”
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