Mfg. Bearings Rollers

Survey No 22/1, Plot No 1, Shapar Village Rd, Opp: Best Agro Pvt. Ltd. SHAPAR (Veraval)360 024

Tal: Kotadasangani, Dist: Rajkot, Stat: Gujarat.Country: India

Phone No: +91 2827 - 252273, 252414 Fax: +91 2827 - 253087

Web: www.vishalbearings.comEmail: info@vishalbearings.com, vishalbearings@rediffmail.com

Company HighlightsName : VISHAL BEARINGS PVT LTD

Office Address : Survey No 22/1, Plot No 1,Shapar Village Road, Opp. Best Agro Ind. SHAPAR(Veraval) 360002,Tal: Kotadasanghani Dist Rajkot. (Gujarat - India)

Plants : As Above.

Contact Person : -Mr. Dilip G Changela (M.D.) (Mob. 094262 50817)-Mr. Divyesh H Changela (M.R.) (Mob. 094262 19893)-Mr. Vijay V Changela (N.P.D/Q.C.) (Mob. 094262 02620)

Phone : Fac. (02827) 252273, 252414 Fax. (02827) 253087

Email : info@vishalbearings.com, vishalbearings@rediffmail.com

Weekly Off : Wednesday

Company HighlightsNature Of Company : Private Limited

Nature of Business : Mfrs. Of Bearing Rollers. (Taper, Cylindrical, Spherical & as per customer requirement.)

Production Capacity : Total Production of Bearing Rollers are 90 Lacs Pcs./Month

Sales Tax No. : (GST) – 24092500148 Dt. 01.07.2002(CST) – 24592500148 Dt. 16.12.1995

Ecc No.PAN No.IEC No.& Date

: AAACV7131LXM001AAACV7131L 2403003531 (15.10.2003)

Banker’s Name

Collaboration

: Kotak Mahindra Bank Ltd.- Rajkot

Indigenous R & D

Certification : ISO/TS 16949:2002, Certi No: 33973/A/0001/SM/EnISO 9001:2008.Certi No: 33973/B/0001/UK/En

Year of Establishment : 1992

Group Of CompaniesSr. No.

Name of the Company Mfrs. Activity

1 VISHAL BEARINGS PVT. LTD.SHAPAR (VERAVAL)

All Types of Rollers for Bearings

2 VIRDEEP ROLLERS PVT. LTD.SHAPAR (VERAVAL)

All Types of Rollers for Bearings

3 VIRDEEP ENGINEERINGS PVT. LTD.SHAPAR (VERAVAL)

Spherical Rollers for Bearings & Cold Forged Nuts

4 VIJAY FASTNERS PVT LTDSHAPAR (VERAVAL)

Spherical Rollers for Bearings & Cold Forged Nuts

5 SADGURU MACHINE TOOLSMETODA

Manufacturing Special Purpose Machines

Valuable Customers

NRB BEARINGS LTD. SKF INDIA LTD. TURBO BEARINGS PVT. LTD. TEXSPIN BEARINGS LTD. DJR DELUX BEARINGS LTD. ABC BEARINGS LTD.

Business PlanVISHAL BEARINGS PVT. LTD. BUSINESS PLAN F54MR06 ( 00 / 01.11.07 )

STRENGTHSufficient InfrastructureSufficient ResourcesWide Customer BaseWell Experienced OrganizationWide Product Range

OPPORTUNITYExport BusinessDomestic OEM’s

WEAKNESSInventory of raw materialEmployee qualification

THREATSLocal competitorsRaw Material Price Variation

BUSINES PLANTo start export businessTo start business with OEM’sTo improve employee skillTo install new machines for heading and grinding

1. HEADING (FORGING) DEPT.: Fully Automatically Header Machines

Machinery List For Bearings Roller Process

MAKE CAPACITY SPEED/MINK B 8 MM 94 PcsDevendra 8 MM 112 PcsNational 10MM 110 PcsNational 10MM 110 PcsMetalfolds 10 MM 84 PcsK B 12 MM 68 PcsMetalfolds 16 MM 55 PcsK B 20 MM 48 PcsK B 20 MM 54 PcsK B 25 MM 51 PcsHard Grip (India) 30 MM 38 Pcs

2. TUMBLING PROCESS: -SIZE CAPACITY QTY

830 x 830 300 Kg 8 Nos900 x 730 200 Kg 4 Nos400 x 500 150 Kg 4 Nos.

3. HEAT TREATMENT DEPT.: TYPE CAPACITY QTY.

Rotary Type Furnace 120 Kg Per Hours 2 Nos.

With Tempering. Continuous Screw Type Tempering Furnace 1 Nos. Fully Automatically Screw Type Continuous Furnace *Capacity – 135 Kg Per HoursEquipped With Endothermic Atmosphere Generator Control Furnace Along with Continuous Screw Type Oil Quenching & Air Drier

4. SUPER COOLING TREATMENT: - Up to 4 Degree Deep Freezer 200 Liter Capacity.

5. GRINDING DEPT:

A. CYLINDRICAL & NEDDLE ROLLER PROCESS:- - WMW Centreless Grinder - 2 NosGrinding Wheel Size - 500 x 200 x 304.8 MMControl Wheel Size - 300 x 200 x 127 MMLeast Count - 0.001 MM

- WMW MIKROSA Centreless Grinder - 4 NosGrinding Wheel Size - 600 x 250 x 305 MM Drum Wheel Size - 352 x 275 x 200 MM Least Count - 0.001 MM

- CINCINATE Centreless Grinder - 2 NosGrinding Wheel Size - 500 x 200 x 304.8 MMControl Wheel Size - 300 x 200 x 127 MMLeast Count - 0.001 MM

- JOUTE MALKAS Centreless Grinder - 1 NosGrinding Wheel Size - 500 x 200 x 304.8 MMControl Wheel Size - 279.4 x 200 x 150 MMLeast Count - 0.001 MM

- RADOMAK-350 Duplex Grinding Machine - 1 NosVertical Head TypeGrinding Wheel Size - 355 x 50 x 110 MM Capacity - Up to 30mm Dia & 40 mm Length - RAJAN-350 Duplex Grinding Machine- - 3 NosVertical Head TypeGrinding Wheel Size - 355 x 50 x 110 MM Capacity - Up to 30mm Dia & 40 mm Length

- TASKA – 400 Vibrating Machine - 1 Nos Capacity - 400 Kg Per batch

- SUPERFINISH MACHINE - 4 Nos6 Stage Cylinder along with Crowning & End Drop attachment. Feed Roll Size - 840 mm

- WASHING Machine - 1 NosContinuous Washing follows 1ST Stage – MTO, 2nd Stage – Drier, 3rd Stage - Packing Oil.

B. TAPER ROLLER PROCESS:

- WMW MIKROSA Centreless Grinder - 1 NosGrinding Wheel Size - 600 x 250 x 305 MM Drum Wheel Size - 352 x 275 x 200 MM Least Count - 0.001 MM

- SCARLO Centreless Grinder - 2 NosGrinding Wheel Size - 600 x 250 x 305 MM Drum Wheel Size - 352 x 275 x 200 MM Least Count - 0.001 MM

- MICROMEAT Centreless Grinder - 4 NosGrinding Wheel Size - 500 x 200 x 304.8 MMDrum Wheel Size - 300 x 310 x 220 MM Least Count - 0.001 MM

- CINCINATE Centreless Grinder - 2 NosGrinding Wheel Size - 500 x 200 x 304.8 MMDrum Wheel Size - 270 x 270 x 200 MM Least Count - 0.001 MM

- SOLAR Centreless Grinder - 7 NosGrinding Wheel Size - 350 x 150 x 152.4 MMDrum Wheel Size - 235 x 230 x 175 MM Least Count - 0.001 MM

- DYNAMIC FACE Grinder - 7 NosGrinding Wheel Size - 300 x 80 x 127 MMLeast Count - 0.001 MM

- RAJAN FACE Grinder - 1 NosGrinding Wheel Size - 300 x 80 x 127 MMLeast Count - 0.001 MM

- RAJAN FACE Grinder - 1 NosGrinding Wheel Size - 350 x 150 x 152.4 MMLeast Count - 0.001 MM

* SECOND PHASE EXPANSION : *

Centreless Grinder - 4 Nos.Duplex Grinding Machine - 1 Nos. Super Finish Machine - 2 Nos.Spiral Drum Grinding Machine - 1 Nos.Face Grinding Machine - 1 Nos.Header Machine - 2 Nos.

Tool Room

NAME OF MACHINE SIZE QTY

Automatic Lath Machine 4 ½ Feet 4

Automatic Lath Machine 7 ½ Feet 4

Drum Grinding Machine 1 Meter 1

Bench Grinder 1.5 Hp 2

Tool Post Grinder 1 Hp 1

Welding Machine 50-300 Amps 2

Pillar Drill Machine 25 mm 3

NAME OF MACHINE SIZE QTY

Die Polishing Machine Attachment

30000 Rpm 1

Hydraulic Press 80 Tons 2

Hack show Machine 16 Inch 2

Surface Grinding Machine 24 Inch 1

Cutting Grinder Machine 1 HP 1

Face Grinding Tooling Grinder 24 Inch 1

Rest Plat Grinding Machine 24 Inch 2

ACE Make CNC Turning Center(For making die tools of header)

Ø165x300 1

List of Measuring & Testing Instruments

Sr.No. INSTRUMENT Qty.

1 Digital Microscope Camera 1

2 Tallysurf – Taylor Hobson 1

3 Roundness Tester – Mitutoyo (RA 116D) 1

4 Surface & Profile Tester -Mitutoyo (Surftest SJ-402) 1

5 Crack ness Checking 1

6 Height Comparator 69

7 3pt Comparator 34

8 2pt Comparator 48

9 Surface Plate 400 x 400 (GMT) 1

10 Slip Gauge 47 Pcs. (0 Grade Calibration) (Adity Make) 1

11 Slip Gauge 86 Pcs. (U.S.S.R. Make) 1

12 Face Run out Gauge 30

13 Radial Run out Gauge 10

14 Diameter Comparator Dial Gauge 30

15 V’ Block 40

16 Hardness Tester 3

17 Plunger Type Dial Gauge 0.001 mm 115

18 Plunger Type Dial Gauge 0.01 mm 95

19 Digital Vernier Caliper 0.01mm 6

20 Dial Vernier Caliper 0.01mm (150mm) 12

21 Dial Vernier Caliper 0.02mm 2

22 Outside Micrometer 0 – 25 mm 7

23 Outside Micrometer 25 – 50 mm 6

24 Microscope – 900 Magnification (Metzer Make) 1

25 Microscope – 1000 Magnification (Olympus GX41) 1

26 Profile Projector 10x & 20x Magnification (Metzer Make) 1

27 Profile Projector 10x, 20x & 50x Magnification (Opto - Met) 1

27 Polishing Machine 1

The quality systems and procedures adopted create unique quality awareness throughout the organization. It is VBPL’s endeavoured to assure product quality through all stages of development and in all manufacturing processes. That the company works to international standards of quality is borne out by the fact that it has adopted ISO/TS 16949:2002 Procedures.

The focus at VBPL is on defect prevention. The use of statistical techniques to qualitify process capability and to facilitate continuous quality improvement is the means by which defect prevention is achieved. The Quality Assurance at VBPL is maintained by Periodic tests during the various manufacturing processes:

  These tests are undertaken by production personnel and quality assurance

personnel in accordance with established test procedures. Based on these results, the manufacturing process can be controlled. Additionally each finished batch undergoes a final test before the lot is released. Through these Quality Assurance measures VBPL guarantees a high quality and reliability of its products.

QUALITY ASSURANCE: -

It is the mission of VISHAL BEARINGS PVT LTD, SHAPAR (RAJKOT) to increase business and maximize customer satisfaction by understanding customer’s expectations and providing good quality products and services consistently and maintain the quality system in the line with ISO/TS 16949:2002

  OBJECTIVES: To achieve the mission we will

Strive to get more business by directing efforts at building strong customer relationships ensuring thereby not only customer retention and order repetition but also new addition to the customer base.

Closely interact with the customer to understand and anticipate the needs and thereby improve and upgrade the satisfaction of the customer

Implement a quality management system through adequate training to personnel at all levels that will effectively match the needs desired by the customer by means of regular audits and reviews.

Monitor and control customer complaints & Vendor Ratings and increasing productivity through: 1. Reduced Process Rejection. 2. Reduced Machine down time.

QUALITY MISSION: -

THANK YOU . . . .